Part #472058 Centrifugal Inline Fans Models SQ and BSQ

Installation, Operation and Maintenance Manual

Please read and save these instructions for future reference. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage!

Model SQ Direct Drive

Model SQ is a direct drive centrifugal inline exhaust fan. These fans are specically designed for inline applications. Performance capabilities range up to 5,000 cfm (8,500 m3/hr) and up to 2.0 in. wg (498 Pa) of static pressure. SQ fans are available in thirteen sizes with nominal wheel diameter ranging from 6 to 16 inches (152 to 406 mm) (060 - 160 unit sizes). Each fan shall bear a permanently afxed manufacturers engraved metal nameplate containing the model number and individual serial number.

Model BSQ Belt Drive

Model BSQ is a belt drive centrifugal inline exhaust fan. These fans are specically designed for inline applications. Performance capabilities range up to 27,200cfm (46,200m3/hr) and up to 4.0 in. wg (996 Pa) of static pressure. BSQ fans are available in fourteen sizes with nominal wheel diameter ranging from 7 to 42 inches (178 to 1067mm) (070-420unitsizes). Each fan shall bear a permanently afxed manufacturers engraved metal nameplate containing the model number and individual serial number.

General Safety Information

Only qualied personnel should install this fan. Personnel should have a clear understanding of these instructions and should be aware of general safety precautions. Improper installation can result in electric shock, possible injury due to coming in contact with moving parts, as well as other potential hazards. Other considerations may be required if seismic activity is present. If more information is needed, contact a licensed professional engineer before moving forward. DANGER
Always disconnect, lock and tag power source before installing or servicing. Failure to disconnect power source can result in re, shock or serious injury.

1. Follow all local electrical and safety codes, as well as the National Electrical Code (NEC) and the National Fire Protection Agency (NFPA), where applicable. Follow the Canadian Electric Code (CEC) in Canada. 2. The rotation of the wheel is critical. It must be free to rotate without striking or rubbing any stationary objects. 3. Motor must be securely and adequately grounded. 4. Do not spin fan wheel faster than max cataloged fan RPM. Adjustments to fan speed signicantly effects motor load. If the fan RPM is changed, the motor current should be checked to make sure it is not exceeding the motor nameplate amps. 5. Do not allow the power cable to kink or come in contact with oil, grease, hot surfaces or chemicals. Replace cord immediately if damaged. 6. Verify that the power source is compatible with the equipment. 7. Never open access doors to a duct while the fan is running.

CAUTION
When servicing the fan, motor may be hot enough to cause pain or injury. Allow motor to cool before servicing.

CAUTION Precaution should be taken in explosive atmospheres.

Centrifugal Inline Exhaust Fans

Receiving

Upon receiving the product check to make sure all items are accounted for by referencing the bill of lading to ensure all items were received. Inspect each crate for shipping damage before accepting delivery. Notify the carrier if any damage is noticed. The carrier will make notication on the delivery receipt acknowledging any damage to the product. All damage should be noted on all the copies of the bill of lading which is countersigned by the delivering carrier. A Carrier Inspection Report should be lled out by the carrier upon arrival and reported to the Trafc Department. If damaged upon arrival, le a claim with carrier. Any physical damage to the unit after acceptance is not the responsibility of Greenheck Fan Corporation.

and wipe dry before moving to indoor storage. To avoid sweating of metal parts allow cold parts to reach room temperature. To dry parts and packages use a portable electric heater to get rid of any moisture buildup. Leave coverings loose to permit air circulation and to allow for periodic inspection. The unit should be stored at least 3 in. (89 mm) off the floor on wooden blocks covered with moisture proof paper or polyethylene sheathing. Aisles between parts and along all walls should be provided to permit air circulation and space for inspection.

Outdoor Storage
Fans designed for outdoor applications may be stored outdoors, if absolutely necessary. Roads or aisles for portable cranes and hauling equipment are needed. The fan should be placed on a level surface to prevent water from leaking into the fan. The fan should be elevated on an adequate number of wooden blocks so that it is above water and snow levels and has enough blocking to prevent it from settling into soft ground. Locate parts far enough apart to permit air circulation, sunlight and space for periodic inspection. To minimize water accumulation, place all fan parts on blocking supports so that rain water will run off. Do not cover parts with plastic lm or tarps as these cause condensation of moisture from the air passing through heating and cooling cycles. Fan wheels should be blocked to prevent spinning caused by strong winds.

Unpacking

Verify that all required parts and the correct quantity of each item have been received. If any items are missing, report shortages to your local representative to arrange for obtaining missing parts. Sometimes it is not possible that all items for the unit be shipped together due to availability of transportation and truck space. Conrmation of shipment(s) must be limited to only items on the bill of lading.

Handling

Move fan to desired location and determine position of access panels, discharge and motor. Make sure the inlet and outlet have at least 2 times the wheel diameter (duct diameter) before any obstructions like an elbow or transition. Attach the fan to a suitable framework as specied; hanging or base vibration isolators are recommended. See the SQ & BSQ Fan Dimensions table on page 3 for physical dimensions, utilizing Figures 1 and 2. Mounting dimensions and vibration isolator centerline information is provided on pages 4 and 5. The motors amperage and voltage ratings must be checked for compatibility to supply voltage prior to nal electrical connection. Electrical lead-in wires are then connected to the factory supplied safety disconnect switch. All wiring must conform to local and national codes.

Inspection and Maintenance During Storage

Fan Storage

Fans are protected against damage during shipment. If the unit cannot be installed and operated immediately, precautions need to be taken to prevent deterioration of the unit during storage. The user assumes responsibility of the fan and accessories while in storage. The manufacturer will not be responsible for damage during storage. These suggestions are provided solely as a convenience to the user.

Indoor Storage
The ideal environment for the storage of fans and accessories is indoors, above grade, in a low humidity atmosphere which is sealed to prevent the entry of blowing dust, rain or snow. Temperatures should be evenly maintained between 30 to 110F (-1 to43C) (wide temperature swings may cause condensation and sweating of metal parts). All accessories must be stored indoors in a clean, dry atmosphere. Remove any accumulations of dirt, water, ice or snow
2
Centrifugal Inline Exhaust Fans

While in storage, inspect fans once per month. Keep a record of inspection and maintenance performed. If moisture or dirt accumulations are found on parts, the source should be located and eliminated. At each inspection, rotate the wheel by hand ten to fteen revolutions to distribute lubricant on motor. If paint deterioration begins, consideration should be given to touch-up or repainting. Fans with special coatings may require special techniques for touch-up or repair. Machined parts coated with rust preventive should be restored to good condition promptly if signs of rust occur. Immediately remove the original rust preventive coating with petroleum solvent and clean with lint-free cloths. Polish any remaining rust from surface with crocus cloth or ne emery paper and oil. Do not destroy the continuity of the surfaces. Thoroughly wipe clean with Tectyl 506 (Ashland Inc.) or the equivalent. For hard to reach internal surfaces or for occasional use, consider using Tectyl 511M Rust Preventive, WD40 or the equivalent.

Removing From Storage

As fans are removed from storage to be installed in their nal location, they should be protected and maintained in a similar fashion until the fan equipment goes into operation.

SQ & BSQ Fan Dimensions

Model SQ 60-75 SQ 80-95 BSQ 70-80 BSQ 90 SQ-BSQ 100 SQ-BSQ 120 SQ-BSQ 130 (HP) SQ-BSQ 140 (HP) SQ-BSQ 160 (HP) BSQ 180 (HP) BSQ 200 (HP) BSQ 240 (HP) BSQ 300 (HP) BSQ 360 (HP) BSQ 420 (HP) A B C *D 878 (225) 12 (305) 13 (330) 12 (305) 15 (381) 16 (406) 15 (381) 1178 (302) 15 (381) 21 (533) 15 (381) 1178 (302) 15 (381) 21 (533) 15 (381) 1178 (302) 17 (432) 21 (533) 17 (432) 1378 (352) 19 (483) 21 (533) 19 (483) 1578 (403) 21 (533) 21 (533) 21 (533) 1778 (454) 23 (584) 22 (559) 23 (584) 1978 (505) 26 (660) 26 (660) 26 (660) 2278 (581) 28 (711) 28 (711) 28 (711) 2378 (606) 32 (813) 32 (813) 32 (813) 2778 (708) 39 (991) 34 (864) 39 (991) 3478 (886) 46 (1168) 38 (965) 46 (1168) 4178 (1064) 52 (1321) 42 (1067) 52 (1321) 4778 (1216) 58 (1473) 50 (1270) 58 (1473) 5378 (1368) E 1 (25) 1 (25) 1 (25) 1 (25) 1 (25) 1 (25) 1 (25) 1 (25) 1 (25) 112 (38) 112 (38) 112 (38) 112 (38) 112 (38) F 112 (38) *F -

*G -

*H
-

1512 (394) 1512 (394) 1512 (394) 1778 (454) 1778 (454) 1778 (454) 2012 (521) 2438 (619) 28 (711) 3278 (835) 34 (864) 34 (864) G 34 (864)

14 (356) 14 (356) 14 (356) 16 (406) 16 (406) 16 (406) 17 (432) 18 (457) 20 (508) 22 (559) 22 (559) 22 (559) 22 (559)

1212 (318) 1212 (318) 1212 (318) 1212 (318) 1212 (318) 1212 (318) 1378 (340) 1334 (349) 16 (406) 19 (483) 18 (457) 18 (457) 18 (457)

Damper SQ Weight^ BSQ Weight^ 9 (229) 26 (12) 12 (305) 41 (19) 12 (305) 76 (34) 12 (305) 84 (38) 14 (356) 56 (25) 83 (38) 16 (406) 67 (30) 97 (44) 18 (457) 67 (35) 97 (44) 20 (508) 104 (47) 111 (50) 23 (584) 160 (73) 208 (94) 24 (610) 26 (12) 245 (111) 28 (711) 26 (12) 314 (142 35 (889) 26 (12) 415 (188) 42 (1067) 26 (12) 537 (244) 48 (1219) 26 (12) 686 (311) 54 (1372) 26 (12) 789 (358)

All dimensions in inches (millimeters) and weight is shown in pounds (kilograms). *May be greater depending on motor. ^Weight shown is largest cataloged Open Drip Proof motor.
E E H

Filter Option Dimensions

Model SQ 60-75 SQ 80-95 SQ 100 SQ 120 SQ 130 SQ 140 SQ 160 BSQ 70-80-90 BSQ 100 BSQ 120 BSQ 130 (HP) BSQ 140 (HP) BSQ 160 (HP) BSQ 180 (HP) BSQ 200 (HP) A 2218
(562)

B 12
(305)

C 878
(225)

D 1
(25)

WT. 40
(18)

(254 x 305)

Filter Filter Size D Quantity 10 x 12 1 14 x 25 1 2

C

D F A G A

4558 4714 52316 4638 5238 5138 5058 47 4

1

15 17 19 21 23 26 15 17 19 21 23 26 28

1178
(302)

1
(25)

74
(34)

(1159) (381) (1200) (432) (1326) (483) (1178) (533) (1330) (584) (1305) (660) (1286) (381) (1200) (432)

(356 x 635)

1378
(352)

1
(25)

88
(40)

16 x 20
(406 x 508)

1578
(403)

1
(25)

114
(52)

16 x 25
(406 x 635)

2 2
D

E B H

E B

1778
(454)

1
(25)

120
(54)

20 x 20
(508 x 508)

Figure 1: SQ Dimensions
D

1978
(505)

1
(25)

174
(79)

20 x 25
(508 x 635)

2 4 1 2 2 2 2 4 4 3 3 4 4
D D D C C
C B A

2278
(581)

1
(25)

246
(112)

20 x 20
(508 x 508)

1178
(302)

1
(25)

117
(53)

14 x 25
(356 x 635)

13 8
7

1
(25)

120
(54)

16 x 20
(406 x 508)

(352)

52316 46 8
3

1578
(403)

1
(25)

144
(79)

16 x 25
(406 x 635)

Figure 2: BSQ Dimensions

A D

(1326) (483) (1178) (533)

17 8
7

1
(25)

140
(64)

20 x 20
(508 x 508)

(454)

Figure 3: Model SQ - Filter Options

A D C C B B

5238 5138 55116

1978
(505)

1
(25)

181
(82)

20 x 25
(508 x 635)

(1330) (584) (1305) (660) (1399) (711)

2278
(581)

1
(25)

294
(133)

20 x 20
(508 x 508)

2378
(606)

112
(38)

344
(156)

20 x 25
(508 x 635)

12 x 25 661116 32
(1694) (813)

2778
(708)

112
(38)

441
(200)

(305 x 635)

16 x 25
(406 x 635)

20 x 25 BSQ 240 (HP) BSQ 300 (HP) BSQ 360 (HP) 6878 7218 7914 39 46 52 3478
(886)

112
(38)

573
(260)

(508 x 635)

(1749) (991)

16 x 25
(406 x 635)

Figure 4: Model BSQ - Filter Options

A A D D C C B B

4178 4778

112
(38)

759
(344)

20 x 25
(508 x 635)

(1832) (1168) (1064)

8 10 5 5 10
D C C

16 x 25 112
(38)

957
(434)

(406 x 635)

(2013) (1321) (1216)

20 x 25
(508 x 635)

BSQ 420

16 x 25 1185 (406 x 635) (2365) (1473) (1368) (38) (538) 20 x 25 9318 58 5378 112
(508 x 635)

Note: 24-inch side clearance is recommended for accessing and removing lters. All dimensions in inches (millimeters) and weight (WT.) in pounds (kilograms).

Optional cover varies with motor size. Recommend 24 in. clearance. Optional cover varies with motor size. Recommend 24 in. clearance. Centrifugal Inline Exhaust Fans

Mounting: SQ /BSQ
All SQ and BSQ fan models can be mounted horizontally, vertically or at an angle. For ease of installation, knockouts are provided at each location where mounting brackets are shown in Figures 5, 6 and 7. Optional brackets are universally adjustable to mount in any of these locations.
E A C F A C A A B B G G

Hanging rails by others Hanging rails by others

E F F E

A A

G B B G

A A F F E E A

B A B Figure 6 Horizontal Hanging or Base Mount B

A C A C F E

With a hanging mount, the motor may be located on either top or bottom. The base mount allows top motor location only. Both options provide access D panels on two sides. G
D D B B
Hanging rails by others

Figure 5 Horizontal Hanging or Base Mount

G G

Hanging rails by others

With either a hanging or base mount the motor may be located on either side. The base mount allows top Hanging rails access panels only.
by others

A B

E G F

B B

D D B B D D

Figure 7 Vertical Hanging or Base Mount

A A F B E

Mounting brackets are turned 90 for vertical mounting. Access panels are located on the two sides adjacent to the motor.

Mounting Dimensional Data Model A SQ 60-75 1058 (270) SQ 80-95 1314 (337) BSQ 70-90 1858 (473) SQ-BSQ 100 1858 (473) Hanging rails 5 SQ-BSQ 120 18by 8 others (473) D SQ-BSQ 130 1858 (473) G B SQ-BSQ 140 1958 (498) SQ-BSQ 160 2312 (597) BSQ 180 2512 (648) BSQ 200 2918 (740) BSQ 240 3158 (803) BSQ 300 35 (889) BSQ 360 3834 (974) BSQ 420 4718 (1197)
All dimensions in inches (millimeters).

B 17 (432) 20 D (508) 2018 (511) 2218 (562) 24 (610) 2618 (664) 2818 (714) 31 (787) 3312 (851) 37 (940) 4414 (1124) 51 (1295) 5714 (1454) 63 (1600)

C 1534 (400) 1834 (476) G 1834 (476) B 2034 (527) 2234 (578) 2434 (629) 2634 (679) 2934 (756) 29916 (751) 3334 (857) 4034 (1035) 4734 (1213) 5312 (1359) 5978 (1521)

D 878 (225) 1178 (302) 1178 (302) 1378 (352) 16 (406) 1778 (454) 1978 (505) 2278 (581) 2234 (578) 2634 (679) 3378 (860) 4078 (1038) 4634 (1187) 5978 (1521)

E 1934 (502) 43 (1092) 48516 (1227) 4478 (1140) 4938 (1254) 44 (1118) 50116 (1272) 4958 (1260) 52916 (1335) 64316 (1630) 6612 (1689) 6918 (1756) 76 (1930) 9012 (2299)

F 7 (178) 2738 (695) 2738 (695) 24 (610) 2818 (714) 23 (584) 28 (711) 2358 (600) 2412 (622) 3214 (819) 3218 (816) 3138 (797) 341116 (881) 4012 (1029)

Hanging rails not included. Supplied by others.

Hanging rails not included. Supplied by others.

D B D

Centrifugal Inline Exhaust Fans

Duct Length: The inlet and outlet duct length should be approximately two to three wheel diameters long before and after the fan to achieve cataloged performance.
Left Side Discharge Inline Discharge

Side Discharge: Make sure discharge is

orientated in the same direction as originally ordered, performance will change with different discharge positions. Refer to Figure 8 for proper side discharge denition and the Side Discharge chart for dimensions. Refer to the CAPS program or consult factory for performance corrections.
Side Discharge Duct Openings Unit Size BSQ 70-80-90 SQ 60-75 SQ 80-95 SQ 100/BSQ 100 SQ 120/BSQ 120 SQ 130/BSQ 130 (HP) SQ 140/BSQ 140 (HP) K SQ 160/BSQ 160 (HP) BSQ 180 (HP) H BSQ 200 (HP) BSQ 240 (HP) BSQ 300 (HP) JBSQ 360 (HP) BSQ 420 Width Height 1178 (302) 1178 (302) 978 (251) 878 (225) 1278 (327) 1178 (302) 1378 (352) 1378 (352) 7 15 8 (403) J 1578 (403) 1778 (454) 1778 (454) 1978 (505) 1978 (505) 2278 (581) 2278 (581) 2378 (606) 2378 (606) 2778 (708) 2778 (708) 7 28 8 (733) 3478 (886) 3178 (810) 4178 (1064) 3278 (835) 3778 (962) 7 34 8 (886) 4378 (1114)

Height

Inlet
Width

Right Side Discharge

Figure 8

HANGING SPRING

All dimensions in inches (millimeters).

STANDING NEOPRENE

Hanging Spring Isolator

Hanging Neoprene Isolator

5/8 inch (16 mm) nominal

J J H H I L J H

K H

J STANDING SPRING HANGING SPRING STANDING NEOPRENE J

HANGING NEOPRENE

Standing Neoprene Isolator

K H

Standing Spring Isolator HANGING SPRING

5/8 inch (16 mm) nominal

Isolator Dimensional Data Model H I K SQ 60-75 J J 5/8 inch SQ 80-95 H (16 mm) BSQ 70-90 H nominal L 138 512 SQ-BSQ 100 (35) (140) H H SQ-BSQ 120 H J SQ-BSQ 130 L I SQ-BSQ 140 SQ-BSQ 160 STANDING NEOPRENE HANGING SPRING BSQ 180 J BSQ 200 138 512 STANDING NEOPRENE BSQ 240 STANDING SPRING (35) (140) HANGING NEOPRENE BSQ 300 J 5/8 inch BSQ 360 (16 mm) nominal BSQ 420

2
(51)

634
(171)

2516
(59)

2
(51)

634
(171)

258
(67)

H H I STANDING SPRING J I H J

All dimensions in inches (millimeters).

HANGING NEOPRENE Centrifugal Inline Exhaust Fans

Pre Start-Up Checks

1. Check all fasteners for tightness. The wheel should rotate freely and be aligned as shown in Figure 9. Wheel position is preset and the unit is tested at the factory. Movement may occur during shipment, and realignment may be necessary. Centering can be accomplished by loosening the bolts holding the inlet (venturi) panel and repositioning. Wheel and inlet cone overlap can be adjusted by loosening the setscrews in the wheel and moving the wheel to the desired position.

3. Vibration Isolators: After fan is moved to desired location, punch out the four knockout holes which are located on the unit top and bottom panels. Assemble the brackets to the unit according to the appropriate drawings on page5 and refer to respective parts list on page11. Make certain all connectors are tight and that all washers are in. 4. For BSQ Fans: If adjustments are made, it is very important to check the pulleys for proper G G alignment. Misaligned pulleys lead to excessive belt wear, vibration, noise, and power loss. (see Figure 11).
Clock wise
WRONG CORRECT WRONG WRONG WRONG WRONG

Wheel Overlap Dimensions

Model SQ 60-95 SQ 100-160 BSQ 70-160 BSQ 180-240 BSQ 300-420 G - Overlap in. (mm)
-

H - Gap in. (mm) 1/8 (3)

-

CORRECT

1/4 (6) 1/4 (6) 3/8 (10) 1/2 (13)

G

CORRECT

CORRECT WRONG

WRONG WRONG

WRONG WRONG

WRONG

Figure 9

2. Wheel Rotation: Direction of wheel rotation is critical. Reversed rotation will result in poor air Figure 11 Belt Span performance, motor overloading and possible burnout. Check wheel rotation by momentarily energizing the unit Belt Span Belt Span BeltFans: Span Spanadjusted 5. For BSQ Belt tension Deection = Deectioncan = Belt be 64 64 (all SQ and BSQ fans by loosening four fasteners marked R on the have clockwise wheel drive frame. (refer to Figure 13 on page 7). The rotation when viewed motor plate slides on the slotted adjusting arms. from top of fan). Belt tension should be adjusted to allow 1/64 inch Dee Rotation should be of deflection per inch of belt span. For example, clockwise as shown a 15 inch belt span should have 15/64 inch (or Belt Span in Figure 10 and about 1/4 inch) of deflection with moderate thumb Belt Span correspond to the For BSQ Installation Instructions pressure at mid-point pulleys (see For BSQ-M Installation For BSQ Installationbetween Instructions rotation decal on the Imperial Metric Imperial Figure12). Over-tightening will cause excessive Belt Span Belt Span Belt Span Span Used the USA Used in China in the USA Figure 10 Deection =Used Deection = Beltin unit. bearing wear and noise. Too little tension will 64 64 cause slippage at start-up and uneven wear. WARNING Correct direction of wheel rotation is critical. Reversed rotation will result in poor air performance, motor overloading and possible burnout.
For BSQ Installation Instructions For BSQ Installation Instructions Imperial Imperial Used in the USA Used in the USA

C lo c k w i s e

Deection = Belt Span 62.5

Deec

For BSQ-M Installation In For BSQ-M Installation Instructions Metric Metric Used in China Used in China

Centrifugal Inline Exhaust Fans

Figure 12

Operation: SQ / BSQ
1. Before starting up or operating fan, check all fasteners for tightness. In particular, check the setscrews in wheel hub (and pulleys, if applicable). Beltbefore Span 2. While in the OFF position or connecting the fan to power, turn the fan wheel by hand to be sure it is not striking the venturi or any obstacle. 3. Start the fan and shut it off immediately to check rotation of the wheel with directional arrow in the motor compartment, see Figure 10. 4. When the fan is started, observe the operation and check for any unusual noises. Deection = Belt Span 62.5 5. With the system in full operation and all ductwork attached, measure current input to the motor and compare with the nameplate rating to determine if the motor is operating under safe load conditions. For BSQ-M Installation Instructions 6. Keep inlets and approaches to fan clean and free Metric from obstruction.Used in China

Belt Span

Deection = Belt Span 64

For BSQ Installation Instructions Imperial Used in the USA

Inspection: SQ / BSQ
Inspection of the fan should be conducted at the rst 30minute and 24 hour intervals of satisfactory operation.

30 Minute Interval
NOTE: Identical fasteners on opposing side must also be loosened.

Inspect bolts, setscrews and motor mounting bolts. Adjust and tighten as necessary.

Figure 13

24 Hour Interval
Check all internal components. On BSQ unit only, inspect belt alignment and tension. Adjust and tighten as necessary.

6. The adjustable motor pulley is factory set for the RPM specified. Speed can be increased by closing or decreased by opening the adjustable motor sheave. Two groove variable pitch pulleys must be adjusted an equal number of turns open or closed. Any increase in speed represents a substantial increase in the horsepower required by a unit. Motor amperage should always be checked to avoid serious damage to the motor when speed is varied.

WARNING
The fan has been checked for mechanical noises at the factory prior to shipment. If mechanical noise should develop, suggested corrective actions are offered in the Troubleshooting section.

IMPORTANT
Over-tightening will cause excessive bearing wear and noise. Too little tension will cause slippage at start-up and uneven wear.

IMPORTANT
Adjust (tighten) belt tension after the rst 24-48 hours of operation.

Centrifugal Inline Exhaust Fans

Maintenance: SQ / BSQ
Installation and maintenance are to be performed only by qualied personnel who are familiar with local codes and regulations and who are experienced with this type of equipment. Motor maintenance is generally limited to cleaning and lubrication (where applicable). Cleaning should be limited to exterior surfaces only. Removing dust buildup on motor housing ensures proper motor cooling. Greasing of motors is only intended when ttings are provided. Many fractional horsepower motors are permanently lubricated and should not be lubricated after installation. Motors supplied with grease ttings should be greased in accordance with manufacturers recommendations. Where motor temperatures do not exceed 104F (40C), the grease should be replaced after 2,000 hours of running time as a general rule. Wheels require very little attention when moving clean air. Occasionally, oil and dust may accumulate causing imbalance. When this occurs the wheel and housing should be cleaned to ensure smooth and safe operation. All fasteners should be checked for tightness each time maintenance checks are performed prior to restarting unit. A proper maintenance program will help these units deliver years of dependable service.

5. Shaft bearings can be classied in two groups: relubricating and non-relubricating. All bearings on standard model BSQ fans are factory lubricated and require no further lubrication under normal use (between -20F and 180F in a relatively clean environment). 6. Units installed in hot, humid or dirty locations should be equipped with special bearings. These bearings will require frequent lubrication. Caution should be employed to prevent overpacking or contamination. 7. Grease ttings should be wiped clean. The unit should be in operation while lubricating. Extreme care should be used around moving parts. 8. Grease should be pumped in very slowly until a slight bead forms around the seal. A high grade lithium base grease should be used.

Recommended Relubrication Frequency in Months

NOTE: If unusual environment conditions exist (extreme temperature, moisture or contaminants) more frequent lubrication is required. A good quality lithium base grease, conforming to NLGI Grade 2 consistency, such as those listed here may be used.
Suggested Fan Bearing Greasing Intervals Interval (months) 1 to 3 3 to 6 6 to 12 12 to 18 Type of Service Heavy duty in dirty, dusty locations; high ambient temperatures; moisture laden atmosphere; vibration. 12 to 24 hours per day, heavy duty, or if moisture is present 8 to 16 hours per day in clean, relatively dry atmosphere Infrequent operation or light duty in clean atmosphere

WARNING
Always disconnect, lock and tag power source before servicing. Failure to disconnect power source can result in re, shock or serious injury.

CAUTION
Uneven cleaning of the wheel will produce an out of balance condition that will cause vibration in the fan.

WARNING
This unit should be made non-functional when cleaning the wheel or housing (fuses removed, disconnect locked off).
Grease Manufacturers
Manufacturer Grease (NLGI #2)

U.S. Electric Motors Chevron U.S.A. Inc Mobil Oil Corporation Texaco, Inc. Amoco Oil Co. Exxon Shell

Belt/Bearing Maintenance BSQ Unit

1. Belts tend to stretch after a period of time. They should be checked periodically for wear and tightness. When replacing belts, use the same type as supplied with the unit. 2. Matched belts should always be used on units with multi-groove pulleys. 3. For belt replacement, loosen the tensioning device enough to allow removal of the belt by hand. Do not force belts on or off. This may cause cords to break, leading to premature belt failure. 4. Once installed, adjust belts as shown in PreStart-Up Checks.
8
Centrifugal Inline Exhaust Fans

Grease No. 83343 Chevron SRI Grease #2 Mobilith Mobil 532 Premium BRB #2 Texaco Multifak #2 Rykon Premium #2 Unirex N2 B Shell Alvania #2

Maintenance Documentation
Job Information
Job Name:___________________________________ Service Organization:______________________________ Address:_____________________________________ Address:__________________________________________ City:_________________________________________ City:______________________________________________ State:________________ Zip:___________________ State:_____________ Zip:___________________________ Phone:_______________________________________ Phone:____________________________________________ Contact Person:_______________________________ Work Done By:____________________________________

Nameplate Information
Model:_______________________________________ Volts:_________ Hertz:_________ Phase:_______ Amps:________________ Mark:_________________ Supply hp:____________ Exhaust hp:___________ Serial Number:________________________________ Model Voltage:________________________________ Motor Amperage:_____________________________ Fan RPM:____________________________________

Field Start-Up Documentation

Actual Voltage:_________ Hertz:______ Phase:______ Actual Amperage:__________________________________ Blower Rotation:___________________________________ Air Volume: Design cfm:__________________________ Actual cfm:__________________________ Level of fan (L or H):________________________________ Fan RPM Range (min.)___________ (max.)___________

Maintenance Log
Date___________________ Time______________ AM/PM Notes:___________________________________________ _________________________________________________ _________________________________________________ _________________________________________________ Date___________________ Time______________ AM/PM Notes:___________________________________________ _________________________________________________ _________________________________________________ _________________________________________________ Date___________________ Time______________ AM/PM Notes:___________________________________________ _________________________________________________ _________________________________________________ _________________________________________________ Date___________________ Time______________ AM/PM Notes:___________________________________________ _________________________________________________ _________________________________________________ _________________________________________________

Date___________________ Time______________ AM/PM Notes:___________________________________________ _________________________________________________ _________________________________________________ _________________________________________________ Date___________________ Time______________ AM/PM Notes:___________________________________________ _________________________________________________ _________________________________________________ _________________________________________________ Date___________________ Time______________ AM/PM Notes:___________________________________________ _________________________________________________ _________________________________________________ _________________________________________________ Date___________________ Time______________ AM/PM Notes:___________________________________________ _________________________________________________ _________________________________________________ _________________________________________________
Centrifugal Inline Exhaust Fans

Parts List
NOTE
Each fan bears a manufacturers nameplate with model number and serial number embossed. This information will assist the local Greenheck representative and the factory in providing service and replacement parts. Before taking any corrective action, make certain unit is not capable of operation during repairs.

CAUTION
A fan manufactured with an explosion resistant motor does not certify the entire unit to be explosion proof. Refer to ULListing Mark for the fans approved usage.

SQ Direct Drive Centrifugal Inline Exhaust Fan

WHEEL MOTOR COVER VENTURI PANEL

MOTOR

WHEEL

VENTURI ACCESS PANEL ACCESS PANEL

MOTOR

MOTOR COVER

HOUSING

BSQ Belt Drive Centrifugal Inline Exhaust Fan

SHAFT WHEEL VENTURI BEARINGS BEARING COVER VENTURI PANEL WHEEL

ACCESS DOOR

ACCESS DOOR

SHAFT PULLEY

BEARING COVER

BELT TUBE HOUSING BEARING SUPPORT BELT

MOTOR SUPPORT ANGLES MOTOR PLATE

BELT TUBE BELT MOTOR PULLEY

MOTOR

MOTOR PULLEY

MOTOR

10 Centrifugal Inline Exhaust Fans

2 6 5 7 4 1 5

is reversible for mounting unit 90 from indicated. 4 3 6 5 5 1 4 3

5 6 2

5 7 8
5 7 6 2 1 Unit side panel 4 1 NOTE: Top bracket is reversible for mounting unit 90 from indicated. 4 3 6 5 5 8 7 5 6 2 5 Unit side panel 2 1 1 4 3 2 5 6 2 5 7 8

5 5 2 6 Base fastener by installer

7 1 7 5 6 2 5 Unit side panel 2 5 6

Base Isolator Base Isolator

Hanging Isolator Isolator Parts List Hanging Isolator

5 2 6 Base fastener by installer

7 5 6

STANDING SUPPORT ISOLATOR

Isolator I.D.-BSI

HANGING SUPPORT ISOLATOR

NOTE: Top bracket NOTE: Top bracketIsolator I.D.-BSI is reversible for for is reversible 5 mounting unit 5 mounting90 unit 90 6 from from indicated. 6 indicated. 2 2 3 3 4 4 1 1 5 5 2 5 7 8 2 5 7 8

2 6 5 7 5 7 6

1 2

Unit side Unit panel side panel 4 4 1 51

45 3

4 3 6 6 5 8 5

5 5

5 5 2 2

7 1 7 5 7 65 2 6 2 5 5 1 2 5 6 2

7 5 6

8 6 6

Base Base fastener fastener by installer by installer

Unit side Unit panel side panel

No. 1

Qty.

Description

SQ-60 thru 140 BSQ-100 thru 140 3/8 in. - 16 x 1 in. 3/8 in. - 16 5/16 in. - 18 x 1 in.

SQ-160 BSQ-160 thru 420 3/8 in. - 16 x 1 1/4 in. 3/8 in. - 16 3/8 in. - 16 x 1 in.

No. 1 2 3

Qty. 8 16 4

Description Cadium plated hex head bolts Cadium plated hex nuts

SQ-60 thru 140 BSQ-100 thru 140 3/8 in. - 16 x 1 in. 3/8 in. - 16

SQ-160 BSQ-160 thru 420 3/8 in. - 16 x 1 1/4 in. 3/8 in. - 16 1/4 in.

Cadium plated 8 hex head bolts Isolator Isolator I.D.-BSI Cadium plated 2 8I.D.-BSI hex nuts 3 4 Cadium plated hex head bolts

Std. mount bracket with (1) 3/16 in. 1/4 in. hole Std. mount bracket with (2) 3/16 in. 7/16 in. holes Cadium plated washer Cadium plated lock washer Cadium plated washer Neoprene or Spring Isolator

4 5 6 7 8

8 20 12 4 4

Std. mount bracket with (2) 3/16 in. 7/16 in. holes Cadium plated washer Cadium plated lock washer Cadium plated washer Neoprene or Spring Isolator

1/4 in.

4 5 6 7 8

4 24 12 12 4

1/4 in.

7/8 in. O.D. x 7/8 in. O.D. x 3/8 in. I.D. x 1/16 in. 3/8 in. I.D. x 1/16 in. 3/8 in. 1 3/8 in. O.D. x 9/16 in. I.D. x 3/32 in. 3/8 in. 1 3/8 in. O.D. x 9/16 in. I.D. x 3/32 in.

7/8 in. O.D. x 7/8 in. O.D. x 3/8 in. I.D. x 1/16 in. 3/8 in. I.D. x 1/16 in. 3/8 in. 1 3/8 in. O.D. x 9/16 in. I.D. x 3/32 in. 3/8 in. 1 3/8 in. O.D. x 9/16 in. I.D. x 3/32 in.

Reference appropriate table below for replacement Isolator(s)

Reference appropriate table below for replacement Isolator(s)

REPLACEMENT SPRING ISOLATOR(S)

MODEL BSQ SQ BASE MOUNT HANGING ---60-100 FDS-1-35 BLUE SH-1-35 BLUE 70-130 120-140 FDS-1-70 GREEN SH-1-70 GREEN 140-180 160 FDS 1-120 GRAY SH-1-125 GRAY FAN SIZES 200 ---FDS 1-120 GRAY SH-1-245 BROWN 240-300 ---FDS-1-220 BROWN SH-1-245 BROWN 360-420 ---FDS-1-370 ORANGE SH-1-370 ORANGE

REPLACEMENT NEOPRENE ISOLATOR(S)

MODEL BSQ SQ BASE MOUNT HANGING 70-140 60-140 R-1 GREEN 40DUR BLACK FAN SIZE 160-200 160 R-2 BLACK 50DUR BLACK 240-420 ---R-2 RED 50DUR BLACK

Centrifugal Inline Exhaust Fans 11

Troubleshooting
WARNING: Before taking any corrective action, make certain unit is not capable of operation during repairs.

PROBLEM

CAUSE
Wheel unbalance Bad bearings

CORRECTIVE ACTION
Clean all dirt off wheel. Check wheel balance, rebalance in place if necessary. Replace. Adjust tension, see Figure 12. Center wheel on inlet, see Figure 9. Align and tighten. See Pre Start-Up Checks, see page 6-7. Remove objects, check for damage or unbalance. Check system: Proper operation of backdraft or control dampers, obstruction in ductwork, clean dirty lters. Correct as shown in Figure 10. Clean wheel. Center wheel on inlets, see Pre Start-Up Checks and Figure 9.

Excessive noise or vibration

Belts too tight or too loose Wheel improperly aligned and rubbing Loose drive or motor pulleys Foreign objects in wheel or housing System resistance too high

Reduced airow

Unit running backwards Excessive dirt buildup on wheels Improper wheel alignment

Warranty
Greenheck warrants this equipment to be free from defects in material and workmanship for a period of one year from the shipment date. Any units or parts which prove to be defective during the warranty period will be replaced at our option when returned to our factory, transportation prepaid. Motors are warranted by the motor manufacturer for a period of one year. Should motors furnished by Greenheck prove defective during this period, they should be returned to the nearest authorized motor service station. Greenheck will not be responsible for any removal or installation costs.
As a result of our commitment to continuous improvement, Greenheck reserves the right to change specications without notice.

Greenhecks Centrifugal Inline Fans catalog, Models SQ and BSQ provides additional information describing the equipment, fan performance, available accessories, and specication data.

AMCA Publication 410-96, Safety Practices for Users and Installers of Industrial and Commercial Fans, provides additional safety information. This publication can be obtained from AMCA International, Inc. at www.amca.org.

Phone: (715) 359-6171 Fax: (715) 355-2399 E-mail: gfcinfo@greenheck.com Website: www.greenheck.com

12 472058 SQ/BSQ, Rev. 3, October 2011

Copyright 2011 Greenheck Fan Corporation