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TABLE OF CONTENTS

HTTEK
PROJECT: LOCATION: CLIENT: STAGE:

PVGAS

CAMAU GPMB

UPDATING FEASIBILITY STUDY FOR CAMAU GPP CA MAU PROVINCE PVGAS CAMAU GAS PROCESSING PLANT MANAGEMENT BOARD FEASIBILITY STUDY DISTIBUTION Company PVGAS
CM GPMB

!"y

HTTEK
Process Control Electrical Fire Fighting Pipeline Piping Civil Mechanical To"a#: x x x x x

PROCESS BASIC OF DESIGN

PVGAS $ CM GPMB
(APPD.)

A R%&

03/0 /!0"# Da"%

$ss%e& 'or (evie) D%'()*p"*on

*.D.+ By

D.+.D

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HTTEK
Do(- No-:
U$.../0$PR$BOD$...1

HUNG THINH
CONSULTANCY AND TECHNICAL SERVICE J-S-C

PE+(-.$E+*AM GA/ 0-$*+ /+-C1 C-(P-(A+$-* P.GA/ CAMA2 GA/ P(-CE//$*G P3A*+ P(-0EC+ MA*AGEME*+ B-A(D 2PDA+$*G FEA//$B$3$+4 /+2D4 F-( GA/ P(-CE//$*G P3A*+ P(-0EC+

PILE CALCULATION 2TYPICALPROCESS BASIC OF DESIGN3


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TABLE OF CONTENTS
1- PROJECT OVERVIE7------------------------------------------------------------------------------89 8- PURPOSE--------------------------------------------------------------------------------------------------89 /- DEFINITIONS AND ABBREVIATIONS------------------------------------------------------89 0- APPLICABLE CODES AND STANDARDS-----------------------------------------------8: ;- LANGUAGE AND UNITS---------------------------------------------------------------------------8: 9- PROCESS DESCRIPTION------------------------------------------------------------------------8: :- BASIC DESIGN PARAMETERS----------------------------------------------------------------8< <- PRODUCT RE UIREMENTS--------------------------------------------------------------------/. =- LI UID STORAGE AND HANDLING FACILITIES ----------------------------------// 1.- UTILITIES SYSTEM---------------------------------------------------------------------------------//

1- PROJECT OVERVIE7------------------------------------------------------------------------------89 8- PURPOSE--------------------------------------------------------------------------------------------------89 /- DEFINITIONS AND ABBREVIATIONS------------------------------------------------------89 0- APPLICABLE CODES AND STANDARDS-----------------------------------------------8: ;- LANGUAGE AND UNITS---------------------------------------------------------------------------8:
Pile Calculation (Typical)Process Document No. U-00034-P C!-C"B#D$-000% Page 3 3 '(.0 " Basic of of 4& Design 8

PE+(-.$E+*AM GA/ 0-$*+ /+-C1 C-(P-(A+$-* P.GA/ CAMA2 GA/ P(-CE//$*G P3A*+ P(-0EC+ MA*AGEME*+ B-A(D 2PDA+$*G FEA//$B$3$+4 /+2D4 F-( GA/ P(-CE//$*G P3A*+ P(-0EC+

PILE CALCULATION 2TYPICALPROCESS BASIC OF DESIGN3

9- PROCESS DESCRIPTION------------------------------------------------------------------------8:
;.". GPP 3ocation..................................................................................................! ;.!. /ite Con'ig%ration............................................................................................!

:- BASIC DESIGN PARAMETERS----------------------------------------------------------------8<


.". Design li'e.......................................................................................................!6 .!. GPP &esign capacit8.......................................................................................!6 .3. Fee& Gas Co?position...................................................................................!6 .#. Fee& Gas /%ppl8 Con&itions..........................................................................30 .7. Environ?ental Data........................................................................................30

<- PRODUCT RE UIREMENTS--------------------------------------------------------------------/.


6.". (esi&%e /ale Gas (eA%ire?ents...................................................................30 6.!. 3iA%i& Pro&%ct (eA%ire?ents..........................................................................3"

=- LI UID STORAGE AND HANDLING FACILITIES ----------------------------------// 1.- UTILITIES SYSTEM---------------------------------------------------------------------------------//


"0.". Cooling /8ste?.............................................................................................33 "0.!. ,eating /8ste?s...........................................................................................3# "0.3. Flare /8ste?s..............................................................................................3# "0.#. F%el Gas........................................................................................................3# "0.7. Che?icals.....................................................................................................3# "0.;. Close& Drain /8ste?....................................................................................3# "0. . -pen Drain /8ste?.......................................................................................37 "0.6. Co?presse& Air B *itrogen..........................................................................37 "0.C. Diesel F%el -il...............................................................................................37 "0."0. Process an& De?ineralise& :ater.............................................................3; "0."". Fire)ater.....................................................................................................3;

Pile Calculation (Typical)Process Document No. U-00034-P C!-C"B#D$-000% Page 4 4 '(.0 "

Basic of

of 4&

Design 8

PE+(-.$E+*AM GA/ 0-$*+ /+-C1 C-(P-(A+$-* P.GA/ CAMA2 GA/ P(-CE//$*G P3A*+ P(-0EC+ MA*AGEME*+ B-A(D 2PDA+$*G FEA//$B$3$+4 /+2D4 F-( GA/ P(-CE//$*G P3A*+ P(-0EC+

PILE CALCULATION 2TYPICALPROCESS BASIC OF DESIGN3

Purpose of Document The purpose of this document is to define fire water / foam demand which are essential and inte ral components of the !as Processin Plant "!PP#$ of Nam Con Son # !as Pipeline Pro%ect& !ENE'AL (NFO')AT(ON AND 'E*+('E)ENTS Lan ua e and +nits of )easurement The content, references, attachments and an- supplementar- information for all en ineerin documents shall .e in En lish& +nits of measurement for all en ineerin (nternational "S($& Definitions and A..re/iations Definitions P'O0ECT CL(ENT F('E A'EA !as Processin Plant " !PP$ of Nam Con Son # !as Pipeline Pro%ect Petro1ietnam !as "P1!AS$ Fire area is a h-pothetical area used for the purpose of si2in the fire water s-stem, whose .oundaries are considered as an- limited area, and each fire area is protected .- either passi/e measures "e& &3 structural, la-out and/or operation measures$ or acti/e measures "e& &3 fire e4tin uishin s-stem$ or a com.ination of .oth when fire detection s-stems are operated The 5ater / Foam Demand is the fire water capacitre6uired to achie/e fire protection in an- sin le Fire Area documents shall .e in the S-stem

5ATE'/FOA) DE)AND A..re/iations AP( EPC FEED BED !PP (BL

American Petroleum (nstitute En ineerin , Procurement and Construction Front End En ineerin Desi n Basic En ineerin Feasi.ilit- StudDesi n of +pdatin

!asP Processin Plant (nside Batter- Limit


Basic of of 4& Design 8

Pile Calculation (Typical)Process Document No. U-00034-P C!-C"B#D$-000% Page ) 5 '(.0 "

PE+(-.$E+*AM GA/ 0-$*+ /+-C1 C-(P-(A+$-* P.GA/ CAMA2 GA/ P(-CE//$*G P3A*+ P(-0EC+ MA*AGEME*+ B-A(D 2PDA+$*G FEA//$B$3$+4 /+2D4 F-( GA/ P(-CE//$*G P3A*+ P(-0EC+

PILE CALCULATION 2TYPICALPROCESS BASIC OF DESIGN3 LP! ))SC)D NFPA OBL P1!AS CA)A+ !P)B TP1N Codes and Standards The Fire Fi htin S-stems shall .e desi ned enerall- in accordance with .ut not limited the followin Codes and Standards Pu.lished .- the National Fire Protection Association "NFPA$ and current 1ietnamese Codes and Standards Vietnamese standards: TC1N #7##3 899: TC1N =#:>3 89?9 TC1N =#::3 89?7 TC1N :=@A3 #@@9 TC1N =?9@3 #@@9 Fire pre/ention and protection for .uildin s ; structures < Desi n re6uirements Fire Safet- < !eneral 'e6uirements E4plosion Safet- < !eneral 'e6uirements Petroleum and petroleum products terminal B Desi n re6uirements Fire protection e6uipments for .uildin and construction B Pro/idin , installation, inspection, maintenance Fire safet- for petroleum and petroleum products facilities& !eneral re6uirements Fire Protection& Porta.le and wheeled fire e4tin uisher& Part ( 3 Selection and (nstallation Fire E4tin uishin S-stem< !eneral 'e6uirements of Pro%ect (nstallation And +tili2e Li6uefied Petroleum !as "LP!$ B Pressuri2ed Stora e B Location, Desi n, Capacit- and (nstallation 'e ulation of fire e4tin uishers ; firefi htin e6uipment in Stores Petroleum And Petroleum
Basic of of 4& Design 8

Li6uified Petroleum !as )illion )etric Standard Cu.ic )eter Per DaNational Fire Protection Association Outside Batter- Limit Petro1ietnam !as Corporation Ca)au !as Processin )ana ement Board 1ietnamese Standard Plant Pro%ect

TC1N :7?>3 #@@= TC1N A>=:< 83#@@> TC1N :A7@ 3 899= TC1N 7>?7 3 #@@?

8:/#@@8/TTLT< BT)<BCA

Pile Calculation (Typical)Process Document No. U-00034-P C!-C"B#D$-000% Page * 6 '(.0 "

PE+(-.$E+*AM GA/ 0-$*+ /+-C1 C-(P-(A+$-* P.GA/ CAMA2 GA/ P(-CE//$*G P3A*+ P(-0EC+ MA*AGEME*+ B-A(D 2PDA+$*G FEA//$B$3$+4 /+2D4 F-( GA/ P(-CE//$*G P3A*+ P(-0EC+

PILE CALCULATION 2TYPICALPROCESS BASIC OF DESIGN3 Product International Standards: NFPA 8@ NFPA 88 NFPA 8> NFPA 8: NFPA #@ NFPA #> AP( #@=@ AP( 'P #@@8 AP( P' 8> E 'eference Documents NCS#<TP!)<FD<=<@@<8@<PC<@@83 Safet- and Fire Fi htin Desi n Philosoph-& 81#>#8NCS#<TP!)<FD<=<@=<*<@9<@@83 !as Processin O/erall Plot Plan& BAS(S OF F('E5ATE' DE)AND The .asis for the firewater demand for NCS# is detailed .elow3 Onl- one sin le .i est fire e/ent is considered& Two separate fires occurrin simultaneousl- is not a credi.le scenarioD The !as Processin Plant is se re ated into =:7 firewater 2ones .ased on the natural .oundaries, plant roadwa-s, .undin and draina e areas or si nificant se re ation distances in the !as Processin Plant #, Dinh Co O/erall Plot Plan, drawin no& NCS#<TP!)<FD<=<@=<*<@9<@@8& The firewater 2ones are listed in Ta.le =&8 and depicted in Appendi4 A& Also included in Ta.le =&8 is the production class and fire resistance le/els as per TC1N #7## 3 899: B Fire pre/ention and protection for .uildin s ; structures < Desi n re6uirements& Ta.le =&8 Firewater Eones
Pile Calculation (Typical)Process Document No. U-00034-P C!-C"B#D$-000% Page + 7 '(.0 " Basic of of 4& Design 8
0!!

Porta.le Fire E4tin uishers Low e4pansion s-stems foam and com.ined a ent

Standard for the (nstallation of Standpipes and Cose S-stems Standard for 5ater Spra- Fi4ed S-stems for Fire Protection Standard for the (nstallation of Stationar- Pumps for Fire Protection Pri/ate fire appurtenances ser/ice mains and their

Application of fi4 water spra- s-stem for fire protection in the petroleum industrFire Protection in 'efineries 'ecommended Practice for Desi n and (nstallation of Offshore Production Platform Pipin S-stems

Plant #, Dinh Co,

PE+(-.$E+*AM GA/ 0-$*+ /+-C1 C-(P-(A+$-* P.GA/ CAMA2 GA/ P(-CE//$*G P3A*+ P(-0EC+ MA*AGEME*+ B-A(D 2PDA+$*G FEA//$B$3$+4 /+2D4 F-( GA/ P(-CE//$*G P3A*+ P(-0EC+

PILE CALCULATION 2TYPICALPROCESS BASIC OF DESIGN3 No & 8 # = > : 7 A ? 9 8@ 88 8# Fire Eone (tems Production Class D D Fire resistance class (( (( (( (( (( (( (( (( (( (( (( ((

FE @8 FE @# FE @= FE @> FE @: FE @7 FE @A FE @? FE @9 FE 8@ FE 88 FE 8#

PacFin Area Office

Canteen ; !ara e/Car D parFin 5orFshop 5arehouse Fire Station 5ater treatment area Firewater Pump Couse Control .uildin Switch room Transformer Emer enc!enerator Power Station C C D D D D and C Diesel C eneration C

8= 8> 8: 87 8A 8? 89 #@ #8

FE 8= FE 8> FE 8: FE 87 FE 8A FE 8? FE 89 FE #@ FE #8

Pi Launcher/ A 'ecei/er/)eterin Area 5ater Treatin Area +tilit- Area Slu Catcher Area Off<spec Bullet Area LP! stora e tanF Area Condensate tanF C A A A A

( (( (( ( ( ( ( ( (
of 4& Design 8

stora e A A A
Basic of

Process Area (BL Process Area (BL

Pile Calculation (Typical)Process Document No. U-00034-P C!-C"B#D$-000% Page , 8 '(.0 "

PE+(-.$E+*AM GA/ 0-$*+ /+-C1 C-(P-(A+$-* P.GA/ CAMA2 GA/ P(-CE//$*G P3A*+ P(-0EC+ MA*AGEME*+ B-A(D 2PDA+$*G FEA//$B$3$+4 /+2D4 F-( GA/ P(-CE//$*G P3A*+ P(-0EC+

PILE CALCULATION 2TYPICALPROCESS BASIC OF DESIGN3 No & ## #= #> #: #7 #A #? #9 =@ =8 =# == => =: =7 Fire Eone (tems Production Class A A A A A A A A A A D D D TanF A TanF A Fire resistance class ( ( ( ( ( ( ( ( ( ( (( (( (( ( (

FE ## FE #= FE #> FE #: FE #7 FE #A FE #? FE #9 FE =@ FE =8 FE =# FE == FE => FE =: FE =7

Process Area (BL Process Area (BL Process Area (BL Process Area (BL Process Area (BL Process Area (BL Process Area (BL Process Area (BL Process Area (BL Process Area (BL La.orator!uard Couse 8 !uard Couse # Diesel Area Amine Area Stora e Stora e

Firewater demand at the respecti/e 2one is .ased on pro/idin sufficient co/era e for fire e4tin uishment, e4posure protection and miti atin escalation effectD )a4imum water /elocit- will .e limited to >&: m/s& Fire water lines will .e laid under round& The under round pipin material shall .e car.on steel, coated and wrapped with catholic protectionD Si2in of the firewater pumps should ensure that the- are capa.le of suppl-in the re6uired flow and meetin the pressure re6uirementD The main approach for e6uipment coolin protection is to use fire monitor or fire h-drant or com.ination thereof in lieu of water spra- s-stem as per the Safet- and Fire Fi htin Desi n Philosoph-, Doc no& NCS#<TP!)<FD<=<@@<8@< PC<@@8D Firewater spra- shall .e pro/ided for the LP! spheres and h-drocar.on
Pile Calculation (Typical)Process Document No. U-00034-P C!-C"B#D$-000% Page 9 '(.0 " Basic of of 4& Design 8

PE+(-.$E+*AM GA/ 0-$*+ /+-C1 C-(P-(A+$-* P.GA/ CAMA2 GA/ P(-CE//$*G P3A*+ P(-0EC+ MA*AGEME*+ B-A(D 2PDA+$*G FEA//$B$3$+4 /+2D4 F-( GA/ P(-CE//$*G P3A*+ P(-0EC+

PILE CALCULATION 2TYPICALPROCESS BASIC OF DESIGN3 containin e6uipment that cannot .e reached .- fire monitors and h-drantsD A =@G contin enc- has .een included into the actual demand of delu e, taFin into consideration of o/erspra-, h-draulic im.alances, preliminar- and estimated dimensions of e6uipment, location of e6uipment -et to .e finali2edD For .uildin s located in each fire 2one, the re6uired firewater demand will .e .ased on 8 hose stream fire h-drant and # indoor fire h-drant hose streams& For areas containin h-drocar.on e6uipment in each fire 2one, the re6uired firewater demand is .ased on delu in all h-drocar.on containin e6uipment plus 8 fire monitor and 8 hose stream outdoor fire h-drant& For area containin non h-drocar.on e6uipment and not located inside the .uildin , = hose stream outdoor fire h-drant are pro/ided& Fore electrical .uildin i&e control .uildin and electrical switch ear room, F) #@@ is pro/ided indoors and = hose streams h-drant is pro/ided outdoors& 5ater monitors shall .e capa.le of suppl-in firewater a minimum 89@@ liters per minute as per NFPA #><#@@A re6uirement at A .ar dischar e pressureD Each outlet of fire h-drants shall .e capa.le of suppl-in firewater at a rate of 9:@ liters per minute as per NFPA 8><#@@A re6uirement at a minimum dischar e pressure of A .ar D For e6uipments that were una.le to .e reached .- fire monitors or h-drants, the coolin re6uirements of the e6uipment within the fire 2one was .een calculated .ased on TC1N :=@A and NFPA 8:& The water spra- application rates e4tracted from TC1N :=@A and NFPA 8: are listed in Ta.le =&# Ta.le =&# Application rates& Description Condensate stora e tanF / Diesel stora e tanF Condensate stora e tanF / Diesel stora e tanF Application rates "5ater rate$ =@ l/min/m "Foam rate$ 8# l/min/m# D >&8 l/min/m# "5ater rate$ 8@&# l/min/m "5ater rate$ 8@&# l/min/m# "5ater rate$ #@&> l/min/m
# #

'eferences TC1N :=@A3 Section :&9&87 TC1N :=@A3 Section :&9&88 #@@9,

#@@9,

TC1N :=@A3#@@9, Section :&9&8@&# NFPA 8:, A&>&#&8 NFPA 8:, A&>&#&8 NFPA A&=&# 8:, Section

LP! sphere / Bullet

'eactor/1essel

Section

Pump/Compressor Office Buildin /Fire

Section

"SprinFler densit-$
Basic of

TC1N A==7, Section


of 4& Design 8

Pile Calculation (Typical)Process Document No. U-00034-P C!-C"B#D$-000% Page %0 10 '(.0 "

PE+(-.$E+*AM GA/ 0-$*+ /+-C1 C-(P-(A+$-* P.GA/ CAMA2 GA/ P(-CE//$*G P3A*+ P(-0EC+ MA*AGEME*+ B-A(D 2PDA+$*G FEA//$B$3$+4 /+2D4 F-( GA/ P(-CE//$*G P3A*+ P(-0EC+

PILE CALCULATION 2TYPICALPROCESS BASIC OF DESIGN3 Description Station Buildin / La.oratorApplication rates >&?@ l/min/m# "SprinFler densit-$ A&#@ l/min/m# 'eferences 7&> ta.le # TC1N A==7, Section 7&> ta.le # as per

5arehouse/ 5orFshop The minimum operatin NFPA 8:&

pressure at water spra- no22les is 8&> .ar

SprinFler s-stems will .e re6uired for the Office .uildin , 5arehouse, 5orFshop, La.orator- and Fire Station& Firewater tanF is desi ned for = hours of uninterrupted water suppl- at the ma4imum re6uired rate as per TC1N #7## re6uirement& F('E F(!CT(N! SHSTE) Fire fi htin s-stem for NCS# comprises followin items3 Fire water pump s-stemD Outdoor fire water h-drantD (ndoor fire water h-drantD Fire water monitorD Fi4 water spra- s-stemD Fire hose reelsD Fire foam s-stem, includin air foam cham.er, fire foam cartD and Porta.le fire e4tin uishers& The fire fi htin s-stem is desi ned accordin to the latest 1ietnamese and (nternational standards& The s-stem is e6uipped to ensure safet- for people and propert-, a/oidin fire and e4plosion& (t is capa.le to re ularl- supplwater, foam and fire e4tin uishin su.stances for fire fi htin , soon detectin and distin uishin fire so that dama es can .e minimi2ed& fire water / foam demand calculation Desi n flow rate of fire fi htin water shall .e calculated .ased on the sin le lar est fire occurrin at the same time in the plant& Fire water/foam demand The ma4imum fire water demand shall .e calculated on the .asis of a sin le ma%or fire e/ent and no escalation at a time& Fire water demand of delu e s-stem is calculated .ased on the followin e6uation3 &&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&& Firewater demand I Surface area 4 desi n densitFire water / foam demand for each 2one Fire water demand for each 2one is summeri2ed in Ta.le :&8 .elow3
Pile Calculation (Typical)Process Document No. U-00034-P C!-C"B#D$-000% Page %% 11 '(.0 " Basic of of 4& Design 8

PE+(-.$E+*AM GA/ 0-$*+ /+-C1 C-(P-(A+$-* P.GA/ CAMA2 GA/ P(-CE//$*G P3A*+ P(-0EC+ MA*AGEME*+ B-A(D 2PDA+$*G FEA//$B$3$+4 /+2D4 F-( GA/ P(-CE//$*G P3A*+ P(-0EC+

PILE CALCULATION 2TYPICALPROCESS BASIC OF DESIGN3 Details of the firewater demand calculation is shownedshowed in Appendi4 B&

Ta.le :&83 Summar- of Firewater demand calculation&

Fire 2on e

Area

'e6ui Standard red Firew ater Dema nd "m=/h r$

No of moni tors

No of hose outle t of h-dr ants #

No of indo or fire h-d rant

delu e / SprinFl ers"m= /hr$

Actua l Firew ater pro/i ded "m=/h r$ =7@

E6uipment to Delu e

)uster =7@ / ParFin Area Office 8##&9 =

TC1N # #7##3899 : Section 8@&: TC1N #7##3899 : Section 8@&:, TC1N A==7, Section 7&> TC1N #7##3899 : Section 8@&:

NA

NA

>>&9=

#>#&9 =

NA

Cante A? en ; !ara e/ Car ParFin 5orFs hop #8#&A ?

NA

89?

NA

>

TC1N #7##3899 : Section 8@&:, TC1N A==7, Section 7&>

8=>&A?

==#&A ?

NA

Pile Calculation (Typical)Process Document No. U-00034-P C!-C"B#D$-000% Page %& 12 '(.0 "

Basic of

of 4&

Design 8

PE+(-.$E+*AM GA/ 0-$*+ /+-C1 C-(P-(A+$-* P.GA/ CAMA2 GA/ P(-CE//$*G P3A*+ P(-0EC+ MA*AGEME*+ B-A(D 2PDA+$*G FEA//$B$3$+4 /+2D4 F-( GA/ P(-CE//$*G P3A*+ P(-0EC+

PILE CALCULATION 2TYPICALPROCESS BASIC OF DESIGN3 Fire 2on e Area 'e6ui Standard red Firew ater Dema nd "m=/h r$ #8#&A ? TC1N #7##3899 : Section 8@&:, TC1N A==7, Section 7&> TC1N #7##3899 : Section 8@&:, TC1N A==7, Section 7&> NFPA 8>, TC1N #7##3899 : Section 8@&: NFPA 8>, TC1N #7##3899 : Section 8@&: NFPA 8>, TC1N #7##3899 : Section 8@&: NFPA 8>, TC1N #7##3899 : Section No of moni tors No of hose outle t of h-dr ants = No of indo or fire h-d rant # delu e / SprinFl ers"m= /hr$ Actua l Firew ater pro/i ded "m=/h r$ ==#&A ? E6uipment to Delu e

5areh ouse

8=>&A?

NA

Fire Statio n

8##&9 =

>>&9=

#>#&9 =

NA

5aste water treatm ent area Firewa ter Pump house

8?@

8?@

NA

8?@

8?@

NA

Contro 8?@ l Buildi n Electri cal Switch room and 8?@

NA

8?@

NA

8@

NA

8?@

NA

Pile Calculation (Typical)Process Document No. U-00034-P C!-C"B#D$-000% Page %3 13 '(.0 "

Basic of

of 4&

Design 8

PE+(-.$E+*AM GA/ 0-$*+ /+-C1 C-(P-(A+$-* P.GA/ CAMA2 GA/ P(-CE//$*G P3A*+ P(-0EC+ MA*AGEME*+ B-A(D 2PDA+$*G FEA//$B$3$+4 /+2D4 F-( GA/ P(-CE//$*G P3A*+ P(-0EC+

PILE CALCULATION 2TYPICALPROCESS BASIC OF DESIGN3 Fire 2on e Area 'e6ui Standard red Firew ater Dema nd "m=/h r$ 8@&: 8?@ NFPA 8>, TC1N #7##3899 : Section 8@&: NFPA 8>, TC1N #7##3899 : Section 8@&: NFPA 8:,NFPA 8> 8 = NA 8?@ NA No of moni tors No of hose outle t of h-dr ants No of indo or fire h-d rant delu e / SprinFl ers"m= /hr$ Actua l Firew ater pro/i ded "m=/h r$ E6uipment to Delu e

Transf ormer 88 Emer encDiesel !ener ator

8#

Power 8?@ enera tion Statio n Pi =@7&? Launc # her/ 'ecei/ er )eteri n SFids

NA

8?@

NA

8=

8#7&?#

>#7&? #

Pi launchers "81:=@8/81: >@8 /81:@@8$, Pi recei/er "81@A@8$, LP! ; Condensate )eterin sFids "8)##@8/8)# =@=$

8>

5ater 8?@ Treatin Area

NFPA 8>, TC1N #7##3899 : Section 8@&: NFPA 8:, TC1N #7##3899 : Section 8@&: 8

NA

8?@

NA

8:

+tilitArea

#A8&9 7>>#& 9=

A9&==# 7#&9#

=A9&= =:7#& 9=

CP Fuel as scru..er "81=#@#$, )ethanol TanF


Design 8

Pile Calculation (Typical)Process Document No. U-00034-P C!-C"B#D$-000% Page %4 14 '(.0 "

Basic of

of 4&

PE+(-.$E+*AM GA/ 0-$*+ /+-C1 C-(P-(A+$-* P.GA/ CAMA2 GA/ P(-CE//$*G P3A*+ P(-0EC+ MA*AGEME*+ B-A(D 2PDA+$*G FEA//$B$3$+4 /+2D4 F-( GA/ P(-CE//$*G P3A*+ P(-0EC+

PILE CALCULATION 2TYPICALPROCESS BASIC OF DESIGN3 Fire 2on e Area 'e6ui Standard red Firew ater Dema nd "m=/h r$ No of moni tors No of hose outle t of h-dr ants No of indo or fire h-d rant delu e / SprinFl ers"m= /hr$ Actua l Firew ater pro/i ded "m=/h r$ E6uipment to Delu e

"81=9@8$, Spent )ethanol TanF "81=9@>$, )ethanol in%ection pumps "8P=9@#A/B, 8P=9@=A/B$, Cot oil e4pansion drum "81=>@8$, Cot oil heaters "8C=>@=A/B$ 87 Slu Catch er Area Off< spec Bullet Area :=@&> #>?@ NFPA 8:, = NFPA 8> # :@&>#N A :=@&> #>?@ !as filter and Separators "818@@=A/B$ Off<spec Bullet "81#>#8$ Off<spec transfer pumps "8P#>##A/B$ NFPA 8:, 8 NFPA 8> # 8@7A&@ A 8=@A& @A Coolin for o/erall surface area of sphere tanF "81##@8A$ on fire and coolin half the surface
Design 8

8A

879#& NFPA 8:, 8 99A=9 NFPA 8> &A7

8:8#&9 9::9&A 7

8A:#& 99A99 &A7

8?

LP! 8#>A& Stora @A e TanF Area

Pile Calculation (Typical)Process Document No. U-00034-P C!-C"B#D$-000% Page %) 15 '(.0 "

Basic of

of 4&

PE+(-.$E+*AM GA/ 0-$*+ /+-C1 C-(P-(A+$-* P.GA/ CAMA2 GA/ P(-CE//$*G P3A*+ P(-0EC+ MA*AGEME*+ B-A(D 2PDA+$*G FEA//$B$3$+4 /+2D4 F-( GA/ P(-CE//$*G P3A*+ P(-0EC+

PILE CALCULATION 2TYPICALPROCESS BASIC OF DESIGN3 Fire 2on e Area 'e6ui Standard red Firew ater Dema nd "m=/h r$ No of moni tors No of hose outle t of h-dr ants No of indo or fire h-d rant delu e / SprinFl ers"m= /hr$ Actua l Firew ater pro/i ded "m=/h r$ E6uipment to Delu e

area of sphere tanF "81##@8B$ ad%acent sphere tanF on fire, LP! Transfer Pumps "8P##@8 A/B$ 89 Conde 78#&9 nsate 8 Stora e TanF Area TC1N 8 :=@A3#@@ 9, NFPA 88, NFPA 8: # >8@&#= 7:@&# = Condensate stora e tanFs "8T#=@8A/B$, Condensate transfer pumps "8P#=@#A/B$, TanF Flare JO Drum "81=?8$, TanF Flare JO Pump "8P=?=8$ 8C8?@#A/B/ C Sales !as Compressor, 818?@8A/B/C Sales !as Compressor Suction Scru..er, 8E?@=A/B/C Sales !as Compressor Aftercooler, 8C=>88 A/B/C Sales !as
Design 8

#@# @

Proce ss Area Proce ss Area (BL

8>8A& NFPA 8:, #8 =88#? TC1N ?&># #7##3899 : Section 8@&:NFPA 8:, NFPA 8>

#=

8#=A&= 88@?9& ==

8:9A& =88=? 9&==

Pile Calculation (Typical)Process Document No. U-00034-P C!-C"B#D$-000% Page %* 16 '(.0 "

Basic of

of 4&

PE+(-.$E+*AM GA/ 0-$*+ /+-C1 C-(P-(A+$-* P.GA/ CAMA2 GA/ P(-CE//$*G P3A*+ P(-0EC+ MA*AGEME*+ B-A(D 2PDA+$*G FEA//$B$3$+4 /+2D4 F-( GA/ P(-CE//$*G P3A*+ P(-0EC+

PILE CALCULATION 2TYPICALPROCESS BASIC OF DESIGN3 Fire 2on e Area 'e6ui Standard red Firew ater Dema nd "m=/h r$ No of moni tors No of hose outle t of h-dr ants No of indo or fire h-d rant delu e / SprinFl ers"m= /hr$ Actua l Firew ater pro/i ded "m=/h r$ E6uipment to Delu e

Compressor 5C'+8C8?@ #A/B/C Sales !as Compressor, 818?@8A/B/C Sales !as Compressor Suction Scru..er, 8E?@=A/B/C Sales !as Compressor Aftercooler, 8C=>88 A/B/C Sales !as Compressor 5C'+ #8# 8 Proce ss Area Proce ss Area (BL 8=:=& NFPA 8:, ## #8AAA TC1N &7: #7##3899 : Section 8@&:NFPA 8:, NFPA 8> 8# @ 8@7A&> ::#:&: = 8=7A& >:??: &:= 818A@8 Condensate Sur e Drum, 818A@# Condensate Fractionator, 818A@: Flash !as Compressor Suction Drum, Phase # e6uipment < Ethane Treater JO drum, Ethane a.sor.er, Pumps, E4chan ers, Coolers818A
Design 8

Pile Calculation (Typical)Process Document No. U-00034-P C!-C"B#D$-000% Page %+ 17 '(.0 "

Basic of

of 4&

PE+(-.$E+*AM GA/ 0-$*+ /+-C1 C-(P-(A+$-* P.GA/ CAMA2 GA/ P(-CE//$*G P3A*+ P(-0EC+ MA*AGEME*+ B-A(D 2PDA+$*G FEA//$B$3$+4 /+2D4 F-( GA/ P(-CE//$*G P3A*+ P(-0EC+

PILE CALCULATION 2TYPICALPROCESS BASIC OF DESIGN3 Fire 2on e Area 'e6ui Standard red Firew ater Dema nd "m=/h r$ No of moni tors No of hose outle t of h-dr ants No of indo or fire h-d rant delu e / SprinFl ers"m= /hr$ Actua l Firew ater pro/i ded "m=/h r$ E6uipment to Delu e

@8 Condensate Sur e Drum, 818A@# Condensate Fractionator, 818A@: Flash !as Compressor Suction Drum, 8T8#8# Pure Amine Stora e TanF, 8P8#@AA Pure Amine Pump ### # Proce ss Area Proce ss Area (BL Proce ss Area Proce ss Area (BL A8?&: 9A@>& #A NFPA 8:, ## TC1N #7##3899 : Section 8@&:NFPA 8:, NFPA 8> NFPA 8:, #= TC1N #7##3899 : Section 8@&:NFPA 8:, NFPA 8> ## @ >#@&A> @7&=? A?@&A A77&= ? 818>@> Demethani2e r Phase # future pump818>@> Demethani2e r E8>@7 Condensate Su.cooler, Phase # e6uipment < Deethani2er reflu4 drum& Deethani2er, 'efri erant pacFa eE8> @7 Condensate
Design 8

#=# =

9@:&9 9@:&9

==

:A#&87 :A#&87

99#&8 7888# &87

Pile Calculation (Typical)Process Document No. U-00034-P C!-C"B#D$-000% Page %, 18 '(.0 "

Basic of

of 4&

PE+(-.$E+*AM GA/ 0-$*+ /+-C1 C-(P-(A+$-* P.GA/ CAMA2 GA/ P(-CE//$*G P3A*+ P(-0EC+ MA*AGEME*+ B-A(D 2PDA+$*G FEA//$B$3$+4 /+2D4 F-( GA/ P(-CE//$*G P3A*+ P(-0EC+

PILE CALCULATION 2TYPICALPROCESS BASIC OF DESIGN3 Fire 2on e Area 'e6ui Standard red Firew ater Dema nd "m=/h r$ No of moni tors No of hose outle t of h-dr ants No of indo or fire h-d rant delu e / SprinFl ers"m= /hr$ Actua l Firew ater pro/i ded "m=/h r$ E6uipment to Delu e

Su.cooler, Phase # e6uipment < Deethani2er reflu4 drum& Deethani2er, 'efri erant pacFa e #># > Proce ss Area Proce ss Area (BL AA?&: :A99& >9 NFPA 8:, =# TC1N #7##3899 : Section 8@&:NFPA 8:, NFPA 8> == @ =#A&#? >@8&#7 ?7A&# ??#8& #7 81=A@8 Closed Drain 1essel, 8P8:@#A/B LP! Column 'eflu4 Pumps, 818:@> LP! Column, 8E8:@# LP! Column Condensor Cooler, 8E8:@= Condensate Product Cooler, 81=A@8 Closed Drain 1essel, 8P8:@#A/B LP! Column 'eflu4 Pumps, 818:@> LP! Column, 8E8:@# LP! Column Condensor Cooler, 8E8:@=
Design 8

Pile Calculation (Typical)Process Document No. U-00034-P C!-C"B#D$-000% Page %19 '(.0 "

Basic of

of 4&

PE+(-.$E+*AM GA/ 0-$*+ /+-C1 C-(P-(A+$-* P.GA/ CAMA2 GA/ P(-CE//$*G P3A*+ P(-0EC+ MA*AGEME*+ B-A(D 2PDA+$*G FEA//$B$3$+4 /+2D4 F-( GA/ P(-CE//$*G P3A*+ P(-0EC+

PILE CALCULATION 2TYPICALPROCESS BASIC OF DESIGN3 Fire 2on e Area 'e6ui Standard red Firew ater Dema nd "m=/h r$ No of moni tors No of hose outle t of h-dr ants No of indo or fire h-d rant delu e / SprinFl ers"m= /hr$ Actua l Firew ater pro/i ded "m=/h r$ E6uipment to Delu e

Condensate Product Cooler, 8E8:@> LP! Column Feed Product E4chan er #:# : Proce ss Area Proce ss Area (BL ?8=&> 8>#:& @7 NFPA 8:, == TC1N #7##3899 : Section 8@&:NFPA 8:, NFPA 8> ## @ >=>&?9 9?A&=# 98>&? 98>7A &=# 8E8>8# Cold !as/Li6uids E4chan er, 8E8>@# Cold !as/!as E4chan er, 8E8>88 5arm !as/Li6uids E4chan er, 8E8>@8 5arm !as/!as E4chan er, 8K#8@8 'e eneratio n pacFa e8E8 >8# Cold !as/Li6uids E4chan er, 8E8>@# Cold !as/!as E4chan er, 8E8>88 5arm !as/Li6uids E4chan er, 8E8>@8 5arm !as/!as
Design 8

Pile Calculation (Typical)Process Document No. U-00034-P C!-C"B#D$-000% Page &0 20 '(.0 "

Basic of

of 4&

PE+(-.$E+*AM GA/ 0-$*+ /+-C1 C-(P-(A+$-* P.GA/ CAMA2 GA/ P(-CE//$*G P3A*+ P(-0EC+ MA*AGEME*+ B-A(D 2PDA+$*G FEA//$B$3$+4 /+2D4 F-( GA/ P(-CE//$*G P3A*+ P(-0EC+

PILE CALCULATION 2TYPICALPROCESS BASIC OF DESIGN3 Fire 2on e Area 'e6ui Standard red Firew ater Dema nd "m=/h r$ No of moni tors No of hose outle t of h-dr ants No of indo or fire h-d rant delu e / SprinFl ers"m= /hr$ Actua l Firew ater pro/i ded "m=/h r$ E6uipment to Delu e

E4chan er, 8K#8@8 'e eneratio n pacFa e #7# 7 Proce ss Area Proce ss Area (BL A7=&7 ?>:8& ?> NFPA 8:, =# TC1N #7##3899 : Section 8@&:NFPA 8:, NFPA 8> ## @ #?9&=: 8#>&9= A79&= :>?>& 9= 8187@8 )ercur!uard Bed, 818=@8 Deh-dration (nlet Separator, 818=@# )olecular Sie/e Bed, 8E8=@= 'e eneratio n !as Cooler, 8E8=@> 'e eneratio n !as Compressor After Cooler, 8F8=@#A/B 'e eneratio n !as Filter "!as$, 8F8=@= 'e eneratio n !as Filter "Li6uid$8187 @8 )ercur!uard Bed, 818=@8 Deh-dration (nlet Separator, 818=@# )olecular
Design 8

Pile Calculation (Typical)Process Document No. U-00034-P C!-C"B#D$-000% Page &% 21 '(.0 "

Basic of

of 4&

PE+(-.$E+*AM GA/ 0-$*+ /+-C1 C-(P-(A+$-* P.GA/ CAMA2 GA/ P(-CE//$*G P3A*+ P(-0EC+ MA*AGEME*+ B-A(D 2PDA+$*G FEA//$B$3$+4 /+2D4 F-( GA/ P(-CE//$*G P3A*+ P(-0EC+

PILE CALCULATION 2TYPICALPROCESS BASIC OF DESIGN3 Fire 2on e Area 'e6ui Standard red Firew ater Dema nd "m=/h r$ No of moni tors No of hose outle t of h-dr ants No of indo or fire h-d rant delu e / SprinFl ers"m= /hr$ Actua l Firew ater pro/i ded "m=/h r$ E6uipment to Delu e

Sie/e Bed, 8E8=@= 'e eneratio n !as Cooler, 8E8=@> 'e eneratio n !as Compressor After Cooler #A# A Proce ss Area Proce ss Area (BL >@8&A NFPA 8:, ## ?88#@ TC1N &# #7##3899 : Section 8@&:NFPA 8:, NFPA 8> ## @ 7?&A9? =?&9? >#?&A 9889? &9? 818@@=A/B !as Filter and SeparatorPh ase # e6uipment < Ethane Treater JO drum, Ethane a.sor.er, Pumps, E4chan ers, Coolers 8P8#@8A/B/C CP semilean solution pumps, 8E8#@8 Feed Product<!as E4chan er, 818#@= Amine A.sor.er, 8E8#@> Solution Cooler, 818#@#
Design 8

#?# ?

Proce ss Area Proce ss Area (BL

9#@&: :9=@& 9?

NFPA 8:, ## TC1N #7##3899 : Section 8@&:NFPA 8:, NFPA 8>

##

7=9&@7 A#?&97

999&@ 78@?? &97

Pile Calculation (Typical)Process Document No. U-00034-P C!-C"B#D$-000% Page && 22 '(.0 "

Basic of

of 4&

PE+(-.$E+*AM GA/ 0-$*+ /+-C1 C-(P-(A+$-* P.GA/ CAMA2 GA/ P(-CE//$*G P3A*+ P(-0EC+ MA*AGEME*+ B-A(D 2PDA+$*G FEA//$B$3$+4 /+2D4 F-( GA/ P(-CE//$*G P3A*+ P(-0EC+

PILE CALCULATION 2TYPICALPROCESS BASIC OF DESIGN3 Fire 2on e Area 'e6ui Standard red Firew ater Dema nd "m=/h r$ No of moni tors No of hose outle t of h-dr ants No of indo or fire h-d rant delu e / SprinFl ers"m= /hr$ Actua l Firew ater pro/i ded "m=/h r$ E6uipment to Delu e

A.sor.er SFimmin Drum, 818#@9 Amine 'eco/erDrum, 8+8#@8 Amine Sump, 8E8A@8 Condensate Fractionator O/erhead Compressor, 818#@> Product !as JO Drum, 8P8#@8A/B/C CP semilean solution pumps, 8E8#@8 Feed Product<!as E4chan er, 818#@= Amine A.sor.er, 8F8#@# Acti/ated Car.on Filter, 818#@# A.sor.er SFimmin Drum, 818#@9 Amine 'eco/erDrum,
Pile Calculation (Typical)Process Document No. U-00034-P C!-C"B#D$-000% Page &3 23 '(.0 " Basic of of 4& Design 8

PE+(-.$E+*AM GA/ 0-$*+ /+-C1 C-(P-(A+$-* P.GA/ CAMA2 GA/ P(-CE//$*G P3A*+ P(-0EC+ MA*AGEME*+ B-A(D 2PDA+$*G FEA//$B$3$+4 /+2D4 F-( GA/ P(-CE//$*G P3A*+ P(-0EC+

PILE CALCULATION 2TYPICALPROCESS BASIC OF DESIGN3 Fire 2on e Area 'e6ui Standard red Firew ater Dema nd "m=/h r$ No of moni tors No of hose outle t of h-dr ants No of indo or fire h-d rant delu e / SprinFl ers"m= /hr$ Actua l Firew ater pro/i ded "m=/h r$ E6uipment to Delu e

8+8#@8 Amine Sump, 8E8A@8 Condensate Fractionator O/erhead Compressor, 8E8#@> Solution Cooler #9# 9 Proce ss Area Proce ss Area (BL 8A7?& NFPA 8:, == #:8=7 TC1N A&?# #7##3899 : Section 8@&:NFPA 8:, NFPA 8> ## @ 8#99&A ?8@A:& 79 8AA9& A?8:: :&79 818#@: 'ich Solution Flash Drum, 818#@7 LP Flash Column818# @: 'ich Solution Flash Drum, 818#@7 LP Flash Column

=@= @

Proce ss Area Proce ss Area (BL Proce ss Area Proce ss Area (BL

#:8&7 #:8&7

NFPA 8:, ## TC1N #7##3899 : Section 8@&:NFPA 8:, NFPA 8> NFPA 8:, ## TC1N #7##3899 : Section 8@&:NFPA 8:, NFPA 8>

##

@@

=7@=7 @

=8= 8

>=A&@ >AA@& 8=

8#

#>8 :A >&@9

:>89= >&@9

81=?@8 CP 5arm 5et Flare JO Drum, 81=?88 LP Flare JO Drum81=?@8


Design 8

Pile Calculation (Typical)Process Document No. U-00034-P C!-C"B#D$-000% Page &4 24 '(.0 "

Basic of

of 4&

PE+(-.$E+*AM GA/ 0-$*+ /+-C1 C-(P-(A+$-* P.GA/ CAMA2 GA/ P(-CE//$*G P3A*+ P(-0EC+ MA*AGEME*+ B-A(D 2PDA+$*G FEA//$B$3$+4 /+2D4 F-( GA/ P(-CE//$*G P3A*+ P(-0EC+

PILE CALCULATION 2TYPICALPROCESS BASIC OF DESIGN3 Fire 2on e Area 'e6ui Standard red Firew ater Dema nd "m=/h r$ No of moni tors No of hose outle t of h-dr ants No of indo or fire h-d rant delu e / SprinFl ers"m= /hr$ Actua l Firew ater pro/i ded "m=/h r$ E6uipment to Delu e

CP 5arm 5et Flare JO Drum, 81=?88 LP Flare JO Drum =# La.or ator8##&9 = TC1N #7##3899 : Section 8@&:, TC1N A==7, Section 7&> TC1N #7##3899 : Section 8@&: TC1N #7##3899 : Section 8@&: TC1N :=@A3#@@ 9, TC1N =?9@3#@@ 9 NFPA 8:, NFPA 8> 8 = # >>&9= #>#&9 = NA

==

!uard Couse 8

7@

8?@

NA

=>

!uard Couse #

7@

8?@

NA

=:

Diesel ##?&? Stora 8 e TanF Area Amine =@?&9 Stora ? e TanF Area

>?&?8

#??&? 8

NA

=7

8#?&9?

=7?&9 ?

Pure Amine Stora e TanF "8T#@#$, Pure Amine Pump "8P8#@AA$

Pile Calculation (Typical)Process Document No. U-00034-P C!-C"B#D$-000% Page &) 25 '(.0 "

Basic of

of 4&

Design 8

PE+(-.$E+*AM GA/ 0-$*+ /+-C1 C-(P-(A+$-* P.GA/ CAMA2 GA/ P(-CE//$*G P3A*+ P(-0EC+ MA*AGEME*+ B-A(D 2PDA+$*G FEA//$B$3$+4 /+2D4 F-( GA/ P(-CE//$*G P3A*+ P(-0EC+

PILE CALCULATION 2TYPICALPROCESS BASIC OF DESIGN3 8& P'O0ECT O1E'1(E5 A pre-feasibility study was conducted by Worley Parsons in 2008, to investigate the potential to build a new Natural Gas i!uid "NG # $%traction Plant to recover PG and condensate fro& e%isting and future gas production in the southwest of 'ietna&( Petro'ietna& Gas has recently initiated the present )easibility *tudy to further investigate the options for a new Gas Processing Plant "GPP#, including ter&inal facilities and e%port pipelines for residue gas and li!uid products( +he region currently receives natural gas fro& P,- and .oa ,ai fields, which feed several gas-fired power plants at /a ,au( +he develop&ent of an NG e%traction plant will close the gap between the PG supply and de&and in the &ar0et( +he pro1ect will &a%i&i2e the value of do&estic gas reserves and add diversity to the 'ietna&ese energy portfolio( +his additional source of do&estic PG will help to &eet the increasing de&and for PG within 'ietna&( +he &ain facilities are included Gas processing plan "GPP#3 production storage facilities and products e%porting 1etty( #& P+'POSE +he intent of this docu&ent is to define the basic design para&eters and &ain technical re!uire&ents for the 4esign and $ngineering of /a ,au GPP( =& DEF(N(T(ONS AND ABB'E1(AT(ONS A..re/iation 5o4 GPP .6,5 ..' .' PG ,,*/,4 ,,*/)4 NG P)* P'GA* P'N *+5P4 +54 +P4 75/ W8 Description 5asis of 4esign Gas Processing Plant .eat 6 ,aterial 5alance .igher .eating 'alue ower .eating 'alue i!uefied Petroleu& Gas ,illion *tandard /ubic ,eters Per 4ay ,illion *tandard /ubic )eet Per 4ay Natural Gas i!uids Pre-)easibility *tudy Petro'ietna& Gas Petro'ietna& *tandard 5arrel Per 4ay +o 5e 4eter&ined +on Per 4ay 7niversal 5uilding /ode Wobbe 8nde%
Basic of of 4& Design 8

Pile Calculation (Typical)Process Document No. U-00034-P C!-C"B#D$-000% Page &* 26 '(.0 "

PE+(-.$E+*AM GA/ 0-$*+ /+-C1 C-(P-(A+$-* P.GA/ CAMA2 GA/ P(-CE//$*G P3A*+ P(-0EC+ MA*AGEME*+ B-A(D 2PDA+$*G FEA//$B$3$+4 /+2D4 F-( GA/ P(-CE//$*G P3A*+ P(-0EC+

PILE CALCULATION 2TYPICALPROCESS BASIC OF DESIGN3 >& APPL(CABLE CODES AND STANDA'DS +he codes and standards as set out as 9Pro1ect applicable code and standard: shall be co&plied with /lient;s re!uire&ent( :& LAN!+A!E AND +N(TS All docu&entation shall be produced in $nglish language( *o&e docu&entation "e(g( docu&ents which are to be sub&itted to local authority# &ay re!uire translation into 'ietna&ese( All &easure&ents shall be in *8 units( 7& P'OCESS DESC'(PT(ON +he /a ,au GPP will be designed to e%tract NG fro& its gas feed and produce< =esidue sales gas3 PG "/->/? blend# for delivery to the do&estic &ar0et3 /ondensate for delivery to the do&estic &ar0et or international &ar0et(

+he residue sales gas shall be sent bac0 to the e%isting Gas 4istribution *tation "G4*# and subse!uently delivered to end-users including power and fertili2er plants( +he li!uid product will be stored in spheres>tan0s and will be e%ported by ship and truc0 via an e%isting port of /a ,au @ Power plant( +he /a ,au GPP will rely on a pipeline fro& the e%isting G4* for gas feed supply( +he G4* shall act as the interface between the GPP and the supply networ0( 8t regulates the allowable supply of gas to the GPP via a feed control and by-pass syste&( +his ensures that in the event of GPP failure ade!uate supply of gas to the users is &aintained via direct by-pass of the GPP( 7&8& !PP Location )or the feasibility study, it is assu&ed that the new GPP will be supplied with feed gas fro& the G4* located appro%i&ately @0 0& fro& /a ,au city, at the /a ,au Gas-Power-)ertili2er /o&ple% in Ahanh An 'illage, 7 ,inh 4istrict, /a ,au Province( +he coordinates for the pro1ect site are as follows< ocation North West /orner North $ast /orner *outh $ast /orner *outh West /orner 7&#& Site Confi uration +he P,- feed gas and residue e%port gas fro& GPP will be &ade via new
Pile Calculation (Typical)Process Document No. U-00034-P C!-C"B#D$-000% Page &+ 27 '(.0 " Basic of of 4& Design 8

/o-ordinate B "&# @02@2DE @02@2DE @02@02E @02@02E C "&# -FG-G0 -FGEG0 -FGEG0 -FG-G0

PE+(-.$E+*AM GA/ 0-$*+ /+-C1 C-(P-(A+$-* P.GA/ CAMA2 GA/ P(-CE//$*G P3A*+ P(-0EC+ MA*AGEME*+ B-A(D 2PDA+$*G FEA//$B$3$+4 /+2D4 F-( GA/ P(-CE//$*G P3A*+ P(-0EC+

PILE CALCULATION 2TYPICALPROCESS BASIC OF DESIGN3 pipeline tie-ins at the e%isting P,- pipeline G4* at /a ,au "see $rror< =eference source not found# N!L Plant Termia l
LP! 0ettDesign 8 Condensat e

P)=<CAA 7&# ))SC)D

!DS

Ca )au 8 PP
"A:@ )5$

Ca )au # PP
"A:@ )5$

Ca )au F'P
8&>> ))SC)D

E4istin Plannin

)igure @< 8nfrastructure +ie-in *che&atic

A& A&8&

BAS(C DES(!N PA'A)ETE'S Desi n life +he GPP and associated facilities shall be designed and constructed for a &ini&u& service life of -0 years(

A&#&

!PP desi n capacitTa.le @3 Desi n capacit- for Ca )au !PP 4escribtion 7nit 5/,A ,,*/,4 ,,*/,4 ))SC)D Flow @(FG E(DD G(20 7&#@

,a% Annual Production ,a% Average 4aily Production Pipeline 4esign /apacity !PP Desi n Capacit-

GPP design capacity is G(2 ,,*/)4 "based on the P,--/AA pipeline design capacity#( )uture GPP e%pansion shall be considered appropriately( )or space planning it can be assu&ed that two additional trains will be re!uired( Process design capacity, feed gas co&position and production forecasts for the additional trains will be confir&ed later( A&=& Feed !as Composition +he GPP shall be designed to process a range of feed gas co&position(
Pile Calculation (Typical)Process Document No. U-00034-P C!-C"B#D$-000% Page &, 28 '(.0 " Basic of of 4&

PE+(-.$E+*AM GA/ 0-$*+ /+-C1 C-(P-(A+$-* P.GA/ CAMA2 GA/ P(-CE//$*G P3A*+ P(-0EC+ MA*AGEME*+ B-A(D 2PDA+$*G FEA//$B$3$+4 /+2D4 F-( GA/ P(-CE//$*G P3A*+ P(-0EC+

PILE CALCULATION 2TYPICALPROCESS BASIC OF DESIGN3 .owever, only the co&position for the gas fro& P,--/AA pipeline is available initially "see +able 2#( When feed gas co&position for the additional supply source "5loc0 56E2# beco&es available, it shall be ta0en into design consideration( Ta.le 23 P)=<CAA as composition Component /H2 N2 /@ /2 /i-/? n-/? i-/E n-/E /GI TOTAL G mole 8(000 @(0D@ D8(-@E D(E0G -(@8D 0(DE@ 0(G8@ 0(2-E 0(@EE 0(@00 8@@&@ Note< /o&position refers Gas Analysis ./@-0@0D--0@ and ./@-0@0Ddated 20@--02-28( ,a%i&u& feed gas i&purities according to e%isting Gas *ale and Purchase Agree&ents are noted in +able - both for the )eed Gas and for the *ales Gas Ta.le -3 Feed as impurities (mpurit,a% total /H2 Water .2* ,ercaptans +otal ,ercury +nit J&ol &g>*&pp&"v# &g>*&Lg>*&Basic of

P)=<CAA 8(0 K80 K@0 K@@(0 K20


of 4& Design 8

Pile Calculation (Typical)Process Document No. U-00034-P C!-C"B#D$-000% Page &29 '(.0 "

PE+(-.$E+*AM GA/ 0-$*+ /+-C1 C-(P-(A+$-* P.GA/ CAMA2 GA/ P(-CE//$*G P3A*+ P(-0EC+ MA*AGEME*+ B-A(D 2PDA+$*G FEA//$B$3$+4 /+2D4 F-( GA/ P(-CE//$*G P3A*+ P(-0EC+

PILE CALCULATION 2TYPICALPROCESS BASIC OF DESIGN3 A&>& Feed !as Suppl- Conditions +he gas supply pressure and te&perature to the GPP at the /a ,au G4* battery li&it are assu&ed as follows< Ta.le ?3 Feed as conditions Parameter 4esign )low =ate Pressure +e&perature +nit ,,*/,4 ",,*/)4# 5arg N/ P)= B CAA G(2 "2@F# D0(0M --(0M

M+e&perature and pressure are based on tie-in at the inlet of the planned /a ,au co&pression facilities for P,- feed( A&:& En/ironmental Data $arth !ua0e 2one< Oone G "75/# Air /ooling 4esign +e&perature< -EN/ Ta.le E3 En/ironmental desi n data Properties Air 5lac0 5ulb *eawater .u&idity Wind *peed ?& 2EN/ ?@(?J 0 &>s DF(-J @ to ? &>s )inimum @8N/ A/era e )a4imum -8(2 N/ G0 N/ 28N/ @00J 28 &>s

P'OD+CT 'E*+('E)ENTS Ta.le G3 Production -ield estimates

Fluids +otal )eed gas "P,- gas# *ales gas PG /ondensate ?&8&

+nit ,,*&->d ,,*&->d +P4 *+5P4

*uantitG(2 E(8 G00 -E0

'esidue Sale !as 'e6uirements


Basic of of 4& Design 8

Pile Calculation (Typical)Process Document No. U-00034-P C!-C"B#D$-000% Page 30 30 '(.0 "

PE+(-.$E+*AM GA/ 0-$*+ /+-C1 C-(P-(A+$-* P.GA/ CAMA2 GA/ P(-CE//$*G P3A*+ P(-0EC+ MA*AGEME*+ B-A(D 2PDA+$*G FEA//$B$3$+4 /+2D4 F-( GA/ P(-CE//$*G P3A*+ P(-0EC+

PILE CALCULATION 2TYPICALPROCESS BASIC OF DESIGN3 =esidue sale gas will be e%ported via gas distribution lines to /a ,au Power plants and /a ,au )ertili2er plant fro& G4*( *ale gas transport fro& the GPP to the G4* will be through a pipeline at the pressure noted above( +he specifications of residue sale gas to be delivered to /a ,au Power and )ertili2er plants are fi%ed by e%isting end-user agree&ents according to +able D and +able 8( Ta.le D3 !PP residue as e4port to Ca )au Power Plants PropertG.' Hperating W8 range ,a%i&u& 8&purities Hperating +e&perature ,a%i&u& +e&perature to pipeline Nor&al Hperating Pressure at inlet /a ,au Power Plant Hperating Pressure at outlet GPP N/ N/ barg barg +nits 1alue P-D ,Q>*&REJ )eed to $%port =efer to +able ,in( 20o/ above ./ dew pt( at ?E barg E0 ?0-G0 barg E0

Ta.le 83 !as suppl- specifications for fertili2er plant Propert,a%i&u& 8&purities Hperating +e&perature ,a%i&u& +e&perature to pipeline N/ N/ +nits 1alue =efer to +able ,in( 20o/ above ./ dew pt( at ?E barg E0 ?0-G0 barg E0

Nor&al Hperating Pressure at inlet /a ,au Power Plant barg Hperating Pressure at outlet GPP ?&#& Li6uid Product 'e6uirements +he GPP will produce two li!uid product strea&s< PG /ondensate barg

/ondensate will be e%ported "by ship# while the PG will supply 'ietna&ese
Pile Calculation (Typical)Process Document No. U-00034-P C!-C"B#D$-000% Page 3% 31 '(.0 " Basic of of 4& Design 8

PE+(-.$E+*AM GA/ 0-$*+ /+-C1 C-(P-(A+$-* P.GA/ CAMA2 GA/ P(-CE//$*G P3A*+ P(-0EC+ MA*AGEME*+ B-A(D 2PDA+$*G FEA//$B$3$+4 /+2D4 F-( GA/ P(-CE//$*G P3A*+ P(-0EC+

PILE CALCULATION 2TYPICALPROCESS BASIC OF DESIGN3 do&estic &ar0et( ocal custo&ers will receive their PG by truc0s while for &ore distant &ar0et the delivery shall be &ade via ships( +he li!uid " PG and condensate# products being produced shall &eet the relevant specifications as detailed in +//* 0@<20@->P'GA* "for PG# and +//* 0-<20@2>P'GA* "for condensate#( Ta.le 93 LP! Specification "TCCS @83#@8= / P1!AS$ Name @( 'apour pressure at -D(8o/ 2( =esidue on evaporation @00 &l -( /opper /orrosion, no &ore than ?( +otal sulfur content &g>0g +nit 0Pa &l 'e6uirement &a% @?-0 &a% 0(0E No( @ ,a% @?0 Test )ethods +/'N 8-EG "A*+, 4 @2GD# +/'N -@GE "A*+, 4 2@E8# +/'N 8-EF "A*+, 4 @8-8# +/'N 8-G"A*+, 4 2D8?# or A*+, 4 GGGD

E( /ontent $thane 5utadien Pentane and heavier Hlefine G( 4ensity at @Eo/ D( )ree water content J &ol J &ol J volu&e J volu&e Ag>l J &ass Notification data ,a% 0(E ,a% 2(0 ,a% 0(E Notification data None A*+, 4 @GED 'isual inspection +/'N 8-G0 "A*+, 4 2@G-#

Ta.le 8@3 Condensate Specification "TCCS @=3#@8# / P1!AS$ No @ 2 Name 4ensity at @Eo/ *aturated 'apour pressure at -D(8o/ +nit Ag>l psi 'e6uirement Notification data &a% @2(@ Test )ethods A*+, 4@2F8 A*+, 4-2of 4& Design 8

Pile Calculation (Typical)Process Document No. U-00034-P C!-C"B#D$-000% Page 3& 32 '(.0 "

Basic of

PE+(-.$E+*AM GA/ 0-$*+ /+-C1 C-(P-(A+$-* P.GA/ CAMA2 GA/ P(-CE//$*G P3A*+ P(-0EC+ MA*AGEME*+ B-A(D 2PDA+$*G FEA//$B$3$+4 /+2D4 F-( GA/ P(-CE//$*G P3A*+ P(-0EC+

PILE CALCULATION 2TYPICALPROCESS BASIC OF DESIGN3 ? E G D 8 *ulfur content )ree water content +otal acid content /ooper corrosion in 0hours at E0o/ Hctan value "=HN# 4istillation 85P )5P =esidue and loss content 9& o/ o/ J volu&e ,a% ?E ,a% @80 ,a% 2(E J &ass J volu&e ,g AH.>g ,a% 0(@E No ,a% 0(0-No(@ ,in EE A*+, 4@2GG A*+, 4FE A*+, 4FD? A*+, 4@-0 A*+, 42GFF A*+, 48G

L(*+(D STO'A!E AND CANDL(N! FAC(L(T(ES i!uid storage and e%port facilities include the following< PG storage tan0( /ondensate storage tan0 oading e!uip&ent such as loading ar&s, vapor return ar&s, transfer pu&ps, etc( dedicated for li!uid transfer fro& storage tan0 to ship and truc0( PG and condensate e%port pipelines *ale $%port Gas &etering s0id3 +ruc0 loading syste&

At &a%i&u& production rates the facility will be producing of the order of G00 tonnes per day of PG and -E0 barrels per day of /ondensate( *torage tan0s shall be designed to store the PG of @E days and condensate li!uid products of -0-day continuous GPP operation with no product e%port( 8@& 8@&8& +T(L(T(ES SHSTE) Coolin S-stem /ooling syste& will be used to cool down process or utility strea& according to operating re!uire&ent if needed( Glycolated water will be selected for cooling duties where the re!uired
Pile Calculation (Typical)Process Document No. U-00034-P C!-C"B#D$-000% Page 33 33 '(.0 " Basic of of 4& Design 8

PE+(-.$E+*AM GA/ 0-$*+ /+-C1 C-(P-(A+$-* P.GA/ CAMA2 GA/ P(-CE//$*G P3A*+ P(-0EC+ MA*AGEME*+ B-A(D 2PDA+$*G FEA//$B$3$+4 /+2D4 F-( GA/ P(-CE//$*G P3A*+ P(-0EC+

PILE CALCULATION 2TYPICALPROCESS BASIC OF DESIGN3 process side outlet te&perature is between ?EN/ and -0N/( At this ti&e no re!uire&ents are e%pected for a cooling water syste&( 8@&#& Ceatin S-stems ,odular heating syste&s will be configured by the process unit supplier to &atch the re!uire&ents of the process units(
8@&=&

Flare S-stems +he flare syste& will include a single @0 bar .P flare syste& +he .P )lare syste& will collect discharges fro& relief and blowdown valves at pressure vessels that will discharge during abnor&al conditions and direct flow to a 0noc0 out dru& before sending the waste gas to a high efficiency flare tip &ounted on a flare tower( +he flare syste& shall be designed to safely dispose of the &a%i&u& si&ultaneous release of hydrocarbons dee&ed credible for the GPP and li!uid storage and e%port facilities( +he failures to be considered include co&plete or partial utility failure, single or &ultiple related e!uip&ent failures, and fires( An e%haustive listing of credible relief scenarios shall be collated( =elief !uantities shall then be calculated for each credible scenario to deter&ine the &a%i&u& flow and &a%i&u& radiation level( +he si2e of the flare syste& co&ponents shall be based on the situation having to discharge EDE,,*/)4 ")$$4 to be confir&ed#, which is the &a%i&u& design flow fro& 5loc0 56E2 for future e%tend, which results in the largest relief !uantity( ,ini&u& design te&perature re!uire&ents shall be co&prehensively evaluated( A flare ignition unit will be provided as part of the flare tip pac0age to ensure that the gas released is burnt and the pilot fla&es stay alight( A study is needed to chec0 flare radiation and noise levels under various &eteorological conditions and operating scenarios in order to confir& co&pliance with environ&ental regulations and pro1ect re!uire&ents(

8@&>&

Fuel !as )uel gas for process heating will be drawn fro& within the process &a0ing best use of low heating value fuel where possible and unco&pressed sales gas( 8f turbines are used for power generation or for co&pressor drivers, typical &ini&u& re!uired pressure is around 2E barg( /onsu&ption to be confir&ed by e!uip&ent suppliers

8@&:&

Chemicals /he&ical re!uire&ents for each process unit need to be confir&ed during the ne%t phase by the process unit supplier(

8@&7&

Closed Drain S-stem A &aintenance closed drain syste& is provided for collection and recycling of process li!uids fro& hydrocarbon syste&s that nor&ally operates under pressure( +his syste& is intended for &aintenance use only so it will nor&ally be positively isolated fro& individual e!uip&ent that is in operation and>or still

Pile Calculation (Typical)Process Document No. U-00034-P C!-C"B#D$-000% Page 34 34 '(.0 "

Basic of

of 4&

Design 8

PE+(-.$E+*AM GA/ 0-$*+ /+-C1 C-(P-(A+$-* P.GA/ CAMA2 GA/ P(-CE//$*G P3A*+ P(-0EC+ MA*AGEME*+ B-A(D 2PDA+$*G FEA//$B$3$+4 /+2D4 F-( GA/ P(-CE//$*G P3A*+ P(-0EC+

PILE CALCULATION 2TYPICALPROCESS BASIC OF DESIGN3 under pressure( /losed drain vessel is si2ed to acco&&odate the e%pected &a%i&u& volu&e of drained li!uid( 8@&A& Open Drain S-stem +he GPP will have two drain syste&s covering the processing areas and the bounded storage tan0 area( +he 9Hpen 4rains *yste&: will capture any spillage fro& process areas and also have to catch the first flush when it rains( +he li!uid captured directly around the processing area will be segregated fro& open areas by toe walls( A second drainage syste& S*tor& Water 4rain; will be provided for open areas "roads and non-process plant areas#( Water fro& the 9*tor& Water 4rain: will be directed offsite with no further treat&ent( All areas that contain hydrocarbons will be surrounded to ensure that fla&&able or ha2ardous li!uids do not escape fro& that area( Any spills or lea0s will be collected in a ha2ardous area drains syste&( Gas-li!uid seal traps will be used to segregate non-ha2ardous area drainage fro& the hydrocarbon phase of the ha2ardous area drains( 4rains fro& the 9Hpen 4rains *yste&: will be collected in a collection su&p( A stor& Sretention pond; will be provided to enable full or partial hold up of water during high flow events such as stor&s or fire fighting( +he 9Process 4rain *yste&: finally runs down to the open drains su&p( +his su&p contains a separator co&part&ent fitted with a plate pac0( +his aids coalescence and gravity separation of any oil, which then settles to the top of li!uids where it can s0i&&ed off and collected in an ad1acent oily water su&p( +he collected oil can be routed either to the burn pit or, returned to the condensate product tan0( +he a!ueous underflow fro& the open separator is routed to outside of the plant( +he !uality of the effluent &ust &eet local regulations( Hpen drain tan0 is si2ed to acco&&odate the &a%i&u& e%pected li!uid flow rate( 8@&?& Compressed Air ; Nitro en /o&pressed air is re!uired for the operation of instru&ents, plant tools and for &a0ing nitrogen( Nitrogen Generator unit will be a Pressure *wing Adsorption "P*A# unit, consisting of two beds T one on line and the other regenerating( +he nitrogen fro& this type of unit will generally have the purity of around FDJ( +his is typical re!uire&ent for purging>blan0eting gas( Nitrogen will also be re!uired for the seals on the co&pressors( +he !uantity, !uality and supply pressure will be confir&ed during the )$$4 phase( +he Nitrogen Pac0age will include its own co&pressor and dryer together with P*A beds and receiver( )or &a1or &aintenance re!uire&ents, additional nitrogen will be supplied in bul0 li!uid containers( 8@&9& Diesel Fuel Oil 4iesel fuel is re!uired for the e&ergency generator and &ain firewater
Pile Calculation (Typical)Process Document No. U-00034-P C!-C"B#D$-000% Page 3) 35 '(.0 " Basic of of 4& Design 8

PE+(-.$E+*AM GA/ 0-$*+ /+-C1 C-(P-(A+$-* P.GA/ CAMA2 GA/ P(-CE//$*G P3A*+ P(-0EC+ MA*AGEME*+ B-A(D 2PDA+$*G FEA//$B$3$+4 /+2D4 F-( GA/ P(-CE//$*G P3A*+ P(-0EC+

PILE CALCULATION 2TYPICALPROCESS BASIC OF DESIGN3 pu&ps( As refered to the si&ilar pro1ect of P'GA*, the storage capacity should allow for @2 hours of continuous operation for the &ain fire water pu&p and D days of continuous operation for e&ergency generator( +he si2ing will be confir&ed during )$$4 when the e&ergency power load re!uire&ents have been fully defined( 8@&8@& Process and Demineralised 5ater All plant water is to be supplied by the public water supply( Water brought in will be stored into a storage tan0( Water will then be pu&ped to general distribution( +his will include water for a&enities, wash down, and general areas( Water that is re!uired for washing the gas turbines will need to be treated( +he water will feed to a reverse os&osis pac0age, which will include filters and ion e%change beds( +he scope of this pac0age will depend on the water !uality supplied fro& the public water supply and !uality re!uired by the turbine suppliers( +his will be deter&ined during the )$$4 phase( As 7HP proposed for GPP configuration, there is no re!uire&ent foreseen for de&inerali2ed water for the process units( 8@&88& Firewater An independent firewater supply syste& is re!uired that will provide four hours of continuous supply to the area of the plant that has the greatest firewater de&and( +he fire ring &ain is to be pressurised and circulated by one of two electric &otor driven 1oc0ey pu&ps( A )irewater tan0 will be provided to hold three hours of continuous water usage( +he 1oc0ey pu&ps will operate off the 7tility Water *torage +an0( 4uring the ne%t phase, a review can be underta0en to assess the option of having one electric driven firewater pu&p fro& e&ergency power instead of the second diesel driven pu&p( 4uring the ne%t phase, there will be a better defined layout and fire area segregation in order to esti&ate firewater de&and( +his will include the deter&ination of which areas of the plant that &ay re!uire fire water(

capacit- of firewater pumps < Accordin to Ta.le :&8, the lar est fire water demand is at Fire Eone 8A#9, Offspec Bullet AreaProcess Area (BL with 8,A:#:::&979AA9&A? m=/hr& Propose three "@=$ nos of firewater pumps, # dut- and 8 stand.-& The flowrate of each firewater pump shall .e selected .- :@G of the lar est fire water demand&

*FE8A#9 I 8,A::#:&979A?@ m=/hr <

*flowrate of each firewater pump I 8,A:#:::&979A?@ "m=/hr$ 4 ::@/8@@ I ?A7AAA&>9 ?>?9@ m=/hr&
Pile Calculation (Typical)Process Document No. U-00034-P C!-C"B#D$-000% Page 3* 36 '(.0 " Basic of of 4& Design 8

PE+(-.$E+*AM GA/ 0-$*+ /+-C1 C-(P-(A+$-* P.GA/ CAMA2 GA/ P(-CE//$*G P3A*+ P(-0EC+ MA*AGEME*+ B-A(D 2PDA+$*G FEA//$B$3$+4 /+2D4 F-( GA/ P(-CE//$*G P3A*+ P(-0EC+

PILE CALCULATION 2TYPICALPROCESS BASIC OF DESIGN3 < < See NFPA #@, ta.le >&#7 "a$ propose flowrate for each firewater pump shall .e 9@? m=/hr& Propose two "@#$ nos of %ocFe- pumps, 8 dut- and 8 stand.- to maintain the firewater rin main pressure& Each %ocFe- pump flowrate shall .e 7@ m=/hr as per AP( 'P #@@8 re6uirement&

SummarTwo "@#$ main firewater pumps, t-pe diesel en ine3 * I 9@? m=/hr, C I 8@ .ar "L$ One "@8$ main firewater pump, t-pe electric dri/en 3 * I 9@? m=/hr, C I 8@ .ar "L$ Two "@#$ %ocFe- pumps, t-pe electric dri/en3 * I 7@ m =/h, C I 8@ .ar Note: (*) T e !ire"ater #$m% &ead re'$irements "ill (e )eri*ied in t e &+dra$li, -nal+sis .e%ort/ CAPAC(TH OF TCE F('E 5ATE' TANJ Ta.le :&8 indicates that the lar est firewater demand is for Fire Eone 8A with 8,A:#&99A?@ m=/hr& Accordin to TC1N #7##3899:, the firewater suppl- should .e a/aila.le for a period = hours "8?@ minutes$ .ases on the ma4imum firewater demand& Cence, the firewater /olume re6uired is as follows3 &&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&1Fire water tanF I *lar I 8,AA:#&99?@ m /hr 4 = hr I :,#:?&9A=>@ m= The firewater shall .e stored in two "@#$ fire water tanFs& Cence the minimum firewater tanF /olume for each tanF is #,7#9 7A@ m=& Firewater tanF si2e shall .e si2ed additional 8@G for space from "CC$ le/el li6uid to the top of tanF& Cence the total si2e should .e at least #,9>@ m=& Cence Pproposed Firewater TanF Si2e I 8:&@@m "(D$ 4 8A&@@m "C$ CAPAC(TH OF TCE FOA) TANJ Foam TanF at Condensate Stora e TanF Area Fire foam s-stem shall .e used to fire e4tin uishin for condensate stora e tanF "8T#=@8 A/B$& Condensate stora e tanF is t-pe internal floatin roof co/ered roof& Cence, foam rate application desi ned as TC1N :=@A re6uired, the surface area to calculate amount foam shall .e applied for o/erall surface area of internal floatin roof& Condensate stora e tanF "8T#=@8 A/B$ dimensions3 (D I 88&= m C I 88&= m Foam rate application3 8# L/min/m# "TC1N :=@A, Section :&9&88$& Fire e4tin uishin for fire on tanF Foam solution demand to fire e4tin uishin for on fire tanF3 *foam I 8# "l/min&m#$ 4 =&8> 4 "88&=M#$/>
Pile Calculation (Typical)Process Document No. U-00034-P C!-C"B#D$-000% Page 3+ 37 '(.0 " Basic of of 4& Design 8
= est firewater demand

4 = hours

PE+(-.$E+*AM GA/ 0-$*+ /+-C1 C-(P-(A+$-* P.GA/ CAMA2 GA/ P(-CE//$*G P3A*+ P(-0EC+ MA*AGEME*+ B-A(D 2PDA+$*G FEA//$B$3$+4 /+2D4 F-( GA/ P(-CE//$*G P3A*+ P(-0EC+

PILE CALCULATION 2TYPICALPROCESS BASIC OF DESIGN3 I 8#@#&?> LP) I A#&8A m=/h& Assume that Alcohol<'esistant Foam Concentrate AFFF =G is used& 5ater maFin solution reser/ed in stocF for fire<fi htin 3 *CTB I A#&8A 4 "8< @&@=$ I A@ m=/hr Operatin time for spra-in inside tanF3 &&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&& &&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&& Tfoam I #@ min Amount of Foam for on fire tanF3 1foam I "J 4 *foam 4 Tfoam$ 4 =G (n which3 &&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&1foam3 Necessit- foam amount, m= &&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&J3 'eser/ation factor of low e4pansion foam, J I # &&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&*foam3 Flow rate of foam solution, m=/hr The /olume of foam tanF3 1foam tanF I # 4 A#&8A m=/hr 4 #@/7@ hr 4 @&@= I 8&>> m= The Foam .ladder tanF will ha/e a minimum of 8&: m=& Proposed foam .ladder tanF Si2e &&&&&&&&I 8&#m "(D$ 4 8&:m "L$, Note3 E4act foam .ladder tanF si2e shall .e confirmed .- 1endor& Fire e4tin uishin for inside .und To fire e4tin uishin for inside .und condensate stora e area, foam carts shall .e used, assumption that Alcohol<'esistant Foam Concentrate AFFF =G is used& *uantit- of foam carts 3 # nos )inimum flowrate for each foam cart is 8?9 l/min as "TC1N :=@A, section :&9&8>$ 5ater maFin solution reser/ed in stocF for foam carts *NFC I # 4 8?9 4 @&@7 4 "8< @&@=$ I #8&99 m=/hr Operatin time for each foam cart3 &&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&& &&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&& Tfoam cart I #@ min Amount of Foam store in foam cart 3 1foam I 8?9 l/min 4 #@ min 4 =G I 88=&> Liters& Cence, selection t-pe foam cart ha/e capacit- 8#@ Liters& Foam TanF at Diesel Stora e TanF Area Fire foam s-stem shall .e used to fire e4tin uishin for Diesel stora e tanF "8T=:@8$& Diesel stora e tanF is t-pe cone roof tanF& Cence, foam rate
Pile Calculation (Typical)Process Document No. U-00034-P C!-C"B#D$-000% Page 3, 38 '(.0 " Basic of of 4& Design 8

PE+(-.$E+*AM GA/ 0-$*+ /+-C1 C-(P-(A+$-* P.GA/ CAMA2 GA/ P(-CE//$*G P3A*+ P(-0EC+ MA*AGEME*+ B-A(D 2PDA+$*G FEA//$B$3$+4 /+2D4 F-( GA/ P(-CE//$*G P3A*+ P(-0EC+

PILE CALCULATION 2TYPICALPROCESS BASIC OF DESIGN3 application desi ned as TC1N :=@A re6uired& Diesel stora e tanF "8T=:@8$ dimensions3 (D I =&7 m C I :&7 m Foam rate application3 >&8 L/min/m# "TC1N :=@A, Section :&9&8@&#$& Fire e4tin uishin for diesel stora e tanF Foam solution demand to fire e4tin uishin for diesel stora e tanF3 *foam I >&8 "l/min&m#$ 4 =&8> 4 "=&7M#$/> I >8&A8 LP) I #&: m=/h& Assume that Alcohol<'esistant Foam Concentrate AFFF =G is used& 5ater maFin solution reser/ed in stocF for fire<fi htin 3 *CTB I #&: 4 "8< @&@=$ I #&>= m=/hr Operatin time for spra-in inside tanF3 &&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&& &&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&& Tfoam I :: min Amount of Foam for on fire tanF3 1foam I "J 4 *foam 4 Tfoam$ 4 =G (n which3 &&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&1foam3 Necessit- foam amount, m= &&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&J3 'eser/ation factor of low e4pansion foam, J I # &&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&*foam3 Flow rate of foam solution, m=/hr The /olume of foam tanF3 1foam tanF I # 4 #&>= m=/hr 4 ::/7@ hr 4 @&@= I @&8= m= 'efer to foam .ladder tanF catalo ues are a/aila.le on marFet& Propose foam .ladder tanF ha/e capacit- of @&=? m=& Proposed foam .ladder tanF Si2e &&&&&&&&I @&7m "(D$ 4 8&9m "L$, Note3 E4act foam .ladder tanF si2e shall .e confirmed .- 1endor& Fire e4tin uishin for inside .und To fire e4tin uishin for inside .und diesel stora e area, porta.le foam fire e4tin uisher t-pe 8@@ Liters shall .e pro/ided& NPSC Pump Calculation NPSC a/aila.le "NPSCA$ shall .e calculate the .ased on sFetch of fire water pump la-out& NPSC re6uired "NPSC'$ shall .e supplied .- pumpNs manufacturer& The criteria re6uirement .etween "NPSCA$ and "NPSC'$ shall .e3 NPSCA B NPSC' O 8&:# m as per NFPA #@ section ?&#&#&
Pile Calculation (Typical)Process Document No. U-00034-P C!-C"B#D$-000% Page 339 '(.0 " Basic of of 4& Design 8

PE+(-.$E+*AM GA/ 0-$*+ /+-C1 C-(P-(A+$-* P.GA/ CAMA2 GA/ P(-CE//$*G P3A*+ P(-0EC+ MA*AGEME*+ B-A(D 2PDA+$*G FEA//$B$3$+4 /+2D4 F-( GA/ P(-CE//$*G P3A*+ P(-0EC+

PILE CALCULATION 2TYPICALPROCESS BASIC OF DESIGN3 NPSCA shall .e calculated in the worst case at 8:@G flowrate firewater pump& Formula for calculation NPSCA of pumps as follow3 N#S&- (m) o* #$m%:
NPSHA = P P 1 +P H P 0

0le,tri, #o"er: Electric Power I 5ith3 P&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&3 Pressure drop "Bar$ P8&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&3 Pressure in the /essel "Bara$ Po&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&3 1apor Pressure "Bara$ PC&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&3 Static Pressure "Bara$ C&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&3 Cead "m of fluid pumped$ E&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&3 Pump efficienc- "G$ 6&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&3 'ate of li6uid flow "m=/hr$ &&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&3 !ra/it- accelerations "9&?8 m/s#$
q * * H * g 3600 * 1000 * E

&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&3 5ater densit- "997 F /m=$


(Note: !orm$la1s so$r,e ta2en *rom 30n4ineerin4 5ata 6oo27) Based on calculation sheet "Appendi4 D$, NPSCA for each pump as follow3 Diesel Firewater pumps "P>#@#A/B$ D NPSCA I 7&= m Electric Firewater pump "P>#@8$ D NPSCA I 7&= m 0ocFe- pumps "P>#@=A/B$D NPSCA I ?&# m The .ased on calculation sheet "Appendi4 D$, Estimated rate power for each pump as follow3 Diesel Firewater pumps3 P>#@#A/B D Estimated rate power 3 >@#&:# J5 Electric Firewater pump3 P>#@8 D Estimated rate power 3 >@#&:# J5 0ocFe- pumps3 P>#@=A/BD Estimated rate power 3 #7&7@ J5 Detail calculation refer to Appendi4 D calculation fuel consumption for main firewater diesel en ines pumP The fuel consumption for main firewater diesel en ine pump shall .e supplied .- pumpNs manufacturer dependin on respecti/e pumpNs manufacturer& The estimated fuel consumption for firewater diesel en ine pumps shall .e calculated .ased on the estimated power ratin the diesel en ine as per NPFA #@ section 88&>&# and section 9&7&#&= as follows3 Fuel stora e capacit- of the diesel da- tanF shall .e at least e6ual to 8 al per hp ":&@A L per F5$&
Pile Calculation (Typical)Process Document No. U-00034-P C!-C"B#D$-000% Page 40 40 '(.0 " Basic of of 4& Design 8

PE+(-.$E+*AM GA/ 0-$*+ /+-C1 C-(P-(A+$-* P.GA/ CAMA2 GA/ P(-CE//$*G P3A*+ P(-0EC+ MA*AGEME*+ B-A(D 2PDA+$*G FEA//$B$3$+4 /+2D4 F-( GA/ P(-CE//$*G P3A*+ P(-0EC+

PILE CALCULATION 2TYPICALPROCESS BASIC OF DESIGN3 The 6uantit- 8 al per hp ":&@A L per J5$ is e6ui/alent to 8 pint per hp "@&7=> L per F5$ per hour for ? hours& The fuel suppl- capacit- shall .e sufficient to pro/ide ? hours of fire pump operation at 8@@ percent of the rated pump& Cence the /olume of fuel da- tanF for diesel en ine pump 1 I P? hours 4 diesel en ine rate power "J5$ 4 @&7=> "litres$/"J5$/hourQ R 8@G /olume "space from CC le/el to the top of tanF$ 1 I 8&8 4 P? hours 4 >@#&:# "J5$ 4 @&7=> "litres$/"J5$/hourQ I #,#>:&87 "litres$ I #&= m=& Proposed fuel da- tanF for diesel en ine si2e I 8&#m "(D$ 4 #&8m "C$, Note3 Diesel da- tanF si2e shall .e confirmed .- Pump /endor& line si2in Line si2in shall .e calculated to .e in accordance with the ma4imum defined /elocit- in the pipes and to limit the friction pressure drop in the lines while pro/idin sufficient pressure at users& Formula for Line si2in as follow3 Flow 1elocitThe /elocit- in pipe,
Vf = Q = A Q d2 4

5here &&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&* 3 Flowrate in pipe, m=/hr &&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&& A 3 Pipe cross sectional area, m# &&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&& D 3 Pipe internal diameter, m )a4imum /elocit- in pipe I 8: ft/s S >&:A m/s

Ca2en<5illiams Formula
1.85 Qm 5 Ca2en<5illiam formula3 Pm = 6.05 x 1.85 4.87 x10 C dm

5here &&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&Pm 3 Frictional resistance, .ar/m &&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&& *m 3 Flow rate, L/min &&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&& C 3 Friction loss coefficient &&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&& dm 3 Actual internal diameter, mm
Pile Calculation (Typical)Process Document No. U-00034-P C!-C"B#D$-000% Page 4% 41 '(.0 " Basic of of 4& Design 8

PE+(-.$E+*AM GA/ 0-$*+ /+-C1 C-(P-(A+$-* P.GA/ CAMA2 GA/ P(-CE//$*G P3A*+ P(-0EC+ MA*AGEME*+ B-A(D 2PDA+$*G FEA//$B$3$+4 /+2D4 F-( GA/ P(-CE//$*G P3A*+ P(-0EC+

PILE CALCULATION 2TYPICALPROCESS BASIC OF DESIGN3


1.85 Qm 7 Thus, pressure drop per 8@@m, PD(bar / 100m) = 6.05 x 1.85 4.87 x10 C dm

The line si2in calculation sheet is pro/ided in Attachments C& CONCL+S(ON The ma4imum firewater demand for !as Processin Plant "!PP#$ is 8A:#8AA9&A?&99 m=/hr which refers to the hi hest firewater demand from the Fire Eone #9 area, located at the process areaD Offspec Bullet Area "Fire Eone 8A$& Three "@=$ nos of main firewater pumps "# dut- and 8 stand.- $ will pro/ided .- each main firewater pump flowrate is 9@? m=/hr&& Two "@#$ nos of %ocFe- pumps "8 dut- and 8 stand.-$ will pro/ided .- each %ocFe- pump flowrate is 7@ m=/hr&D Proposed foam .ladder tanF si2e of 8&: m= for condensate stora e tanF area with tanF dimensions of 8&#m "(D$ 4 8&:m "L$D and Proposed foam .ladder tanF si2e of @&=? m = for diesel stora e tanF area with tanF dimensions of @&7m "(D$ 4 8&9m "L$D and Proposed two "@#$ Firewater tanFs each tanF /olume is #,7#9 9>@ m= with tanF dimensions of 8:&@@m "(D$ 4 8A&@@m "C$& appendices Appendi4 A B Fire Eone La-out Appendi4 B B Firewater Demand Calculation Sheets Appendi4 C B Firewater Line Si2in Calculation Sheets Appendi4 D B NPSCA Pump Calculation

Pile Calculation (Typical)Process Document No. U-00034-P C!-C"B#D$-000% Page 4& 42 '(.0 "

Basic of

of 4&

Design 8