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Glass Defects

Jean Louis HEITZ, CRITT Matriaux Alsace

PRIMARY CONTAMINATION
Cullet : metals, porcelain, vitroceramics

CONTAMINATION FROM raw material produ tio!


Lead oxide : corundum, sillimanite, metal lead

Andalousite

RAW MATERIALS

Silicon ball from metallic aluminum

orcelain

!itroceramic

Sand, dolomite : heavy minerals

Miscellaneous : redox contaminants Ni -> NiS

deli"er# media corundum, sillimanite, $%oat&' ar&(


chromite

"&romite

"orundum (rub#)

$ickel sulfide

%educed lead balls (lead cr#stal glass)

raw material& &tora)e i! t*e )la&& pla!t

corundum, SiC, iron oxides


"orundum (sap&ir)

BATCHING ERROR
Unmelted silica, Cords

POOR BATCH HOMOGENEITY


Cords

CONTAMINATION FROM BATCHING


Metals, Conveyor belt

BATCHING
REFRACTORY WEAR Fu&ed a&t' &i!tered' &ili a' ele trode&' re/ra tor# metal&
Cat scratches !itreous #nots

F,RNACE MANAGEMENT Temperature' pull.out


Silica batch stones !olatili"ation

Top +iew ( ,M) Section (SEM) t&e core of t&e Al / -r enric&ed cords is 23 4m under t&e surface

A-S superstructure wit& secondar# )irconia (sodalime glass)

A-S glass contact in a dead water )one wit& secondar# wadeite (lead cr#stal glass)

(nmelted silica

MELTING

Devitri ication stones

!olatili)ation cords (lead cr#stal glass)

rimar# A-S stones (lead cr#stal glass, sodalime glass, SEM)

rimar# silica from superstructure (sodalime glass, ,M, SEM)

rimar# tin oxide 1 secondar# potassium tin silicates (lead cr#stal glass - ,M, SEM)

"eramic fibres (sodalime glass, ,M, SEM)

'iopside b - wollastonite (sodalime glass)

Silica * air surface de+itrification (borosilicate glass)

CONTAMINATION FROM CONTACT WITH TOOLS

CON+ENSATE +RIPPING

PROCE+,RE
$% Collection o data and samples in collaboration &ith 'lass&or# production sta (% Sample in-situ examination usin' )LM *polari"in' li'ht microscope+

FORMING

Black speck (press-blow sodalime glass, SEM )

Tin oxide condensates .ron oxide flake stuck (float glass) on t&e inner side of +essel /0 re+ealed b# acid polis&ing (lead cr#stal glass)

'efect sorting b# categories %epresentati+e defects selection for SEM anal#sis

,% S-M.-D/*.0D/+ analysis o selected samples

ATMOSPHERE CONTAMINATION
Annealing bloom 7ricti+e damage on top of knurl * smeared metal and crecsent crack

HAN+LING

5ptional anal#ses * 6%', 6%7, T57-S.MS, ." , etc8

2% Synthesis

"omparison wit& proprietar# database 'efect reference samples 'ismantled furnace reference samples

ANNEALING

1% Discussion o results &ith 'lass&or# production sta

www0 ritt0/r

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