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CONTROL SYSTEM FOR CONVERTER

PSR-SYSTEM

Fieldbus Coupler 32 I/O


UP C090 AE

Data sheet
FEATURES

The "Fieldbus Coupler 32 I/O" belongs to the PSR2 family of devices and is in turn, a
member of the remote peripherals with a connection to the Fieldbus.
32 digital inputs for connection to a passive opto-interface.
32 digital, short-circuit proof outputs suitable for direct connection of passive relay interface
with 16 channels.
The device is intended for both wall-mounting as well as insertion in standard cubicles (to
snap on a top-hat rail).
The connection on the bus side is carried out using a BNC-coaxial connector whereas on the
customer side is by means of a flat cable; with 16 channels per cable.

SHORT DESCRIPTION
Purpose
The "Fieldbus Coupler 32 I/O" is a node on the ARCnet-Fieldbus with 32 digital inputs and outputs.
It transmits in serial, the 32 input/output signals to and from the processing controller via Fieldbus
(coaxial cable). In this way, a remote acquisition and transmission of control signals is achieved
with a minimum amount of wiring effort.
Function
The process input signals on the customer side are cyclically read by a micro-controller
(C), pre-processed and stored in the RAM. On the other side, the control commands of the
processing controllers are received, saved and output in parallel via Fieldbus.
The data transfer on the bus is only performed by the ARCnet-controller and in asynchronous to
C. The bus control as well as error handling are integrated in the system protocol. A driver is
installed on the bus side which is able to drive a medium size remote system in a bus or star
topology.

Rev.

a
Rev.

b
Department 1

IAEG

Department 2

Issued:

94-07-28 Rubi

Check 1:

94-07-28 Spielh.

Check 2:

Der. from / Repla.:


Replaced by:

Released:

94-07-28 Roth A.

Document

Format

Language

Page

TA

A4

HIEE 420289 E

No. of
pages

18

-2-

UP C090 AE

TABLE OF CONTENTS

FEATURES ...................................................................................................................................... 1
SHORT DESCRIPTION ................................................................................................................... 1
1.

DEVICE BLOCK DIAGRAM.......................................................................................... 4

2.
2.1
2.2
2.3
2.4
2.5
2.6

FUNCTIONAL DESCRIPTION ...................................................................................... 5


Schematic Diagram................................................................................................... 5
Power Supply ............................................................................................................ 6
ARCnet- and Micro-controller.................................................................................... 6
Line Driver................................................................................................................. 7
Interface to Hardware................................................................................................ 7
Monitoring ................................................................................................................. 7

3
3.1
3.2
3.3
3.4
3.5

CONFIGURATION......................................................................................................... 8
Required Hardware Components.............................................................................. 8
Address Selection ..................................................................................................... 8
Memory Partitioning .................................................................................................. 8
Input/output Memory Assignment ............................................................................. 9
Software Interface ................................................................................................... 10

4.
4.1
4.2

COMMISSIONING AND FUNCTION CONTROL ........................................................ 11


Commissioning Hints .............................................................................................. 11
Function Control...................................................................................................... 11

5.
5.1
5.2
5.2.1
5.3
5.3.1
5.3.2
5.4
5.4.1
5.4.2
5.4.3
5.5
5.6
5.7
5.7.1
5.7.2
5.7.3
5.8
5.8.1
5.8.2
5.8.3
5.8.4
5.8.5
5.8.6
5.8.7
5.9

TECHNICAL DATA ..................................................................................................... 12


Power Supply .......................................................................................................... 12
Input Characteristics ............................................................................................... 12
Digital Signal Inputs (connectors X1,X2) ............................................................ 12
Output Characteristics............................................................................................. 12
Digital Signal Outputs (connectors X3,X4) ......................................................... 12
Total Load........................................................................................................... 13
Interface .................................................................................................................. 13
Input Characteristics........................................................................................... 13
Output Characteristics ........................................................................................ 14
Transfer Characteristics ..................................................................................... 14
Setting Values ......................................................................................................... 15
Transfer Characteristics .......................................................................................... 15
Monitorings.............................................................................................................. 15
Supply Voltage Monitoring.................................................................................. 15
Input Protection .................................................................................................. 15
Watchdog (program sequence controller) .......................................................... 15
Environmental Characteristics ................................................................................ 15
Permissible Ambient Temperature ..................................................................... 15
Climate Stability.................................................................................................. 15
Mechanical Stability............................................................................................ 16
EMC (Electromagnetic Compatibility)................................................................. 16
Altitude of Installation ......................................................................................... 16
Protection Means................................................................................................ 16
Test Voltages...................................................................................................... 16
Reliability................................................................................................................. 16

HIEE 420289 E

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UP C090 AE

6.
6.1
6.2
6.3
6.4
6.4.1
6.4.2
6.4.3

CONSTRUCTION DATA ............................................................................................. 17


Dimensions ............................................................................................................. 17
Weight ..................................................................................................................... 17
Setting-, Display- and Control Elements ................................................................. 17
Connectors.............................................................................................................. 17
Fieldbus .............................................................................................................. 17
Binary I/O............................................................................................................ 17
Power Supply +24 Volt ....................................................................................... 18

7.

ORDER INFORMATION.............................................................................................. 18

HIEE 420289 E

-4-

1.

UP C090 AE

DEVICE BLOCK DIAGRAM


S201
NODE-ID

X61

UP C090 AE

HEX:

ARCnet

OPEN=1
MSB

RELEASE

LSB

RUN

X51
F101

+5V
2,5AF

2
3

-5V

4
5
ARCnet

1....16

X1

18,20,22,24,26

16 IN

17,19,21,23,25

1....16
X2

18,20,22,24,26

16 IN

17,19,21,23,25

1..16
X3

ARCnet

16 OUT

17..26

1..16
X4

16 OUT

HIEE 420289 E

17..26

2.

FUNCTIONAL DESCRIPTION

2.1

Schematic Diagram

UP C090 AE

Free
Reset

16 MHz

Free
Run
Int1
Release

80C31

PORT 1

KS1
KS2

1
Disable

Driver
HYC 9088

RUN

X61

Reset

+24V
0V

+24V

2
5

2,5AF

24 V

4
0

RXIN

D0...7

EPROM

Reset

S201 NODE-ID

X2: 17
18
19
20
21
22
23
24
25
26
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

COM 20010

5 V

X1: 17
18
19
20
21
22
23
24
25
26
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

A0...7

Release

20 MHz

+24 Volt Z0
+

OPEN

CHIP-SELECT

RAM

Imax 200 mA

KS1

0V

ADDRESS
LATCH

Latch
_

OPEN = log. 1

Enable

24 Volt

5 Volt

Latch

Latch

Latch

Latch
24 Volt

5 Volt

+ Imax 200 mA
_

Imax

+24 Volt

KS2

+24V

DATA-BUS

X51
1

AD0...7
PORT 0

ADDRESS-BUS

ALE

PULSE 1
PULSE 2

A8...15
PORT 2

WD

FIELDBUS

-5-

Z0

Enable
24 Volt

5 Volt

Imax
R

5 Volt

Latch

Latch

Latch

Latch
24 Volt

HIEE 420289 E

X3: 17
18
19
20
21
22
23
24
25
26
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
X4: 17
18
19
20
21
22
23
24
25
26
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

-6-

2.2

UP C090 AE

Power Supply

An external supply voltage of +24 Volt DC is required. The non-electrically-isolated voltages of +5


Volt and -5 Volt are created internally. As long as the power supply is not in order, a watchdog of
5 supply voltage sets the "Reset" signal high. A green LED indicating "power supply ok" is turned
off in case of a faulty power supply. In order a fault in the device not to block the 24 Volt input
voltage, a replaceable fast fuse of 2,5A is inserted at the input.

2.3

ARCnet- and Micro-controller

The combination of the micro-controller 80C31 and ARCnet-controller COM 20020 controls the
whole function of the network nodes. The micro-controller accesses the software saved in EPROM
via its ports 0 and 2. The software on one hand, controls the Interface to hardware, on the other
hand, the data transfer to the bus-controller. This in turn controls the complete traffic on the
Fieldbus. For the bus-protocol, it should be referred to the software specification which is not
discussed in this paper.
Memory
The 8-bit micro-controller 80C31 provides a maximum memory range of 64 kBytes of program
code as well as 64 kBytes RAM. The RAM memory is in addition to the controller memory, used
for the I/O interface and node addresses. The corresponding memory partitioning is shown in the
following diagram:
EPROM
FFFFH

RAM

FFFFH

reserved for internal use

F000H
node addresses
E000H
I/O Interface 4. Byte

D000H
I/O Interface 3. Byte
C000H
B000H
A000H

I/O Interface 2. Byte


I/O Interface 1. Byte
occupied by COM 20020

9000H
not used
8000H

RAM 32kx8
3FFFH
RAM 8kx8

2000H
0000H

0000H

HIEE 420289 E

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UP C090 AE

Node Addresses
Each node in the network must have a unique address. The address is selected by means of a
DIP-switch S201 in range 1..63 and can be chosen on-will as long as it is unique within the
network. It should be noted that the nodes are processed in the order of their addresses.

2.4

Line Driver

The line driver Hybrid HYC 9088 converts the digital signals of the serial output of the ARCnetcontroller into electrically-isolated and DC-free "dipulses" which are then transferred to the bus.
Besides, it also receives dipulse signals sent by other nodes and converts them into mCcompatible digital signals. It is also able to drive a coaxial cable (RG 62). The link from one device
to another is carried out using a BNC-T through which the device can be mechanically separated
from the bus without disturbing the rest of it. On both ends, the bus cable must be terminated by a
93 Ohm surge impedance. The bus driver is electrically compatible with the standard ARCnet
systems. The bus partitioning which avoids the data collision is implemented in the software
protocol.

2.5

Interface to Hardware

Inputs
The status of the 32 input channels are read by the two connectors X1 and X2, converted into 5
Volt and transferred onto the internal bus via four 8-bit transparent latches. These are always read
8-bit in parallel. During reading, the input latches are blocked in order to keep the data consistency
within one byte. On these connectors there are at the same time, +24 Volt and 0 Volt outputs
which are used to directly read either passive opto-interface or galvanically-isolated contacts.
Outputs
As outputs, there are also four 8-bit latches which are individually written by the data bus. After
conversion to 24 Volt, they are transferred to 16 channels of the two output connectors X3 and X4.
The output connection is suitable for direct control of a passive relay interface. Each output is
individually monitored against short-circuit. If a fault occurs, the corresponding channel is disabled
and this is read by the controller and reported on the bus as a fault alarm. After the fault clearance,
the channel can be enabled again using the release key S101.

2.6

Monitoring

The following hardware supervisory circuits are included in the device. The power supply
supervision or watchdog alarm is indicated by clearing the green LED.
Power Supply Monitoring
This supervises the failure of +5 Volt and -5 Volt power supply as well as undervoltage and at the
same time, by power-up creates a power-up signal through which the bus driver and controller are
set to stillstand (hold).

HIEE 420289 E

-8-

UP C090 AE

Watchdog
The device contains a watchdog which supervises the correct program sequence and in case of a
malfunction restarts the controller via an interrupt routine as a first step. If this doesn't clear the
fault, it creates a "Reset" signal to block the bus driver so that the network detects the fault. This
error is saved and can be only reset either by the power supply or the release key (S101).
Besides, there is a time-out (ARCnet-condition) which forces a bus initialization, if the node doesn't
receive the token for longer than 840ms. The bus initialization takes ca. 2s. Furthermore, if a
device is defected, the network detects it automatically, but the rest of the bus traffic is not
disturbed. The same applies when the device is put back into operation in which it automatically
returns into the logical ring.
Short-circuit Monitoring
This is described in chapter 2.5 "Interface to Hardware".

CONFIGURATION

3.1

Required Hardware Components


supply voltage
cable type accord. to
fieldbus
cable type accord. to
BNC term. resistor and T-connector accord. to
protective earth
cable type accord. to

HIER 466264
HIER 466587
HIER 466608
HIEE 405127

the case must be earthed using the protective earth cable


3.2

Address Selection

The address switch S201 is used to determine the node address of the device within the whole
ARCnet bus network which must be unique. The allowed address range is 1 to 63.
node address for Fieldbus
selected via 8-fold DIP-switch S201 "Node-ID"
permitted setting (software condition)

1...255
1...63

(address 0 not allowed)


weight of the switch positions (OPEN = logical "1")
switch
weight

3.3

8
7
128 64
MSB

6
32

5
16

4
8

Memory Partitioning

This is already explained in chapter 2.3.

HIEE 420289 E

3
4

2
2

1
1
LSB

-9-

3.4

UP C090 AE

Input/output Memory Assignment

The 32 inputs (connectors X1 and X2) as well as the 32 outputs (connectors X3 and X4) each
occupies 4 bytes of memory. The address assignment of the required data is carried out in FUPLA
configuration as shown below:
Inputs (signals from the process to the controller)
The Size_IN defines the number of the bytes to be transferred. The offset can be assigned in
FUPLA, otherwise, it is inactive meaning that the transfer always begins from byte 0.

Byte-Offset
Size

Offset

Size

3
1
0
Bit

7 6 5 4 3 2 1 0

Outputs (signals from the controller to the process)


Offset_OUT and Size_OUT define the destination addresses as well as the number of output
bytes respectively.

Byte-Offset
Size

Offset

Size

3
1
0
Bit

7 6 5 4 3 2 1 0

HIEE 420289 E

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UP C090 AE

The assignment of the connector/pin to the data byte/bit is given in the following table:
Input/output connectors X1 ... X4
connector/pin

byte offset

bit

connector/pin

byte offset

bit

X1/1, X3/1

X2/1, X4/1

X1/2, X3/2

X2/2, X4/2

X1/3, X3/3

X2/3, X4/3

X1/4, X3/4

X2/4, X4/4

X1/5, X3/5

X2/5, X4/5

X1/6, X3/6

X2/6, X4/6

X1/7, X3/7

X2/7, X4/7

X1/8, X3/8

X2/8, X4/8

X1/9, X3/9

X2/9, X4/9

X1/10, X3/10

X2/10, X4/10

X1/11, X3/11

X2/11, X4/11

X1/12, X3/12

X2/12, X4/12

X1/13, X3/13

X2/13, X4/13

X1/14, X3/14

X2/14, X4/14

X1/15, X3/15

X2/15, X4/15

X1/16, X3/16

X2/16, X4/16

Further information about the configuration is given in "Introduction to Fieldbus Operation".

3.5

Software Interface

1. Process data I/O


The access to the input/output process data trough FUPLA is described in chapter 3.4.
2. Monitoring
The error indication set by various monitorings can be accessed through FUPLA. For more
information on this refer to "Introduction to Fieldbus Operation".
3. Services
The service concept refers to the PSR servicer function which is described in a separate
document. The Identification & Diagnostic function is supported according to the following table:

HIEE 420289 E

- 11 -

UP C090 AE

Address
00
01
02
03
04
05
06

Slave Ready
Param Ready
Identifikation
Identifikation
Functionality
Device Status
Debug Flags

0001 hex
0001 hex
HIEE xxxxxx
HIEE xxxxxx
0022 hex
0011 hex
not used

by successful start of software


by valid configuration
software version
software version
by short-circuit on output
= 0000 hex

4.

COMMISSIONING AND FUNCTION CONTROL

4.1

Commissioning Hints

select the node address; this should correspond with the configuration in FUPLA

insert the interface

connect the bus cable; if the device is the last one on the bus, a termination
resistor must be connected to the free end of the BNC-T.

switch on the 24 Volt power supply

4.2

Function Control

after switching on the power supply the green LED must come on after a short
delay (ca. 6s).

if the LED is not on, it could be that it is not yet initialized by the master and/or has
not received valid data. To find out whether the device is serviced correctly by the
master, the software must be checked.

if the LED is not on, although the master runs correctly, the fuse must be
this is ok then the device is defective and must be exchanged.

HIEE 420289 E

checked. If

- 12 -

5.

TECHNICAL DATA

5.1

Power Supply

rated voltage Us
current consumption (unloaded outputs)

typical
maximum

permissible voltage dip (cut off) by 0,5A load


impulse voltage test of power supply
with electronic against case

UP C090 AE

+24 Volt 10 %
ca.125 mA
200 mA
10 ms

1,2/50 s

630 V pk

The given values are valid for the factory test.


By repeat tests, only 80% of this value must be tested.
internally created voltages
typical power loss

5 Volt / 500 mA
3W

5.2

Input Characteristics

5.2.1

Digital Signal Inputs (connectors X1,X2)

24 Volt signals

"1" signal
"0" signal

input resistor
output test voltage 24 Volt (short-circuit proof)
max. load per connector (X1,X2)

Us - 2,5 V
200 mA

max. cable length per connector

5m

5.3

Output Characteristics

5.3.1

Digital Signal Outputs (connectors X3,X4)

24 Volt signals

11,3...30 V
<3V
10 kOhm

"1" signal
"0" signal

HIEE 420289 E

Us - 2,2 V
open

- 13 -

UP C090 AE

max. continuous output current per channel

Imax. / Output (mA)


450
400
350

Iout max

300
250
200
150
25C

100

50C

50
0

70C
0

3
4
5
Number of active outputs

By thermal overload as well as short-circuit all 16 channels of a connector are switched off.
max. cable length per connector

5.3.2

2m

Total Load

maximum permissible load of the 24 Volt on connectors X1 to X4

5.4

Interface

serial Fieldbus accord. to ARCNET LAN STANDARD

5.4.1

2,2 A

ANSI/ATA 878.1

Input Characteristics

sinus pulse
frequency

> 4,4 Vpp


5 MHz

HIEE 420289 E

- 14 -

5.4.2

UP C090 AE

Output Characteristics

sinus pulse

> 15,4 Vpp


5 MHz

frequency

5.4.3

Transfer Characteristics

transfer rate

2,5 MBaud

maximum number of nodes on the network

255

maximum transfer distance

65...435 m

The maximum transfer distance on one hand depends


on the number of connected nodes and on the other hand
on the used cable.
The given values apply to the coaxial cable RG 62/93 Ohm.
maximum number of nodes to be connected

19
1m

minimum distance between 2 nodes


derivation of distance from number of nodes

D = ( 22 - N)*

derivation of number of nodes from distance

N = 22 *(1-

Nodes
N
22
20
19
18
16
14
12
10
8
6
4
2

50

100

150

200

250

300

350

400 435

meter

Fig: Dependency of number of nodes upon the bus length.


The bus cable must be terminated on both ends with a 93 Ohm termination resistor.

HIEE 420289 E

478m
22

D
)
478m

- 15 -

5.5

UP C090 AE

Setting Values

Refer to chapter 3. Configuration.

5.6

Transfer Characteristics

not applicable

5.7

Monitorings

5.7.1

Supply Voltage Monitoring

+5 Volt, threshold by

+4,5...+4,6 V

-5 Volt, threshold by

-4,5...-4,6 V

Power-on "Reset" signal by exceeding above thresholds

5.7.2

Input Protection

input fuse 24V

5.7.3

each ca. 60 ms

2,5A fast

Watchdog (program sequence controller)

1.stage switch-in delay


leads to interrupt and device power-up (new start)
2.stage switch-in delay
leads to device power-down

70 ms
150 ms

In addition, there is a time-out (ARCnet condition) which


enforces a bus re-initialization, if the node doesn't receive
the token for longer than 840ms. The bus re-initialization
takes 24...61ms depending on the network size.

5.8

Environmental Characteristics

5.8.1

Permissible Ambient Temperature

keeping the technical data

0...+70 C

operational range

0...+70 C

storage temperature

5.8.2

-25...+85 C

Climate Stability

accord. to IEC-Publ.68-2-1

0 C

accord. to IEC-Publ.68-2-2

70 C

accord. to IEC-Publ.68-2-3

21 days

by relative humidity

93 +2/-3 %

HIEE 420289 E

- 16 -

5.8.3

UP C090 AE

Mechanical Stability

mechanical stress (vibration)


accord. to IEC-Publ.68-2-6
acceleration

10...150 Hz
2g in each axis

seismic requirements (earthquake)


accord. to IEEE-STD. 344
acceleration

5.8.4

1...33 Hz
5g in each axis

EMC (Electromagnetic Compatibility)

accord. to IEC 801-3 class 3


power supply
all other cables

5.8.5

10V/m, 27..1000MHz

accord. to IEC 801-4


accord. to IEC 801-4

Altitude of Installation

accord. to IEC 68-2-13

5.8.6

max. 2000 meters above sea.

Protection Means

protection means DIN 40050

5.8.7

2 kV peak
250V peak

IP 10

Test Voltages

refer to chapter 5.1

5.9

Reliability

failure rate

2000 FIT

(condition: GB, 40C)

HIEE 420289 E

- 17 -

6.

CONSTRUCTION DATA

6.1

Dimensions

UP C090 AE

dimensions (LxWxH)
mounting:
top-hat rail mounting according to DIN EN 50 022

6.2

381 x 128 x 55 [mm]

Weight

weight

6.3

0,94 kg

Setting-, Display- and Control Elements

node address DIP-switch S201


(open=logical "1"; closed=logical "0")

8-pole

operation status display via green LED "ON"

ready

release key, short-circuit annunciation reset

reset

6.4

Connectors

6.4.1

Fieldbus

X61

6.4.2

coax-coupling

Binary I/O

flat cable connectors X1 ...X4


plug in connector of 26-pole, construction type A DIN 41651
connector X1, X2

connector X3, X4

inputs

outputs

E1

E2

A1

A2

E3

E4

A3

A4

E5

E6

A5

A6

E7

E8

A7

A8

E9

E10

A9

A10

11 E11

E12

A11

A12

13 E13

E14

A13

A14

15 E15

E16

A15

A16

17

19

21

23

25

HIEE 420289 E

26-pole

- 18 -

6.4.3

UP C090 AE

Power Supply +24 Volt

cage clamp terminal 2,5 mm2


Only one wire should be connected per terminal.
X51
24V_1

1
supply volt. bus 1

0V

PE

0V

protective earth

supply volt. bus 2

24V_2

7.

ORDER INFORMATION

order number UP C090-AE,V1

HIEE 300661 R1

HIEE 420289 E

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