KHEDGAONKAR SWATI C. DESHMUKH NIKITA K. SNJBS COE, CHANDWAD. NASHIK.

NEW TECHNOLOGIES FOR AUTOMOBILE HEAT EXCHANGER

ABSTRACT: This paper proposes a ne i!ea o" hea# e$%han&er a'on& i#h #he %orrespon!in& (an)"a%#)rin& pro%ess, (ean# #o (i#i&a#e #he #o$i% po#en#ia' o" #he %onsis#in& (a#eria's an! a'so pro*i!e in%rease! %oo'in& proper#ies, +, %o(parison #o #he e$is#in& ones in #he Ro(anian %o(panies. The o+-e%#i*es o" s)%h a #e%hno'o&, are a &rea#er e""i%ien%,, 'o er %ons)(p#ions o" (e#a' an! ener&,, 'o er %os#s, hi&her .)a'i#, an! re'ia+i'i#,. Ke, or!s/ hea# e$%han&er, %oo'in& "ins, #)+es, e$pan!in&.

1. INTRODUCTION One o" #he (os# i(por#an# par#s o" an a)#o(o+i'e is represen#e! +, #he %oo'in& s,s#e(, as #he e""i%ien%, o" #he %oo'in& pro%ess i'' hi&h', in"')en%e #he or0in& pro%ess o" a'' #he hea#in& par#s o" #he en&ine. The %ore o" #his s,s#e( is represen#e! +, #he hea# e$%han&er, hose shape an! (a#eria's i'' !ire%#', in"')en%e #he e""i%ien%, o" #he %oo'in& pro%ess. There are # o +asi% #,pes o" hea# e$%han&ers 1ra!ia#ors2/ !o n "'o !esi&n an! %ross "'o !esi&n. Bo#h ha*e #op #)+es here #his s)per ho# "')i! en#ers #he ra!ia#or an! +o##o( #)+es here #he %oo'e! "')i! re#)rns #o #he en&ine. Be# een #he en#erin& an! #he e$i#in&, #he %oo'an# passes #hro)&h s(a''er, #hinner #)+es, e$posin& i# #o %oo' air an! 'o erin& #he #e(pera#)re o" #he "')i!. O)#si!e o" #he %ore an! on #he o#her si!e o" #he hoses are # o #an0s, or reser*oirs #ha# ho'! ei#her #he ho# or #he %o'! an#i"ree3e. The !i""eren%e +e# een #he %ross"'o an! #he !o n"'o is here #hese #an0s are 'o%a#e!. On #he !o n "'o hea# e$%han&er !esi&n, #he #an0s are 'o%a#e! a# #he #op an! +o##o( o" #he %ore. The s)per ho# "')i! en#ers #hro)&h #he #op #an0 an! #ri%0'es !o n #hro)&h #he #)+es i#h #he he'p o" &ra*i#, an! a a#er p)(p. On #he %ross "'o hea# e$%han&er !esi&n, #he #an0s are 'o%a#e! on #he si!es o" #he ra!ia#or4s %ore, a''o in& #he p)(p #o p)sh #he %oo'an# a%ross #he %ore "ro( ri&h# #o 'e"# A 'o# o" e$pensi*e an! so(e#i(es #o$i% (a#eria's are )s)a'', par# o" a hea# e$%han&er (an)"a%#)rin& pro%ess. Be%a)se #he hea# e$%han&ers are *i#a' par#s "or e*er, *ehi%'e e.)ippe! i#h an en&ine, e (a, ass)(e #ha# #hese par#s are #he res)'# o" a (ass pro!)%#ion. Tha# is h, #he (an)"a%#)rin& pro%e!)res sho)'! +e si(p'e an! s)i#e! "or a)#o(a#ion, a'so a''o in& in#er%han&ea+'e (an)"a%#)re. An, hea# e$%han&er in%')!es a *aria+'e n)(+er o" #)+es here #he %oo'in& "')i! is %ir%)'a#in&. The, are )s)a'', (an)"a%#)re! o" C)5n #ape, #inne! i#h a B6+78Sn a''o, on +o#h si!es. The )se o" #his a''o, pro!)%es an i(pressi*e .)an#i#, o" #o$i% 'ea! ")(es, a""e%#in& +o#h #he h)(an s#a"" hea'#h an! #he en*iron(en#.

2. PROPOSED CONSTRUCTIVE VERSION In or!er #o (ee# #he spe%i"ie! re.)ire(en#s o)r #ea( propose! a ne %ons#r)%#i*e *ersion "or a hea# e$%han&er, #o +e )se! in a)#o(o+i'es, s)i#a+'e a'so "or (ass pro!)%#ion an! respe%#in& #he %hara%#eris#i%s e (en#ione! +e"ore. The ne %ons#r)%#i*e *ersion is presen#e! in 9i&.:. This propose! *ersion, a%%or!in& #o "i&. : %onsis#s o" # o asse(+'e! +asins 1:2, 172,#he %oo'in& +o!, 1;2, ra!ia#or p')& 1<2 an!# o si!e ho'!ers 1=2. One o" #he no*e'#ies o" #his #e%hno'o&, is #he asse(+'in& +e# een #he %oo'in& +o!, an! #he +asins, hi%h is !one +, se##in& 'ap -oin#s 1see !e#ai' A2.

Th)s, a +i& .)an#i#, o" so"# so'!er %on#ainin& 'ea! 1 hi%h is po#en#ia'', *er, #o$i%, in"'i%#in& se*era' pro"essiona' !iseases #o #he or0in& s#a""2 is e'i(ina#e! an! #he hea# e$%han&er 'oses %onsi!era+'e ei&h#, hi'e #he pro%e!)re +e%o(es 'ess !an&ero)s "or peop'e hea'#h an! en*iron(en#. The %oo'in& +o!, %onsis#s o" ;7 %,'in!ri%a'

pipes (a!e o" a')(ini)( a''o,, !isp'a,e! on # o para''e' ro s an! <:7 %oo'in& "ins, a'so (a!e o" a')(ini)(, asse(+'e! +, e$pan!in& 1see !e#ai' B2. The %,'in!ri%a' #)+es are (an)"a%#)re! +, %o'! !ra in& an! are %)# #o #he re.)ire! 'en&#h. The, %an +e (a!e o" a')(ini)( a''o,, +)# a'so o" %opper or e*en s#ee', a%%or!in& #o #he *a')es re.)ire! "or #he hea# e$%han&e. The pipes en!s are +e*e''e! )sin& a spe%ia' !e*i%e in or!er #o ease #heir en#r, #hro)&h #he %oo'in& "ins openin&s. The %oo'in& "ins are (an)"a%#)re! on an a)#o(a#i% s#a(pin& (a%hine spe%ia'', !esi&ne! #o ass)re a ra#e o" >? pro!)%#s per (in)#e an! o" %o)rse #he s)i#a+'e &eo(e#r, "or #he op#i()( hea# #rans"er . The %oo'in& "ins &eo(e#r, (a, +e a'so s)+-e%#e! #o #rans"or(a#ions a%%or!in& #o #he +ene"i%iar, re.)ire(en#s, #heir &eo(e#r, %an +e *aria+'e an! #he (an)"a%#)rin& e.)ip(en#s, easi', a!-)s#e!, +ein& s)i#a+'e "or a)#o(a#ion an! (ass pro!)%#ion. To +e a+'e #o per"or( a %o(parison, e are %o(pe''e! #o sa, #ha# #he presen# #e%hno'o&, )ses #)+es (a!e o" +rass #ape e'!e! a'on& #he &enera#or an! %o*ere! on +o#h par#s i#h so"# so'!er 1#inne!2. Their ei&h# is #hree #i(es +i&&er #han in #he (o!erni3e! *ersion. The %oo'in& "ins are (a!e o" +rass #ape )sin& a %a( press, 'ess e""i%ien# #han #he a)#o(a#i% s#a(pin& (a%hine. In #he ne *ersion, in or!er #o asse(+'e #he %oo'in& +o!, 1pipes an! %oo'in& "ins2, #he, i'' +e se# insi!e a %ase an! #he #)+es, hose !ia(e#er is s(a''er #han #he %oo'in& "ins openin&s are easi', in#ro!)%e! #hro)&h #he ori"i%es. The %oo'in& +o!, sho)'! +e s#ren&#hene! no# on', "or (e%hani%a' p)rpose +)# a'so #o ass)re #he s)i#a+'e %on#a%# +e# een #he pipes an! %oo'in& "ins, so #ha# #he hea# #rans"er #a0es p'a%e a%%or!in& #o #he re.)ire! para(e#ers @>A. The s#ren&#henin& is a%hie*e! +, he'p o" an e$pan!in& !e*i%e 1see "i&.72. 9i&.7 E$pan!in& !e*i%e "or %oo'in& #)+es The !e*i%e )ses so(e press ro!s i#h +a'' shape! en!s, po ere! +, a h,!ra)'i% (o#or. The ro!s are "or%e! #hro)&h #he pipes 1#)+es2 &ra!)a'', enhan%in& #heir !ia(e#er an! "i$in& #he( #o #he "ins.

The !e*i%e )ses so(e press ro!s i#h +a'' shape! en!s, po ere! +, a h,!ra)'i% (o#or. The ro!s are "or%e! #hro)&h #he pipes 1#)+es2 &ra!)a'', enhan%in& #heir !ia(e#er an! "i$in& #he( #o #he "ins.

Bo#h en!s o" #he pipes are e$pan!e! a%%or!in& #o #he shape presen#e! in "i&.;, in or!er #o ass)re #he asse(+', %)ppin& on an a)#o(a#i% press. i#h +ase p'a#es. The +ase p'a#es are (an)"a%#)re! +,

The +asins %an +e (a!e o" p'as#i%, %o(in& i#h a'' #he p')&s an! %onne%#ions a'rea!, (a!e +, %as#in&. Th)s, e e'i(ina#e a 'o# o" so'!erin& pro%e!)res ne%essar, i" #he (a#eria' )se! is +rass an! #he %onne%#ions are a##a%he! a"#er ar!s. The +asins are #hen a##a%he! #o #he %oo'in& +o!, +, se##in& 'ap -oin#s. The %ross se%#ion o" #he -oin# is presen#e! in "i&.<, here 1:2 is #he e$pan!e! pipe, 172 #he r)++er pro"i'e! a#er proo" sea'in&, 1;2 #he +ase p'a#e, 1<2 #he +asin. The asse(+', sho)'! +e per"e%# no .

3. CONCLUSIONS As s#a#e! +e"ore, #he hea# e$%han&ers #o&e#her i#h #he %oo'in& s,s#e( are one o" #he (os# i(por#an# %o(ponen#s o" #he a)#o(o+i'e, i#h #he p)rpose o" re!)%in& #he in"')en%e o" #he hi&h #e(pera#)res !e*e'ope! in #he %o(+)s#ion pro%ess. Consi!erin& #he presen# s#a#eBo"Bar# o" #he a)#o(o+i'es, r)nnin& s#i'' on #he +asis o" +)rnin& ")e's , #he pro!)%#ion o" hea# e$%han&ers sho)'! +e i(p'e(en#e! +ase! on #he i!ea o" (ass pro!)%#ion. 9or #his reason, a so')#ion #ha# a*oi!s #he )se o" po#en#ia' ha3ar!o)s (a#eria's o)'! ha*e a +ene"i%ia' in"')en%e )pon #he en*iron(en#a' pro#e%#ion an! a'so on h)(an hea'#h .)a'i#,, o+-e%#i*es #ha# are %'ear', s#a#e! +, a'' #he EU !o%)(en#s %on%ernin& resear%h an! #e%hno'o&,. B, %o(parin& #he presen# #e%hno'o&, i#h #he (o!ern one e %an "in! #he "o''o in&

4.ADVANTAGES OF THE NEW SOLUTION: C Re!)%e! %ons)(p#ion o" (a#eria's C Dess 'a+o)r C Hi&h (an)"a%#)rin& e""i%ien%, C Three #i(es 'o er ei&h# C Be##er hea# #rans"er C Dess #o$i% or0in& %on!i#ions A'' #hese +ene"i#s 'ea! )s #o #he %on%')sion #ha# #he propose! #e%hno'o&, (i&h# +rin& a ne i(p)'se #o #he (an)"a%#)rers an! resear%hers in #he "ie'! #o %on#in)o)s', p)rs)e #he i!ea o" i(pro*e(en# "or a ne .)a'i#, o" 'i"e an! #e%hno'o&,.

5. REFERENCES Ho(epa&e/ .)ni#+*.ro

Hea# E$%han&er +, 6a as0ar