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Type-approved ducts and ttings Cleaning covers Lindab Safe and Lindab Safe Click .......................................................3 EPFH, ESHU, KCU, KCIVU, KCRU, KC ..............................................10 EPFH with bayonet locking .................................................................11 EPFH, KCU, KCIVU, KC ......................................................................12 IPRD ....................................................................................................13 IPF .......................................................................................................14 IPLR .....................................................................................................15 SLCU, SLBCU, SLGU, SLBGU, BSLCU, LRCA, LRCB, LRBCB ........16 DRU, DSU, DTU, DTHU, DTBU, DTBCU, DTPU, PSDRU, TDRU, TDSU, TASU, TATU, TATBU .......................................17 LKSR ...................................................................................................20 DAU, DA2EU, DAVU ............................................................................21 DAU, DA2EU, DAVU ............................................................................23 MBU, MBFU ........................................................................................24 FMU, FMDRU ......................................................................................25 FMDU ..................................................................................................26 DIRU ....................................................................................................27 DIRBU..................................................................................................32 DIRVU ..................................................................................................33 Transfer ................................................................................................34 SVK......................................................................................................35 MG, MGL .............................................................................................36 H, HV, HU, HN, HF, VHL, HRR, HVR, LHR, HKOMR, TGR, TGKOMR 37 SKMTR, SKPTR...................................................................................38 SLKNU.................................................................................................41 .............................................................................................................42 RJFP ....................................................................................................45 VVTK ....................................................................................................50 VTTB ....................................................................................................52 SHH .....................................................................................................54 KPT ......................................................................................................56 KI .........................................................................................................58 KIR .......................................................................................................60 TAV ......................................................................................................62 KVB......................................................................................................63 KDPF ...................................................................................................65 KVG ....................................................................................................67 KU........................................................................................................71 KSU .....................................................................................................73 KSUL ...................................................................................................75 KPF ......................................................................................................77 KSUB ...................................................................................................79 TLO ......................................................................................................81 Access doors
Silencers Dampers
Duct systems Sealing clamp Membrane lead-throughs Roof hoods Sliding dampers Exhaust air terminal device Flexible ducts Rectangular duct system Diffuser
Valve
4 6
1819/533/90
TG 1358/88
1358/
NOTE! The assembly methods described herein only cope with the forces from the Static pressure limits dened in EN 12237. Forces from other sources, e.g. gravity or wind, have to be dealt with using other means, e.g. suspensions or supports. NOTE! If the system shall be tested for air tightness, this shall be done before integration and insulation so that there is an opportunity for inspection and taking action. Any complaints regarding air tightness will only be dealt with provided the system is fully accessible for inspection.
88
7 9
TG
Carefully seal any holes left by measurements, removed screws, blind rivets, etc.
"old"
40.1
60.1
Minimum number of fasteners required to achieve sufcient strength. 2 2 3 3 4 4 6 10 Depending on the means of suspension, a larger number of fasteners than this may be required to achieve sufcient structural strength of a duct system.
Depending on the means of suspension, a larger number of notches than this may be required to achieve sufcient structural strength of a duct system. A greater number of notches makes it harder to assemble the parts
Assembly
Lindab Safe 1 2 Insert the ttings turned-over edge into the duct. Check that the gasket's rst lip is in contact with the duct's edge all the way around and points straight out so that the lip is not twisted in any direction. Push the rest of the tting into the duct. Twisting the tting slightly aids insertion. Secure the tting in the duct using self-tapping screws or airtight blind rivets. NOTE! Use only the types allowed by Lindab when going for tightness class C or D. See table 3. Fasteners should be positioned 1015 mm from the duct's end to prevent damage to the gasket. Always position fasteners at the present largest radial gap between tting and duct. Be sure to achieve an even distribution around the circumference. 1 2 Lindab Safe Click Insert the ttings turned-over edge into the duct. Check that the gasket's rst lip is in contact with the duct's edge all the way around and points straight out so that the lip is not twisted in any direction. Push the rst part of the tting into the duct to just before the notches. Twisting the tting slightly aids insertion. Push the rest of the tting into the duct and over the notches. Bend the tting or duct back and forward slightly in order not to pass all notches at the same time aids insertion. The tting is secured to the duct when the tting's end has snapped behind all the notches. After assembly it's possible to rotate the tting.
5 6
5 6
Lindab Safe
G
8
1358/8
TG
1358/8
G
8
1358/8
TG
1358/8
1358/
88
TG
TG
TG
Very tight Strong since it only drills off a small part of the thin sheet metal Allowed by Lindab
Screw with drill tip Not tight Weak since it drills off a big part of the thin sheet metal Banned by Lindab
Pressure-tight blind rivet Very tight Strong Very laborious to install Allowed by Lindab
Blind rivet Not tight if the inner splint falls out Strong Laborious to install Banned by Lindab
Hints!
Turning and bending the tting slightly as you insert it into the duct aids assembly and removal. If ducts and ttings are round, assembly is much easier. Lindab has placed high demands on roundness during the design and production stages, but large heavy ttings in particular have a tendency to be slightly oval because of their weight. These often become round when suspended, which is why you should use the brackets to make the components round and in this way simplify assembly. Carefully tapping the surface of the duct with your hand normally makes assembly a lot easier, as it reduces the friction between duct and tting, and the tting tries to move to the right side if there are burrs and irregularities. When cutting, be sure to remove burrs properly. Also cut away the two needles created from the fold. For larger dimensions, Lindab has moved the gasket away from the edge, which makes assembly much easier. If you have to reinstall a product, take care to seal old holes from screws or blind rivets which can cause leaks and noise.
To join parts temporarily to check if length of duct or system run is all right. Lindab Safe Solution: 1 Join together to check. 2 Then take apart and cut if necessary the duct length. 3 Join together with screws or blind rivets. Solution 1: 1 2 3 4 5 Use a duct without notches in the end/ends. Join together to check. Then take apart and cut if necessary the duct length. Make notches in the duct. Click-join together. Lindab Safe Click
Solution 2: 1 Use a duct with notches in the end/ends. 2 Join together to check but dont join the parts completely so they click together. 3 Then take apart and cut if necessary the duct length and make new notches. 4 Click-join together.
To lengthwise adjust joined products instead of cutting the duct. Lindab Safe Solution: 1 Use products with sliding property. E.g. slide-in coupling SNPU or slide-in female coupling SMFU. 2 Join together with screws or blind rivets. Solution: 1 Use products with sliding property. E.g. slide-in coupling SNPU or slide-in female coupling SMFU. 2 Join together with screws or blind rivets. Lindab Safe Click
Slide-in coupling
In situations where the mounting must be locked, e.g. when a bend is mounted to a duct and it twists downwards the oor. Mount the rst hanger and mount the bend, then lock the joint with a screw or blind rivet. Corners out of angle and curved walls
Mount the next piece of duct at an angle, but make sure that the rubber sealant is not visible. Put screws or blind rivets where the notches have not clicked in position. Cutting duct with the SR Cutter
Suspension
Mount the hangers in a straight line and as close to every joint as possible. Fix with an extra screw when needed for extra stability.
Dismantling
To separate joined products. Lindab Safe Solution: 1 Unscrew the screws or drill away the blind rivets. 2 Twist the product loose. 3 The tting will now have leaking holes but can be reused if these holes are carefully sealed off with mastic or tape. Solution: 1 Drill a 5 mm hole in the duct 4 mm behind the notch with the drill angled backward and 2 turn in the same moment the drill back so the tting and duct are separated somewhat from each other. With the right technique the tting remains undamaged and can be reused. 3 Repeat if necessary at more notches. 4 Twist the product loose. 5 Cut away the drilled through duct end. Lindab Safe Click
Cleaning covers
EPFH, ESHU, KCU, KCIVU, KCRU, KC
Assembly
The simplest way to install the cleaning covers is by turning and pressing them at the same time. The simplest way to remove the cleaning covers is by turning and pulling them outwards at the same time (not KCRU).
Maintenance
The cleaning covers normally don't require any maintenance, but as they are used in duct systems that need to be cleaned, they should be cleaned at the same time as the system.
10
Cleaning cover
EPFH with bayonet locking
Assembly
The cover can, if you prefer, be installed simply by putting it into position. However, if there is a risk that it can be pushed off (e.g. at positive pressure), you should ensure that it is held in position by two suitable blind rivets. In that case, proceed as follows:
Attach the cover at its intended location and in a suitable position. Ensure that it is secure and level all around.
Insert the rivets so that they extend past the drilled holes. A recommended airtight blind rivet has 4.0 and is 9.5 mm long, for example.
Press on the cover again so that the rivets enter the slots and then turn clockwise to snap into place.
11
Cleaning covers
EPFH, KCU, KCIVU, KC
Fire protection assembly instruction
Covers with different levels of re protection are available. The re class is specied on the covers label. In certain cases, the re class requires that covers be placed at a specic safety distance from inammable materials in a structural element or inammable xed equipment. Fire protection classes for ventilation systems require cleaning covers to have at least the same class as connecting system or system part.
Cleaning cover
Joint in insulation
b) that the insulation is level with the edge between the covers casing and top.
Edge of cover
12
Access doors
IPRD
1. Required aperture for door is 32mm smaller than door size being used, eg 250 x 250mm door hole size is 218 x 218mm. 2. Mark location on duct surface at correct dimensions required for hole size and cut out aperture. 3. Remove door panel. 4. Offer frame into aperture (g1) and hold in place by pressing down two tabs from diagonally opposite corners (g2). 5. Fix frame in position by hammering down the remaining tabs onto the interior of the duct wall (g3). 6. The door panel is placed into the frame (g 4) and located by setting the cam fasteners to provide the degree of tightness required.
Complete panel, frame and gasket tape system. User friendly cam fasteners. Rockwool inll provides thermal insulation. Compression locking stop which locates the cam fasteners thus holding the door panel in position. Radiused formed tabs which reduce the risk of injury on site from sharp edges, allow easy xing to the duct wall. Self Adhesive Gasket tape is tted to the inside and outside doorframe, thus the door panel is sealed against the frame and the frame is sealed against the duct wall. High performance acoustic integrity eliminating the need to be covered when acoustic duct lagging is to be applied to the duct
13
Access doors
IPF
Ductmate sandwich access doors offer a cost effective and convenient solution to the problem of gaining access to rectangular ductwork for maintenance or cleaning. Manufactured in a wide variety of sizes Ductmate sandwich access doors also offer the following benecial features: Two sheet metal construction formed by precision stamping to provide increased strength. Aesthetic appearance. User friendly hand knobs to facilitate easy opening and closing without the need for special tools. Conical pring design which enables the two piece door to perform as a single unit. Opening cut in the duct wall permits the back plate or inner plate to slip easily through and due to the neoprene gasket, form an airtight seal. Three piece thermally insulated version available.
Installation
1. A self adhesive template is provided with certain doors to assist in cutting the correct apertures size. If a template is not provided, the door can be utilised as a template. Position the door and mark around the perimeter. Cut aperture 15mm inside the dened perimeter.
2. Unscrew hand knobs until the knobs sit at the end of the screw. Slip inner plate through duct opening at an angle. Align into position and tighten up the hand knobs.
14
Access doors
IPLR
Two sheet metal construction formed by precision stamping to provide increased strength. Aesthetic appearance. User friendly hand knobs to facilitate easy opening and closing without the need for special tools. Conical spring design which enables the two piece door to perform as a single unit. Oval shaped opening cut in the duct wall permits the back plate or inner plate to slip easily through and due to the neoprene gasket, form an airtight seal.
1. Stick self adhesive template on to duct (a template is provided with each door).
Installation
1. A self adhesive template is provided with certain doors to assist in cutting the correct apertures size. If a template is not provided, the door can be utilised as a template. Position the door and mark around the perimeter. Cut aperture 15mm inside the dened perimeter. 2. . Unscrew hand knobs until the knobs sit at the end of the screw. Slip inner plate through duct opening at an angle. Align into position and tighten up the hand knobs.
3. Install door by unscrewing the hand knobs until thread is level with top of bolt. Using both hands place the door in the hole at an angle, turn straight and pull out slightly to align. Then tighten knobs.
15
Silencers
SLU, SLCU, SLGU, SLBU, SLCBU, SLBGU, BSLU, BSLCU, LRCA, LRCB, LRBCB
Assembly
In order to full the requirements for air-tightness class D, the silencers must be installed as per Assembly Instruction Lindab Safe. LRCA, LRCB and LRBCB comply with air-tightness class C. For dimension 400 and larger, the loose inlet plugs must rst be secured in the silencer (does not apply to LRCA, LRCB and LRBCB). Catalogue values for attenuation are specied for installations in a straight duct, where the sound eld have been guided straight. Positioning in a diffuse sound eld, e.g. immediately after a fan or bend, means better attenuation. Installation of two similar silencers in line immediately after each other means that you cannot completely count the silencing of the second silencer. For large draughts, the second silencer only contributes a few dB at 1000 Hz and 10 or so dB at high and low frequencies.
Maintenance
The silencers normally don't require any maintenance.
Fire classes
Silencer Insulation Diameter thickness nominal nominal mm mm 80400 50 125315 80800 100 125630 315800 100 150 80800 315800 80250 Fire classes
100
16
Dampers
DRU, DSU, DTU, DTHU, DTBU, DTBCU, DTPU, PSDRU, TDRU, TDSU, TASU, TATU, TATBU
Assembly
In order to full the requirements for air-tightness class D, the dampers must be installed as per Assembly Instruction Lindab Safe. For certain manual dampers, there is the option of adding a motor later on. The dampers allow 50 mm duct insulation without the knob being hidden. For 100 mm duct insulation, there is an insulation cup, IK, for DRU, DSU, DTU, TASU and TATU.
Balancing
On DRU, PSDRU and TDRU the damper blade is stepless adjustable through 090 (0=fully open, 90=completely closed) using the knob in the cup. Locking is performed using screws for Pozidrive (PZD2) and the damper angle can be read off a stamped grade on the edge of the cup. Other types of damper normally only work in the fully open or completely closed positions. On motorized shut-off dampers, DTBU, DTBCU, TATBU and DTPU and on damper DTHU, which is adapted for a motor, the shaft end for the motor is equipped with a notch showing the position of the damper blade. Manual dampers <355 can be supplemented with a sturdy handle to facilitate adjustment. Larger dimensions are equipped with a handle as standard.
Maintenance
Dampers and motors normally don't require any maintenance.
CE marking
Our dampers with electrical actuator are regarded as a component in the duct system and does not need to be CE marked separately. Their electrical actuators on the other hand are part of the electrical system and are CE marked. Declaration of compliance with the essential requirements can be found at www.belimo.ch .
17
Dampers
DRU, DSU, DTU, DTHU, DTBU, DTBCU, DTPU, PSDRU, TDRU, TDSU, TASU, TATU, TATBU
Technical data for the motors
Power supply ............................ Power consumption .................. For wire sizing ........................... Connection ................................ Operating angle ......................... Torque at rated voltage ............. Direction of rotation ................... Position indication ..................... Running time for 95 ................ Sound power level..................... Protection class......................... Protection type .......................... Ambient temperature range ...... Ambient moisture ...................... LM 24 A-F AC 19,228,8 V, 50/60 Hz DC 19,228,8 V 1W 2 VA Cable 1 m, 30,75 mm2 Max. 95, adjustable 0100% Min. 5 Nm Switch selectable 0 or 1 Mechanical 150 s Max. 35 dB (A) III Safety extra-low voltage IP 54 -30 to +50C 95 % RH NM 24 A-F AC 19,228,8 V, 50/60 Hz DC 19,228,8 V 1,5 W 3,5 VA Cable 1 m, 30,75 mm2 Max. 95, adjustable 0100% Min. 10 Nm Switch selectable 0 or 1 Mechanical 150 s Max. 35 dB (A) III Safety extra-low voltage IP 54 -30 to +50C 95 % RH SM 24 A AC 19,228,8 V, 50/60 Hz DC 19,228,8 V 2W 4 VA Cable 1 m, 30,75 mm2 Max. 95, adjustable 0100% Min. 20 Nm Switch selectable 0 or 1 Mechanical 150 s Max. 35 dB (A) III Safety extra-low voltage IP 54 -30 to +50C 95 % RH LM 230 A-F AC 65265 V, 50/60 Hz 1,5 W 4 VA Cable 1 m, 30,75 mm2 Max. 95, adjustable 0100% Min. 5 Nm Switch selectable 0 or 1 Mechanical 150 s Max. 35 dB (A) II Safety insulated IP 54 -30 to +50C 95 % RH NM 230 A-F AC 85265 V, 50/60 Hz 2,5 W 6 VA Cable 1 m, 30,75 mm2 Max. 95, adjustable 0100% Min. 10 Nm Switch selectable 0 or 1 Mechanical 150 s Max. 35 dB (A) II Safety insulated IP 54 -30 to +50C 95 % RH SM 230 A AC 85265 V, 50/60 Hz 2,5 W 6 VA Cable 1 m, 30,75 mm2 Max. 95, adjustable 0100% Min. 20 Nm Switch selectable 0 or 1 Mechanical 150 s Max. 35 dB (A) II Safety insulated IP 54 -30 to +50C 95 % RH
+ +
0
1
0 1
0 1
Power supply ............................ Power consumption .................. For wire sizing ........................... Connection ................................ Operating angle ......................... Torque at rated voltage ............. Direction of rotation ................... Position indication ..................... Running time for 95 ................ Sound power level..................... Protection class......................... Protection type .......................... Ambient temperature range ...... Ambient moisture ......................
0
1
0 1
0 1
Power supply ............................ Power consumption .................. For wire sizing ........................... Connection ................................ Operating angle ......................... Torque at rated voltage ............. Direction of rotation ................... Position indication ..................... Running time for 95 ................ Sound power level..................... Protection class......................... Protection type .......................... Ambient temperature range ...... Ambient moisture ......................
0
1
0 1
0 1
18
Dampers
DRU, DSU, DTU, DTHU, DTBU, DTBCU, DTPU, PSDRU, TDRU, TDSU, TASU, TATU, TATBU
Power supply ............................ Power consumption .................. For wire sizing ........................... Connection ................................ Operating angle ......................... Torque at rated voltage ............. Direction of rotation ................... Position indication ..................... Running time for 95 ................ Sound power level..................... Protection class......................... Protection type .......................... Ambient temperature range ...... Ambient moisture ...................... GM 24 A AC 19,228,8 V, 50/60 Hz DC 19,228,8 V 4,5 W 7 VA Cable 1 m, 30,75 mm2 Max. 95, adjustable 0100% Min. 40 Nm Switch selectable 0 or 1 Mechanical 150 s Max. 45 dB (A) III Safety extra-low voltage IP 54 -30 to +50C 95 % RH GM 230 A AC 85265 V, 50/60 Hz
+ +
4,5 W 0 7 VA Cable 1 m, 30,75 mm2 2 3 2 3 1 1 Max. 95, adjustable 0100% Min. 40 Nm Switch selectable 0 0 0 or 1 1 1 Mechanical 150 s Max. 45 dB (A) II Safety insulated Dampers with dimension 9001000 IP 54 -30 to +50C are equipped with two GM motors. 95 % RH The two motors must be activated
with the same control signal so the motors do not work counteract to each other.
19
Damper
LKSR
Assembly
In order to full the requirements for air-tightness class C, the damper must be installed as per Assembly Instruction Rectangular air duct systems. For the damper, there is the option of adding a motor later on. The damper allows a 50 mm duct insulation without the knob being hidden. For 100 mm insulation, an insulation cup, IK, is available.
Balancing
On LKSR the damper blade is adjusted through 090 (0 = fully open, 90 = completely closed) using the knob in the cup. Locking is performed using screws for Pozidrive (PZD2) and the damper angle can be read off a stamped grade on the edge of the cup. Manual damper can be supplemented with a sturdy handle to facilitate adjustment.
Maintenance
The damper and motor normally don't require any maintenance.
20
Constant/variable ow dampers
DAU, DA2EU, DAVU
Assembly
In order to full the requirements for air-tightness class D, the devices must be installed as per Assembly Instruction Lindab Safe. The devices must be installed with the air ow in the direction of the arrow. The devices allow 50 mm duct insulation without the scale or any motor being hidden. Pressure range 501000 Pa over the unit. Interference sensitivity In order to achieve stated precision for the set ow, a straight duct of at least 3d before and 1.5d after the devices is required. A assembly close to a source of interference (bend, saddle, etc.) reduces control accuracy and the ow can deviate from the set value. Changes in direction The units are independent of their direction of installation; you can deviate from the projected direction and install them in any direction you like without affecting accuracy.
Center nut
Balancing
DAU The ow is adjusted by loosening the central nut and using the knob to turn the scale arrow so that it points to the desired ow on the scale. The nut is then locked.
Scale arrow
Systematic error
Control accuracy The devices are calibrated within their entire operating range at the factory. This means the devices keep the ow constant to within approx. 5 to 10 % of the set ow. Larger deviations occur at lower ows, especially with small sizes.
Maintenance
The devices normally don't require any maintenance, but should be protected from contaminated air wherever possible.
CE marking
Our dampers with electrical actuator are regarded as a component in the duct system and does not need to be CE marked separately. Their electrical actuators on the other hand are part of the electrical system and are CE marked. Declaration of compliance with the essential requirements can be found at www.belimo.ch .
21
Constant/variable ow dampers
DAU, DA2EU, DAVU
DA2EU Setting of ows The two ows are set by moving the end stops. At delivery the stops are set at largest possible distance. If you want to limit the ow span proceed in the following way: 1. The one ow is set by turning the spindle so that the scale arrow points at the desired ow and thereafter move one of the end stops close up to the clamp's one heel and lock the stop there. 2. The other ow is set by turning the spindle so that the scale arrow points at this ow and thereafter move the other end stop close up to the clamp's other heel and lock this stop there. Choice of ows The one ow is chosen by feeding an operating voltage. This voltage, 24 or 230 V, turns the motor to one of the stops. The other ow is chosen by breaking the operating voltage. The motor then goes to the other stop.
BELIMO
Made in Switzerland
LM230A
0
1
0 1
0 1
22
Constant/variable ow dampers
DAU, DA2EU, DAVU
DAVU Setting of ow limits The two ow limits are set by moving the end stops. At delivery the stops are set at largest possible distance. If you want to limit the ow span proceed in the following way: 1. The one ow limit is set by turning the spindle so that the scale arrow points at the desired ow and thereafter move one of the end stops close up to the clamp's one heel and lock the stop there. 2. The other ow limit is set by turning the spindle so that the scale arrow points at this ow and thereafter move the other end stop close up to the clamp's other heel and lock this stop there. 3. The motor shall then be adapted so that the regulating span 210 V adapts to the thus set ow span. This is done by a push on the "gear disengagement" button. The motor then automatically performs a stroke between the ow limits. Choice of ow The ow is chosen by feeding a control signal. This signal, 210 V, sets the motor in a proportional position between the ow limits.
BELIMO
Made in Switzerland
LM24 A-SX
Y U
DC 010 V DC 210 V
23
Measuring bends
MBU, MBFU
Assembly
In order to full the requirements for air-tightness class D, the bends must be installed as per Assembly Instruction Lindab Safe. The bends allow 50 mm duct insulation without the measuring points being hidden. For 100 mm insulation, an insulation cup, IK, is available.
Systematic error
Straight stretches are required in order to achieve ows as per equations with specied accuracy. The systematic error m2 is 5% and 10% below the minimum requirements for straight stretches as specied.
Maintenance
The measuring bends normally don't require any maintenance.
Measurement
By measuring the pressure difference p in Pa at the measuring points, you can achieve a ow q in l/s using the equation on the devices. The specied ows only apply for air with a density of 1.2 kg/m3. For air of another density (other) the ow (qother_density) is achieved as per the formula:
Cleaning
The device does not limit cleaning opportunities.
qother_density = qequation
other
Device
MBU
24
Flow meters
FMU, FMDRU
Assembly
In order to full the requirements for air-tightness class D, the devices must be installed as per Assembly Instruction Lindab Safe. FMDRU must be installed with the air ow in the direction of the arrow. The devices allow 100 mm duct insulation without sticker or measuring points being hidden. The cup around FMDRUs damper knob allows 50 mm duct insulation without the knob being hidden. For 100 mm insulation, an insulation cup, IK, is available. For optimum readability (regardless of the installation position), the plate with the sticker can be turned, folded up to prevent it disappearing in any insulation or to be easily removed and positioned separately from the device.
Systematic error
Straight stretches are required in order to achieve ows as per equations with specied accuracy. The systematic error m2 is 5% and 10% below the minimum requirements for straight stretches as specied. For these minimum straight requirements do not install measuring points in line with the nearest bends inside radius.
Maintenance
The devices normally don't require any maintenance.
Cleaning
FMU does not limit cleaning opportunities.
Measurement
By measuring the pressure difference p in Pa at the measuring points, you can achieve a ow q in l/s using the equation on the devices. With FMDRU you can set the desired ow, as the damper blade is adjustable through 090 (0=fully open, 90=completely closed) using the knob in the cup. Locking is performed using screws for Pozidrive (PZD2) and the damper angle can be read off a stamped grade on the edge of the cup. The specied ows only apply for air with a density of 1.2 kg/m3. For air of another density (other) the ow (qother_density) is achieved as per the formula:
qother_density = qequation
other
Dimension mm 80 63 100 80 125100 160125 200160 250200 315250 400315 500400 630500
k-factor 4.40 7.32 11.2 18.0 29.4 45.7 73.3 116 191 283
25
Flow meter
FMDU
Assembly
In order to full the requirements for air-tightness class D, the device must be installed as per Assembly Instruction Lindab Safe. The device must be installed with the air ow in the direction of the arrow. The device allows 50 mm duct insulation without sticker or measuring points being hidden. The cup around the damper knob allows 50 mm duct insulation without the knob being hidden. For 100 mm insulation, an insulation cup, IK, is available. For optimum readability (regardless of the installation position), the plate with the sticker can be turned or easily removed and positioned separately from the device.
Systematic error
Straight stretches are required in order to achieve ows as per equations with specied accuracy. The systematic error m2 is 5% and 10% below the minimum requirements for straight stretches as specied.
Maintenance
The device normally doesn't requires any maintenance.
Measurement
By measuring the pressure difference p in Pa at the measuring points, you can achieve a ow q in l/s using the equation on the device. You can set the desired ow, as the damper blade is adjustable through 090 (0=fully open, 90=completely closed) using the knob in the cup. Locking is performed using screws for Pozidrive (PZD2) and the damper angle can be read off a stamped grade on the edge of the cup. The specied ows only apply for air with a density of 1.2 kg/m3. For air of another density (other) the ow (qother_density) is achieved as per the formula:
qother_density = qequation
1,2 other
Colour coding for measuring points transparent red green yellow blue black white transparent red green
Dimension mm 80 100 125 160 200 250 315 400 500 630
k-factor 2.99 4.90 7.95 13.8 21.3 34.6 57.8 88.8 146 234
26
Balancing
Connect the measuring hoses to the damper measuring nozzles. Loosen the locking screws (3), which have Philips slot no.1. adjust the handle so that requisited pressure drop receives. Fasten the screws (3) and remount the tightness screws (2), so that the slot gets airtight. For dimension 400,500 and 630 - remove the tightness screws (2). Then loosen the locking screws (3), which have Philips slot no. 2. Adjust the handle so that requisited pressure drop receives. Fasten the screws (3) and remount the tightness screws (2), so that the slot gets airtight. Disconnect the hoses and plug the nozzles.
Measuring
By measuring the pressure difference p in Pa between the measure nozzles, you can through the equation q = k p on the damper derive the ow q [l/s]. Do not forget to plug up the nozzles after measuring. The received ow is counts for air with the density 1.2 kg/m (at 20C). For air with other density (other) calculate the ow (qother density) with the formula
Measurement accuracy
Consider required straight distance after or before disturbance, as mentioned on the card attached to the measurement nozzles, to obtain accurate ow measurement.
Maintenance
The product normally doesn't requires any maintenance.
1,2 other
Cleaning
By fully open the damper, one get access to the duct. Do not forget to readjust the damper after cleaning.
3 3 2
2 1
27
150
k
1, 0 1, 5 2, 0 2, 5 3, 0 3, 5 0 4,
[Pa] 300 200
3, 5 4, 0 5, 0 6, 0 7, 0 0 0 8, 9, 10
k
12 15
100 p
p
50 40 30 20
50 40 30 20
10
10 2
15 3
20 4
q 5 v
30 6 7
40 8 9
50
60 [l/s]
10 35 40 2
50 q 3 4 v 5
100
150 10
10 11 [m/s]
100
[Pa] 300 200
k
5 1, 0 2, 5 2, 5 0 5 0 5 0 3, 3, 4, 4, 5, 5, ,0 6
160
[Pa] 300 200
k
3, 5 4, 0 5, 0 6, 0 7, 0 8, 0 0 9, 10 12 15 16
100
100 p 50 40 30 20
20 3 30 4 40 q 5 v 50 10 100 [l/s] [m/s] 2
50 40 30 20
10 15
10 40 2
50 3 4
100 q 5 v
150
200 10
125
[Pa] 300 200
k
5 1, 0 2, 0 3, 0 4, 5, 0 0 6, 0 0 7, 8, 0 9, 10
200
[Pa] 300 200
k
7, 0 8, 0 0 9, 10 12 15 20 25 29
100 p
100
50 40 30 20
50 40 30 20
10 25
30 3
40
50 4
q 5 v
100 10
10 60 2
100 3 4
150 q 5 v
200
300 10
28
250
[Pa] 300 200
8 10 12 15 20 25
k
30 35 40 45
400
[Pa] 300 200
15 20 30 40 50 60 70
k
80 90 0 10 13 0
100 p
100 p
150 3 200 4 5 v 300 400 500 10 600 [l/s] [m/s]
50 40 30 20
50 40 30 20
10 100
10 250 2
300
400 3
500 4 5
q v
1000 10
300
[Pa] 300 200
k
14 15 20 25 30 35 40 50 60 65
500
[Pa] 300 200
k
25 30 40 50 60 70 80 90 10 0 15 0 0
19
100 p
p
100
50 40 30 20
50 40 30 20
10 150
200 3
300 4 5
400 q v
500 10
10 400
500 3 4
1000 q 5 v
1500
315
[Pa] 300 200
13 15 20 25 30 35 40
k
50 60 70 75
630
[Pa] 300 200
k
38 40 50 60 0 70 80 9 10 0 15 0 20 0 0 25 0 30 0 31
100
100
50 40 30 20
50 40 30 20
10 150 2
200 3
300 4
400 q 5 v
500 10
10 600 3
1000 3 4
1500 q 5 v
2000 10
29
l1D
l1D
l l
l3D
l3D
l
30
1,2 other
Balancing
The damper is delivered fully open. Set the maximum and minimum ow by connecting hoses to the measurement nozzles. Press the button on the motor and move the lever until required pressure for maximum ow receives. Fasten the left screw on the motor. Repeat the procedure to set the minimum ow and fasten the right screw.
Measurement accuracy
Consider required straight distance after or before disturbance, as mentioned on the card attached to the measurement nozzles, to obtain accurate ow measurement. The accuracy is 7% when required distances is complied.
Maintenance
The product normally doesn't requires any maintenance but before maintenance, service or repair make sure that: power supply is interrupted (all-pole circuit breaker) observe personnel safety regulations
Do not use high-pressure cleaner when cleaning the damper. Care must be taken during cleaning so that motor are not damaged.
End stop screws
Cleaning
By fully open the damper, one get access to the duct. Do not forget to readjust the damper after cleaning.
When putting in operation, check the following: Smoothness of motor operation and no abnormal noises.
CE-marking
Our dampers with electrical actuators are considered as ductwork components and does not need to be separately marked. Their electrical actuators however are a part of the electrical system and are consequently marked. Declaration of Conformity is to be found at www.belimo.com.
Measuring
By measuring the pressure difference p in Pa between the measure nozzle, you can through the equation q = k p on the damper derive the ow q[l/s]. Do not forget to plug up the nozzles after measuring.
31
2,5 W 6 VA 1 Cable 1 m, 30,75 mm2 Max. 95, adjustable 0100% Min. 10 Nm Switch selectable 0 or 1 Mechanical 150 s Max. 35 dB (A) II Safety insulated IP 54 -30 to +50C 95 % RH SM 230 A AC 85265 V, 50/60 Hz
0 2 3
1
0 1
0 1
Power supply ............................ Power consumption .................. For wire sizing ........................... Connection ................................ Operating angle ......................... Torque at rated voltage ............. Direction of rotation ................... Position indication ..................... Running time for 95 ................ Sound power level..................... Protection class......................... Protection type .......................... Ambient temperature range ...... Ambient moisture ......................
2,5 W 6 VA Cable 1 m, 30,75 mm2 Max. 95, adjustable 0100% 1 Min. 20 Nm Switch selectable 0 or 1 Mechanical 150 s Max. 35 dB (A) II Safety insulated IP 54 -30 to +50C 95 % RH
0 2 3
1
0 1
0 1
32
Y U
DC 010 V DC 210 V
Power supply ............................ Power consumption .................. For wire sizing ........................... Connection ................................ Operating angle ......................... Torque at rated voltage ............. Direction of rotation ................... Position indication ..................... Running time for 95 ................ Sound power level..................... Protection class......................... Protection type .......................... Ambient temperature range ...... Ambient moisture ......................
Y U
DC 010 V DC 210 V
33
Duct systems
Transfer
Areas of application
The Transfer duct system is used to advantage for comfort ventilation, extraction systems for improved working environments, particle transport within timber industries, e.g. sawmills, joineries, furniture manufacturers, woodwork rooms, and plasma cutting facilities. Contact your supplier if other areas of application or transport of other materials are required, or if special operating conditions apply.
Safety
Dust and shaving extraction systems must be designed to minimise potential re or explosion risks. More information about these risks can be found in: Draft of CE standard from CEN/TC 142/WG 10 Chips and dust extraction systems
Maintenance
The duct system normally doesn't requires any maintenance but a regular check of wear and tear should be performed. SB
Assembly
The following types of joint are available: Strap with handle (as standard for 500 mm) Strap with screw (as standard for 500 mm) Flange (only as standard for > 500 mm)
SB2 FL
Flange
Place the anges next to one another, possibly with sealant or sealing compound between them if air-tightness class C applies. Then tighten the screws alternately.
Suspension
The number of suspension positions and the distances between them must be determined to ensure there is no deection of the duct system.
34
Sealing clamp
SVK
Assembly
When installing the duct system leave an opening that is one or more cm longer than the tting you may want to remove later on. It is preferable to install the clamp before the tting, in the direction of air ow, as this increases the likelihood of the tting not being pushed out at the end, which is only pushed in. In particular, this applies to ttings with a large pressure drop, such as closed dampers.
Duct Opening Direction of air
First install the clamp by inserting it from the side of the opening and then pushing it further along the duct past the end so that the opening remains free.
Then install the tting by inserting it from the side of the opening and then pushing it in the opposite direction along the duct in the same way. A gap then develops between the tting and the end of the duct.
Gap
This gap is covered by the clamp by pushing it back a bit. Then lock the clamp by closing the two eccentric locks.
Maintenance
The sealing clamp normally doesn't requires any maintenance.
35
Membrane lead-through
MG MGL
Mounting instruction
Contents Content
Application - MG. . . . . . . . . . . . . . . . . . . . . . . . . . 3 Product description. . . . . . . . . . . . . . . . . . . . . . . . 3 Assembly example . . . . . . . . . . . . . . . . . . . . . . . . 4 Assembly sequence . . . . . . . . . . . . . . . . . . . . . . . 5 Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Application - MGL. . . . . . . . . . . . . . . . . . . . . . . . . 6 Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Membrane lead-through
MG
Vapour diffusion tight membrane grommet for all types of air ducts, ventilation ducts or cables, for roof pitches of 0 - 55.
Application
Membrane lead-through
MG
.
The EnEC prescribes that the air exchange rate due to leaks in the building envelope for buildings with ventilating and air conditions systems at 50 Pa must not exceed the value 1.5h-1 (Blower - Door - Test). Above all it is about saving energy, but also as a result preventing moisture damage due to condensation in the insulation. Amongst other things this requires leak tight connections and installations in the wall and roof area. Vapour diffusion tight building component implementations are therefore indispensable in the low energy and passive house building area. With the Lindab membrane grommets a completely leak tight implementation as a vapour barrier can be realised - both in the roof area and on the outside wall. Lindab membrane grommets are used, where completely leak tight solutions to installation of air ducts, pipes or cables are required.
Insulation
Vapour barrier
Product description
The MG membrane grommet is made from a 1.0mm thick aluminium frame, which is integrated into a special flexible 2 component rubber membrane. The grommet is available in various sizes for pipe diameters up to 710mm. The membrane grommet can be glued on or screwed on.
Membrane lead-through
MG
Assembly example
The Lindab membrane grommet can be used for roof pitches of 0 to 55 without additional measures. In the roof ridge the grommet must be bent in the middle and then adjusted to the appropriate roof pitch. The membrane can be adjusted easily, by cutting a hole that is 20mm smaller than the size of the building component to be implemented. The membrane can be affixed with double sided sticky tape or glue.
Bend the membrane grommet in the middle, stick on and screw on if necessary. Afx to sealing course
To attach to rigid roof support structures, concrete and/or storey roofs, screw holes are provided. When assembling with screws the points of contact must be sealed with sealing agent. After assembly the impact points between implemented building component and membrane, in particular in the area of pipe joints, should be jointed with sealing agent.
Stick on and poss. screw on the membrane grommet. Assembly on fixed roof support system with roofing membrane
As an adhesive and for sealing the sealing agent cartridges with an MS polymer base that are optionally available with the membrane grommets should be used. If the plate is rotated, the Linab membrane grommet can be used for fixed roof support system with roofing membrane. The roofing membrane can then be carefully welded onto the aluminium sheet.
Stick on and poss. screw on the membrane grommet, before attaching the welding seam. Wall assembly After assembly of the vapour barrier/wind barrier stick on the membrane grommet. Concrete or storey ceiling
Advantages
exible application quick and easy assembly ensures highest airtightness prevents structural damages due to water vapour diffusion
Stick on and poss. screw the membrane grommet onto the raw ceiling, before further floor construction.
Membrane lead-through
MG
Assembly sequence
1. Cut a hole 20mm smaller than the building component to be implemented (if necessary consider roof pitch).
Dimensions
B 80
5 3. Pull the membrane grommet over the component. Special dimensions, can be used for 0 pitch and pipes of 100 - 160 diameter Max. pipe dimension / diameter mm 160
Type MG 1016 4. Glue the membrane grommet onto the connecting building component or screw on and seal. 5. If necessary seal permeation.
m kg 0,32
Standard installations Max. pipe dimension / diameter mm 110 200 315 405 710
As an adhesive and for sealing the sealing agent cartridges with an MS polymer base that are optionally available with the membrane grommets should be used.
WLC mm 150 235 80 240 390 80 355 565 80 445 750 80 750 1280 80
Membrane lead-through
MGL
Vapour diffusion seal, self adhesive membrane grommet for all types of building component penetrations for slight pitches.
Application
For sealing building components which penetrate the roof or wall construction and/or the vapour barrier. Specially for low energy and/or passive house building. Membrane grommet light - an adhesive design for a completely tight implementation of air ducts, ventilation pipes, cables or other building components up to 355mm diameter. Membrane grommet made of special, flexible synthetic rubber with double sided adhesive strips. In particular for bonding to sheets or roofing membranes.
Assembly
The membrane is easy to adjust; the recess is cut 20mm smaller than the building component to be implemented. The membrane is bonded to the vapour block with the adhesive strip attached in the factory. Only for bonding to smooth, clean surfaces. After assembly the impact points between implemented building component and membrane, in particular in the area of pipe joints, should be jointed with sealing agent. As an adhesive and for sealing the sealing agent cartridges with an MS polymer base that are optionally available with the membrane grommets should be used.
Membrane lead-through
MGL
Dimensions
Standard installations Max. pipe dimension / diameter mm 80 125 160 250 355
WLC mm 200 200 250 250 300 300 400 400 500 500
Roof hoods
H, HV, HU, HN, HF, VHL, HRR, HVR, LHR, HKOMR, TGR, TGKOMR
Assembly
H, HV and HF in 4001250; HRR and HVR in sizes 79 and HKOMR in sizes 214 are equipped with three or four wire eyelets to make lifting easier. The eyelets can be turned and even used as attachments to anchor the product. An individual anchoring eyelet must not be subjected to forces in excess of 1,500 N.
Maintenance
The hoods normally don't require any maintenance but depending on the position, checks that leaves or other items are not blocking the ow of air may be necessary. Checks of the anchoring may also be recommended.
Connection scheme
To connect some of our roof hoods to the roof transition TGR, an adapter is needed. The TGR is xed to the roof with the proles delivered with the TGR. H Roof hood HV HU HN HF VHL LHR
HRR HVR
Hoods with circular connection Hood to adapter TGR-OA Adapter Adapter to roof transition 80315 4001250 Screw or bolt TGR-VHL 100315 400500
Hoods with rectangular connection Guiding The hood is prole attached directly to TGR-LHR the roof transition. No adapter is needed.
Screw TGR
Roof transition
Roof transition to connector Connector Connector to duct Duct TGR-NA Screw, blind rivet or Lindab Click SR
Guiding prole The roof transition is attached directly to the duct. No connector is needed. LKR
37
Sliding dampers
SKMTR, SKPTR
Assembly
Install the damper as per instructions for straps or anges. Check that the space before/beyond the damper allows the damper blade to be fully opened. When installing SKPTR with automatic opening and closing function, the risk of personal injury must be considered. The damper must therefore be installed outside any possible contact zone, for example min. 2.1 m above the oor. Connecting conduits must be suspended so that the damper is not exposed to destructive forces. These can cause the damper to jam or stick.
Options: If the supply voltage from processing machines is 400 V, you must use an EMI-04 transformer in order to be able to connect the solenoid valve on the damper to the machine. EMI-04 is connected to 400 V and supplies 24 V AC to the solenoid valve.
Electrical connection
Electrical connection must not be performed before the damper is connected to the pipe system or the pipe connections are covered in some other way. Electricity must be connected by a qualied electrician. Connection must be carried out in accordance with the adjoining diagram. The motor must, however, be preceded by a multi-pin switch with a break distance of at least 3 mm.
Wiring diagram
38
Sliding dampers
SKMTR, SKPTR
Control signal from light sensor In light sensor EMI-02, a circuit is closed when the sensor is activated by the beam from an arc. Via control unit EMI-01 the solenoid valve is supplied with 230 V when the sensor is activated. The control unit contains a potentiometer where damper closing can be delayed by 30 seconds. Connection: Compressed air 5-8 bar is connected by a 6 mm compressed air hose to the solenoid valve. The control unit is connected to 230 V and the solenoid valve (230 V) on the damper is connected to the control unit. The light sensor that must be installed close to the light source is connected to the control unit.
Commissioning
Check that the damper blade moves easily (must be performed after mechanical installation). Check that the damper opens and closes as per projected function.
Maintenance
The damper is maintenance free. If necessary, cleaning can carefully be performed.
Spare parts
When ordering spare parts, state damper designation and size. See product plate on damper. Designation T-08 T-12 T-901 T-902 T-920 Description Microswitch Microswitch socket Damper blade Sealing kit Damper blade protection
Troubleshooting
Damper blade jams or sticks. Control signal from current sensor In a current sensor EMI-03 a circuit is closed when the sensor is activated by a suitable electric current. Via control unit EMI-01 the solenoid valve is supplied with 230 V when the sensor is activated. The control unit contains a potentiometer where damper closing can be delayed by up to 30 seconds. Connection: Compressed air 5-8 bar is connected by a 6 mm compressed air hose to the solenoid valve. The control unit is connected to 230 V and the solenoid valve (230 V) on the damper is connected to the control unit. The current sensor that is to be installed on the power cable to the governing machine is connected to the control unit. 1. The damper needs to be cleaned 2. Breaking forces are affecting the pipe system 3. The blade is damaged 4. Sealing is loose
39
Sliding dampers
SKMTR, SKPTR
Structure of the automatic damper
RK design
1. Cylinder 2. Connection 3. Sealing housing 4. Throttle valves A. Closing B. Opening 5. Solenoid valve 6. Compressed air supply (6 mm) 7. Cable contact 8. Solenoid 9. Screw for manual operation of valve 10. Socket for microswitch 11. Damper housing 12. Damper blade 13. Damper blade protection (SPZZ)
40
Maintenance
The device normally doesn't requires any maintenance.
41
Flexible ducts
To mount exible ducts correctly, the next items should be considered. The items will be explained shortly and the drawings will illustrate how to mount the duct. Mounting instructions (general) Shortening of ducts Making a connections Suspension points Bending radius Support Connection to ducts and armatures Static electricity Situations in practice
Shortening of ducts
The duct has to be stretched completely. Measure the correct length and mark it with a felt marker. Cut the duct into two pieces over the entire diameter right in a winding. Cut the spiral
Making a connection
Shorten the duct correctly. Push the duct 50 mm beyond the connection piece. Seal the connection airtight with aluminum tape. Fix the sealed duct with a duct clamp. A non-insulated duct can also be xed with a nylon duct clamp.
Suspension points
The maximal sagging of the duct, between two fastening points, should not exceed 50 mm/m (see g 1) The distance between two suspension points varies from 1,5 up to 3 m depending of the duct type. A exible duct above a ceiling construction needs a 1 m centre-to-centre distance support.
.
42
The minimal bending radius of each product has been described on the product information page. The bending should be as large as possible. A minimal bending radius provides a greater pressure loss. The bending should be twice the diameter for minimizing the effect of a bend.
R
Bending radius
D 1xD 1xD
Support
A duct is, generally, very exible and can be transformed easily. In case of transformation the inner diameter will decrease and the pressure loss will increase. Much attention should be paid to fastening the ducts, in case of using duct clamps. Use the correct clamp diameter and make sure that the clamp support the duct half of the diameter minimally (see g. 2).
Fig. 2.
correct incorrect Metal ducts can produce a crack if the duct connections are too sharp (g. 3) If the duct has to be connected to light armatures or air diffusers the connection should be as direct as possible. The instructions should be consulted. Too many bends close to a diffuser will cause increasing of pressure loss. It will also cause unnecessary noise. Fig. 4 shows a incorrect diffuser connection. Fig. 5 shows a correct connection. Fig. 4 Fig. 5
incorrect
correct
Static electricity
Building up and discharging electricity can cause explosion risk. This could happen if air, with organic solvents, ows through a synthetic or a laminate duct with high speed. Making a connection between the spiral wire of the duct and an earth wire can minimize building up static electricity. For machine exhausting a connection can be made between the metal wire of the duct and the casing of the machine. The earthing of the machine and the connection between machine and duct, however, has to be controlled frequently. Especially if the exhaust system is in motion or the machine causes vibrations.
Earth wire
43
Situations in practice
During mounting there are often situations where a longer exible duct is recommended. An example is the bridging between the difference in height where no standard connection pieces can be used. Take care that there is no contact between the duct and other existing components with a high temperature. A duct provided with a PVC layer will quickly fall apart, if it is in contact with the tube of the central heating for a while. Even a central heating tube can increase the ageing process of such a duct.The lifespan of ducts can rather be shortened if ducts with different metals (also from other ducts) will be in contact intensively. Rooms, which are warm and damp, could cause a quicker corrosion.
Fig. 6
Fig. 7
Thermically insulated
The product series has no ducts, which have already been sealed. But this is possible on request.
min. 50 mm
Ducts which have not been sealed have a maximal output, if the items below have been considered (see g. 9) Shorten the duct correctly.
Alutape
Push the duct over the connection piece 50 mm minimally. Pull back the insulation blanket in order to apply the tape on the inner duct. Seal the connection piece of the inner duct with aluminum tape (TAPE) at least two windings around the duct. Push back the insulation blanket to its original position. Attach the outer jacket with aluminium tape to the inner duct, at least two complete windings around the duct. Take care that the end piece of the duct has been sealed air-tight. Attach outer jacket and inner duct together with duct clamps. Fig. 9
Alutape
Duct Clamp
Mistakes in practice
A mistake which has been made often, is the xing of the insulation blanket with a clamp, without sealing with tape. There is no guarantee that this way of working is effective, because the sealing is not airtight.
44
Lindab's rectangular duct system featuring its RJFP prole complies with the European Standard EN 1507 classication C2 where C stands for the leakage class and the 2 for the pressure class (+1000 Pa, 750 Pa). The standard covers both leakage and strength.
Preparation
Use only ducting and other parts with factory-tted proles. Ensure that ducting and other parts are stored under cover. The suspension distance for ducting and parts, regardless of dimension, shall not exceed 2400 mm. Additionally there shall never be more than one joint between two suspended sections. Suspended sections may be placed at a maximum of 500 mm from a joint.
RJFP
45
Mastic the countersunk part of the corner section (RJCL) and internally in the product's corners.
The ange will be 20, 30,40 mm high depending on the width of the duct and the pressure class the system shall withstand. (The anges are called Rectangular Joint Flange Prole RJFP 20, RJFP 30 and RJFP 40.)
Apply the seal moulding (RJSM) to the inner edge of the connection prole. The seal moulding must cross over each other. The seal moulding is to be applied only to one of the two surfaces to be mated together
The 9 mm seal moulding (RJSM 9) is to be used with RJFP 20 prole. The 12 mm seal moulding (RJSM 12) is to be used with RJFP 30 and 40 proles.
RJFP Press the ends together and x the corners with the bolt RJB and nut RJN.
The M8 bolt and nut is to be used with the RJFP 20 prole. The M10 bolt and nut is to be used with RJFP 30 and 40 proles.
Guide methode
Assemble the guide strip RJSP from the side of the duct.
Clamp methode
Assemble the Rectangular Joint Bolt Clamp RJBC over the anges.
To reach air tightness class B it is enough to have a distance of 700mm between the clamps. To reach air tightness class C a maximum distance of 400 mm is allowed.
46
VRFM
VRFM
VRR
Diffuser
Duct
VRGL
VRGM
TAV
Valve
Duct
47
Connects to Socket with thread for units with bayonet holder Unit Socket with groove for units with spring holder Cover socket with groove for units with wire spring holder VRR Smooth socket for units with plate spring holder Duct/ Fitting
VRFM
VRGL
VRGM
VRFU
VRFM
VRR
VRFU
VRFM
VRR
VRGL
VRGM
VRGL
VRGM
VRGL
VRGM
VRGL
VRGM
VRGL
VRGM
IL KPF Valve Duct/ Fitting VRFU No air TLO Cover VRFM VRR
48
< 3 d
< 3 d
Explanations
Measurement of air ow where q pm k Tables a n D B T WOSP WSP is setting of valve disc or cone is setting of valve disc or cone is valve mounted in a duct is valve mounted in a bend 90 is valve mounted in a T-piece is without sector plate is with sector plate [mm] [number of opening turns] is air ow is measuring pressure difference is correction factor, see table [l/s] [Pa] []
> 3 d
> 3 d
49
Diffuser
VVTK
125 Alt 1
VVTKR 125
50
Diffuser
VVTK
mm
100 125
12 2,73
16 3,61
51
Diffuser
VTTB
52
Diffuser
VTTB
mm
Valve mounted in Duct Duct Duct a k a k a k 4 0,919 4 1,11 5 2,05 5 0,967 5 1,47 8 2,93 6 1,17 6 1,69 10 3,51
Setting a [mm] 7 1,45 7 2,01 12 3,92 8 1,58 8 2,21 16 5,19 10 1,89 10 2,72 20 7,20 12 2,00 12 3,46 16 3,24 16 4,54
53
Diffuser
SHH
54
Diffuser
SHH
2 taped rows
n = 10
2 taped rows
mm
Setting n [number of open rows] 4 1,2 4 1,2 6 1,7 6 1,8 8 2,3 8 2,3 10 2,7 10 2,8 12 3,1 12 3,3 14 3,6 14 3,9
100 125
55
Valve
KPT
56
Valve
KPT
mm
Valve mounted in Duct Duct Duct Duct Duct n k n k n k n k n k 1 1,08 2 1,12 4 1,23 6 2,34 7 4,55
Setting n [number of opening turns] 2 1,42 3 1,69 5 1,50 8 3,06 9 5,47 3 1,83 4 2,20 6 1,79 10 3,73 11 6,35 4 2,30 6 3,36 7 2,09 12 4,35 13 7,39 6 2,92 8 4,21 8 2,30 8 3,77 10 4,86 9 2,66
15 8,37
57
Valve
KI
58
Valve
KI
mm
Valve mounted in Duct Duct Duct Duct Duct Duct a k a k a k a k a k a k 2 0,779 2 1,00 3 1,23 4 2,35 4 1,66 5 3,66 4 1,36 4 1,10 5 1,85 6 3,37 6 3,10 6 5,17
Setting a [mm] 6 2,05 6 2,31 7 2,83 9 4,50 9 4,31 9 7,05 9 2,65 9 3,19 9 3,74 12 5,74 12 6,04 12 8,00 12 2,80 12 4,12 12 5,08 15 7,40 15 7,34 15 10,4
59
Valve
KIR
60
Valve
KIR
Without sector plate mm Valve mounted in Duct Duct Duct a k a k a k 2 1,09 4 1,95 4 2,10 Setting a [mm] 4 1,56 6 2,99 6 3,74 6 2,11 9 4,41 10 5,83 9 2,81 12 5,72 15 9,66 12 4,31 15 7,41 20 12,8
With sector plate mm Valve mounted in Duct Duct Duct a k a k a k 2 0,882 4 1,97 4 1,69 Setting a [mm] 4 1,45 6 2,65 6 2,73 6 1,75 9 3,40 10 4,39 9 2,49 12 4,23 15 5,91 12 2,89 15 4,77 20 7,35
61
Valve
TAV
62
Valve
KVB
63
Valve
KVB
mm
Valve mounted in a Duct Bend 90 T-piece Duct Bend 90 T-piece Duct Bend 90 T-piece -11 0,600 0,590 0,606 -18 1,32 1,26 1,40 -24 2,05 1,76 -9 0,693 0,655 0,707 -12 1,88 1,80 1,81 -18 2,50 2,33 2,80
Setting a [mm] -6 1,29 1,01 1,04 -6 2,47 2,46 2,63 -12 3,31 3,15 3,29 0 1,42 1,53 1,55 0 3,01 2,90 3,11 -6 4,23 3,93 4,04 6 2,16 2,12 2,01 6 3,46 3,46 3,72 0 5,11 4, 72 4,88 9 2,38 2,24
100
k a
125
k a
160
64
Valve
KDPF
65
Valve
KDPF
n=3
mm
Setting n [number of open holes] 2 0,42 8 1,60 3 0,59 9 1,80 4 0,80 10 2,10 5 0,98 11 2,30 6 1,20 12 2,50
100
66
Valve
KVG 100160
67
Valve
KVG 100160
mm
Valve mounted in a Duct Bend 90 T-piece Duct Bend 90 T-piece Duct Bend 90 T-piece -9 0,577 0,549 0,788 -17 0,736 0,651 1,12 -18 1,05 1,05 -5 1,25 1,15 1,34 -13 1,27 1,31 1,94 -14 1,68 1,71 1,91 0 1,85 1,87 1,78 -9 1,96 2,06 2,64 -10 2,33 2,48 2,68
Setting a [mm] 5 2,39 2,53 2,37 -6 2,41 2,49 2,89 -5 3,50 3,43 3,54 8 2,75 2,86 2,89 -3 2,93 3,35 3,06 0 4,60 4,35 4,40 12 3,07 3,27 2,99 0 3,36 3,62 3,54 6 5,62 5,25 5,60
100
k a
125
k a
160
68
Valve
KVG 200
69
Valve
KVG 200
mm
Valve mounted in a Duct Bend 90 T-piece -23 1,94 1,86 -18 3,23 2,99 3,28 -15 3,94 3,95 4,02
Setting a [mm] -10 4,94 5,08 5,36 -5 6,32 6,14 6,75 0 7,80 7,62 7,57 10 10,0 10,1 10,5 20 12,6 11,2 12,5
200
70
Valve
KU
71
Valve
KU
mm
Valve mounted in a Duct Bend 90 T-piece Duct Bend 90 T-piece Duct Bend 90 T-piece Duct Bend 90 T-piece Duct Bend 90 T-piece Duct Bend 90 T-piece -9 0,679 0,715 0,732 -12 0,560 0,632 -17 0,681 0,616 -15 1,47 1,60 1,79 -20 0,833 0,879 -25 2,39 2,39 2,39 -6 0,941 1,02 1,00 -9 0,938 1,02 1,08 -15 0,868 0,854 1,13 -12 2,12 2,01 2,44 -18 1,00 1,09 1,58 -20 3,65 3,54 4,04 -3 1,32 1,23 1,35 -5 1,46 1,44 1,54 -12 1,45 1,40 1,56 -9 2,62 2,61 3,07 -15 1,79 1,71 2,11 -15 5,02 4,87 5,15
Setting a [mm] 0 1,59 1,54 1,54 0 2,00 2,20 2,17 -9 1,72 1,86 1,97 -3 3,83 4,00 4,09 -10 2,66 2,62 3,09 -10 5,77 5,70 6,33 3 1,90 1,75 1,79 5 2,72 2,78 2,91 -6 2,33 2,35 2,39 3 4,82 4,96 5,21 -5 3,68 3,63 3,90 -5 7,18 7,01 7,58 6 2,13 2,06 1,95
80
k a
100
k a
125
k a
150
k a
160
k a
200
-3 2,73 2,75 3,00 9 5,96 6,61 6,46 0 4,66 4,59 4,90 0 8,39 8,51 8,45
72
Valve
KSU
73
Valve
KSU
mm
Valve mounted in a Duct Bend 90 T-piece Duct Bend 90 T-piece Duct Bend 90 T-piece Duct Bend 90 T-piece Duct Bend 90 T-piece -15 0,459 0,505 0,576 -10 1,29 1,24 1,53 -10 1,81 2,01 1,98 -10 1,80 1,50 2,04 -3 2,02 1,65 2,11 -12 0,676 0,841 0,850 -5 1,93 1,90 2,20 -5 2,69 2,75 2,89 -5 2,62 2,50 2,92 0 2,72 2,62 3,00
Setting a [mm] -10 0,861 1,00 1,01 0 2,59 2,61 2,88 0 3,42 3,47 3,84 0 3,62 3,48 4,00 5 3,85 3,71 3,90 -5 1,36 1,40 1,42 5 3,29 3,33 3,41 5 4,48 4,37 4,64 5 4,57 4,50 4,81 10 5,19 5,21 5,46 0 1,82 1,86 1,89 10 3,91 3,90 4,27 10 5,17 5,29 5,61 10 5,58 5,39 5,87 15 6,32 6,07 6,54 5 2,32 2,35 2,35 10 2,75 2,77 2,66
100
k a
125
k a
150
k a
160
k a
200
74
Valve
KSUL
75
Valve
KSUL
mm
Valve mounted in a Duct Bend 90 T-piece Duct Bend 90 T-piece Duct Bend 90 T-piece Duct Bend 90 T-piece -15 0,459 0,505 0,576 -10 1,29 1,24 1,53 -10 1,80 1,50 2,04 -3 2,02 1,65 2,11 -12 0,676 0,841 0,850 -5 1,93 1,90 2,20 -5 2,62 2,50 2,92 0 2,72 2,62 3,00
Setting a [mm] -10 0,861 1,00 1,01 0 2,59 2,61 2,88 0 3,62 3,48 4,00 5 3,85 3,71 3,90 -5 1,36 1,40 1,42 5 3,29 3,33 3,41 5 4,57 4,50 4,81 10 5,19 5,21 5,46 0 1,82 1,86 1,89 10 3,91 3,90 4,27 10 5,58 5,39 5,87 15 6,32 6,07 6,54 5 2,32 2,35 2,35 10 2,75 2,77 2,66
100
k a
125
k a
160
k a
200
25 8,72
76
Valve
KPF
77
Valve
KPF
mm
Valve mounted in n Duct Bend 90 T-piece Duct Bend 90 T-piece Duct Bend 90 T-piece Duct Bend 90 T-piece Duct Bend 90 T-piece 0 0,489 0,517 0 1,54 1,58 1,68 0 1,76 1,82 3 1,54 1,41 1,57 3 1,77 1,78
Setting n [number of opening turns] 3 0,675 0,621 0,715 3 1,71 1,89 1,76 3 1,99 1,95 2,07 6 2,19 1,97 2,22 6 2,57 2,45 2,53 6 1,08 0,867 0,915 6 1,96 2,20 2,17 6 2,44 2,42 2,66 9 2,78 2,52 2,84 9 3,26 3,26 3,03 9 1,07 1,10 1,14 9 2,48 2,62 2,52 9 2,89 2,74 2,90 12 3,20 3,04 3,43 12 4,23 3,48 3,79 12 1,55 1,31 1,18 15 2,91 2,94 2,91 12 3,31 3,21 3,47 15 3,94 3,63 4,05 15 4,93 4,89 4,55 15 1,42 1,42 1,41 18 3,17 3,39 3,23 15 3,67 3,56 5,26 18 4,46 4,23 4,63 18 5,84 5,14 5,04
80
k n
100
k n
125
k n
160
k n
200
78
KSUB
79
KSUB
mm
Valve mounted in a Duct Bend 90 T-piece Duct Bend 90 T-piece Duct Bend 90 T-piece Duct Bend 90 T-piece Duct Bend 90 T-piece -15 0,459 0,505 0,576 -10 1,29 1,24 1,53 -10 1,81 2,01 1,98 -10 1,80 1,50 2,04 -3 2,02 1,65 2,11 -12 0,676 0,841 0,850 -5 1,93 1,90 2,20 -5 2,69 2,75 2,89 -5 2,62 2,50 2,92 0 2,72 2,62 3,00
Setting a [mm] -10 0,861 1,00 1,01 0 2,59 2,61 2,88 0 3,42 3,47 3,84 0 3,62 3,48 4,00 5 3,85 3,71 3,90 -5 1,36 1,40 1,42 5 3,29 3,33 3,41 5 4,48 4,37 4,64 5 4,57 4,50 4,81 10 5,19 5,21 5,46 0 1,82 1,86 1,89 10 3,91 3,90 4,27 10 5,17 5,29 5,61 10 5,58 5,39 5,87 15 6,32 6,07 6,54 5 2,32 2,35 2,35 10 2,75 2,77 2,66
100
k a
125
k a
150
k a
160
k a
200
80
Cover
TLO
81
1016 2010-08-02