Академический Документы
Профессиональный Документы
Культура Документы
1.
T r a i n i n g M a n u a l
Einstell12-001_1/2.eps
kap4-09010.eps
kap4-09012.eps
Firstly loosen the 6 hexagon head screws (4) and turn the starwheel manually in machine operating direction past the correct position. The starwheel must then be turned back in the opposite direction until the correct position is reached. This is necessary to exclude any possible play from the transfer arm. If the position is correct, retighten the screws (4) with a torque of 45 Nm and check the position again. 64 45 Nm
Contiform Maintenance
kap4-09012.eps
09-14050.eps DS-e09-0015(Wartung)-0 10/06 KAT/zm 09-14049.eps
Then loosen the hexagon socket screw (2). By turning the brass disk (3), you can move the complete infeed/discharge starwheel up or down, thus enabling the height to be adjusted precisely. Please make sure that, after height adjustment, the brass disk will be turned back 1/2 revolution, so that it does not closely fit the starwheel. 3 1/2
Training Manual
kap4-09013.eps
The topmost mould carrier is the zero reference mould, and the arm identified with position 1 is the reference arm (measured in the factory)used for adjustment. Move the reference arm above the reference mould. Make sure that the preform is in the clamp. It should be adjusted in such a way that the distance between the lower edge of the perform neck ring and the upper edge of the mould shell amounts to 0.3 mm (using a feeler gauge) for the infeed starwheel and 0 mm for the discharge starwheel. 1 0.3mm 0mm Infeed/discharge starwheel: lowest arm, highest mould /
Contiform Maintenance
2.
Adjustment of the Heating Chain in Relation to the Infeed Starwheel of the Blowing Wheel
The heating chain must be adjusted at the transfer position to the infeed starwheel of the blowing wheel as follows.
kap4-09005.eps
Check whether the position of the heating mandrel is centred to the clamp. If the heating mandrel is not positioned above the centre of the clamp, the position of the heating chain must be readjusted.
kap4-09006.eps
Training Manual
Contiform Maintenance
kap4-09007.eps
First, remove the cover plate (1) above the belt drive to allow for access to the oven drive unit. 1
kap4-09008.eps
Then, loosen all inner screws (2) at the pulley. This will disengage the heating chain from the rest of the machine. Turn the main drive using the handwheel to exactly centre the clamp of the infeed starwheel above the heating mandrel of the oven. 2 Then, lock the hexagon socket screws (2) with a torque of 42 Nm and check the optimum state of the oven in relation to the machine. 42 Nm To test, jog some preforms through the machine.
Training Manual 4
Contiform Maintenance
3.
Infeed Starwheel
kap4-09001.eps
The infeed starwheel (otherwise known as the starwheel with chamfered pockets) must be readjusted if the heating mandrel fails to meet the centre of the preform neck finish. They are readjusted by means of the clamping set (6) provided in the centre of the infeed starwheel. To do so, a preform is jogged through the starwheel as far as the transfer position. If this position is not correct, this unit will need to be readjusted. 6
To do so, loosen all hexagon socket screws (1) and unscrew them a little. Now, completely remove three of the screws and screw them into the forcing-off thread (2), until there is a resistance. Now, turn these screws, one after the other, half a rotation each and repeat this procedure until the clamping set springs apart. Then return the screws to the position shown in (1). 1 32 1
kap4-09002.eps
kap4-09003.eps
The infeed starwheel can now be turned manually until the transfer position is correct. It may be better to remove the centre guide (3). To do so, loosen the clip (4) and lift off the guide. In this way, the transfer position (5) is better visible. Slightly tighten the screws of the clamping set, check the transfer by jogging some preforms through the passage and readjust if necessary. If the transfer position is correct, evenly retighten the screws of the clamping set (1) in a diagonal order using a torque of 17 Nm. Refit the centre guide (3), if it has been removed, and lock with the clip (4). 34 5 17 Nm 34
kap4-09004.eps
Training Manual
Contiform Maintenance
4.
Pyrometer Adjustment
1 Pyrometer
kap4-09009.eps
Mandrel chain
A
Laser beam
pyrometer.eps
As shown on the drawing, the pyrometer should measure the temperature profile of at least 3 preforms! 3 The laser beam should be directed to the central preform of 5 preforms (A) in the heating zone, and should be set at such an angle that it meets all of the 3 preforms. If a preform is missing, it should not detect any gap with this setting. The 3rd layer of the heating tubes is the optimum height adjustment position for the pyrometer . 5A 3
Training Manual
Contiform Maintenance
5.
Training Manual
kap4-09016.eps
Contiform Maintenance
6.
Blowing Nozzle
The blowing nozzle must be adjusted as follows: there must be a distance of 0.7 mm between the blowing nozzle (1) and the blow mould. 1 0.7 mm
kap4-09014.eps
09-14046.eps
First remove the castle nut (1). Raise the blowing nozzle slide by hand (bottom picture) (2) and place a spacer (approx. 50 mm) underneath it (3) so that the setscrew (4) can be accessed. Then loosen the setscrew and, as shown in the bottom picture on the right, the blowing nozzle piston can be moved upwards or downwards by turning it using the spanner (5). When doing so, please make sure that the wrench stays in position to prevent the sleeve from also being turned, as can be seen in the picture. 12 350 mm 4 5
09-14047/09-14048.eps
Training Manual
Contiform Maintenance
7.
kap4-09017.eps
Stretching Rod
To check or adjust the stretching rod, use the adjustment device (1) for base moulds. 1 At first, the appropriate base mould must be jogged to the adjustment device. Loosen the two threaded pins with hexagon socket at the side of the device (2), it is then possible to shift toward the inside. Exactly position the base mould roller (3) above the value (4) indicated on the horizontal part of the adjusting device and insert a feeler gauge between roller and adjusting device. The mould can now be opened and the base mould will remain exactly in the production position. 2 2 Machines of more recent design are adjusted using another adjusting device (1). It must be removed again after each checking or adjustment. The principle, however, is the same as in the illustration shown above. 1
kap4-09032.eps
Then, insert a preform (5) and manually pull the stretching rod downwards until the stretching stopper completely butts against the counterpart (6). (See the picture on the next page). 5 The stretching rod height is correctly adjusted if the preform cannot be moved upwards or downwards but can easily be rotated. Otherwise, the height of the stretching rod must be readjusted, as shown in the following illustration.
kap4-09018.eps
9 Training Manual
Contiform Maintenance
kap4-09019.eps
Adjusting the Height of the Stretching Rod in Relation to the Base Mould
kap4-09020.eps
Loosen the lock nut (8) at the stretching rod and turn the stretching rod upwards or downwards, by means of an openend wrench applied to the wrench side (9) of the stretching rod. Then, retighten the lock nut (8). Check this preset adjustment and repeat until the abovementioned criteria are met. 8 9 8
Training Manual
10
Contiform Maintenance
8.
0.2 -0.5 mm
Einstell12-002.eps
2 Bottom cylinder: 9.5 bar pressure 3 Moveable cam segment 8-10 bar 0.2-0.5mm 2 9.5 bar 3
This means that the longer three Please note that the longer screws screws must be repeatedly tightened one after another for approximately must be separated first. half a rota-
09-14053/09-14051.eps kap4-09021.eps
tion until the top clamping mechanism has been released. This must then be repeated with the shorter screws until the bottom clamping mechanism has been released. Now the control lever (3) has been released and can be readjusted. The 7th screw is used for centring between the top and bottom clamping mechanism. 37
Training Manual
11
Contiform Maintenance
Turn the machine in the direction of operation until the gauge (1) starts jamming at 0.2mm between shaft and hammer. This is the exact locking moment which should be used for fixing the tightener. 0.21
Firstly remove 8-10 bar from the main cam and leave 0.3 mm between the fixed segment and the cam roller. Then pressurise the main cam to 8-10 bar again. 8-10 bar 0.3mm8-10 bar
Place a 8 mm spacer (1) underneath and tighten the tighener to the specified 27 Nm. 8 mm27 Nm
09-14057.eps
Training Manual
12
Contiform Maintenance
Remove the 8-10 bar pressure from the main cam. Remove the feeler gauge (0.1mm), screw clamp and spacer. Pressurise the main cam to 8-10 bar again and once again check the 0.1 mm gap between the locking shaft (1) and the locking hammer (2). The mould must be able to be locked easily. 8-10 bar(0.1mm) 8-10 bar12 0.1 mm
09-14058/09-14053.eps
Training Manual
13
Contiform Maintenance
9.
kap4-09028.eps
kap4-09026.eps
kap4-09027.eps
The right side of the mould carrier is the fixed side. The left side is the side which can be moved. It should be 0-0.5 mm lower than the right side. You must be able to close the mould gap once the blowing nozzles have been sealed against the preform neck finish. 0-0.5 mm
Training Manual
14
Contiform Maintenance
10.
Tighten the hexagon socket screws using a torque wrench with 20 Nm. 2 Tighten the hexagon socket screws using a torque wrench with 25 Nm. 1 20 Nm 2 25 Nm
{
kap4-09024.eps
kap4-09029.eps
If repairs or other tasks must be performed at the mould carrier, please make sure that the mould gap (3) is correctly adjusted to 0.25-0.35 mm. It is very important to always check this gap width at four points. For small cavity machines, this mould gap should range between 0.25 and 0.30 mm, in heatset machines, 0.15 mm. In "H" machines, measurements are always performed on hot moulds. The hexagonal socket screws (1, 2) are used to fix the pressure pad (4). This so-called component will close the mould gap as soon as the blowing pressure is provided. 3 0.25-0.35 mm4 0.25 0.30 mm 0.15 mm"H" 12 This mould gap can be changed and/or adjusted, when (5) presses on (1). Afterwards, it is necessary to secure the adjustment screw (5). To do so, lock (6) on (5). 51/ 565
kap4-09030.eps
Training Manual
15
Contiform Maintenance
At the interior of the mobile mould-carrier side part, the gasket must be tightly pressed into the recess during assembly. To do so, apply some silicone grease to the gasket. Afterwards, make sure that the pressure compensation remains mobile at a pressure of 0.5 bar, and the pressure is allowed escape. This is to make sure that the pressure compensation device does not jam and remains mobile. Afterwards, apply a pressure of 2 bar to the pad. Now the pressure must no longer escape (listen to check). 0.5 bar 2 bar
kap4-09031.eps
6 mm Set the shock absorber (7) to 6 mm with the mould-carrier side parts being closed. The mould-carrier side parts should also be closed for adjusting the distance between the pressure component (8) and the mould carrier stop to 0.15 mm using a feeler gauge. 76 mm 0.15 mm
kap4-09025.eps
Training Manual
16
Contiform Maintenance
11.
kap4-09033.eps
This is the best possible assembly position. When doing so, you must make sure that the two cylinders (1) which keep the oven chain tight, are always held without pressure during assembly. 21
09-14060/09-14059.eps
kap4-09035.eps
Loosen the screw (1) using a hexagon socket screw key. Remove the lock washer (2) and pull off the pin. 12
Training Manual
kap4-09036.eps
17
Contiform Maintenance
12.
09-14061.eps
4
09-14062/63.eps
Training Manual
18
Contiform Maintenance
3 1
09-14064/65.eps
1
09-14066/67.eps
Training Manual
19
Contiform Maintenance
3 2**
09-14068/69.eps
2*
Training Manual
20
Contiform Maintenance
13.
Training Manual
21
Contiform Maintenance
Training Manual
22