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INTERNSHIP REPORT
Cua Dat Hydropower Plan
Hanoi 3-2014
CONTENT
List of figure..................................................................................................................................... 4
List of tables.................................................................................................................................... 5
Chapter 1. Introduction of Cua Dat hydropower plan...................................................................6
I.General information about Cua Dat irrigation and hydroelectric project .....................................6
1.Irrigation project..................................................................................................................... 6
2.Hydroelectric project.............................................................................................................. 7
3.Function of Project:................................................................................................................ 7
II.Power plan parameters............................................................................................................ 11
1.Generator parameters.......................................................................................................... 11
2.Transformer parameters....................................................................................................... 11
Chapter 2.Expert information....................................................................................................... 13
I.Major Electric Connection Diagram of the plan.........................................................................13
1.Generator (H1, H2).............................................................................................................. 14
2.Transformer (T1; T2)............................................................................................................ 14
3.Auxiliary transformer (TD91;TD92)......................................................................................15
4.Pole circuit breaker (901; 902)............................................................................................ 15
5.Fuse (941-1; 942-2)............................................................................................................. 15
6.Earthing disconnetor at 13,8kV (901-05 ; 902-05)...............................................................16
7.Transformer at 13,8kV side (TU9H1A; TU9H2A ; TU9H1B; TU9H2B).................................16
8.Current transformer of 13,8kV side (TI9H1, TI9H2).............................................................16
9.Voltage transformer at neutral of generator(TUH10; TUH20)...............................................17
10.Valve type lighting arrester 13.8kV (CSC91 ; CSC92).......................................................17
11.Capacitor of 13.8kV side.................................................................................................... 17
12.Circuit breaker 110kV (171; 172; 173; 174).......................................................................17
13.Disconnected at 110kV...................................................................................................... 18
14.Transformer of 110kV side.................................................................................................18
15.Current transformer of 110kV side.....................................................................................19
16.Valve type lighting arrester 110kV:.....................................................................................19
II.Protection for transformer and generator.................................................................................19
1.The protection for generator................................................................................................. 19
2.The protection for transformer.............................................................................................. 24
III.Operational process................................................................................................................ 28
1.Start unit diagram................................................................................................................. 28
2.Stop unit diagram................................................................................................................. 30
IV.Black Start procedure............................................................................................................. 32
1.What is black start:............................................................................................................... 32
2.Function and requirement of black start plan.......................................................................32
3.Black start sequence............................................................................................................ 33
Chapter 3.Experience gained during the internship...................................................................34
Reference....................................................................................................................................... 35
List of figure
Figure 1: Major electric connection diagram of the plan...........................................................13
Figure 2: Two stages of loss of excitation relay.........................................................................22
Figure 3: Start Unit Diagram......................................................................................................... 28
Figure 4: Start unit diagram(Block).............................................................................................. 29
Figure 5: Stop Unit Diagram......................................................................................................... 30
Figure 6: Stop unit diagram(Block).............................................................................................. 31
List of tables
I.
Cua Dat project consists of 2 parts: Irrigation project and hydroelectric project
1.
Irrigation project
2.
Hydroelectric project
3.
Function of Project:
Take full advantage of water which is provided for irrigation project to generate
electricity. The amount of water for generating electricity depend on the water from
irrigation project.
a.
Location:
b.
No
1
Parameter
0,1%
Checking flood peak flow rate P =
0,01%
2
km2
m3/s
5.938
3.660
m3/s
13.200
m3/s
18.900
110,0
73,0
119,05
121,33
Dam
Normal water level surface
elevation
Dead water level elevation
Designed water level elevation
flood
Checking flood water level
elevation
Total storage capacity
Useful capacity
3
Alert I
Alert II
Alert III
Special Alert
4
Type of Spillway
106m3
106m3
Water level resisting flood in 2012
m
m
m
m
Spillway
Ofixerop Reinforce
Type of discharge
Maximum discharge flow rate ,
Value
Hydrography
Valley area
Average flow rate
Designed flood peak flow rate P =
Unit
1.450
793,7
+ 97,00
+102,50
+107,00
> + 107,00
concrete
Face discharging
m3/s11.594
P=0,01%
Crest elevation
m
Crest of face discharging
m
Radial gate
gate
Radial gate width (wide x high)
(m x m)
- Type of radial gate open-close
Hydraulic cylinder
Principle Dam
Designed level
concrete-face and rockType
fill
Top of Dam elevation
M
Length of the top
m
Width of the top
m
Maximum high
m
Wave guarding wall elevation
m
Hydropower plan
122,5
+ 97,0
05
(11x17)
Level I
121,3
1006
10,0
115,3
122,5
c.
01 director
02
01 deputy director
01 Administrative manager
01 marketing employee
01 filing clerks
03 drives
05 assistance employees
05 cooks
07 protectors
1.
Generator parameters
Table 2: Generator parameters
+
+
-
Manufacturer
DFEM
Type
Three phases synchronous
Rated power
48.5 MW
Cos
0.79
Efficiency
97.4%
Insulation level
F
Rated voltage
13.8 kV
Rated current of stator
2387.2 A
Connection of stator winding
Star
Rated speed
214.3 RPM
Cage speed
425 RPM
Rotating direction
Counter clockwise
Rated frequency
46 Hz
Number of pole
23
Cooling flow rate
240 m3/h
Maximum cooling air temperature 300C
Initial required excitation
<50A
Current
<8s
Time
o
Excitation at 75 corresponding to rated power, rated speed, rated power
factor
+ Urated
+ Irated
2.
244 V
894 A
Transformer parameters
Table 3: Transformer parameters
Manufacturer
Type
Power
TBEA
SF-63000/109
63000KVA
115 KV
13.8 KV
316.3 A
2635.8 A
F
ONAN/ONAF
Ynd11
38 Kw
239 Kw
12%
50 Hz
115 2x2.5%
No load
S Ni in Chnh Nh My
Thy in Ca t
Major auxiliary source of the plan is taken from generator pole bus bar (C91,
C92) through 2 transformers (TD91, TD92) 13.8/0,4kV-1000kVA. Two back up
sources: One is taken from local grid through transformer TD31-400KVA35/0.4kV, one is taken form Diesel generator 385KVA/230V.
110kV distribution station consists of 2 bus bars (C11, C12) is connected each
other through 4 110kV circuit breakers (171,171,173,174). Bus bar C11 feed
electricity to 110 kV transmission line (E9.2) to 220 kV Ba Che station. Bus bar
C11 feed electricity to 110kV transmission line (E9.3) to 110 kV Muc Son
station.
1.
1
2
3
4
5
6
7
8
9
10
11
12
13
Type of design
Name
Rated power
Rated voltage
Rated stator current
Rated exciting current
Power factor cos
Efficiency
Rated frequency
Rated speed
Cage speed
Insulation level
Stator wiring connection diagram
2.
Suspension
SF48,5-28/6600
48,5
MW
13,8
kV
2387.2
A
900
A
0,85
97,8
%
50
Hz
214,3
V/p
430
V/p
F
Y
Table 5: Transformer
63
MVA
115
13.8
50
kV
kV
Hz
316.2875
2635,7
A
A
(ONAN/ONAF)
Solid grounding
3.
1
2
3
4
5
6
4.
Designed type
Insulation type
Rated primary voltage
Rated secondary voltage
Rated frequency
Rated power
JDZJ-15
Dry
13,8
0,4
50
1000
kV
kV
Hz
kVA
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Manufacturer
Rated voltage
Maximum operational voltage
Rated current
Frequency
Rated limit current
Rated operated sequence
Rated breaking time
Rated closing time
Arc-control time
Operations
Arc-control air pressure
Operational mechanism
Rated voltage of closed winding, break winding
Number of closed winding
Number of opened winding
Maximum Air pressure
5.
ABB
15
kV
17,5
kV
2500
A
50
Hz
63
kA
O-0,3 s-CO-3minCO
50
ms
50
ms
20
ms
10000
time
2,7
Bar
Hand /Motor
220
VDC
1
winding
1
winding
3.5
Bar
Table 8: Fuse
1 Rated voltage
2 Rated frequency
3 Rated current
Distance
4 a. Between poles
b. Between electrical parts with earth
13.8
50
630
kV
Hz
A
210
275
mm
mm
Operational mechanism
5 a. Type
b. Rated voltage of motor
Number of auxiliary contactor
6 a. Normal opening
b. Normal closing
7 Self-utilizing source
a. DC voltage
b. AC voltage
6.
Motor
400/230
6
6
220
220
VDC
VAC
1
2
3
4
5
7.
Rated voltage
Maximum voltage
Rated frequency
Rated current
Operational method
13.8
kV
17.5
kV
50
Hz
2500
A
Hand rotating
1
2
3
4
Type of insulation
Rated primary voltage
Rated frequency
Number of primary winding
Rated secondary voltage
5 a. Star winding
b. Opened delta winding
8.
13.8/3
50
3
kV
Hz
winding
0.11/3
0.1/3
kV
kV
1
2
3
4
5
Manufacturer
Insulation type
Rated voltage
Maximum voltage
Rated primary current
TCS
Dry
15
17.5
630
kV
kV
A
6 Rated frequency
7 Rated secondary current
9.
50
1
Hz
A
1 Designed type
Dry
2 Number of phase
Single phase
3 Number of winding
2
Winding
Rated power at environment temperature 50
kVA
4
40oC
5 Rated frequency
50
Hz
No load rated voltage
6 a. Primary
13.8
kV
b. Secondary
240
V
10. Valve type lighting arrester 13.8kV (CSC91 ; CSC92)
Table 13: Valve Type Lighting Arrester
1
2
3
4
Rated voltage
Rated frequency
Redundant voltage at lightning 20kV
Lightning impulse withstand voltage
13,8
50
37,7
95
kV
Hz
kV
kV
13,8
17,5
50
0,25
95
kV
kV
Hz
F
kV
1
2
3
4
5
Rated voltage
Rated current
Rated frequency
Capacitive
Lightning impulse withstand voltage
1
2
Rated voltage
Rated current
145
3150
kV
A
3
4
5
6
7
Rated frequency
Rated tripping current
Rated closing current
Closing, tripping time
Arc control time at frequency of
50Hz
8 Number of tripping winding
9 Number of closing winding
10 Rated SF6 pressure
Rated operated sequence
11
12
13
14
15
Power of motor
Rated voltage of motor
Rated current of motor
Operational mechanism
50
40
100
80
22
Hz
kA
kA
ms
ms
2
Winding
1
Winding
0,64
Mpa
0-0,3s-C0-3min-C0 bzw.C0-15sC0
750
230
4,6
Spring
W
VDC
A
1
2
3
4
5
6
Rated voltage
Maximum voltage
Rated current
50Hz frequency withstand voltage
Rated frequency
Lightning impulse withstand voltage
110
126
1250
230 265
50
550 630
kV
kV
A
kV
Hz
kV
1
2
4
5
6
7
8
Rated voltage
Maximum voltage
Rated frequency
Lightning impulse withstand voltage
Exchanged ratio
Rated primary current
Rated short-circuit current
115
123
50
450
115/ 3 ;0,1/
1/1/1/1
25
kV
kV
Hz
kV
3 ;0,1/
A
kA
1
2
3
4
5
6
7
Rated voltage
Rated current
Rated frequency
Lightning impulse withstand voltage
Rated primary winding current
Rated secondary winding current
Rated short-circuit current
115
123
50
450
200-400-600-800
1/1/1/1
25
kV
A
Hz
kV
A
A
kA
1
2
3
4
5
Rated voltage
96
kV
Maximum operational voltage
78
kV
Short term operational voltage at 1mA
140
kV
Rated flashing current
10
kA
Abundant voltage
< 212
kV
Maximum abundant voltage at flashing current (8/20 micro second)
5 kA
200kV
6
10 kA
212kV
20 kA
230kV
40 kA
260kV
II.
1.
Source: 220DC
Maximum power consuming: 50W
Storage temperature: -400C to 800C
Operational temperature: -200C to 850C in 6 hours.
Humidity: up to 95%
1.1. Generator current differential protection (87G)
-
Using to protect the generator from three phase fault in stator winding and
output. This is main protection of generator and only operating with internal
faults.
Current circuit connected from X1-7 to X1-10 output of generator and X1-1
X1-4 output of neutral point.
The protection operates without time delay to active pole circuit breaker 901,
die cutting generator, sending protective signal 1 and protective signal 2 to
LCU board, cutting MC171(173), cutting MC172(174) and 941(942).
When protection active .LED25 (Gen diff OP) at relay G60 turn on, LED1
(Gen diff OP) TZJZ-1 turn on, at the same time the generator differential
tripping signal sent to LCU board.
This protection takes signal from current transformer G1-TA4 (G2-TA4) and
voltage transformer G1-TV1 (G2-TV1).
When protection actives LED26 (Under frequency OP) tat relay G60 turn on,
LED2 (Under frequency OP) TZJZ-1 turn on. Relay dont sent tripping
When relay actives LED28 (Gen over voltage Op) at relay G60 turn on,
LED4 (Gen over voltage Op) TZJZ-1 turn on, at the same time sent
signal to over current protection LCU board.
Zb
2
( Xd + X 'd )
o C2: Center of zone 2 characteristic: C 2 =
2
Xd
2
o Setting parameter:
When relay actives LED31 (Loss of excitation OP) at relay G60 turn
on, LED7 (Loss of excitation OP) TZJZ-1 turn on, at the same time
sent signal to LCU board.
G60 uses 3- harmonic voltage to protect 100% stator winding. This protection
takes signal from G1-TV1 (G2-TV1) and G1-TV (G2-TV) when voltage U =
0.15pu (16,5V) after t = 5s relay will active.
The protection operates to active pole circuit breaker 901, die cutting generator,
sending protective signal 1 and protective signal 2 to LCU board.
When relay actives, LED32 (100% stator earth fault II stator OP) at relay G60
turn on, LED8 (100% stator earth fault II stator OP) TZJZ-1 turn on, at the same
time sent signal LCU board.
This takes signal from G1-TV (G2-TV). When voltage U = 0.05pu (12V) and
after t = 0.5s relay will actives.
When relay active LED33 (95% stator earth fault I sta OP) at relay G60 turn on,
LED9 (95% Stator earth fault I sta OP) TZJZ-1 turn on, at the same time sent
signal to LCU board
This takes signal from G1-TV1 (G2-TV1). When voltage U = 1.15pu (115%U m)
and after t = 8s relay will active.
The protection operates to active pole circuit breaker, die cutting generator.
When relay actives, LED34 (over of excitation I Stage OP) at relay G60 turn on,
LED10 (over of excitation I Stage OP) TZJZ-1 turn on, at the same time sent
signal to LCU board.
This takes signal from G1-TV1 (G2-TV1). When voltage reaches U = 1.3pu
(130%Udm) and after t = 1s relay will active.
When relay active, LED35 (over of excitation II Stage OP) at relay G60 turn on,
LED11 (over of excitation II Stage OP) TZJZ-1 turn on, at the same time sent
signal to LCU board.
Using to protect generators from over load and ensure back up for grid related
elements in case of three phase short circuit.
2 stages:
+ Stage 1: T = 4,5s I = 1.06pu (2650A) actives causes LED36 (G symmetry
overload OP I Sta) at relay G60 turn on, LED16 (G symmetry overload OP I)
TZJZ-1 turn on, at the same time sent signal to LCU board.
+ Stage 2: T = 0.5s I = 1.12pu (2800A) the protection operates to active pole
circuit breaker, die cutting generator. Relay activation causes LED37 (G
symmetry overload OP II Sta) at relay G60 turn on, LED17 (G symmetry
overload OP II Stator) TZJZ-1 at the same time sent signal to LCU board.
1.13. PT disconnection
-
G60 also provide function that self-checking when installation failure. LED40
(Installation failure) at relay G60 turn on.
2.
o Relay T35
Manufacturer: General Electric
Source: 220VDC
Maximum power consuming: 50W
Storage temperature: -400C to 800C
Operational temperature: -200C to 850C in 16 hours.
Humidity: Up to 95%
The protection operates without time delay to active pole circuit breaker 901, die
cutting generator, sending protective signal 1 and protective signal 2 to LCU
board, cutting MC171(173), cutting MC172(174) and 941(942) and trigger fire
system of transformer.
Relay activation causes LED25 (Main T diff OP) at relay T35 turn on, LED18
(Main T diff OP) TZJZ-1 turn on, at the same time sent signal to LCU board.
Using to protect transformer from over loading and ensure back up for grid
related elements in case of three phase short circuit.
Relay activation causes LED26 (over load Op) at relay T35 turn on, LED19
(over load Op) TZJZ-1 turn on, at the same time sent signal to LCU board.
2.3. Zero sequence time over current protection stage 1 (2 time stage)
-
active
The protection operates without time delay to active pole circuit breaker
901, die cutting generator, sending protective signal 1 and protective
signal 2 to LCU board, cutting MC171(173), cutting MC172(174) and
941.
Relay activation causes LED28 (Neu over current I Stage T2 OP) at relay
T35 turn on, LED21 (Neu over current I Stage T2 OP) TZJZ-1 turn on, at
the same time sent signal to LCU board.
2.4. Zero sequence time over current protection stage 1 (2 time stage)
-
This takes signal from G1-TV3 (G2-TV3). When voltage reaches U = 0.1pu and
after t = 20ms relay will active.
Relay activation causes LED31 (Zero sequence voltage OP) at relay T35 turn
on, LED24 (Zero sequence voltage OP) TZJZ-1 turn on, at the same time sent
When current value reach I = 1.5pu and after t = 2.5s relay will active.
Relay activation causes LED32 (Current stating OP cooler) at relay T35 turn on,
LED25 (Current stating OP cooler) TZJZ-1 turn on, at the same time sent signal
to LCU board.
Using as back up for the other protections in case of the others dont active, after
T= 0.1s :
Relay activation causes (Start breaker failure) at relay T35 turn on, LED26 (Start
breaker failure) TZJZ-1 turn on, at the same time sent signal to LCU board.
Using as back up for the other protections in case of the others dont active ,after
T= 0.1s
Relay activation causes LED34 (Start breaker failure) at relay T35 turn on,
LED27 (Start breaker failure) TZJZ-1 turn on, at the same time sent signal to
LCU board.
2.9. CT disconnection
-
T35 also provide function that setf-cheking when installed failure. LED40
(Installed failure) at relay T35 turn on.
III.
Operational process
1.
START UNIT
STEP 1
STEP 2
STEP 4
STEP 5
No load-order
Go -order
Go -order
STEP 7
STEP 8
Setting power
STEP 3
NOVOLT
STEP 6
NOLOAD
GEN
2.
STOP UNIT
Speed 5%
Gate position switch full close
Pole circuit breaker in tripping position
Air rubber ring pressure OK
Generating unit dont have any contingencies
STEP 1
Reduce P, Q
STEP 2
Novoltage-order
Stop- Order
NOLOAD
STEP 3
NOVOLT
STEP 4
STEP 5
STEP 7
STEP 8
Brake reset
STOP
Speed of unit is 5%
Fill braker
Air pressure braker OK
STEP 6
Stop - order
Stop excitation
IV.
In general, all power stations need an electrical supply to start up: under normal
operation this supply would come from the transmission or distribution system;
under emergency conditions Black Start stations receive this electrical supply
from small auxiliary generating plant located on-site. Power stations wishing to
become black start stations have to meet a rigorous set of criteria both before
and after the black start facilities have been built. Only stations which are able to
provide power to the overall grid once started are selected to become black start
stations.
2.
-
About generating units: Be ready to start, stable operation. During black start,
governer and excitation mode switch to hand mode.
3.
-
Head of shift crew assigned as appropriate to check the speed, exciting, cool,
drive oil, gas inserts
Head of the shift command center for no load and no excitation from unit 1.
Spindle center to check the conditions ready to conduct launch and closely
monitor the status of the unit and report cases promptly heads...
Chief orders that shift governer to manual mode, machine officer of watcher
implements and vigil at elevation 28.
The traditional way to learn about social sciences in a university setting includes
taking courses that teach theoretical frameworks and scientific methodologies
that are required for ones major area of study. The courses that are taught to
students are determined by what major they sign up for. After a student has taken
all required courses, what skills does the student have to take with him after
graduation?
Walking into the plant on that first day was a real shock because, even though I
knew the basic theory on how a hydropower station runs, I hadnt the slightest
idea of how it could have been in reality. I must admit that I was lucky to be part
of a fantastic team of professionals who were also regular people. They made
efforts to teach me everything about their profession from that very first day. In
my opinion, the additional skills and knowledge that I gained during the
internship can be directly applied to my studies, this in turn will help me
progress to the next stage of my career path more effectively.
Reference
[1] Document of Cua Dat Hydropower plan