Hydrocarbons

Chemicals

Cryogenics

Flexible Composite Hoses for Cargo Transfer

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AmniTec the Vital Link in Cargo Transfer

The point of transfer is the most vulnerable link in the chain of production, distribution and use of bulk hydrocarbons, chemicals and liquefied gases. The flexible link from one bulk container to another must be reliable, easy to manoeuvre, resistant to internal and external wear and suitable for whatever product is being moved, however hazardous. For over 70 years the vital link has been provided by Compoflex and Willcox flexible composite hoses, which are now produced to the highest standards by AmniTec Limited.

Product Range

AmniTec produce a comprehensive range of composite hoses, specifically engineered to handle all kinds of transfer applications safely and easily. Cryoflex hoses are designed for use with cryogenic products at temperatures down to minus 200C at pressures up to 25 bar. Chemiflex hoses are chemically compatible and mechanically engineered to handle a wide range of hazardous chemicals. Fuelmaster and Oilmaster hoses are specifically engineered for the transfer of hydrocarbons, including oils, petrol, diesel, lubricating oils, paraffin and 100% aromatics.

Couplings

AmniTec offer a comprehensive range of end fittings for their hoses, normally supplied to customer requirements and available in a variety of materials, including carbon and stainless steel. The range also includes proprietary quick release couplings, adapters and accessories such as blank caps and dust plugs.

Quality Standards and Testing

Since AmniTec hoses form a vital link in the transfer of hazardous materials, they have to be totally reliable. All hoses, therefore, are manufactured under a stringent continuous quality management system, having been prototyped and certified by approved bodies such as Lloyds and the UK Marine Safety Agency in accordance with BS 5842 and IMO criteria. Full hose test certification is available to customers requirements. The latest manufacturing and quality assurance techniques are used to guarantee high quality products. The rated working pressure of all AmniTec hose is based on a safety factor of at least 4:1 at ambient temperature when tested in accordance with ISO 1402/BS 5173 Part 102 Section 102.1 (1985). A hose rated at 14 Bar, for example, is pressure tested to 21 Bar, while burst pressure would be 56 Bar, minimum. Continuous quality management, recognised by ISO 9001, PED/CE approvals and rigorous testing of products ensure the consistency of excellence that is demanded by customers worldwide.

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Product Specifications
FUELMASTER/OILMASTER SPECIFICATION
PRODUCT RANGE Colour Code Temperatures CONSTRUCTION Inner Wire Wall Materials Outer Wire Fuelmaster -Lightweight Orange 2041/0955 -20 to +80C Fuelmaster -Standard Blue 1021/0954 -20 to +80c Oilmaster -Standard Black 1031/0901 -20 to +80C Oilmaster -Heavy Blue 1151/0982 -20 to +80C

Hydrocarbons

Galvanised Steel Galvanised Steel Galvanised Steel Aluminium Polymeric fabrics and films selected for resistance and strength Galvanised Steel Galvanised Steel Galvanised Steel Galvanised Steel

Nominal Internal Diameter mm 75 100 50 65 75 100 25 38 50 65 75 100 100 150 200 250 ins 3 4 2 21/2 3 4 1 11/2 2 21/2 3 4 4 6 8 10

Max Working Pressure bar 7 7 10.5 10.5 10.5 10.5 14 14 14 14 14 14 14 14 14 10.5 p.s.i.g 100 100 150 150 150 150 200 200 200 200 200 200 200 200 200 150

Min Bend Radius mm 150 225 125 150 175 250 100 150 180 200 280 400 400 500 740 920 ins 6 9 5 6 7 10 4 6 7 8 11 16 16 20 29 36

Weight kg/m 2.2 2.7 1.6 2.2 2.6 3.4 0.9 1.3 2.2 2.7 3.3 5.1 6.5 11 15 21 lb/ft 1.5 1.8 1.1 1.4 1.7 2.3 0.6 0.9 1.4 1.8 2.2 3.4 4.3 7.4 10 14

Max Manufacturing Lengths m 20 20 20 20 20 20 20 20 20 20 20 20 20 24 15 12 ft 66 66 66 66 66 66 66 66 66 66 66 66 66 78 50 40

FUELMASTER - LIGHTWEIGHT (2041/0955)

FUELMASTER - STANDARD (1021/0954)

OILMASTER - STANDARD (1031/0901)

OILMASTER - HEAVY (1151/0982)

PIGGING MUST NOT BE USED UNDER ANY CIRCUMSTANCES

Construction
Standard hydrocarbon hoses are manufactured from multi-layers of polypropylene fabric and film with a weatherproof and abrasion resistant outer cover. The hose layers are held and tensioned between internal and external wire helices. Computer aided design has resulted in exceptional strength-to-weight ratios and extreme flexibility, giving the hose excellent handling characteristics. This ensures ready operator acceptance and encourages good usage practice. All hoses are supplied with factory-fitted end connections to the customers requirements.

Temperatures
All hoses are suitable for the temperature range -20C to +80C but these are subject to pressure de-rating factors. Higher temperatures are permitted for intermittent use subject to confirmation by AmniTec Technical Department.

Standards
Both weights of Fuelmaster hoses comply with BS3492 (1987) AX & BX. The standard Oilmaster hose attains both these and BS5842 (1980). All hoses comply to EN13765: 2003 Type 1, 2, or 3.

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Product Specifications
CHEMIFLEX SPECIFICATION
PRODUCT RANGE Colour Code Temperatures CONSTRUCTION Inner Wire Wall Materials Outer Wire Nominal Internal Diameter mm 25 38 50 65 75 100 100 150 200 25 38 50 65 75 100 100 150 200 250 ins 1 11/2 2 21/2 3 4 4 6 8 1 11/2 2 21/2 3 4 4 6 8 10 Chemiflex -Standard Grey 3091/0951PG -20 to +80C Polypropylene Covered Steel Galvanised Steel Max Working Pressure bar 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 10.5 p.s.i.g 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 150 Chemiflex -Heavy Chemiflex -PTFE Standard Chemiflex -PTFE Heavy Chemiflex Hostaflon

Red Grey Light Blue Green 3161/0998PG 4121/0946SG/PTFE 4171/0969SG/PTFE 4224/SS/HOS -20 to +100C -20 to +80c -30 to +100C -30 to +100C Polypropylene Covered Steel Galvanised Steel 316 Stainless Steel Galvanised Steel 316 Stainless Steel Galvanised Steel 316 Stainless Steel 316 St. Steel

Chemicals

Polymeric fabrics and films selected for resistance and strength Min Bend Radius mm 100 127 178 178 203 304 400 500 740 100 127 178 178 203 304 400 500 740 920 ins 4 5 7 7 8 12 16 20 29 4 5 7 7 8 12 16 20 29 36 Weight kg/m 0.9 1.2 1.8 2.5 3.0 4.3 6.5 11 15 0.9 1.2 1.8 2.5 3.0 4.3 6.5 11 15 21 6.5 11 15 lb/ft 0.6 0.8 1.2 1.7 2.0 2.9 4.3 7.4 10 0.6 0.8 1.2 1.7 2.0 2.9 4.3 7.4 10 14 4.3 7.4 10 Max Manufacturing Lengths m 20 20 20 20 20 20 20 24 15 20 20 20 20 20 20 20 24 15 12 20 24 15 ft 66 66 66 66 66 66 66 78 50 66 66 66 66 66 66 66 78 50 40 66 78 50

CHEMIFLEX - STANDARD (3091/0951PG)

CHEMIFLEX - HEAVY (4161/0969PG)

CHEMIFLEX - PTFE STANDARD (4121/0946SG)

CHEMIFLEX - PTFE (4171/0969SG/PTFE)

CHEMIFLEX - HOSTAFLON (4224/SS/HOS)

100 4 150 6 200 8 PIGGING MUST NOT BE 14 200 400 16 14 200 500 20 14 200 740 29 USED UNDER ANY CIRCUMSTANCES

Construction
AmniTec chemical transfer hoses are constructed from multi-layers of thermoplastic films, which form a sealing and permeation barrier, supported by fabric layers for mechanical strength. The hose layers are held and tensioned by internal and external steel wire helices. Chemiflex hoses are supplied with factory-fitted end connections to the customers requirement.

Temperatures
Temperatures are subject to pressure de-rating factors. Higher temperatures are permitted for intermittent use subject to confirmation by AmniTec Technical Department.

Standards
Chemiflex hoses comply with various national and international standards including BS5842 (1980) and US Coast Guard Regulations and can be marked accordingly. Chemiflex Marine 1000 hoses, type approved to IMO Codes BCH and IBC requirements are available on request. All hoses comply to EN13765: 2003.

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Product Specifications
CRYOFLEX SPECIFICATION
PRODUCT RANGE Colour Code CONSTRUCTION Inner and Outer Wires Wall Materials CryoflexTM -50 White/Green 0940 CryoflexTM -200 White 0933

Cryogenics

Stainless Steel Polymeric fabrics and films selected for resistance and strength

Nominal Internal Diameter mm 25 38 50 75 100 150 200 25 38 50 75 100 150 200 250 ins 1 11/2 2 3 4 6 8 1 11/2 2 3 4 6 8 10

Max Working Pressure bar 25 25 25 25 21 21 15 10.5 10.5 10.5 10.5 10.5 10.5 10.5 10.5 p.s.i.g 362 362 362 362 300 300 215 150 150 150 150 150 150 150 150

Min Bend Radius mm 150 175 200 250 500 660 910 150 175 200 250 500 660 910 2500 ins 6 7 8 10 20 25 36 6 7 8 10 20 25 36 98

Weight kg/m 0.9 1.6 2.4 4.5 7.5 13.8 18.7 0.7 1.2 2.0 3.3 7.5 13.8 18.7 22.5 lb/ft 0.6 1.1 1.6 3.0 5.0 9.3 12.5 0.5 0.8 1.3 2.2 5.0 9.3 12.5 15.1

Max Manufacturing Lengths m 15 15 15 15 15 14 12 15 15 15 15 15 14 12 10 ft 50 50 50 50 50 45 40 50 50 50 50 50 45 40 33

CRYOFLEX - 50 (0940)

CRYOFLEX - 200 (0933)

Construction
Cryoflex 50 is manufactured from multi layers of polyamide fabric and film whilst Cryoflex 200 utilises polyester fabric and BOPP film. Both may be further insulated by an additional rope lagging. Cryoflex 50 and 200 hoses have stainless steel inner and outer wire achieving dual wire electrical continuity by bonding to the end fittings thus safely dissipating static electrical charges. Cryoflex hoses provide a high degree of safety with hose material having complete product compatibility to allow LPG and LNG to be handled safely.

Working Pressures
Working pressures across the range are based on a minimum safety factor of 5:1.

Hose Lengths
Cryoflex hoses are supplied in lengths up to 15 metres depending on diameter. All assemblies have factory-fitted end connections.

Standards
Cryoflex assemblies in bore sizes 4, 6 and 8 are certified by the UK Marine Safety Agency as complying with paragraphs 5.4 and 5.7 of the IMO Gas Carrier Code. Cryoflex assemblies are manufactured in accordance to EN13765-2003

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Hose Management

On-site Hose Management Services

A complete on-site hose management, pressure and testing hose certification service is available from AmniTec. For nearly 50 years on-site hose management and testing services have been available to ensure testing and maintenance is carried out to the highest standards. Today AmniTecs team of qualified engineers are able to test and repair hoses, issuing test certificates for all hoses tested with hose failures reported and replaced as required.

On-site Services
Visual inspection Hydraulic testing Electrical continuity testing Test certificate issue Hose management report

Visual Inspection

Visual inspection of the hose and fittings, outer wire and physical condition of the outer cover.

Hydraulic Testing

Hydraulic testing of the hose to the stated design and test pressure.

Electrical Continuity Testing

Approved Standards of Quality in Testing

BS 3492 10.2; 10.3; 10.7; 10.8; 11. 12 BS 5173 Section 102.1 1991 BS 5842 1980; by qualified engineers EN 13765: 2003

In accordance with BS 3492 part 10.7 in conjunction with method 1 of clause 5 BS 5173

Hose Replacement Service

Should a hose fail the periodic inspection it can be replaced without delay with factory made hose assemblies.

AMNITEC B.V. P .O. Box 10251 3004 AG Rotterdam Abraham van Stolkweg 118 3041 JA Rotterdam The Netherlands Tel. + 31 (0)10 298 21 21 Fax + 31 (0)10 298 21 28 E-mail info@amnitec.nl www.amnitec.nl

igned and Produced by SEL Ltd. Birmingham.

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MATTHEW DAVIS Australia Pty. Ltd.

ACN 142 493 669 ABN 59 142 493 669 P.O. Box 536, Braeside, Victoria, 3195 102-104 Malcolm Road, Braeside, Victoria, 3195 Telephone: (03) 9580 0066 Facsimile: (03) 9587 2829

Data / Dimension Sheet Camlocks - Aluminium / Stainless Steel

Type A Camlock - Male Camlock / Female BSP
Dimensions in millimetres A B C 1/2" 15 21 38 32 3/4" 20 21 38 32 1" 25 24 48 40 11/4" 32 28.5 56 48 11/2" 40 36 60 56 2" 50 45 64 67 21/2" 65 56.5 87 83 3" 80 73 73 96 4" 100 98 78 127

Type B Camlock - Female Camlock / Male BSP

Dimensions in millimetres A B E G 1/2" 15 14 52 32 53 3/4" 20 14 52 32 53 1" 25 24 64 40 60 11/4" 32 28 72 48 78 11/2" 40 35 73 49 85 2" 50 51 80 54 96 21/2" 65 58 90 59 110 3" 80 72 94 60 127 4" 100 98 101 62 156

Type C Camlock - Female Camlock / Male Hosebarb

Dimensions in millimetres A B D E G 1/2" 15 14 92 20 32 53 3/4" 20 14 92 20 32 53 1" 25 20 105 26 40 60 11/4" 32 25 118 33 48 78 11/2" 40 31 121 39 49 85 2" 50 43 138 52 54 96 21/2" 65 55 155 65 59 110 3" 80 67 164 77 60 127 4" 100 92 175 103 62 156

Type D Camlock - Female Camlock / Female BSP

Dimensions in millimetres A B C E G 1/2" 15 16 52 32 32 53 3/4" 20 19 52 32 32 53 1" 25 26 62 40 40 60 11/4" 32 30 68 48 48 78 11/2" 40 39 71 56 49 85 2" 50 50 78 67 54 96 21/2" 65 58 85 83 59 110 3" 80 72 91 96 60 127 4" 100 98 96 127 62 156

Type E Camlock - Male Camlock / Male Hosebarb

Dimensions in millimetres A B D E C 1/2" 15 14 98 20 40 34 3/4" 20 19 98 20 40 34 1" 25 24 110 26 46 38 11/4" 32 28 121 33 53 48 11/2" 40 35 125 39 56 56 2" 50 48 140 52 61 66 21/2" 65 58 158 65 65 80 3" 80 72 170 77 66 102 4" 100 98 182 103 70 132

Type F Camlock - Male Camlock / Male BSP

Dimensions in millimetres A B C E 1/2" 15 21 56 32 39 3/4" 20 21 56 32 39 1" 25 24 72 40 48 11/4" 32 28.5 80 48 56 11/2" 40 36 84 56 61 2" 50 45 88 67 62 21/2" 65 56.5 100 83 69 3" 80 73 106 96 74 4" 100 98 114 127 79

Type DC Camlock - Dust Cap

Dimensions in millimetres B E G 1/2" 15 45 32 53 3/4" 20 45 32 53 1" 25 54 40 60 11/4" 32 65 48 78 11/2" 40 69 49 85 2" 50 80 54 96 21/2" 65 84 59 110 3" 80 85 60 127 4" 100 94 62 156

Type DP Camlock - Dust Plug

A B E 21 37 24 21 37 24 24 44 30 29 55 38 36 64 41 45 68 43 57 70 45 73 80 52 98 80 48

Leaders in Valves, Hose, Pipes and Fittings

Camlocks

Dimensions in millimetres

1/2" 15

3/4" 20

1" 25

11/4" 32

11/2" 40

2" 50

21/2" 65

3" 80

4" 100