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CHILLERS CHILLERS MY LM L NH N C

1 1.1

GENERAL FUNCTIONAL DESCRIPTION

1 1.1

T NG QUT M T

The chillers scope of work covers water-cooled chillers Provide centrifugal type chillers/ suitable for variable primary flow application, with variable speed drives on the impellers for soft starting as well as varying capacity.Variable speed drives to be supplied equipped with harmonic suppression filters to meet IEE519
1.2 General CROSS REFERENCES

Ph m vi cng vi c bao g m cc my lm l nh gi i nhi t n c. Cung c p my lm l nh ki u ly tm ho c tr c vt ph h p cho ng d ng l u l ng s c p thay i, v i b i u t c cho bnh cng tc kh i ng m m c ng nh thay i cng su t. B i u khi n bi n t ng c l p t v i b l c song hi theo IEE519
1.2 THAM CHI U CHO

T ng qut

Comply with the General Requirements worksection.


Related worksections

Ph h p v i ch
Nh ng ch

ng Nh ng yu c u chung.

ng lin quan

Refer to the following worksections: Mechanical Piping, Mechanical piping insulation, Air Conditioning Equipment, Mechanical Controls, Switchboards., Motor Starters
1.3 STANDARDS General

Tham chi u n cc ch ng sau: H th ng ng ng c kh, Cch nhi t ng ng c kh, H th ng thi t b x l khng kh, H th ng i u khi n c kh, T i n, Kh i ng ng c .
1.3 TIU CHU N T ng qut

Microbial control: To AS/NZS 3666.1 and the recommendations of SAA/SNZ HB32. Refrigeration systems: To AS/NZS 1677.2 and the recommendations of SAA HB40.1. Pressure vessels: To AS 1210. Electrical: To AS/NZS 3000.

Ki m sot vi khu n: AS/NZS 3666.1 v cc yu c u trong SAA/SNZ HB32. H th ng lm l nh: theo AS/NZS 1677.2 v theo khuy n co c a SAA HB40.1. Bnh p su t : theo AS 1210. C p i n: theo AS/NZS 3000.
1.4 L A CH N

1.4

SELECTION

Plant sizing

Tnh ton thi t b

Equipment shall be sized based on maximum peak load and building load profile, with sufficient capacity to maintain comfort conditions during periods of recorded climatic conditions and serving all the AHUs with one unit out of service. Low load and part load considerations are required. Selection of chiller machine types and refrigerants shall be in accordance with prevailing international protocol, in addition to local code requirements. Chillers should be equipped with optimised circuits.

Thi t b c tnh ton d a trn t i cao i m t i a v t i l nh chi ti t ta nh, cng su t duy tr tr ng thi khng kh tho i mi trong b t k i u ki n th i ti t no v ph c v cho t t c cc AHU v i m t my khng ho t ng. Yu c u my ch y c cc ch t i th p v t i t ng ph n. Cc l a ch n ch ng lo i my v tc nhn l nh ph h p theo cc quy nh qu c t ph bi n, v cc yu c u t i a ph ng. Chiller c trang b y cc m ch gas t i u ho.
Cng su t d phng

Standby Capacity

Matching standby capacity shall extend to circulating pumps and other auxiliaries.
Chilled Water Circuit

Cc b m tu n hon v cc ph ki n khc c ng ph i c cng su t d phng.


Vng tu n hon n c t i l nh

The chilled water circuit configuration shall be with variable volume speed pumps. Chilled water flows are to vary based upon a
The English language version prevails. Zuellig

C c u vng tu n hon n c t i l nh c trang b cc b m l u l ng c th thay i. L u l ng n c t i l nh c thay i nh vo 1


u tin ti ng Anh khi c tranh ci.

Page 1 of 13 of M.03

10 February 2014

CHILLERS differential water pressure sensor, down to a minimum level for each chiller (nominally 20%). The volume of the chilled water loop shall be considered in the selection of the chiller. If the chilled water loop volume is required to be increased, allow for the necessary insulated buffer tank and associated pipework, valves etc.
Condenser Water Circuit

b c m bi n p su t n c khc nhau, xu ng t i m c th p nh t cho m i chiller (th ng l 20%). Th tch n c t i l nh trong vng tu n hon c cn nh c khi l a ch n chiller. Trong tr ng h p c yu c u th tch n c t i l nh trong vng tu n hon t ng, nh th u ph i th c hi n cch nhi t cho bnh m, ng ng, van ...
Vng tu n hon n c ng ng t

The condenser water circuit configuration shall be with variable volume speed pumps. Condenser water flows shall be adjusted during commissioning and fixed at the optimum level for chiller operating efficiency.
Performance

C c u vng tu n hon n c ng ng t c trang b cc b m l u l ng c th thay i. L u l ng n c ng ng t s c i u ch nh trong qu trnh nghi m thu v gi c nh m c t t nh t cho n ng su t ho t ng c a chiller.
Ho t ng

Allow for the chiller to perform as per the scheduled conditions. Offer a minimum COP as scheduled, with compressor, control, oil pump and auxiliary heaters electrical loads included. Alternatives (after a conforming offer has been made), are welcome for improved energy consumption.
Noise

Chiller yu c u ho t ng theo ch ng trnh qui nh. H s COP nh nh t ph i t yu c u, bao g m t i cho my nn, h th ng i u khi n, b m d u v i n tr s i. Cc ph ng n khc (sau khi p ng cc yu c u a ra) c u tin cho lo i ti t ki m n ng l ng.
n

The noise rating of the chiller should be no more than 87dBA at 1 m from any direction of the chiller when operating at full load. Provide acoustic enclosures to the compressors.
Refrigerant

n chiller khng v t qu 87dBA cch 1m t chiller theo m i h ng trong i u ki n ho t ng y t i. Cung c p b bao che cch m cho my nn.
Gas l nh

R407C or R410A.
2 QUALITY

R407C or R410A.
2 CH T L NG C KHI HON T T

2.1 PRE-COMPLETION TESTS Type tests

2.1 TH NGHI M TR Th nghi m m u

To ARI 550/590.
Pressure tests

Theo ARI 550/590.


Th nghi m p su t

Standard: To AS/NZS 1677.2.


2.2 MINIMUM EFFICIENCY REQUIREMENT

Tiu chu n: theo AS/NZS 1677.2.


2.2 YU C U HI U QU PHNG MY T I THI U IV I

Minimum efficiencies for centrifugal chillers or as otherwise scheduled 55.55 COP 55.90 IPLV
2.3 SUBMISSIONS

Hi u qu t i thi u cho nh ng my lm l nh trung tm 55.55 COP 55.90 IPLV


2.3 TRNH DUY T

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CHILLERS Submit product data for the chiller including, - Generic product data - Chiller selection data sheet for the design conditions - Acoustic performance - Certified dimension drawings A statement from the manufacturers confirming their chiller will operate when installed as described on the drawings, or alternatively within the space available. Trnh duy t ti li u k thu t c a chiller bao g m, - Ti li u k thu t chung - Thng s ch n c a chiller theo i u ki n thi t k - Thng s n - B n v kch th c c xc nh n. M t th kh ng nh c a nh s n xu t xc nh n r ng chiller c a h s ho t ng khi c l p t nh m t trn b n v , ho c cch khc trong ph m vi khng gian c s n.
3 3.1 V TT T NG QUAN

3 3.1

MATERIALS GENERAL

General

T ng quan

Provide proprietary chiller sets including components, accessories, internal power circuits, controls and motor starters.
Performance rating

Cung c p chiller nguyn b mua s n bao g m cc b ph n, ph tng, m ch i n bn trong, h th ng i u khi n, v b kh i ng ng c .


C p cng su t

To ARI 550/590.
Structure/ enclosure

Theo ARI 550/590


C u t o v my

Air cooled chillers: Provide weatherproof sheet metal enclosures for equipment requiring weather protection.
Vibration isolators

Chiller gi i nhi t gi: v my b ng t m kim lo i ch u th i ti t cho cc thi t b t ngoi tr i.


Cch ly rung ng

Mount chiller on vibrations isolating mounts selected and provided by the manufacturer.

Chn rung xu t.

c a chiller t trn cc chn cch ly ng c l a ch n v cung c p b i nh s n

3.2 SHELL AND TUBE LIQUID COOLERS General

3.2 BNH B C H I C THN N M NGANG T ng quan

Type: Provide horizontal shell liquid coolers consisting of a shell containing a tube bundle, refrigerant circuits, water drain and vent connections, insulation, and necessary valves and fittings. The insulation should be of FM approved and/or Class A type, that is, having a flame spread of not more than 25 and smoke developed rating of not more than 450 as per either NFPA 255, ASTM 84-03, ANSUL/UL 723 and UBC 8-1 Performance rating: Rate to ARI 480.
Direct expansion type

Lo i: Cung c p lo i bnh b c h i c thn n m ngang bao g m bnh ch a chm ng trao i nhi t, cc m ch gas, ng n c x v thot kh, cch nhi t, cc van v ph ki n c n thi t. Cch nhi t ph i l l ai ch p thu n b i FM v / ho c Class A, c tnh n ng chy la khng qu 25 v kh n ng t o khi khng l n h n 450 theo nh NFPA 255, ASTM 8403, ANSUL/UL 723 v UBC 8-1 C p cng su t: theo ARI 480

Lo i gin n

tr c ti p

Operation: Refrigerant liquid evaporates within the tubes. Refrigerant system: Arrange refrigerant circuits to prevent oil logging at the lowest operating refrigerant velocity. Water baffles: Provide polypropylene or mild steel water baffles securely fixed to the tube bundle or welded to the shell, and incorporate pass partitions complementary to the water baffles so that the cooling effect is distributed equally between all operating tubes.
Flooded type

V n hnh: gas l ng b c h i trong ng. H th ng gas l nh: cc m ch gas c b tr trnh ng d u trong i u ki n v n t c gas v n hnh th p nh t. Vch ng n n c: cung c p lo i poly propylene ho c thp m m m b o g n ch t vo chm ng ho c hn vo v bnh, v tch h p cc t m ch n pass vo vch ng n n c phn b hi u qu trao i nhi t ng u gi a cc ng.
Lo i ng p l ng

Operation: Refrigerant liquid evaporates around the tubes. Refrigerant system: Submerge the tube bundle in liquid refrigerant and incorporate provision for complete separation of liquid droplets from leaving
The English language version prevails. Zuellig

V n hnh: gas l ng b c h i xung quanh ng. H th ng gas l nh: lm ng p chm ng trong gas l ng v k t h p ch t ch vi c d phng cho s ng n cch hon ton cc gi t l ng v i h i ra. Khng nn t chm ng trong kho ng 20% th tch gas l nh
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CHILLERS vapour. Do not place the tube bundle in the 20% of the refrigerant volume closest to the refrigerant outlet.
Construction

g nv i
C ut o

u ra c a gas l nh.

Shells: Hot rolled low carbon steel plate to AS 1548 with seams precision electric welded and ground smooth externally. Tube bundles: Unjoined seamless copper tube to AS 1569 expanded into tube plates. Finish tubes flush with the outside edge of the tube sheet. If necessary, provide intermediate tube supports along the length of the shell, to prevent sagging of the tubes. Prevent tube from vibrating against supports. Tube plate material: Type 316 stainless steel to ASTM A240/A240M. Fixing: Fix rigidly to support structures with either - mounting feet incorporated in cradles welded to the shell; or - fixing straps, if recessed into cradles formed in factory-made mounting feet.
Water boxes

Thn: thp t m cn nng hm l ng cacbon th p theo AS 1548 s d ng m i hn i n chnh xc v b m t ngoi mi nh n. Chm ng: ng ng khng c m i hn n i lo i tho c theo AS 1569 m vo t m gi ng. ng l p ph ng m t v i c nh ngoi c a t m gi ng. N u c n thi t, cung c p ng trung gian d c chi u di thn trnh s vng ng. Trnh lm rung ng t cc gi . V t li u t m gi ng: Thp khng r lo i 316 theo ASTM A240/A240M. L p: l p ch t theo cc k t c u b ng: - Chn treo lin k t thnh khung hn vo thn bnh: ho c - L p thanh gi ng, g n m vo khung t ob i chn lm t i nh my.
H pn c

General: Provide removable water boxes for flooded type coolers. Marine water boxes: Provide marine water boxes with removable cover plates that permit access to tubes without disturbing the attached water piping.

T ng qut: cung c p cc h p n c c th d ch chuy n cho bnh b c h i lo i ng p l ng. H p n c marine: cung c p cc h p n c marine v i t m che ph c th d ch chuy n cho php ti p c n cc ng gas m khng lm nh h ng ng n c g n vo.
Ph ki n

Accessories

Refrigerant connections: Seal after pressurising the refrigerant side with dry nitrogen. Water connections: Flanges to AS 2129 Table E. Provide covers or caps. Freeze-up protection: Provide threaded connections with removable plugs for the insertion of a separate well to hold the sensing bulb of a freeze-up protection safety cut-out. Thermometer pockets: Provide at water inlet and outlet. Water side pressure drop test sockets: Provide at inlet and outlet. Factory test and provide metal tag stating water cooler pressure drop at design water flow.
3.3 LIQUID COOLER INSULATION General

u n i ng gas: hn kn sau khi b m p l c bn trong b ng nit kh. u n i ng n c: dng m t bch theo AS 2129 b ng E. Cung c p ch p v bao gi. B o v ch ng ng ng t : cung c p u n i ren c nt bt tho l p c g n cc u c m ng b o v ch ng ng ng t . Ti l p nhi t k : l p t i cc u ng n c ra v ng n c vo. Cc l th nghi m s t p pha c n c: l p t i cc u ra v u vo. Th nghi m t i nh my v cung c p nhn kim lo i ghi s t p bnh lm l nh l u l ng thi t k .
3.3 CCH NHI T BNH LM L NH T ng quan

Select from the following as specified in the Mechanical piping worksection. - Elastomeric foam. Minimum R value: To the Minimum R value table in the Mechanical piping insulation worksection.
3.4 SHELL AND TUBE CONDENSERS General

Ch n t cc lo i sau nh qui nh trong ch ng H th ng ng ng c kh. - V t li u: B t x p n h i Gi tr R nh nh t: Xem B ng Gi Tr R Nh Nh t trong ch ng H th ng ng ng c kh.


3.4 BNH NG NG NG N C N M NGANG

Type: Provide horizontal water cooled, mechanically cleanable refrigerant condensers with water flowing through the tubes, consisting of a shell containing a tube bundle, refrigerant and cooling water circuits and necessary valves and fittings. Performance rating: Rate to ARI 450.
Construction
The English language version prevails. Zuellig

T ng qut Lo i: cung c p bnh ng ng n m ngang lm s ch gas l nh b ng c kh, gi i nhi t n c v i n c ch y qua ng, bao g m 1 v ch a chm ng, gas l nh v vng tu n hon n c t i l nh v cc van c n thi t v my mc. C p cng su t: theo ARI 450
C ut o
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CHILLERS Shells: Hot rolled low carbon steel plate to AS 1548 with seams precision electric welded and ground smooth externally. Tube bundles: Integral finned or enhanced seamless copper tubes to AS 1569 expanded into tube plates. If necessary, provide intermediate tube supports along the length of the shell, to prevent sagging of the tubes. Prevent tubes from vibrating against supports. Tube plate material: Type 316 stainless steel to ASTM A240/A240M. Refrigerant storage: Size to take full refrigerant charge on pump down. Fixing: Fix rigidly to suitable supports. Thn: thp t m cn nng hm l ng cacbon th p theo AS 1548 v i m i hn i n chnh xc v b m t ngoi nh n. Chm ng: ng ng c ho c c vy ton b theo AS 1569 n ra trong cc t m ng. N u c n thi t, cung c p cc ng trung gian d c theo chi u di v , trnh ng b vng. Ng n ng a ng kh i s rung ng t cc gi . V t li u t m gi ng: thp khng r lo i 316 theo ASTM A240/A240M. S tch tr gas l nh: s p x p n p gas l nh y khi b m ng ng. S c nh: l p ch c v i cc gi ph h p.

Water boxes

H pn

General: Provide removable water boxes. Marine water boxes: Provide marine water boxes with removable cover plates that permit access to tubes without disturbing the attached water piping.
Accessories

T ng qut: cung c p h p n c c th d ch chuy n. H p n c mu i: cung c p cc h p n c mu i v i t m che ph c th d ch chuy n cho php ti p c n cc ng m khng lm nh h ng ng n c g n vo.
Ph ki n

Refrigerant connections: Seal refrigerant hot gas inlet and liquid outlet connections. Pressurise with dry nitrogen. Water connections: Water flow and return connections, flanged to AS 2129 Table E. Fit blank companion flanges, bolts and gaskets. Alternatively, sizes DN 50 may be screwed, with removable plugs or caps. Drain connections: Minimum DN 20 screwed connection with valved connection points at the lowest point of both water boxes. Vent connections: Minimum DN 15 screwed connection with valve. Thermometer pockets: Provide at water inlet and outlet. Cathodic protection: Provide sockets for cathodic protection probes. Locate where recommended by the cathodic treatment specialist. Water side pressure drop test sockets: Provide at inlet and outlet. Factory test and stamp condenser shell, or provide metal tag, stating pressure drop at design water flow.
3.5 REFRIGERATION SYSTEM General

u n i ng gas: lm kn ng gas v i u n i kh nng ng vo v ch t l ng ng ra. T o p v i kh Nit kh. u n i ng n c: cc u n i l u l ng n c v ng h i c mp theo AS 2129 b ng E. L p ch tr ng v i cc m t bch, bulng v mi ng m. Nh m t s l a ch n, kch th c DN 50 ph i v n vt, v i cc n p v ch t c th d ch chuy n. u n i ng x : u n i v n vt nh nh t DN 20 v i nh ng i m k t n i c van t i i m th p nh t c a c hai bn h p n c. u n i ng thng h i: u n i v n vt nh nh T DN 15 v i van. L g n nhi t k : cung c p t i u vo v ra c a n c. B o v c c m: cung c p cc l cho thi t b b o v c c m. t t i n i c ngh b i chuyn gia x l c c m. L ki m tra s gi m p su t n c: cung c p t i u vo v ra. Th nghi m t i nh my v ng d u ln thn bnh ng ng, ho c cung c p nhn kim lo i, s gi m p su t t nh theo l u l ng n c thi t k .
3.5 H TH NG GAS L NH T ng quan

Design refrigeration systems for minimum refrigerant leakage potential.


Standards

Thi t k h th ng gas l nh nh m gi m thi u kh n ng r r gas.


Tiu chu n

To AS/NZS 1677.2 and SAA HB40.1.


Accessories

Theo AS/NZS 1677.2 v SAA HB40.1.


Ph ki n

General: Provide necessary refrigerant circuit accessories, including the following: - Discharge muffler (internal or external type). - Liquid line filter drier. - Isolation valve both sides of the filter drier.

T ng quan: cung c p cc ph ki n c n thi t ph c v m ch gas, bao g m: u x gi m m (lo i ngoi) t bn trong ho c bn

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CHILLERS Liquid line solenoid valves. Liquid line sight glass moisture indicator. Refrigerant charging valve. Suction, discharge and oil pressure indication, either gauges or digital readout from transducers via the microprocessor based control module, as appropriate. - Expansion device. Chillers with multiple compressors: Provide at least 2 independent refrigeration circuits. - L c kh ng l ng - Van cch ly c hai pha l c kh Van solenoid ng l ng. Knh xem m c gas l ng Van n p gas. Hi n th p su t u ht, u y, v d u, b ng ng h ho c hi n th s chuy n i t b chuy n i tn hi u thng qua modun i u khi n s d ng vi x l, cho thch h p. - Thi t b ti t l u. Chiller v i nhi u my nn: cung c p t nh t hai m ch gas c l p.
3.6 Lo i H TH NG I U KHI N

3.6 Type

CONTROL SYSTEM

Menu driven, microprocessor based module. Tropicalised control box. With data collection module for fault finding for each chiller. Data collection should be possible by service technicians local laptop computers, for emailing data to manufacturers factory for fault diagnosis. With RS 485 access capability.

Ho t ng theo b ng l a ch n, d a vo cc modun vi x l. H p i u khi n nhi t i ha. B thu d li u cc d tm l i trn m i chiller. Cc d li u thu c trn my xch tay t i ch c a nhn vin k thu t, v g i email cho nh my s n xu t ch n on l i. Kh n ng truy c p: theo c ng RS485
3.7 HI N TH

3.7

INDICATION

Centrifugal and screw chillers

Chiler ly tm v tr c vt

General: Provide indication of the following: - System on. - Fault requiring manual reset. - Entering and leaving liquid cooler water temperature. - Chilled water set point. - Voltage on each phase, for solid state starters. - Drawn current on each phase, for solid state starters. - Electrical current limit set point, for solid state starters. - Chiller diagnostics. - Remote chilled water set point signals. - Hours run. - Start counter. Accessories: Provide a general fault relay.
3.8 SAFETY CONTROLS General

T ng quan: Cung c p cc hi n th sau H th ng ang ho t ng L i yu c u kh i ng l i b ng tay Nhi t n c t i l nh vo v ra. i m ci t cho n c t i l nh. i n p m i pha cho b kh i ng ki u bn d n. Dng y t i cho m i pha cho b kh i ng ki u bn d n. - C ng dng ci t cho b kh i ng ki u bn d n. - B ch n on chiller. - Cc tn hi u ci t n c t i l nh t xa. - S gi ho t ng. - B m s l n kh i ng. Ph ki n: cung c p r -le bo l i chung.
3.8 I U KHI N AN TON T ng quan

Provide electrical interlocks to protect against the following: - Chilled water low flow. - Condenser fan motor overload, for air cooled units. - Compressor motor overload. - Oil pressure failure on refrigeration compressors. - High and low pressure for compressors. - Short cycling of compressors.

Cung c p kha lin ng b o v trong cc tr ng h p sau: - L u l ng n c t i l nh th p - Qu t i ng c qu t dn ng ng cho chiller gi i nhi t gi. - Qu t i mt my nn. - M t p d u trong my nn. - Cao p v th p p trong my nn.

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CHILLERS - Low chilled water temperature.


Centrifugal chillers

- Ng n m ch my nn. - Nhi t n c t i l nh th p
Chiller ly tm

Provide electrical interlocks to protect against the following: - Motor high temperature. - Contactor weld-in. - High bearing temperature. - Phase failure under voltage, single phase and phase rotation protection. - High oil temperature. - Surge protection by monitoring of compressor motor current. - Pre-lube before compressor start and post-lube during compressor spin down.
3.9 MULTIPLE CHILLER CONTROL Multiple Chiller Control

Cung c p kha lin ng b o v trong cc tr h p sau: - Nhi t ng c cao - Contactor khng nh - Nhi t tr c cao - M t pha do i n p th p, 1 pha v o pha. - Nhi t d u cao. - B o v qu dng b ng cch hi n th dng c my nn. - B m d u bi tr n tr c khi my nn kh i v th c hi n bi tr n sau trong khi my gi m t c .
3.9 I U KHI N NHI U CHILLER i u khi n nhi u chiller

ng

ng ng nn

Where multiple chillers operate as a system, provide a chiller system manager to operate the chillers as a single central cooling plant. The chiller system manager shall be provided and commissioned by the chiller manufacturer. Operation of the chillers shall be such that energy costs are minimised. The chiller system manager shall interface with the building management system using a serial interface, which shall be used to initiate the chiller system on request and to allow remote monitoring as below. Operating control and monitoring of auxiliary equipment such as chilled water pumps, condenser water pumps, purge units may be via the chiller system manager or directly by the building management system.
3.10 General REMOTE MONITORING

T i n i nhi u chiller ho t ng nh m t h th ng, cung c p m t b qu n l h th ng chiller v n hnh cc chiller nh m t vng lm l nh trung tm c l p. B qu n l h th ng chiller ph i c cung c p v nghi m thu b i nh s n xu t chiller. S v n hnh c a cc chiller ph i chi ph i n n ng gi m n m c t i thi u. B qu n l h th ng chiller ph i giao ti p v i BMS ang dng m t giao ti p theo th t , c dng kh i ng h th ng chiller theo yu c u v cho php theo di t xa nh ph n d i. i u khi n s v n hnh v hi n th cc thi t b ph tr nh cc b m n c l nh, b m n c ng ng, thi t b lm s ch qua b qu n l h th ng chiller ho c tr c ti p b i BMS.
3.10 THEO DI T T ng quan XA

Common alarm: Provide for a common alarm signal to be connected into a remote monitoring system. BMS interface: Provide an interface to enable a building management system to interrogate the control panel, or reset the chiller set points. BMS interface protocol: accessible by the Building Management System supplier. Minimally allow transfer of the following data. - CHW temperatures - Refrigerant temperatures - Refrigerant pressures - Oil pressure - Current - % load - Chiller diagnostics - Hours run - Start counter - Alarm status - Alarm history

Tn hi u bo ng chung: cung c p tn hi u bo ng chung c k t n i vo h th ng theo di t xa. Giao ti p BMS: cung c p m t c ng giao ti p cho php k t n i BMS v i t i u khi n ho c ci t l i cc gi tr i m ci t c a chiller. Giao th c giao ti p BMS: c th truy c p b i nh cung c p BMS. T i thi u c th truy n i cc tn hi u sau: - Nhi t n c t i l nh - Nhi t gas. - p su t gas. - p su t d u. - C ng dng. - %t i - Ch n on chiller - S gi ho t ng - S l n kh i ng. - Tnh tr ng bo ng.

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CHILLERS - Other recommended servicing. parameters for remote - Cc tnh tr ng bo - Cc thng s khc theo di t xa. ng x y ra. c khuy n co ph c v vi c

3.11 CAPACITY CONTROL Centrifugal and screw chillers

3.11 I U KHI N CNG SU T Chiller ly tm v tr c vt

Operation: Provide for chillers to start unloaded and for subsequent loading and unloading to be by the control system. Control system: Provide a control system which senses the leaving chilled water temperature and maintains it at the desired setting by modulation of the compressor slide valve, unloading ports or variable speed drive, as appropriate. Current limiter: Provide control to limit the maximum current drawn by the compressor motor by monitoring the 3 phases of supply power. Demand limiter: Provide control to permit continuous manual control of power demand at operating points from 20 - 100% of full load power.

V n hnh: cung c p chiller kh i ng khng t i v tu n t t ng t i v gi m t i b ng b i u khi n. H th ng i u khi n: cung c p h th ng i u khi n c m bi n nhi t n c t i l nh ra v duy tr nhi t t i i m ci t b ng s i u ch nh c a van tr t c a my nn, cc c ng gi m t i ho c cnh ch nh u vo cho thch h p. B h n ch dng i n: cung c p i u khi n h n ch dng c c i c a my nn b i vi c theo di pha c a ngu n c p. B h n ch nhu c u: h th ng i u khi n cho php i u khi n nhu c u cng su t b ng tay lin t c t i th i i m my ang ho t ng 20 100% t i.

3.12

CENTRIFUGAL COMPRESSORS

3.12 C ut o

MY NN LY TM

Construction

Casing: Close-grain cast iron arranged to allow access to the rotor assembly inlet guide vanes and wearing parts. Rotor: Heat treated alloy steel or high strength cast aluminium impeller statically and dynamically balanced for vibration free operation. Over-speed test the rotor assemblies. Bearings: Provide accessible precision bored main bearings of the insert journal type and separate thrust bearings to axially position the impeller and absorb any unbalanced thrust. Pre-rotation vanes: Provide stepless capacity control, which maintains stable operating conditions and responds to variations in load from leaving chilled water setpoint temperature. Drive type: Select from the following: - Direct drive. - High speed helical gear train. Open drive compressor shaft seals: Provide oil lubricated mechanical shaft seals which are efficient under both vacuum and pressure conditions. Lubrication: Provide oil separator, pump, filter, oil cooler, thermostatically controlled oil heater and pressurised lubrication during run-up and coast-down including coast-down after a power failure. Oil heaters: To operate during off cycles of the compressor.

V : gang c m n h t c s p x p cho php ti p c n cc cnh d n h ng u vo rto v cc b ph n. Rto: bnh cng tc b ng thp h p kim c x l nhi t ho c nhm c s c b n cao c cn b ng t nh v ng v n hnh khng c rung ng. Ki m tra qu t c cc b ph n c a rto. tr c: cung c p cc tr c chnh c chn chnh xc c th s d ng c a lo i ngng tr c l ng vo v cc tr c s c p ring bi t t i v tr quanh tr c c a bnh cng tc v h p thu cc s c p khng cn b ng. Cc cnh tr c khi quay: cung c p i u khi n cng su t lin t c, duy tr tr ng thi ho t ng n nh v p ng cc t i khc nhau theo nhi t n ct i l nh i ra c ci t. Lo i kh i ng: ch n t cc lo i sau: - Kh i ng tr c ti p - B truy n ng bnh r ng xo n c t c cao. Cung c p d u bi tr n nh ng ch lm kn thn my c kh n ng lm vi c trong i u ki n c p l n chn khng. Bi tr n: cung c p b tch d u, b m d u, l c d u, b gi i nhi t d u, b hm d u i u khi n nhi t v bi tr n p su t trong qu trnh ch y v ng ng my k c ng ng my do m t i n. B hm d u: ho t ng trong su t chu trnh ngh c a my nn.
3.13 B LM S CH V H TH NG P SU T

3.13

PURGE UNITS SYSTEMS

AND

PRESSURE

Centrifugal chiller purge units

B lm s ch cho chiller ly tm

General: For chillers which, at any time, are below atmospheric pressure, prevent loss of refrigerant during purging cycle.

T ng qut: cho chiller, vo b t c lc no d i p su t kh quy n, trnh t n th t gas l nh trong qu trnh lm s ch.

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CHILLERS Deemed-to-satisfy: Purge units with an operating efficiency of 99%. Operation: Provide automatic controls which allow unattended operation. Alarm: Provide purge units which automatically alarm if excessive purging is detected within a continually updated given time period.
Centrifugal chiller pressure systems

Th a yu c u: b lm s ch v i hi u su t ho t ng 99%. Ho t ng: cung c p s i u khi n t ng khng c n ng i gim st. Bo ng: cung c p b lm s ch c bo ng t ng khi s lm s ch qu m c c pht hi n trong kho ng th i gian c p nh t lin t c.
H th ng p su t chiller ly tm

Emission abatement: For chillers which, at any time, are below atmospheric pressure, provide a means of - preventing air infiltration and refrigerant loss; - preventing the subsequent need for purging to the atmosphere; and - pressurising the chiller for leak-testing purposes. - Deemed-to-satisfy: Refrigerant emission abatement systems, permanently attached to chillers, and which automatically maintain positive pressure within the chiller vessel during non-operational periods, by referencing atmospheric pressure. Components: Provide the following: - Aluminium-plated, silicon heat blankets or hot water heater. - Solid state safety circuit/automation interface. - Refrigerant pressure controller. - Leak test mode set points. - For blanket type systems: . Temperature limiting module capable of ensuring that the heat supply cannot exceed a predetermined high limit temperature by sensing heat blanket temperature. . Proportional control over heat blankets to maintain setpoint.

S lm gi m mi: cho chiller, vo b t c lc no d i p su t kh quy n, cung c p bi n php - trnh khng kh thm nh p v t n th t l nh - trnh nhu c u theo sau cho s lm s ch khng kh; v - t o p chiller cho m c ch th x. - Th a yu c u: h th ng lm gi m s b c mi c a gas l nh c l p c nh v i chiller, v duy tr t ng p su t d ng trong bnh ch a ca chiller trong qu trnh khng ho t ng, ph h p v i p su t kh quy n lin quan.

Thnh ph n: cung c p nh sau: - L p ph ch u nhi t b ng silicon m nhm ho c b hm n c nng. - Giao ti p t ng / m ch an ton bn d n. - B i u khi n p su t gas l nh. - Cc i m th x - Cho cc h th ng l p ph : . B ph n h n ch nhi t c kh n ng m b o nhi t cung c p khng v t qu m t nhi t cao nh tr c b ng cch c m nh n nhi t l p ph ch u nhi t. . Ki m sot s cn x ng c a l p ph ch u nhi t duy tr i m ci t.
3.14 D TR GAS L NH

3.14

REFRIGERANT CONTAINMENT

Provide a mobile refrigerant containment system, suitable and of a capacity for storing the refrigerant from one chiller.

Cung c p h th ng d tr gas l nh di ng, ph h p v c kh n ng ch a m t l ng gas cho m t chiller.

3.15

ACOUSTIC INSULATION

3.15

CCH M

Provide discharge line sound reduction kit. Provide acoustic sound insulation kit.
3.16 General UNIT MOUNTED STARTER

Cung c p b ph ki n gi m m t i Cung c p b ph ki n cch m.


3.16 B KH I

ng

y.

NG C KHUNG

T ng qut

Provide a unit mounted started integrated with the chiller microprocessor based control system.
Centrifugal Chillers

Cung c p m t b kh i ng c khung giao ti p v i m ch x l chiller d a trn h th ng i u khi n.


Chiller ly tm

The starter is to be a variable speed type with appropriate electronic solid state drive as per Motor Starters.
Control Interface

B kh i ng l lo i t c thay i v i s truy n ng i n bn d n thch ng nh B kh i ng ng c .


Giao di n i u khi n

The following protection shall be included and monitored.

Bao g m v hi n th nh ng s b o v nh sau: - Ng t qu t i ng c
u tin ti ng Anh khi c tranh ci.

The English language version prevails. Zuellig Page 9 of 13 of M.03

10 February 2014

CHILLERS Motor overload trip Phase loss/ reversal/ unbalance Under voltage/ over voltage Line side voltage Line side current Line side power factor Frequency Kilowatts Kilowatt hours
MARKING

M t pha/ o pha / khng cn b ng D i p/ trn p i n p pha ngu n c p Dng i n pha ngu n c p H s cng su t pha ngu n c p T ns KW KWH

3.17 Labels

3.17 GHI NHN Nhn my

Show the following: - Manufacturers name. - Model number. - Serial number. - Refrigerant type. - Refrigerant charge. - Water side pressure drop and design water flow rates.

Th -

hi n bao g m: Tn nh s n xu t S model my S seri my Lo i gas s d ng L ng gas n p. M t p v pha n k .

c v l u l

ng n

c thi t

Rating plates

Nhn cng su t my

Required.
4 COMPLIANCE WITH QCVN09-2013

Ph i c.
4 TUN TH QCVN09-2013

B ng 2.6. Ch s hi u qu my i u ha khng kh lm l nh tr c ti p ho t n ng Lo i thi t b My i u ha khng kh 1 c m My i u ha khng kh 4,5 kW v < 7,0 kW 2c m 7,0 kW v <14,0 kW 2,40 2,50 N ng su t l nh Ch s hi u qu COP t i thi u c a my l nh, kW/kW 2,30

ng b ng i n

Th t c ki m tra

<4,5 kW

TCVN 7830:2012 2,60 v TCVN 6307:1997

TCVN 6307:1997 14 kW v <19 kW 2,93 ho c ARI 210/240 My i u ho khng kh gi i nhi t b ng khng kh 19 kW v < 40 kW 40 kW v < 70 kW 70 kW v < 117 kW 117 kW My i u ha khng kh gi i nhi t b ng n c v < 19 kW 19 kW v < 40 kW 3,02 2,84 ARI 340/360 2,78 2,70 3,35 3,37 ARI 210/240 ARI 340/360

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CHILLERS b ng bay h i n c 40 kW v < 70 kW 70 kW Cc c m ng ng t gi i nhi t b ng khng kh Cc c m ng ng t gi i nhi t b ng n c ho c bay h i n c Ch thch: 1) Ch s hi u qu my l nh: COP = N ng su t l nh /Cng su t i n tiu th (kW/ kW); 2) C m ng ng t bao g m my nn v dn ng ng; 3) Ch s hi u qu my l nh t i thi u cho trong B ng c tnh 100% n ng su t l nh. tnh ch s hi u qu my l nh v n hnh trong th i gian 1 n m ARI 340/360 a ra cng th c sau: IEER = 0,020A + 0,617B + 0,238C + 0,125D (W/W) trong : IEER Ch s hi u qu n ng l ng t ng h p l ch s hi u qu my l nh tnh cho th i gian v n hnh trong 1 n m theo cc m c ph t i, A = EER Ch s hi u qu my l nh (W/W) B = EER Ch s hi u qu my l nh (W/W) C = EER Ch s hi u qu my l nh (W/W) D = EER Ch s hi u qu my l nh (W/W) 100 % cng su t; 75 % cng su t; 50 % cng su t; 25 % cng su t; c l nh (My lm l nh n c-Chiller) 40 kW 3,32 2,70 2,96 ARI 365 40 kW 3,84

B ng 2.7. Ch s hi u qu my s n xu t n

N ng su t l nh Lo i thi t b (kW)

Ch s hi u qu my l nh COPMIN, kW/kW

Ch s tiu th n ng l ng PICMAX, kW/RT i n Nhi t -

Chiller gi i nhi t b ng khng kh T t c cc d i n ng ch y i n bnh ng ng g n li n ho c su t bnh ng ng tch r i Chiller Piston gi i nhi t n i n c - ch y T t c cc d i n ng su t < 528 Chiller xo n c v tr c vt gi i nhi t n c - ch y i n 528 v < 1055 1055 < 528 Chiller ly tm gi i nhi t n i n c - ch y 528 v < 1055 1055 Chiller h p th gi i nhi t b ng khng kh - 1 c p Chiller h p th gi i nhi t n c p c-2 T t c cc d i n ng su t T t c cc d i n ng su t

3,10

1,133

4,20 4,45 4,90 5,50 5,00 5,55 6,10 0,60 (*) 0,70 (*)

0,836 0,789 0,717 0,639 0,702 0,633 0,576 -

5,860 5,022

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CHILLERS Chiller h p th - 2 c p t gin ti p Chiller h p th - 2 c p t tr c ti p Ch thch: 1) Ngu n: Tiu chu n ASHRAE Std, 90,1-2001; ASHRAE Std, 90,1-2004; 2) (*) i v i my l nh h p th COP = N ng su t l nh/ Cng su t nhi t tiu th ; i n : PIC = Cng su t i n tiu th / N ng su t l nh tnh b ng RT;

T t c cc d i n ng su t T t c cc d i n ng su t

1,00 (*)

3,516

1,00 (*)

3,516

- Ch s tiu th

- Refrigerant Ton (RT): 1RT = 3,516 kW = 12000 Btu/h; 3) tnh ch s hi u qu lm l nh c a Chiller v n hnh trong th i gian 1 n m ARI 550/590-2003 a ra cng th c sau:

IPLV = 0,01A + 0,42B + 0,45C + 0,12D (kW/kW) trong : IPLV Ch s hi u qu non t i t ng h p l ch s hi u qu my l nh tnh cho t ng th i gian v n hnh trong n m theo cc m c ph t i; A Ch s COP (kW/kW) tnh B - Ch s COP (kW/kW) tnh C - Ch s COP (kW/kW) tnh D - Ch s COP (kW/kW) tnh 100 % t i; 75 % t i; 50 % t i; 25 % t i,

EXECUTION

THI CNG

5.1 GENERAL Manufacturer's instructions

5.1 T NG QUAN H ng d n c a nh s n xu t

Install in accordance with instructions supplied by chiller manufacturer. Include completed manufacturer's checklists in commissioning data.
6 COMPLETION

L p t theo h ng d n c a nh s n xu t chiller. Bao g m m t danh sch cc i m ki m tra hon ch nh c trong h s ch y th v nghi m thu.
6 HON T T

6.1 COMMISSIONING Operational check

6.1 CH Y TH V NGHI M THU Ki m tra v n hnh

Check operation of the chiller system including auxiliary equipment and control systems. After starting up, adjust and calibrate the chiller system.
Performance tests

Ki m tra ho t ng h th ng chiller bao g m c cc thi t b ph v h th ng i u khi n. Sau khi kh i ng my, i u ch nh v hi u chu n h th ng chiller.
Th nghi m c tnh

Controls tests: For factory assembled chillers, demonstrate that chiller controls meet performance requirements. Verify the marked set points of instruments, gauges and switches, by measurement of the controlled medium. Record and rectify deviations. Safety alarm circuits tests: Simulate each unsafe condition alarm.
Commissioning

Th nghi m i u khi n: i v i cc chiller cl p rp t i nh my, ch ng minh h th ng i u khi n chiller p ng cc yu c u khi ho t ng. Xc minh cc thng s ci t trn d ng c , ng h , v cng t c b ng cch o l i cc thi t b c i u khi n. Ghi nh n v i u ch nh l i cho ng cc sai s . Th nghi m bo ng an ton m ch gas: m ph ng t i m i tr ng thi bo ng khng an ton.
Ch y th v nghi m thu

Commission

the

chiller

system

under

the

Ki m tra v ch y th h th ng chiller d

i s gim st

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CHILLERS supervision of the equipment authorised field technicians.


6.2 MAINTENANCE

manufacturers

c a chuyn vin k thu t c a nh s n xu t.

6.2

B O TR

Hermetic and semi-hermetic compressors

My nn kn v n a kn

Analyse refrigerant gas at 3 monthly intervals during the maintenance period. Determine the acid and moisture content of the gas. Submit analyses.
Manufacturers Comprehensive Maintenance

Phn tch gas m i 3 thng trong su t th i gian b o tr. Xc nh hm l ng axit v h i m ch a trong gas. trnh b ng phn tch.
B o tr ton di n c a nh s n xu t

Include manufacturers comprehensive maintenance for duration of defect liability period (12 months from practical completion).
Maintenance Proposal

Bao g m vi c b o tr ton di n c a nh s n xu t trong th i gian ch u trch nhi m cc khuy t t t (12 thng k t ngy hon t t th c t ).
ngh b o tr

Offer proposals at tender for annual maintenance contracts, preventative and comprehensive, annually renewable for 5 years.

a ra cc ngh trong h s th u v cc h p ng b o tr hng n m, d phng v ton di n, gia h n hng n m trong vng 5 n m.

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