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1 FAG
R
ZE
FIZIER I T T
DIN I SO 9001
Publ. No. AC 41 130/3 EA June 1998
E
S
TS
MANAGEMEN
Y S T
REG.NR. 25 751-03
ST
2 FAG
EM
QU
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Contents
Miniature and Instrument Bearings . . . . . . . . . . . . . . . . Deep groove ball bearings, metric . . . . . . . . . . . . . . . . . . Deep groove ball bearings, inch . . . . . . . . . . . . . . . . . . . . Angular contact ball bearings, separable, non-separable, metric and inch . . . . . . . . . . . . . . . . . . . . Deep Groove Ball Bearings . . . . . . . . . . . . . . . . . . . . . . . Deep groove ball bearings, metric . . . . . . . . . . . . . . . . . . P4S a New Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . Advantages of Sealed Spindle Bearings . . . . . . . . . . . . . . Advantages of Hybrid Spindle Bearings . . . . . . . . . . . . . Spindle Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B719C., B70C., B72C., B719E., B70E., B72E. . . . . . . . HS-HSS719C., HSS70C., HSS719E., HSS70E. . . . . . . HC-HCS719C., HCS70C., HCS719E., HCS70E. . . . . Ball Screw Support Bearings . . . . . . . . . . . . . . . . . . . . . . 7602, 7603, BSB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Double Direction Angular Contact Thrust Ball Bearings 2344, 2347 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cylindrical Roller Bearings . . . . . . . . . . . . . . . . . . . . . . . N10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NN30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8 11 12 13 14 17 19 19 20 22 25 30 33 36 39 42 45 48 51 53
Section 2 Super Precision Bearings Axial Thrust Ball Bearings Cylindrical Roller Bearings
Life Calculation for Super Precision Bearings . . . . . . . . 56 Dynamic equivalent loads . . . . . . . . . . . . . . . . . . . . . . . . 56 Fatigue life of miniature and instrument bearings . . . . . . . . . . . . . . . . . 57 Modified life calculation . . . . . . . . . . . . . . . . . . . . . . . . . 58 Static load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 Clamping Forces for Ball Screw Support Bearings . . . . . . . . . . . . . . . . . . . . . . 67 Tolerances of Super Precision Bearings . . . . . . . . . . . . . 68 Manufacturing Tolerances for Mating Parts . . . . . . . . . 72 Bearing seats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 Housing bores . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Abutment dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 Attainable Speeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 Deflection and Rigidity . . . . . . . . . . . . . . . . . . . . . . . . . 85 Preload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93 Spindle Bearing Sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 Cages for Miniature and Instrument Bearings . . . . . . . . 99 Closures for Miniature and Instrument Bearings . . . . . . 102 Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
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Product Line
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Product Line
Manufacturing Facilities
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P4S - A New Standard Advantages of Sealed FAG HSS and HCS Spindle Bearings
Sealed FAG Spindle Bearings HSS and HCS - Maintenance Free and Lubricated for Life.
Grease is the common lubricant used for bearings in machine tool spindles. It lowers lubrication and maintenance costs, and improves the machinery environment to a large extent. Bearings which are greased for life present an economical design solution. Sealed HCS and HSS bearing are available in all sizes up to 130 mm diameter. FAG is the first manufacturer of sealed spindle bearings that are ready to assemble, lubricated for life, and therefore maintenance free. The following important advantages of these sealed bearings have been confirmed many times by manufacturers of machine tools and users alike : - ease of handling during assembly - no washing - no greasing - no danger of contamination during greasing or assembly - high level of cleanliness in the bearing precondition for a long working life - the correct type and quantity of grease in the bearing - the type and quantity of grease and sealing system are suited to one another - no frictional losses - the RSD is a non contact seal - good sealing action both from outside and inside effects - the grease base oil remains in the bearing - air flow and ventilation through the bearing are greatly reduced - the grease neither dries out nor is it contaminated by polluted air flow - since additional sealing can be simlified the moment arm is reduced - the grease stays in the bearing if the spindle is inclined during operation - faster replacement of bearing, - but not at the cost of cleanliness in the bearing
P4S - a new standard for high precision bearings with running accuracy improved by 100 %
reduced tolerance!
Running accuracy
Running accuracy
Form tolerance
Precision class P4
...P4S
- exchangeable with bearings from the 70 and 719 series. The large internal space between the rotating parts and stationary seals allows a relatively large amount of grease, acting as a reservoir to provide extended operating life of the bearing.
...P4
Form tolerance
HSS HCS
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The service life of hybrid spindle bearings both with grease and with oil lubrication is several times that of the life reached by bearings with steel balls. Friction and adhesion between ceramic and steel, and consequently wear, are very low - specially at cold starts. The high cleanliness standards in the area of rolling element contact is maintained with sealed bearings - preconditioned for a long bearing service life. The sealing effect towards the inside and the outside retains the grease in the contact area. Contaminants cannot penetrate into the bearing. Additionally damaging air flow through the bearing is reduced.
155 % 140 %
The speed is about 55 percent higher than that of series B bearings and about 15 percent higher than that of the HS high-speed spindle bearings. The small ball design of the HC bearings and the ceramic ball material being approximately 60% lighter than steel reduces centrifugal force and friction. The resulting excellent running properties are improved further by the advantageous running condition in the rolling contact zone. This is also true of sealed designs because the seals are noncontacting.
Speed
100 %
B70
HS70
HC70
Friction torque
Speed
Hybrid bearings are protected against seizure during starved lubrication or dry running conditions by their excellent emergency running properties of low adhesion and friction.
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At the same speed the operating temperature is lower than that of bearings with steel balls. Temperatures are increased by friction and friction is lower with the ceramic-steel combination. Due to the low thermal conductivity of ceramic material the ball keeps cool. Thermal expansion and changes in preload and thus friction remain small.
HS
HC
Speed
Surface quality and precision of the work-pieces are improved with hybrid bearings. The excellent results obtained with grinding machines confirms this statement. This can be explained by a number of reasons including the high modulus of elasticity of ceramic material and the large number of small balls which make the bearing very rigid.
HC
B Speed
The advantages of grease lubrication can be maintained up to high-speeds. Thus the high expense of a complex oil lubrication system can be saved. This is made possible by cool running through excellent tribological properties of the ceramic material, and in particular the dissimilar materials in contact. Experience shows that the working life of the grease is approx. 5 times longer, resulting in extended working life of the hybrid bearing.
Bearing bore
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Spindle Bearings
Spindle Bearings
FAG Spindle bearings are single row angular contact ball bearings of the highest precision. Advantages offered by the special design features of the contact angle, cage and internal geometry are - higher rigidity - optimum rotational accuracy - excellent speedability - low vibration output In machine tools and textile machine construction and in many other areas of application the tendency is towards ever higher rotational speeds and ever greater precision. Various types are available to suit a wide range of specific operating conditions. - FAG spindle bearings from the B719, B70 and B72 series - FAG high speed spindle bearings from the HS719 and HS70 series - FAG hybrid spindle bearings from the HC719 and HC70 series. All spindle bearings have a contact angle of 15 (type C) or 25 (type E) and are available either as a universal bearing or as a bearing set. The envelope dimensions of high speed (HS) and hybrid spindle bearings (HC) are identical to the B series spindle bearings. The design characteristics allow extreme speeds, low friction and heat build-up, contributing to lower demands on the lubricant and a longer working life. They are also available as sealed units (HSS or HCS spindle bearings). All series are produced in high precision P4S quality (running accuracy to precision P2 and envelope dimensions to precision P4). The relevant selection data and calculation for spindle bearings can be found on pages : - Life Calculations - Lubrication - Tolerances - Manufacturing Tolerances for Mating Parts - Attainable Speeds - Rigidity - Preload Page 56-62 Page 63-66 Page 68-69 Page 72-80 Page 84 Page 85 Page 93-96
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Spindle Bearings
Lubrication and Sealing. The sealed FAG HSS spindle bearings are maintenance free and lubricated for life with FAG Arcanol L74 bearing grease. A labyrinth with defined axial clearance of between 0.3...0.8 mm serves as an additional seal on the grinding wheel side. A simple labyrinth seal suffices on the drive side.
MA
Production information
NY
GER
FAG 12
Spindle Bearings
B7008C.T.P4S.UL
Type
Standard OR relieved, IR symmetrical HCB Standard OR relieved, IR symmetrical Ceramic balls HS High speed small ball bearing Double relieved HSS High speed bearing, sealed HC High speed ball bearing Ceramic balls HCS High speed ball bearing Ceramic balls, sealed Series 719 70 72 Light series Medium series Heavy series
Bearing Sets U DU TU QU PU DB Single bearing, Universal Duplex set, Universal Triplex set, Universal Quadruplex set, Universal Pentaplex set, Universal Duplex set, Back to back Duplex set, Face to face Duplex set, Tandem Triplex set, Tandem, back to back Quadruplex set, Double tandem, back to back
Bore Diameter 00 01 02 03 04 05 10 mm 12 mm 15 mm 17 mm 4 5 = 20 mm 5 5 = 25 mm DF
DT
QBC
Precision P4S Cage T Phenolic, OR riding FAG tolerance, better than ISO P4
Lubrication, Sealing In the bearing 35 % of the free space is filled with a high grade EP grease, FAG Arcanol L135V, for lifelong lubrication. Experience has shown that this grease has an average working life of more than 5 years. Sealing achieved by either a labyrinth or NBR seal within the casing is recommended.
7602035TVP
Series Type Number 7602 Dimensional series 02 7603 Dimensional series 03 Bore Actual size in mm Cage TVP PA66-GF25
BSB030062T
Series Type Number BSB Ball screw support bearing Cage T PA66-GF25 Outer Ring Diameter Actual size in mm
16 FAG
contact thrust ball bearings is such that there is a clearance fit in the housing. Lubrication, Sealing Oil re-circulation lubrication. The Labyrinth seal on the work side is made up of ready to assemble components. The inner labyrinth ring retains the lubricating oil, whilst the outer labyrinth ring excludes the cutting fluid.
234424M.SP
Series Type Number 2344 For assembly on the smaller side of the NN30 taper 2347 For assembly on the larger side of the NN30 taper Bore Size Code 10 18 10 5 = 50 mm 18 5 = 90 mm Precision SP Super precision UP Ultra precision Cage M Brass cage
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NN3008ASK.M.SP.C2
Type N NN Single row, shoulders on the IR Double row, shoulders on the IR Radial Play C2 Radial per standards R40.50 Special radial play Precision SP UP Cage M1 M Brass cage single row Brass cage double row Super precision Ultra precision
Tapered Bore K ASK Tapered bore, single row bearing Tapered bore, lubrication holes in OR double row bearing
IR = Inner Ring OR = Outer Ring Radial play of FAG Cylindrical Roller Bearings with tapered bore
Nominal bearing bore Bearing Design ASK.M.SP, min ASK.M.UP, K.M1.SP max ASK.M.SP.C2, ASK.M.UP.C2 min max Over to Dimensions in mm 30 40 50 30 40 50 65 Radial play in m 15 25 20 45 15 25 20 45 17 30 25 55 20 35 30 60 25 40 35 70 35 55 40 75 40 60 50 90 45 70 55 100 50 75 60 110 55 85 75 125 60 90 85 140 60 95 95 155 65 100 105 170 75 110 115 185 80 120 130 205 90 135 145 225 100 150 165 255 110 170 185 285 120 190 205 315 65 80 80 100 100 120 120 140 140 160 160 180 180 200 200 225 225 250 250 280 280 315 315 355 355 400 400 450 450 500
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DT Tandem arrangement
Second and Third Letters Arrangement of the bearings in a set U B F T BT Universal Back to back Face to face Tandem Back to back arrangement against a tandem set with 2,3 or 4 bearings FT Face to face arrangement against a tandem set with 2,3 or 4 bearings BC Back to back arrangement; tandem pair against a tandem set with 2,3 or 4 bearings FC Face to face arrangement; tandem pair against a tandem set with 2,3 or 4 bearings Fourth Letter Preload L Light M Medium H Heavy Examples of Nomenclature FAG HS7015C.T.P4S.DUL 2 bearings universally preloaded in one package (can be assembled in any configuration). In universal bearing sets the bore and OD tolerances are matched. FAG B7015E.T.P4S.TBTL 3 bearings in tandem back to back arrangement. Bearing sets with different contact angles, larger sets or special preloads on enquiry.
QBT Combination of tandem and back to back arrangement QFT Combination of tandem and face to face arrangement QBC Back to back arrangement QFC Face to face arrangement QT Tandem arrangement
TT Tandem arrangement
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Production Facilities for Super Precision Bearings of the FAG Aerospace and Super Precision Bearings Division: FAG Aircraft/Super Precision Bearings GmbH
Georg-Schfer-Str. 30 D-97421 Schweinfurt Phone 49-(0) 97 21-91 33 72 Fax 49-(0) 97 21-91 36 66
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