JONEY SOLUTIONS CORA

Replace faulty packaging supplies Add human interface technology Real time equipment monitoring 16-Mar-14 Use TQM packaging methods Improving operator training Utilize collabrative company resources BY JONEY KARAWA Add new monitoring equipment Follow Gov. Safety Regulations

Re-build faulty equipment

Enter customer rating for our product

Enter customer rating for competitor A's product

Enter customer rating for competitor B's product

Centralize process control

Add network capabilities

Importance Rating (1-5)

Analyze Current Process

Enter customer rating for competitor C's product

Goal/Quality Plan (1-5)

Data access at several locations Manual override of automated services

Increase automation

Engineering Solutions Responding to Customer Requirements

Use of customer's prior data

Our product

Competitor A's product

Competitor B's product

Competitor C's product

0 0

Customer Requirements S.No. Describe the Requirement Develop packaging processes that 1 are safe 2 3 4 5 6 7 8 9 Ability to improve process reliability Ability to improve process effiency Ease of use for new equipment Ability to record process data Meet or exceed current packaging demands Improve current safety ratings Improve serviceability of the system Perform within strict deadlines

1 5 4 4 3 5 3 4 4 3 3 5 5 4 3 5 4 5 3 1 9 9 3 3 3

2 9

3 3 1 9

7 3

8 3 9

10 9

11 3 9

12

13

14 3

15

16

17

18

19

20 5 5 5 3 4 5 5 4 5 4 5 4 5 5 4 5 4 5 5 4 5 5 4 4 4 3 4 5 3 4 4 5 5 5 4 4 3 4 3 5 3 4 5 3 3 2 5 4 4 4 3 2 4 4 5 3 5 2 3 4 4 4 3 5 5 2 4 3 5

3 9 1

1 9 1

3 3 3

3 9

9 9

3 9

5 5 4

9 3 9 3 3 3 3 9 9 1 3 1

9 9

9 9 9 3 9 1

9 9 9 1 1 3 3 9 1 3

9 3

3 3 1

5 4 4 5 1 4 4

1 1 1

1 3

3 3 3 9

Lowest possible maintaince costs 10 and complexity 11 Use reliable packaging supplies 12 Data backup and storage 13 Use of automated feedback 14 Process simplicity 15 Efficent packaging factory layouts 16 Use of proven methods 17 Continuing process improvement 18 19 20 Target Values (List here the parameters that specify engineering solutions accurately. If you don't know the range of the acceptable values, use our Taguchi Calculator Program for Designing an Experiment)
6

1 3 1 1 1 1 1 3 3 3 9 3

9 3 1 9 1 3 1 3 3 1 3 1 3 3 9 1 9 3 9 9

5 5 5 4 5 4 5

21

Within 5 minutes

Less then a week

Less than 1 week

Monitoring each process change Updated data every 24msec

Within 48 hours of an event

Within 3 weeks

Data refreshed every 24msec Within system upgrade Within system upgrade Within hour of problem

Less than 5 sec

Every process

Every process

Every Month

Less then 1 month

Our product

Our product Competitor A's product

4
3 2

Competitor B's product

Competitor C's product
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1
0

Absolute Importance Rating Relative Importance Rating Enter Our Product ratings (1=Low, 5=High) Enter Competitor A's ratings (1-5); Graph Enter Competitor B's ratings (1-5); Graph Enter Competitor C's ratings (1-5); Graph

118 5.5 4 3 4 3

81 147 109 3.8 5 4 3 2 6.8 5 4 4 3 5.1 4 5 5 3

95 123 4.4 5 4 4 2 5.7 3 3 5 2

87 204 4.1 4 2 4 1 9.5 3 2 4 1

98 222 272 113 172 143 4.6 4 3 3 2 10 5 3 2 3 13 5 4 3 4 5.3 5 4 2 3 8 4 3 3 4 6.7 5 4 4 3

96 4.5 4 4 3 2

67 3.1 5 4 4 3

0 0

0 0

0 0

0 0