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WHY CHOOSE CASTI

OUR STRIVE FOR EXCELLENCE While other trainers may tell you "when taking inspector's certification exams, a pass is a pass, at CASTI we believe in excellence and becoming the best inspector that you can be. That is why CASTIs motto is: Well help prepare you not only to pass the exam, but to also be a better inspector! ONCE A CASTI CUSTOMER, ALWAYS A CASTI CUSTOMER We take great pride in providing you with the best possible customer experience. Once you have taken one of our training courses, you will see just what our customers mean when they rave about our unparalleled quality and commitment. CASTI MEANS QUALITY CASTI always strives to meet and exceed the existing and growing customer needs of engineering codes and standards training with new and innovative courses and delivery methods. The training provided by CASTI allows you to gain thorough knowledge of the most up-to-date codes, regulations, technological advances, resources, and trends. With a better understanding of the important underlying principles behind codes and standards, you and your company will gain efficiencies and avoid costly errors. CASTI's training is 100% original content designed specifically for you. Our training courses go far beyond the literary words of Code documents by explaining specific Code paragraphs and related interpretations to provide guidance where a close study of the Code, on its own, may not produce a clear conclusion. We strengthen learner understanding by answering every question relating to the code and particularly focusing on the why. We reinforce learning with workshops and practical problems based on real-life examples drawn from the extensive on-the-job experience of our qualified and knowledgeable instructors. THE CASTI LEARNING ADVANTAGE (CLA) The CASTI Learning Advantage (CLA) training system introduces a progressive new series of hybrid training courses that combines pre-classroom online learning, in-classroom instructor-led learning, and post-classroom online learning. CLA courses provide exceptional value, not only in the amount and quality of the content but also by providing the opportunity to maximize learning while minimalizing time away from work. CLA courses reach beyond lecture-style training. They feature practical examples, workshops, detailed solutions, and interactive learning to provide our customers with knowledge that they can retain throughout their career. CASTI AND YOUR CAREER Whether you are new to codes and standards, wanting to expand your understanding, or looking to further your career, CASTI has a course for you. CASTI is committed to being with you every step of the way. We are in the business of building careers, not just offering training courses. Let us help you on your path to success, see our CASTI Career Path for more information on what you need to: GET CERTIFIED, GET HIRED, AND GET AHEAD.

Codes and Standards Training Institute (CASTI) 20510544 106 Street NW, Edmonton AB T5H 2X6

www.casti.ca casti@casti.ca

Tel: 780-424-2552 Fax: 780-421-1308

CONTENTS
CASTI POLICIES, TERMS, AND CONDITIONS CASTI: A WORLD LEADER IN CODES AND STANDARDS TRAINING IN-HOUSE TRAINING SOLUTIONS BENEFITS OF TRAINING CASTI CAREER PATH ADVISOR CASTI CAREER PATH SUMMARY ABOUT CASTI TRAINING COURSES INTRODUCTION TO ASME PRESSURE EQUIPMENT CODES ASME SECTION VIII, DIVISION 1 CODE DESIGN REQUIREMENTS (CDR) FOR PRESSURE VESSELS ASME SECTION VIII, DIVISION 1 MATERIALS FABRICATION, INSPECTION, AND TESTING (MFIT) REQUIREMENTS FOR PRESSURE VESSELS ASME B31.3 CODE DESIGN REQUIREMENTS (CDR) FOR PROCESS PIPING ASME B31.3 MATERIALS FABRICATION, INSPECTION, AND TESTING (MFIT) REQUIREMENTS FOR PROCESS PIPING ASME SECTION IX: CARBON/ALLOY STEELS WELDING CODES AND METALLURGY WELDING FUNDAMENTALS API 650 WELDED TANKS FOR OIL STORAGE API RP 571 DAMAGE MECHANISMS AFFECTING FIXED EQUIPMENT IN THE REFINING INDUSTRY API 579-1/ASME FFS-1 FITNESS FOR SERVICE CSA Z662 CONSTRUCTION AND INSPECTION REQUIRED FOR PIPELINES NACE MR0175/ISO 15156 PARTS 1 & 2 AND NACE MR0103 API 510 PRESSURE VESSEL INSPECTOR EXAM PREPARATION API 570 PIPING INSPECTOR EXAM PREPARATION API 653 ABOVEGROUND STORAGE TANK INSPECTOR EXAM PREPARATION AWS CERTIFIED WELDING INSPECTOR (CWI) EXAM PREPARATION CSA W178.2 LEVEL 1 EXAM PREPARATION CSA W178.2 LEVEL 2 EXAM PREPARATION ABOUT CASTI ONLINE COURSES IN-SERVICE PRESSURE VESSEL INSPECTOR CERTIFICATION CODE ENDORSEMENT EXAM PREPARATION FOR CSA W178.2 LEVEL 1 & 2 CODE ENDORSEMENT EXAM PREPARATION FOR AWS CWI ABOUT THE INSTRUCTORS 1 6 7 9 10 11 13 14 15 16 17 18 19 21 22 23 24 25 27 29 30 31 32 33 34 36 37 38 38 39

Codes and Standards Training Institute (CASTI) 20510544 106 Street NW, Edmonton AB T5H 2X6

www.casti.ca casti@casti.ca

Tel: 780-424-2552 Fax: 780-421-1308

TRAINING COURSES REGISTRATION, REFUND, AND DISCOUNT POLICIES All registration cancellations or transfers will be charged a $100 processing fee. Payment by Purchase Order submission constitutes a contract between the customer and CASTI wherefore paymentas per CASTI's Registration, Refund, and Discount Policiesis the responsibility of the customer. Payment by Cheque or Purchase Order is due upon the receipt of the invoice and must be received by CASTI no later than three weeks prior to the course start date. Registration cancellations received in writing ten or more full business days before the course start date will receive a refund, less a $100 processing fee. Registration cancellations received in writing between two to ten full business days before the course start date will receive a credit, less a $100 processing fee. All credits are valid for one year from the course start date. Credits will not be extended or refunded under any circumstances. Credits are issued to the original purchaser only. Credits are not transferable. Only the original purchaser may use the credit and only while the credit is valid. Registration transfer requests received in writing two or more full business days before the course start date will receive a credit, less a $100 processing fee. All credits are valid for one year from the course start date. Credits will not be extended or refunded under any circumstances. Credits are issued to the original purchaser only. Credits are not transferable. Only the original purchaser may use the credit and only while the credit is valid. Absolutely no refunds or credits are given for registration cancellations with less notice than two full business days. Absolutely no refunds or credits for no-shows. This policy extends for the entire length of each course, such that if the customer does not attend any part or all of the course, CASTI is not liable for any missed content, including but not limited to all training materials. All registration cancellation, transfer, or substitution requests must be received in writing via email to casti@casti.ca and all requests must be confirmed via email reply from CASTI. Only cancellations, transfers, or substitutions that have been confirmed by CASTI will be honoured.

In the event that the original purchaser cannot attend, an attendee substitution may be requested. Requests for attendee substitution must be received in writing by CASTI at least two full business days prior to the course start date. All substitutions are subject to written approval from CASTI. Substitutions will only be considered upon request of the original purchaser. Discounts for multiple course registrations are not valid in the event of substitutions and such discounts will be revoked. All outstanding registration fees resulting from revocation of discounts must be paid before the course start date. A full (i.e., 100%) of the registration fee will be refunded for courses cancelled or postponed by CASTI. CASTI reserves the right to postpone or cancel any course(s) and/or change instructors at any time. CASTI shall not be responsible for the delay or failure to perform any of the terms and conditions or other activities if such delay or failure is caused by strike, war, act of God, circumstances beyond the control of CASTI, or force majeure. Registration signifies acceptance that CASTI will not be held liable for any costs or fees incurred by registrants for travel, accommodation, and other expenses should a course be postponed, cancelled, or otherwise modified. CASTI offers course discounts to individuals who register in multiple courses. The same individual must be attending all courses within the same calendar year to qualify for a discount. Discounts are based on descending value of courseshighest priced course is paid in full and additional course registrations will receive a 5% discount

Codes and Standards Training Institute (CASTI) 20510544 106 Street NW, Edmonton AB T5H 2X6

www.casti.ca casti@casti.ca

Tel: 780-424-2552 Fax: 780-421-1308

CLA REFUND POLICY FOR HYBRID CLA TRAINING COURSES In addition to the items listed above, the following items apply to all training courses with an online component: Once your pre-classroom online learning account has been accessed: o cancellations received in writing ten or more full business days before the in-classroom course start date will receive a refund, less a 25% fee. o cancellations or transfers received in writing between two to ten full business days before the inclassroom course start date will receive a credit valid for one year, less a 25% fee. The original registrant and the new transferred registrant must be from the same company. For all CLA courses where pre-classroom online learning accounts have NOT been accessed: o cancellations received in writing ten or more full business days before the in-classroom course start date will receive a refund, less a $100 cancellation fee. o cancellations or transfers received in writing between two to ten full business days before the inclassroom course start date will receive a credit valid for one year, less a $100 fee. The original registrant and the new transferred registrant must be from the same company.

All credits are valid for one year from the date the cancellation is received in writing. Credits will not be extended or refunded under any circumstance. Credits are transferrable provided the original registrant and the new transferred registrant are from the same company.

CLA REFUND POLICY FOR ONLINE CLA TRAINING COURSES For all CLA online-only courses where the online learning account has NOT been accessed, cancellations received in writing ten or fewer business days after the registration date will receive a full refund, less a $100 processing fee. Absolutely no refunds or credits for cancellations after ten full business days. Absolutely no refunds or credits will be given after the online learning account has been accessed. Printing is not allowed. PO registrations will not be given the passcode until payment is received.

CASTI EXAM PREPARATION GUARANTEE POLICY Customers who are unsuccessful in achieving a passing mark with the API ICP, AWS CWI, CSA W178.2 Welding Inspector, or Alberta Welding Examiner exams after taking the related CASTI hybrid exam preparation course will be offered a 50% discount to retake the same course again, provided all of the following requirements are met: All of the pre-classroom online lessons were fully completed and all answers submitted online prior to the start of in-classroom training. 100% attendance at the classroom training. All of the post-classroom training is fully completed and all answers submitted online prior to the exam date. This offer is limited to the first available course where seating is available.

Final approval for registration under the CASTI Exam Preparation Guarantee Policy is given at the sole discretion of Codes and Standards Training Institute (CASTI).

Codes and Standards Training Institute (CASTI) 20510544 106 Street NW, Edmonton AB T5H 2X6

www.casti.ca casti@casti.ca

Tel: 780-424-2552 Fax: 780-421-1308

MINIMUM SYSTEM REQUIREMENTS FOR THE CLA PRE-CLASSROOM ONLINE STUDY Broadband internet connection Windows Vista (or higher) Microsoft Internet Explorer 8 (or higher) or Mozilla Firefox 19 (or higher) Adobe Reader XI Note 1: Currently we do not support Mac computers or tablets. Note 2: Use of Adobe software may have additional system requirements. Please refer to the Adobe specifications provided with your Adobe software or visit the Adobe website at www.adobe.com for more information. E-DOCUMENT ORDERS POLICY E-document purchases are not eligible for refund, credit, or exchange. CASTI e-documents are available as single-user license products only. All CASTI e-document publications are protected by copyright. You are permitted to install your CASTI e-document ONE time on ONE computer only. When installed, your e-document cannot be moved to or accessed from any other computer(s). Please be sure to select an appropriate computer to install your CASTI e-document. You are responsible for ensuring that firewalls or other software/hardware configurations do not prevent the CASTI e-document software from authorizing the installation online. CASTI cannot provide technical support for your firewall configuration. Please contact your firewall provider or network technical support personnel to resolve such issues. If the CASTI e-document PDF file is removed from the licensed computer for any reason, CASTI is not responsible for replacing the e-document. However, at CASTI's sole discretion, a one-time reinstallation may be authorized for current e-document editions only. Outdated or replaced editions will not be supported. CASTI is not responsible for the replacement of e-documents lost, stolen, or damaged due to software, hardware, and/or operating system issues that render e-documents inoperable or inaccessible. CASTI is not responsible for the replacement of e-documents lost or damaged due to removal, deletion, or overwriting of e-documents whether accidental or intentional. CASTI is also not responsible for the replacement of e-documents when the computer on which the e-document has been installed is replaced, reformatted, updated, or changed in any manner. You are permitted to create a single hard copy of your CASTI e-document by printing a copy of it from the computer on which you choose to install the e-document. This is the only way you may create a hard copy of your CASTI e-document. You may not create any additional hard copies through any means; you may not print subsequent copies and you may not photocopy your single hard copy. You may create your single hard copy at any time after purchasing the e-document; however, CASTI will only provide technical support to help you do so within 30 days of your purchase.

MINIMUM SYSTEM REQUIREMENTS FOR E-DOCUMENTS Internet connection (broadband recommended). (An internet connection is required to download and install your e-book and e-document.) FileOpen Plugin must be installed: http://plugin.fileopen.com Windows Vista (or higher) Currently we do not support Mac computers or tablets This software must only be installed on a desktop or laptop hard drive 100 MB free disk space Adobe Reader XI Note 1: Please consult your companys IT department if installing E-Document(s) on a company computer. Note 2: Use of Adobe software may have additional system requirements. Please refer to the Adobe specifications provided with your Adobe software or visit the Adobe website at www.adobe.com for more information.

Codes and Standards Training Institute (CASTI) 20510544 106 Street NW, Edmonton AB T5H 2X6

www.casti.ca casti@casti.ca

Tel: 780-424-2552 Fax: 780-421-1308

PRINT DOCUMENT ORDERS - SHIPPING AND REFUND POLICY ABSOLUTELY NO RETURNS ACCEPTED on document orders. Courier services will NOT ship to P.O. Boxes. Please provide a valid street address for shipping. CASTI is not responsible for lost or damaged shipping. All claims for shipping loss or damage must be directed to appropriate courier service. Please allow two business days to process your document order. Shipping times will vary depending on your location. All documents are printed on three-hole-punched paper and are delivered as a shrink-wrapped set. Documents are stamped for exam use. All prices are subject to change without notice.

PRIVACY POLICY Codes and Standards Training Inc. (CASTI) and CASTI Publishing Inc. have developed our privacy and records policy in full conformance with Alberta's Freedom of Information and Protection of Privacy Act. We are committed to providing our customers with optimum service while protecting their privacy and safeguarding their personal information. Student records are kept for a minimum of six years and, at the discretion of CASTI, these records may be destroyed thereafter. Student records are released only after a written request is received by the student. Records are not released to third parties without the written permission of the student. CASTI does not sell, rent, give, or share customer information to third parties. While our web site provides links to other related web sites, we are not responsible or liable for the information or the privacy practices on other sites. We suggest that you read the privacy statements on each web site that you visit.

Codes and Standards Training Institute (CASTI) 20510544 106 Street NW, Edmonton AB T5H 2X6

www.casti.ca casti@casti.ca

Tel: 780-424-2552 Fax: 780-421-1308

TERMS AND CONDITIONS COPYRIGHT 2013 Codes and Standards Training Institute (CASTI). All rights reserved. All CASTI course materials are the property of CASTI and CASTI Publishing Inc. The materials are copyrighted and protected under Canadian and International copyright laws. Copying any CASTI materials without written permission from CASTI is illegal. No part of CASTI notebooks covered by copyright laws may be reproduced or used in any form or by any meansgraphic, electronic, or mechanical, including photocopying, recording, taping, information storage, or retrieval systemswithout the written permission of CASTI. INTENT OF ATTENDANCE The course text and materials supplied to attendees at CASTI courses are prepared and issued for the attendee's sole use. Use of CASTI materials and training methods in any form for training personnel, other than fully paid attendees of CASTI courses, is strictly forbidden. All employees of companies offering any form of training in areas that are the same or similar to the training provided by CASTI are strictly prohibited from attending a CASTI course and subsequently presenting the same or similar courses for any reason and under any circumstances, or any other form of obtaining and using CASTI training materials or methods. Committing any of these acts without written permission from CASTI is a violation of these Terms and Conditions, and will be dealt with through legal actions. Attendance at our courses or sending attendees to our courses constitutes full acceptance of these Terms and Conditions and no other Terms and Conditions contained in purchase orders, requisitions, or other documents shall supersede these Terms and Conditions under any circumstance. IMPORTANT NOTICE The material presented herein has been prepared for the general information of the reader and should not be used or relied upon for specific applications without first securing competent technical advice. Nor should it be used as a replacement for current complete engineering codes and standards. In fact, CASTI highly recommends that the appropriate, current engineering codes and standards be reviewed in detail prior to any decision making. Codes, standards, and technology constantly change. Information delivered in CASTI courses and contained in course materials is based on the best available information obtained by CASTI and its instructors at the time of the course. While the material in all CASTI notebooks was prepared with great effort and is believed to be technically correct, CASTI and its staff do not represent or warrant the material's suitability for any general or specific use and assume no liability or responsibility of any kind in connection with the information therein. CASTI is in no way responsible for subsequent use regardless of intention. Nothing in the CASTI notebooks shall be construed as a defense against any alleged infringement of letters of patents, copyright, or trademark, or as defense against liability for such infringement. CASTI maintains a high standard of professionalism in its commitment against discrimination based on gender, ethnicity, religion, age, disability, socioeconomic status, and/or sexual orientation. CASTI reserves the right to revise these policies, terms, and conditions at any time without notice.

Codes and Standards Training Institute (CASTI) 20510544 106 Street NW, Edmonton AB T5H 2X6

www.casti.ca casti@casti.ca

Tel: 780-424-2552 Fax: 780-421-1308

A WORLD LEADER
In Codes and Standards Training Codes and Standards Training Institute (CASTI) was founded in 1982 when John E. Bringas, P.Eng., taught our first course in welding metallurgy. Since then, CASTI has presented over 1,500 courses internationally, specializing in the area of engineering codes and standards (e.g., API, ASME, ASTM, CSA, NACE, ISO, etc.). The CASTI instructor staff includes members of many codes and standards committees, as well as globallyrecognized professional engineers with international accreditations. CASTI technical courses are developed for inspectors, engineers, technologists, designers, supervisors, maintenance, and quality assurance personnel who work for owners-users such as petrochemical plants, refineries, gas plants, power plants, oil/gas pipelines, pulp and paper mills, municipalities, or those who work for engineering procurement companies, inspection companies, fabricators, and regulators in governing jurisdictions. OUR INSTRUCTIONAL PHILOSOPHY To ensure the highest quality education, all courses are developed and taught by highly knowledgeable and experienced instructors who are or have been Code committee members. As an IACET Training Provider, CASTI training ensures course development, delivery, and evaluation in accordance with the IACET Standard 1, which is recognized worldwide (http://www.iacet.org/iacet-standard/ansiiacet-standard). We not only teach "what" is in the Code or Standard, but, more importantly, "why" it is there. TUITION TAX CREDIT CASTI is a certified educational institution approved by the Minister of Human Resources and Social Development Canada. Accordingly, students may claim the fees paid to CASTI for purposes of the Tuition, Education and Textbook Tax Credits, provided that all appropriate criteria for eligibility have been met. Please contact the Canada Revenue Agency to inquire about your specific eligibility. CONTINUING EDUCATION UNITS (CEU) CASTI is an Authorized Provider for the International Association for Continuing Education and Training (IACET), 8405 Greensboro Drive, Suite 800, McLean, VA 22102. In obtaining this approval, CASTI has demonstrated that it complies with the ANSI/IACET Standards, which are widely recognized as standards of good practice internationally. As a result of their Authorized Provider membership status, CASTI is authorized to offer IACET CEUs for its programs that qualify under the ANSI/IACET Standards. One CEU is equal to ten contact hours of participation in an organized continuing education experience under responsible sponsorship, capable direction, and qualified instruction. Only IACET Authorized Providers, who undergo a strict evaluation by continuing education peers, can award the IACET CEU. For APEGGA members, one CEU is equal to ten professional development hours. SPECIAL DISCOUNTS First course Full price Additional courses 5% discount CASTI offers discounts to individuals who register in multiple courses. The same individual must be attending all courses within the calendar year to qualify for a discount. Discounts are based on descending value of courses the highest-priced course is paid in full, and then additional course registrations will receive a 5% discount. CASTI offers a 10% discount for group bookings of five participants or more. The individuals in a group must be attending the same course in order to qualify. Contact CASTI to learn more.
Codes and Standards Training Institute (CASTI) 20510544 106 Street NW, Edmonton AB T5H 2X6 www.casti.ca casti@casti.ca Tel: 780-424-2552 Fax: 780-421-1308

IN-HOUSE TRAINING CUSTOMIZED TRAINING SOLUTIONS


ADVANTAGES OF IN-HOUSE TRAINING In-house training is a cost-effective way to provide customized training for small groups or whole departments with the convenience of having training done at your facility or a nearby site to accommodate your staff schedules. CASTI training allows you to gain thorough knowledge of the most up-to-date codes, regulations, technological advances, resources, and trends. With better understanding of the important underlying principles behind codes and standards, your company will gain efficiencies and avoid costly errors. CASTI can adapt the content of any of our standard open-enrollment courses to suit your requirements or we can develop a custom course specifically targeting your companys needs. In addition, you may wish to include your companys QMS, WPR, and other such documents to tailor the training to your everyday operations. WHY CHOOSE CASTI? CASTI has presented over 1,500 courses internationally, specializing in the area of engineering codes and standards (e.g., API, ASME, ASTM, CSA, NACE, ISO, etc.). The CASTI instructor staff includes members of many codes and standards committees as well as globally-recognized professional engineers with international accreditations. With over 40 different courses, CASTI has become a world leader in the field of codes and standards training. A COST EFFECTIVE TRAINING SOLUTION CASTIs training instructors are prepared to travel to your site to present your course. As a result, our in-house training service allows customers to make significant financial savings on items such as staff accommodation and travel, as well as venue costs. To add to these savings, CASTI Learning Advantage (CLA) online lessons are also available to allow more content coverage; in addition, course delivery is convenient for your staff so there are minimal disruptions to your everyday business. INSTRUCTOR AVAILABILITY & TRAINING DATES To avoid disappointment, CASTI recommends booking in-house training courses at least six months in advance. This will help in securing instructor availability for dates suitable to your schedule. We welcome your no-obligation inquiry to discuss your exact training needs. NEXT STEP For inquiries, please complete the In-House Training Request Form. A CASTI representative will contact you to discuss the details of your training request as soon as possible. Including any specific topics of interest and the goals you wish to achieve through training is helpful to provide, along with the background (job title and level of experience) of the individuals you would like to train, the number of people you would like to train, and the approximate dates you would like to deliver the training program. A representative will contact you to discuss how we may assist you.

Codes and Standards Training Institute (CASTI) 20510544 106 Street NW, Edmonton AB T5H 2X6

www.casti.ca casti@casti.ca

Tel: 780-424-2552 Fax: 780-421-1308

IN-HOUSE TRAINING REQUEST FORM


CONTACT INFORMATION Name: ________________________________________________________________________________ Job Title/Company: ______________________________________________________________________ Address: ______________________________________________________________________________ Telephone Number: ____________________________ Email Address: ___________________________ If you are an Administrator, please fill in the contact information below for the Technical Lead/Engineer who is best able to answer technical questions regarding the course being requested. Lead Technical/Engineer Name: ____________________________________________________________ Job Title/Company: ______________________________________________________________________ Telephone Number: ____________________________ Email Address: ___________________________ COURSE REQUIREMENTS Are you requesting a standard course (courses outlined in this catalogue)? Which CASTI course is your request most similar to? Expected Number of Participants? < 10 10-15 15-20 20+ yes no

What is the background of the target audience for this training course? ___# of EIT/2 yr. Eng. Tech What is your ideal length of course? ___# of Inspectors 3 days 4 days ___# of Engineers 5 day Other: ______

Please note: The length of CASTI public courses are designed to allow coverage of all topics outlined in the course descriptions. Requests for shortened course lengths will require omitting some of the course topics. Please provide a detailed description of your training needs/goals and customization requests: ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ Are you interested in CLA online training in addition to an in-classroom training course? Start Dates for Training (YY-MM-DD) 1st Choice: ____________ 2nd Choice: ____________ 3rd Choice: _____________ yes no

Course Location (address, city, province/state, country): _________________________________________


Codes and Standards Training Institute (CASTI) 205-10544 106 Street NW, Edmonton AB T5H 2X6 www.casti.ca casti@casti.ca Tel: 780-424-2552 Fax: 780-421-1308

BENEFITS OF TRAINING
Invest in Your Career. Your education is like a business investment. Although it takes time and money up-front to complete your courses and obtain certification, you will see an excellent return on an investment that will continue to give back throughout your entire career. Enhance Your Skills. Ensuring that your knowledge and skills are up-to-date with the trends affecting your industry is important so employers will continue to view you as a valuable asset to the company. By continuing your education, you can learn new skills and specializations that will allow you to become a more versatile employee and increase your long-term value to employers. Demonstrate Value To Employers. An excellent way to demonstrate to employers that you are committed to your career is by attending training courses. By investing time and money in continuing your education, you will send a powerful message to employers that you are serious about improving your education and applying new skills to your job. Employers are more likely to hire and retain professionals who show the desire and commitment for lifelong learning and many even provide tuition reimbursement as added encouragement. Leverage past experience. Earning additional credentials will attest to your capability and is also a good source of knowledge and networking. It will also significantly improve your marketability. The more certifications obtained the better likelihood of achieving the supervisor or managerial levels. Discover Your Dream Job. From welder to inspector, the best way to learn more about a potential career in supervisory and managerial positions is through training and certification. By continuing your education, you can discover a dream job that is less physically demanding and increases your earning potential. Increase Your Earning Potential. If you are looking to achieve a higher salary over the life of your career, then get trained and certified. Not only will you increase your marketability to employers, but you will experience a significant increase in income.

Get Started Now! CASTI offers a variety of training programs to fit your lifestyle, schedule, and budget. See CASTI's Career Path to find out what courses you need to help reach your goals.

Codes and Standards Training Institute (CASTI) 20510544 106 Street NW, Edmonton AB T5H 2X6

www.casti.ca casti@casti.ca

Tel: 780-424-2552 Fax: 780-421-1308

10

11

CASTI Inspector Career Path

Welding Inspector/Examiner Career Path 1. The shortest and easiest step to begin a career as an inspector is to obtain the CSA Level 1 Certified Welding Inspector (CWI) accreditation (see Box A). Note 1: if code experience is insufficient, it is recommended to take the Introduction to ASME Codes course as the first step.* Note 2: jumping through this career path by going directly to the Alberta Welding Examiner (AWE) or API Inspector certification programs are much larger steps that require considerable thought before attempting them; please contact CASTI customer support staff for further discussion to assist you with this decision. 2. There is a two-year waiting period for a CSA Level 1 CWI before challenging their Level 2 CWI exams; during this two-year period, the Alberta WE certification can be obtained, which typically can take 12 to 18 months (see Box B). 3. The Alberta WE certification typically takes about one to one and a half years to complete. 4. Since there is some overlap between CSA Level 1 CWI and the Alberta WE certifications, the individual will be better prepared for challenging the WE program after achieving the CSA Level 1 CWI status, particularly if they have multiple code endorsements. 5. During the two-year waiting period between the CSA Level 1 and Level 2 CWI programs, the inspector can continue their career development by also obtaining other code endorsement certifications, since CSA W178.2 limits inspection work to the code that was written during the initial examination (see Box A1). 6. With this career development path, since there is a significant overlap between the Alberta WE and CSA Level 2 CWI programs, the inspector will be better prepared to challenge the CSA Level 2 CWI exams (see Box D). 7. With the CSA Level 2 CWI certification, by recognition, the inspector can become an AWS CWI (see Box C). 8. To strengthen professional credentials and create more job opportunities, the inspector can continue their career development by also obtaining other code endorsement certifications since the AWS CWI and CSA W178.2 certifications limit inspection work to the code that was written during the initial examination (see Box C1 and D1). 9. After two years or more with the above CASTI career development path, the individual will have obtained the following three certifications: CSA Level 2 (with multiple code endorsements), AWS CWI, and Alberta Welding Examiner.

Codes and Standards Training Institute (CASTI) 20510544 106 Street NW, Edmonton AB T5H 2X6

www.casti.ca casti@casti.ca

Tel: 780-424-2552 Fax: 780-421-1308

12

API Pressure Equipment Inspector Career Path Now that the welding inspector/examiner has experience with various codes and writing exams, the next step in their career development is to follow the API pressure equipment inspector career path, which will be a smoother and more natural progression. 1. The first API inspector step is to become an API 510 Pressure Vessel Inspector since it is mandated in Alberta by the Pressure Equipment Safety Regulation (PESR), which is the law, that only certified inservice inspectors are permitted to inspect pressure vessels (see Box E). 2. With the API 510 certification, the individual can then write the Alberta In-Service Pressure Vessel Inspector certification exam (see Box H). 3. Although there are no other PESR requirements for API inspectors, most companies require piping and storage tank inspectors to be certified as: API 570 Piping Inspector (see Box F) and API 653 Storage Tank Inspector (see Box G).

After becoming either an API 510, 570, or 653 inspector, the inspector can further their career development by obtaining the three API advanced knowledge certifications (see Box E1, E2, and E3): API 571 Damage Mechanisms, API 577 Welding Inspection and Metallurgy, and API 580 Risk-Based Inspection.

Note: The API 571, 577, and 580 Advanced Knowledge Certifications can now be obtained at any time if the candidate meets the qualifying requirements and they can be taken prior to the basic API certifications (API 510, 570, and 653). However, CASTI highly recommends completing at least one of the basic programs to build a foundation of knowledge prior to writing the advanced knowledge certifications. This CASTI Inspector Career Path will achieve the status of a "complete pressure equipment inspector" who has obtained: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. CSA Level 2 Welding Inspector AWS Certified Welding Inspector Alberta Welding Examiner API 510 Pressure Vessel Inspector Alberta In-Service Pressure Vessel Inspector API 570 Pressure Piping Inspector API 653 Aboveground Storage Tank Inspector API 571 Certification API 577 Certification API 580 Certification

Although achieving all of these certifications is not necessary to be employed as a welding or pressure equipment inspector, the more certifications one can achieve, the more employable that person becomes.

Codes and Standards Training Institute (CASTI) 20510544 106 Street NW, Edmonton AB T5H 2X6

www.casti.ca casti@casti.ca

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About CASTI Training Courses

For complete course descriptions and to register, please visit us online at www.casti.ca. All registrations must be made online. Should you require assistance, This symbol denotes CASTI Learning Advantage (CLA) please feel free to contact us by email at casti@casti.ca courses. The CASTI Learning Advantage (CLA) training or by telephone at 780-424-2552. system introduces a progressive new series of hybrid training courses that combines assessment-based pre- PURCHASING CODE DOCUMENTS classroom online learning, in-classroom instructor-led learning, and post-classroom online practice. Most of the Code documents required for these courses are available through CASTI. Exam code documents CLA courses provide exceptional value, not only in the are available to CASTI customers at a special amount and quality of the content but also by providing discounted package price. These documents are the opportunity to maximize learning while minimalizing available as a package only, not on an individual time away from work. CLA courses reach beyond document basis. lecture-style training. They feature practical examples, workshops, detailed solutions, and interactive learning Note: Only the specific portions of the Codes and to provide our customers with knowledge that they will standards documents required for the exam are retain throughout their career. supplied in the document packages. CASTI COURSE TYPES HYBRID This CLA training program includes pre and/or post-classroom online study in addition to the classroom instructor-led training course. Registrants are encouraged to register early to allow sufficient time to complete the pre-classroom online study prior to the course start date. For a list of available documents, please visit: http://www.casti.ca/store/courses/docs MINIMUM SYSTEM REQUIREMENTS

CASTI LEARNING ADVANTAGE (CLA)

HOW TO REGISTER

FOR THE CLA ONLINE STUDY Broadband internet connection Windows Vista (or higher) Microsoft Internet Explorer 8 (or higher) or Mozilla CLASSROOM This training course is delivered in Firefox 19 (or higher) classroom with an instructor. 1 GB of RAM (2 GB or greater recommended) 1080 x 1024 video resolution (or higher) ONLINE This training course is delivered online only; - Adobe Reader 8 (or higher) with e-instructor support. FOR E-DOCUMENTS Exam Preparation (EP) This training course is - Broadband internet connection is required to designed specifically to prepare candidates to write the download and install your e-book and e-document. exam(s) mentioned in the course description. It will only - FileOpen plugin (http://plugin.fileopen.com) cover exam-related information. Windows Vista (or higher) This e-document must only be installed on a desktop or laptop hard drive Optional Exam Preparation (EP) This training course contains optional components specific to the - 100 MB free disk space exam(s) mentioned in the course description. However, - Adobe Reader XI non-exam candidates are welcome to take this course for code-related information and learning. Note 1: Currently, we do not support Mac computers or tablets. CLA COMPLETION AND CEUS The estimated times for the completion of CLA online Note 2: Please consult your company IT department lessons is based on the average time required by past if installing E-Document(s) on a company computer students. Your personal skill and experience levels will determine the actual time required to complete this Note 3: Use of Adobe software may have additional work. system requirements. Please refer to the Adobe specifications provided with your Adobe software or * Additional CEUs will be issued for those who visit the Adobe website at www.adobe.com for more complete the pre-classroom online lessons before the information. class start date.
Codes and Standards Training Institute (CASTI) 20510544 106 Street NW, Edmonton AB T5H 2X6 www.casti.ca casti@casti.ca Tel: 780-424-2552 Fax: 780-421-1308

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INTRODUCTION TO ASME PRESSURE EQUIPMENT CODES


ASME B31.1, B31.3, B&PV SECTIONS IIA, IIC, VIII-1, AND IX Course Type: HYBRID Pre-Classroom Online Lessons: 16 hours Classroom Days: 4 Days Accreditation: 3.2 CEUs + 1.6 CEUs* The pre-classroom online study is an integral part of this training course. To optimize the learning experience, registrants are expected to complete the pre-classroom online study prior to class as preparation for the in-classroom instructor-led training. OBJECTIVES Introducing the novice code user to navigating the codes will familiarize the user with finding many of the major topics in the various codebooks. It will also assist the new code user in understanding how the codes interact with each other and with jurisdictional bodies and regulations. RECOMMENDATION This course should be taken prior to any Inspector Certifications and is highly recommended for those with limited ASME Code experience.

Structure of ASME B31.1, B31.3, B&PV Sections VIII-1 and IX Brief introduction to the layout of codes and how they interact Comparison of Requirements for ASME Section VIII-1, B31.1, and B31.3 - Joint design (efficiency factors) - Pressure design equations - Welding requirements - Preheating and post-weld heat treatment (PWHT) - Non-destructive examination (NDE) acceptance criteria - Hydrostatic and pneumatic testing Introduction to ASME Section IX Welding Procedure Specifications - Define welding procedure specification (WPS), procedure qualification record (PQR), and welding procedure qualification record (WPQR) - Define essential, nonessential, and supplementary essential variables - Introduce welding positions and mechanical testing (e.g., tensile, impact, bend, etc.) - Examples of SMAW variables for WPS and welder qualifications QW-253 and QW-353 - WPS qualification for thickness limits and testing requirements QW-451.1 - Welder qualification of welder positions and diameters QW-452, QW-461 - Example of shielded metal arc welding (SMAW) WPS/PQR (QW-482 and 483) and WPQR (AB76A)

WHO SHOULD ATTEND This course is intended for new code users with little or Workshops no code experience or knowledge and who have a - Navigation and information acquisition throughout background in engineering or technology, or who are the day covering the above topics experienced trades persons. It is also recommended as - Practice reviewing material test reports a foundation for people with limited code experience - Practicing code navigation and information and knowledge who are considering taking the AWS or acquisition CSA welding inspector, Alberta welding examiner, or API inspector programs. REQUIRED CODE DOCUMENTS All participants must bring the ASME B31.1, B31.3, and TOPICS Section VIII-1 Codes to this class. These code Pressure Equipment Laws and Regulations in documents can be purchased from CASTI. Alberta - Introduction to Alberta Pressure Equipment Safety Regulations(PESR), Welder Regulations, and the Alberta Boiler Safety Association (ABSA) - Brief introduction to the EUB Reference Tool for Interpreting Jurisdictional Relationships for Pipeline, Pressure Equipment, and Pressure Piping - Roles and Responsibilities - Interactions with ABSA - Pressure Vessels - Pressure Piping - Pressure Welding in Alberta
Codes and Standards Training Institute (CASTI) 20510544 106 Street NW, Edmonton AB T5H 2X6 www.casti.ca casti@casti.ca Tel: 780-424-2552 Fax: 780-421-1308

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ASME SECTION VIII, DIVISION 1


CODE DESIGN REQUIREMENTS FOR PRESSURE VESSELS Course Type: CLASSROOM Classroom Days: 4 Days Accreditation: 3.2 CEUs OBJECTIVES The design requirements of Section VIII, Division 1, will be explained, along with the application of those requirements demonstrated through example problems. General, material, and fabrication requirements with related documentation will be covered. The participants will gain the knowledge for design of safe and economical vessels, as well as understand how to choose proper materials, avoid common fabrication problems, and prepare data reports. A number of important Code Cases that will result in more economical construction will be introduced. The latest Code revisions and work being performed on future revisions will be reviewed. WHO SHOULD ATTEND The intended audience is individuals involved with the purchase, design, fabrication, or inspection of pressure vessels (e.g., engineers, designers, fabrication personnel, QA supervisors, inspectors who work for pressure vessels, owners, fabricators, inspection companies, government agencies, and Engineering, Procurement, and Construction [EPC] contractors). Some degree of technical background will be helpful, though individuals are not required to have an engineering degree or previous work experience in the subject matter. TOPICS Introduction to the ASME B&PV Code General Requirements of Section VIII, Division 1, and Design Criteria and Strength Theory of Division 1 General Design Rules - Shells for internal pressure - Heads for internal pressure

Introduction to Buckling Design Rules - Shells for external pressure - Heads for external pressure - Flat covers - Openings - Sizing of Stiffeners Design for External Loadings Design of Nozzles for Piping Reactions - WRC Bulletins 107, 297 and 368 Definition of Joint Categories and Joint Efficiencies - Fabrication Requirements - Post weld heat treatment (PWHT) - Tolerances - Non-destructive examination (NDE) - Welding requirements and weld details - Carbon and low alloy material requirements - High alloys - Heat treated materials Testing requirements Overpressure protection requirements Stamping and documentation requirements Introduction to Flange design Appendices Comparison with Division 2 Research and development work being performed - PVRC and elsewhere Design Example Problems Open Discussion Questions and Answers REQUIRED CODE DOCUMENT All participants must bring the ASME Section VIII, Division 1, Code to this class. This code document can be purchased from CASTI.

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ASME SECTION VIII, DIVISION 1


MATERIALS, FABRICATION, INSPECTION, AND TESTING REQUIREMENTS FOR PRESSURE VESSELS Course Type: HYBRID Pre-Classroom Online Lessons: 24 hours Classroom Days: 4 Days Accreditation: 3.2 CEUs + 2.4 CEUs* The pre-classroom online study is an integral part of this training course. To optimize the learning experience, registrants are expected to complete the pre-classroom online study prior to class as preparation for the in-classroom instructor-led training. OBJECTIVES This is an introductory course to provide the basic understanding of the fabrication, inspection, and testing portions of ASME Section VIII, Division 1. Principles of design will also be discussed but not in sufficient detail for this course to be considered a new construction design course. ASME Section VIII, Division 1, deals only with new construction; however, the application of the Code principles will be extrapolated in this course to deal with operation and maintenance issues and how those work with API 510 for post construction inspection, repairs, and alterations. The course also includes a brief introduction to ASME Section II, Part A, (i.e., ferrous material standards) and to ASME Section IX Welding and Brazing Qualifications. WHO SHOULD ATTEND Inspectors, engineers, maintenance, and QA personnel who work for owner-user companies, inspection companies, fabricators, maintenance service and repair companies, inspection companies, EPC contractors, and others who want to gain an understanding of the principles and applications of ASME Section VIII, Division 1. This course will also assist with AWS CWI and CSA W178.2 exam candidates who plan to write the ASME Section VIII, Division 1, code exam. However, being an exam candidate is not required. This course is also recommended for general knowledge. TOPICS Introduction - Understanding codes and standards - History of pressure equipment codes

- Introduction to jurisdictional requirements: Alberta Labour, ABSA, BC CAWS, Saskatchewan Labour, Ontario CCR, and so on as applicable - Scope of CSA B51 Boiler, Pressure Vessel, and Pressure Piping Code Design registrations Owner/user programs Considerations That Form the Basis for Code Rules - Ductile and brittle fracture - Elastic and plastic collapse - Creep and stress rupture - Fatigue Stress intensity (i.e., concentration) - Corrosion and environmental assisted cracking Composition of Steels ASME Section VIII, Division 1 - Finding your way around ASME Section VIII, Division 1 - Application and limitations of Division 1 - Responsibilities of the owner-user, manufacturer, and authorized inspector. - Materials and components: Listed, unlisted, unknown materials, and test reports Bolting Casting efficiency Specifications, including ASTM standards and ASME Section II Parts A, B, C Determination of minimum service temperature, including minimum design metal temperature (MDMT) - Loading determinations and formulas for thickness requirements - Branch connections and reinforcement - Vessel support considerations - Non-pressure loading ASME Section VIII, Division 1, continued - Responsibilities of fabricator - Responsibilities and duties of the authorized inspector - Extent of required examination - Leak testing - Required documentation - Marking and identification of pressure vessels - Pressure relief requirements

Codes and Standards Training Institute (CASTI) 20510544 106 Street NW, Edmonton AB T5H 2X6

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Introduction to API 510 - Owner and user responsibilities - Owner's inspector responsibilities - Determining rates of deterioration - Determining inspection frequency - Weld joint efficiencies ASME Section VIII, Division 1, continued - Weld design details Location and types of joints Service restrictions Weld joint classification system Weld joint efficiencies Weld attachment details - Radiographic examination - Carbon and low alloy steel requirements Heat treatment Temper bead welding - Other materials and special constructions Mandatory and non-mandatory appendices Note: Topics may be covered on days other than those listed above. The schedule provided is a general outline that may be changed without notice. REQUIRED CODE DOCUMENTS All participants must bring ASME Section VIII, Division 1, to this class. Only Parts U, UG, UW, UCS, UHA, and UHT are required from ASME Section VIII, Division 1. Code documents containing only these specific portions of the Code can be purchased from CASTI.

WHO SHOULD ATTEND Engineers, designers, fabrication personnel, plant owners, and inspectors whose responsibility is to ensure the design safety of piping systems from a piping Code point of view. TOPICS Introduction - Piping code history and basic philosophy - Piping code organization Definitions - Principle axis and stress - Failure theories - Stress categories - Definition and basis for allowable stress Piping Design Criteria - Design conditions - Design loads (e.g., pressure, weight, thermal, seismic, wind, vibration, hydraulic, anchor movement, etc.) - Failure modes - Primary and secondary stress categories - Load categorization - Allowable stresses Component Design - Elbows and bends - Branch connections - Extruded outlet header - Block pattern fittings - Closures - Flanges and blind flanges - Blanks - Expansion joints Pressure Design - Pipe wall thickness calculation - Branch connection area replacement - Bend-wall thinning variation from normal conditions - Pressure-temperature ratings Pipe Flexibility Analysis - Allowable and displacement stresses - Flexibility - Bending and torsional stress - Fatigue - Stress intensification - Combined loads - Cold spring - Simplified analysis methods

ASME B31.3
CODE DESIGN REQUIREMENTS FOR PROCESS PIPING Course Type: CLASSROOM Classroom Days: 4 Days Accreditation: 3.2 CEUs OBJECTIVES When even a close study of a code on its own may not produce a clear conclusion, this course brings an understanding of the pressure and thermal stress design requirements of ASME B31.3 Code by going beyond the literary words of the Code with explanations of code intent and related code interpretations. This is accomplished through various teaching methods, including numerous real-life practical examples with many photos of actual plant piping and pipeline situations in many different locations worldwide. Showing real-life engineering experiences through these photos enriches the practical approach taken to explain the Code.
Codes and Standards Training Institute (CASTI) 20510544 106 Street NW, Edmonton AB T5H 2X6

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Pipe Support Design - Support types - Assumptions - Load combinations - Variable supports - Lugs and attachments Piping Types - System piping - Pressure relief piping - Hazardous material piping Leak Testing - Required leak testing - Hydrostatic - Pneumatic - Stored Energy - Alternative leak testing - Initial Service Problem-Solving Workshops - With practical examples REQUIRED CODE DOCUMENT All participants must bring the ASME B31.3 Code to this class. This code document can be purchased from CASTI.

WHO SHOULD ATTEND Inspectors, engineers, maintenance, and QA personnel who work for owner-user companies, inspection companies, fabricators, maintenance service and repair companies, inspection companies and EPC contractors from petrochemical plants, refineries, power plants, gas or oil pipeline companies, and pulp mills. This course also assists with AWS CWI and CSA W178.2 exam candidates who plan to write the B31.3 code exam. However, being an exam candidate is not required. This course is also recommended for general knowledge. TOPICS Introduction to Laws, Regulations, Jurisdiction and Related Codes and Standards - CSA B51-03 Boiler, Pressure Vessel, and Pressure Piping Code - Alberta Safety Code Act - Alberta Pressure Equipment Safety Regulation - Alberta Pressure Welders Regulation - Certificates of Authorization Permit and Inspection Permit - ABSA's role as the Jurisdiction Administrator and Authorized Inspection Agency - ABSA Piping Forms - AB-31 Design Registration Application - AB-41 Statutory Declaration Form for Registration of Fittings - AB-81 Completion of Construction Declaration - AB-83 Construction Data Report for Piping Systems (by manufacturers from Alberta) - AB-83F Construction Data Report for Piping Systems (by manufacturers outside Alberta) - AB-96 General Engineering Requirements for Design and Construction of Pressure Piping - Systems Design Registration - Canadian Registration Number (CRN) - Pressure Piping Number (PP) - Registered Welding Procedures, Welder Qualifications (AB 61, 68, 69, 70, 76a/b) - Welding Examiner (AB 92), Accident and Unsafe Condition Reporting Requirements in Alberta (AB 15) B31.3 Responsibilities - Owner, Designer, Manufacturer, Fabricator, Erector, Owner's Inspector Determining B31.3 Requirements - Appendix M - Normal, Category D and M Fluid Services - High Pressure Fluid Service

ASME B31.3
MATERIALS, FABRICATION, INSPECTION, AND TESTING REQUIREMENTS FOR PROCESS PIPING Course Type: HYBRID Pre-Classroom Online Lessons: 24 hours Classroom Days: 4 Days Accreditation: 3.2 CEUs + 2.4 CEUs* The pre-classroom online study is an integral part of this training course. To optimize the learning experience, registrants are expected to complete the pre-classroom online study in preparation for the inclassroom instructor-led training. OBJECTIVES This introductory course provides a basic understanding of the materials, fabrication, inspection, and testing portions of ASME B31.3 for new construction and how it may be applied for post construction inspection, repairs, and alterations. To achieve these objectives, the first three days cover ASME B31.3 and the last day covers API 570. The course also includes an introduction to ASTM material standards and AWS filler metal standards.

Codes and Standards Training Institute (CASTI) 20510544 106 Street NW, Edmonton AB T5H 2X6

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Brief Introduction to B31.3 Design Requirements (New Construction) - Design minimum temperature - Quality factors for castings and welds - Pressure design of straight pipe - Branch connections, flanges, and blanks B31.3 Materials and Specifications - Listed, unknown, and reclaimed materials - Requirements for low temperature toughness tests of metals - Minimum temperatures without impact testing for carbon steel materials - Reduction in minimum design metal temperature without impact testing - Acceptance criteria B31.3 Fabrication by Welding - Responsibilities - Brief introduction to ASME B&PV, Section IX, (i.e., WPS, PQR, WPQ) - Weld and joint types - Preheat and PWHT requirements B31.3 Inspection and Testing for New Construction - Responsibilities of the fabricator, purchaser and inspector - Examination requirements, including extent, supplementary and typical weld imperfections - Examination methods for evaluating weld imperfections and acceptance criteria - Spot radiography and hardness tests ABSA's Role as the Authorized Inspector - Pressure Equipment Safety Regulation - Integrity Assessment programs - Owner's responsibilities for Integrity Assessment - Qualification of persons performing Integrity Assessment - Conducting an Integrity Assessment API 570 Inspection for Specific Types of Corrosion and Cracking - Types of inspection and surveillance - Thickness measurement locations and methods - Material verification and traceability - Inspection of welds in-service and flanged joints API 570 Frequency and Extent of Inspection - Piping service classes - Inspection intervals - Extent of visual external and CUI inspections

API 570 Inspection Data Evaluation, Analysis, and Recording - Corrosion rate determination - Maximum allowable working pressure determination - Retirement thickness determination - Assessment of inspection findings - Reporting and records for piping system inspection API 570 Repairs, Alterations, and Rerating of Piping Systems - Repairs and alterations - Welding and hot tapping - Rerating API 570 Inspection of Buried Piping - Types and methods of inspection - Frequency and extent of inspection - Repairs to buried systems - Records REQUIRED CODE DOCUMENTS All participants must bring the ASME B31.3 Code to this class. These codes documents can be purchased from CASTI.

ASME SECTION IX: CARBON/ALLOY STEELS


WELDING CODES AND METALLURGY Course Type: HYBRID, OPTIONAL EP Pre-Classroom Online Lessons: 32 hours Classroom Days: 4 Days Accreditation: 3.2 CEUs + 3.2 CEUs* This course prepares learners for Alberta Welding Examiner Papers #2 and #4. The pre-classroom online study is an integral part of this training course and must be completed prior to the course start date for exam candidates to comply with the CASTI Exam Preparation Guarantee Policy. OBJECTIVES This is an introductory course to provide the basic understanding of the proper use and interpretation of ASME Section IX Welding and Brazing Qualifications Code and its related ASME construction codes. To accomplish this objective, the course starts with a two-day review of the ASME Section IX, followed by one-day study of the base metal metallurgy and welding metallurgy that ASME Section IX is based on. The fourth day explores the welding portions of related ASME construction codes (i.e., ASME Section VIII-1,

Codes and Standards Training Institute (CASTI) 20510544 106 Street NW, Edmonton AB T5H 2X6

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Tel: 780-424-2552 Fax: 780-421-1308

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B31.1, and B31.3) and how ASME Section IX interacts with each, including the metallurgy previously covered through a series of workshops. The course is also intended to prepare exam candidates for the ABSA Welding Examiner Paper #4 on regulations and codes and most parts of Paper #2, including properties and structures of metals, welding metallurgy, and material specifications Note: Steel manufacturing will not be covered. WHO SHOULD ATTEND Inspectors, welders, welding supervisors, quality control personnel, technologists, and engineers involved with new welding procedures and welder qualifications for new fabrication, repairs, maintenance, and inspection for pressure vessel or piping should attend this course. This course is also designed to assist ABSA Welding Examiner, Pressure Equipment Inspector, and CSA W178.2 exam candidates. However, being an exam candidate is not required. This course is also recommended for general knowledge and as an introductory course for novice code users. TOPICS Safety Codes Acts - Overview of Pressure Equipment Safety Regulations - Pressure Welders Regulation General Review to ASME IX - General requirements - Procedure qualifications - Performance qualifications - Welding data ASME Section IX - WPS, PQR, WPQ Reviews - Several workshops will be conducted to allow each participant to develop the required skills to review WPS, PQR, and WPQ documents. Basic Metallurgy of Carbon and Alloy Steels - Basic carbon steel metallurgy (e.g., crystalline structures, grains, microstructures such as ferrite, pearlite, banite, and martensite, etc.) - Using the Fe-Fe3C phase diagram in practical terms - Common heat treatments for carbon steel and effect on mechanical properties (e.g., annealing, normalizing, quench, tempering, etc.)

Ductile to brittle behaviour of steelsgrain size (i.e., ASTM No.), microstructures, low temperature notch toughness, and anisotropy - Alloying steels and their effects on hardenability and weldability - Material test reports and their meaning Welding Metallurgy of Carbon and Alloy Steels - The various weld zones and metallurgical heat affected zones using fundamental principles of welding metallurgy - Use of carbon equivalence to predict weldability - Hydrogen-assisted cracking related to welding (e.g., toe cracking, cold cracking, delayed cracking, HAZ cracking, and underbead cracking, etc.) - Preheating and post-weld heat treatment in practical terms to avoid cracking and improve weldability Base Metal and Filler Metal Specifications (ASME Section II Parts A and C) - Classification of steelsUNS, SAE, ASTM, ASME - ASME SA-106, SA-516, SA-333, SA-387, and SA-312 - AWS classification of filler metals, SFA No., F No., and A No. - ASME SFA-5.1 and SFA-5.5 Developing a WPS/PQR for ASME Section VIII-1, B31.1, B31.3 - Each attendee will participate in a group workshop to write new construction and maintenance welding procedures in accordance with ASME Section VIII - Pressure Vessels, ASME B31.1 Power Boilers and ASME B31.3 Process Piping - These welding procedures will be reviewed and discussed in detail during the class ASSIGNMENTS, TUTORIALS AND WORKSHOP Several workshops covering WPS, PQR, and WPQ sample exam questions will be conducted with take-home assignments handed out during class. Take-home assignments are reviewed in the following mornings. Each attendee will participate in a group workshop to write new construction and maintenance welding procedures in accordance with ASME Section I Power Boilers, ASME Section VIII Pressure Vessels, ASME B31.1 Power Boilers, and ASME B31.3 Process Piping. These welding procedures are reviewed and discussed in detail during the class. REQUIRED CODE DOCUMENTS All participants must bring the ASME Section IX Code to this class. ABSA Welding Examiner Paper #4 exam candidates must bring all code sections required in Paper #4 to the evening tutorials. These code

Codes and Standards Training Institute (CASTI) 20510544 106 Street NW, Edmonton AB T5H 2X6

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Tel: 780-424-2552 Fax: 780-421-1308

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documents can be purchased from CASTI and are available as a package only, rather than individually. Note: Only the specific portions of the codes, standards, and documents required for the exam are supplied in the document package.

Introduction to Cutting Processes Principles of operation, equipment, application, and metallurgical effects of the following metal cutting processes: - Oxygen cutting - Air-carbon-arc cutting and gouging - Plasma-arc cutting - Carbon-arc cutting AWS Welding Filler Metal Specifications in ASME Section II Part C - SFA-5.1/SFA-5.1M Carbon Steel Electrodes for Shielded Metal Arc Welding - SFA-5.4/SFA-5.4M Stainless Steel Electrodes for Shielded Metal Arc Welding - SFA-5.5/SFA-5.5M Low-Alloy Steel Electrodes for Shielded Metal Arc Welding - SFA-5.9/SFA-5.9M Bare Stainless Steel Welding Electrodes and Rods - SFA-5.11/SFA-5.11M Nickel and Nickel-Alloy Welding Electrodes for Shielded Metal Arc Welding - SFA-5.12/SFA-5.12M Tungsten and Oxide Dispersed Tungsten Electrodes for Arc Welding and Cutting - SFA-5.14/SFA-5.14M Nickel and Nickel-Alloy Bare Welding Electrodes and Rods - SFA-5.17/SFA-5.17M Carbon Steel Electrodes and Fluxes for Submerged Arc Welding - SFA-5.18/SFA-5.18M Carbon Steel Electrodes and Rods for Gas Shielded Arc Welding - SFA-5.22 Stainless Steel Electrodes for Flux Cored Arc Welding and Stainless Steel Flux Cored Rods for Gas Tungsten Arc Welding Introduction to NDE Fundamentals and ASME Section V The applications, examination processes, requirements, uses, benefits, limitations, personnel qualifications, physical weld defects, and acceptance criteria of the following NDE methods as detailed in ASME Section V: - Visual examination - Radiographic examination - Ultrasonic examination - Liquid penetrant examination - Magnetic particle examination Visual Weld Examination Examination and assessment of actual welder qualification test coupons for weld defects and acceptability standards referenced in ASME Section IX and B31.3, including guided bend test specimens and weld specimens that cover: - Cracks, lack of fusion, incomplete penetration, internal porosity, slag, and elongated indications

WELDING FUNDAMENTALS
Course Type: HYBRID, OPTIONAL EP Pre-Classroom Online Lessons: 32 hours Classroom Days: 4 Days Accreditation: 3.2 CEUs + 3.2 CEUs* Alberta Welding Examiner Papers #1 and #3 are covered. The pre-classroom online study is an integral part of this training course and must be completed prior to the course start date for exam candidates to comply with the CASTI Exam Preparation Guarantee Policy. OBJECTIVES To introduce the various welding and cutting processes, this course gives an understanding of AWS filler metals specifications, types of welding flaws, related ASME Section V requirements for NDE, and the QA systems necessary for welder performance qualification as described in the Alberta Welding Examiner Syllabus for Papers #1 and #3. This course is also an excellent learning experience for people seeking a general knowledge in welding and related NDE. WHO SHOULD ATTEND Inspectors, welders, welding supervisors, quality control personnel, technologists, and engineers involved with welding for new fabrication, repairs, maintenance, and inspection for pressure vessel or piping. This course is also designed to assist Alberta Welding Examiner Paper #1 and Paper #3. However, being an exam candidate is not required. This course is also recommended for general knowledge. TOPICS Introduction to Arc Welding Processes Shielded metal arc welding (SMAW) - Gas tungsten arc welding (GTAW) - Gas metal arc welding (GMAW) - Submerged arc welding (SAW) - Flux-cored arc welding (FCAW) - Selection of arc welding processes - Advantages and limitations of each process

Codes and Standards Training Institute (CASTI) 20510544 106 Street NW, Edmonton AB T5H 2X6

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Workshop Hands-on visual examination of welder performance test coupons and acceptance criteria to ASME Section IX and B31.3 occur under the instructor's supervision using similar weld samples found in Alberta Welding Examiner Paper #3. Introduction to Quality Control Review of a quality control system for pressure equipment welder performance qualification, covering: - Concepts, goals, purpose, scope - Roles, responsibilities and duties of personnel - Elements of a quality control manual (i.e., performance qualification testing of pressure welders) - Relationship to codes and regulations - Accredited organizations - Testing standards and procedures REQUIRED CODE DOCUMENTS ABSA Welding Examiner exam candidates preparing to write the Alberta Welding Examiner Papers #1 or #3 are required to bring the related ASME Codes to the exam. These code documents can be purchased from CASTI and are available as a package only, rather than individually. Note: Only the specific portions of the codes, standards, and documents required for the exam are supplied in the document package.

TOPICS API Standard 650 and Related Standards Materials - Code materials, selection, rules - Material requirements and the importance of material toughness, and so on Design - Introduction to the three methods of shell design One-foot method Variable-design-point method Elastic-shell-analysis method Design Rules - Tank shells - Shell openings - Flush-type fittings - Tank roofs Joint Design - Roof to shell joints - Floor joints Checking Tanks - Product loads and internal pressure - Vacuum conditions - Wind and seismic loads - Temperature and heating operations - Live loads and API load combinations Fabrication and erection Inspection and welding Other material applications including stainless steel tanks Nondestructive examination and testing Documentation API Standard 650/653 - Types of tank inspections in API 653 - Tank evaluation methods - Inspection scheduling - Tank repairs and alterations, including NDE and testing - Recordkeeping and documentation requirements API Standard 620 - Design - Design rules for tank shells, openings, flush-type fittings, and tank roofs - Joint design - Welding - Construction and inspection - Examples

API 650
WELDED TANKS FOR OIL STORAGE Course Type: CLASSROOM Classroom Days: 4 Days Accreditation: 3.2 CEUs OBJECTIVES The design requirements of API Standard 650 will be explained and their application demonstrated through example problems. Material, fabrication, and erection documentation requirements will also be reviewed. Course participants will gain the knowledge for design of safe and economical storage tanks used in the petroleum and chemical industries. In addition to a general review of API Standard 650, an introduction to tank inspection and evaluation in conformance with API Standard 653 is included. WHO SHOULD ATTEND Engineers, inspectors, and experienced operators with technology backgrounds who are involved in the construction, inspection, maintenance, and repairs of tanks for safe operations in the plant.
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Calculations Section and Problem-Solving Workshops - Shell design calculations and evaluation procedures - Tank shell evaluation - Internal pressure evaluation - Simple roof evaluation - Nozzle design criteria and load envelope - Wind load evaluation - Seismic load evaluation - Supported and more complex roof evaluations - Vacuum load evaluation

WHO SHOULD ATTEND Engineers, inspectors, designers, and maintenance personnel who are involved in designing, operating, maintaining, repairing, inspecting, and analyzing pressure vessels, piping, tanks, and pipelines for safe operations in the refining, petrochemical, and other related industries. This course will also assist exam candidates who are writing the API 571 Inspector Certification through optional evening tutorials. However, being an exam candidate is not required.

TOPICS REQUIRED CODE DOCUMENTS Introduction to Carbon and Alloy Steel Metallurgy All participants must bring the API 620, 650, and 653 - Basic carbon steel metallurgy and using the FeCodes to this class. These code documents can be Fe3C phase diagram in practical terms purchased from CASTI. - Basic alloy steel metallurgy for high and low temperature service - Common heat treatments for carbon and alloy steels Material test reports and their meaning DAMAGE MECHANISMS AFFECTING FIXED EQUIPMENT IN THE REFINING INDUSTRY Introduction to Stainless Steel Metallurgy - Types and classification of stainless steels Course Type: HYBRID, OPTIONAL EP - General corrosion resistance of stainless steels Pre-Classroom Online Lessons: 4 hours (i.e., advantages and disadvantages) Classroom Days: 4 Days - General introduction to the weldability of stainless Accreditation: 3.2 CEUs + 0.8 CEUs* steels and affect welding on corrosion resistance The pre-classroom online study is an integral part of Base Metal and Filler Metal Specifications this training course and must be completed prior to the ASME Section II Parts A and C course start date for exam candidates to comply with - Classification of steels UNS, SAE, ASTM, ASME the CASTI Exam Preparation Guarantee Policy. - ASME SA-105, SA-53, SA-106, SA-333, SA-516, SA-240 OBJECTIVES AWS/ASME classification of filler metals, SFA No., To improve safety, reliability and minimize liability of F No., and A No fixed equipment by learning common damage - Material test reports and their meaning mechanisms in the refining and petrochemical industry as covered in API 571. The roles of the engineer and Welding Metallurgy of Carbon and Alloy Steels inspector in identifying affected materials and - Weldment and metallurgical heat affected zones equipment, critical factors, appearance or morphology using fundamental principles of welding metallurgy of damage, prevention and mitigation, inspection, and - Use of carbon equivalence to predict weldability monitoring will be covered to introduce the concepts of - Hydrogen-assisted cracking related to welding service-induced deterioration and failure modes. This (e.g., toe cracking, cold cracking, delayed cracking, course is intended for anyone interested in gaining a HAZ cracking, underbead cracking, etc.) fundamental understanding of damage mechanisms. - Preheating and post-weld heat treatment in practical terms to avoid cracking, improve RECOMMENDATION weldability, and resist weld related failures A thorough understanding of the damage mechanisms covered in API RP 571 will greatly assist with API 579 and API 580/581 evaluations.

API RP 571

Following this course, taking CASTI's API 579-1/ASME FFS-1 Fitness for Service course is highly recommended.

Codes and Standards Training Institute (CASTI) 20510544 106 Street NW, Edmonton AB T5H 2X6

www.casti.ca casti@casti.ca

Tel: 780-424-2552 Fax: 780-421-1308

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I) General Damage Mechanisms Mechanical and Metallurgical Failure Mechanisms - Graphitization and softening (i.e., spheroidization) - Temper embrittlement - Strain aging - 885F embrittlement - Sigma-phase embrittlement - Brittle fracture - Creep/stress rupture - Short-term overheatingstress rupture - Steam blanketing - Dissimilar metal weld (DMW) cracking - Thermal shock - Erosion/erosion-corrosion - Cavitation - Mechanical, thermal, and vibration-Induced fatigue - Refractory degradation - Reheat cracking Uniform or Localized Loss of Thickness - Galvanic corrosion, atmospheric corrosion - Corrosion under insulation (CUI) - Cooling water corrosion, boiler water condensate corrosion - CO2 corrosion - Flue gas dew point corrosion - Microbiologically induced corrosion (MIC) - Soil corrosion - Caustic corrosion - De-alloying - Graphitic corrosion High Temperature Corrosion, 400F (204C) - Oxidation, sulfidation, carburization, decarburization - Metal dusting, fuel ash corrosion - Nitriding Environment-Assisted Cracking - Chloride stress corrosion cracking (Cl-SCC) - Corrosion fatigue - Caustic stress corrosion cracking (caustic embrittlement) - Ammonia stress corrosion cracking - Liquid metal embrittlement (LME) - Hydrogen embrittlement (HE)

II) Refining Industry Damage Mechanisms Uniform or Localized Loss in Thickness Phenomena - Amine corrosion - Ammonium bisulfide corrosion (i.e., alkaline sour water) - Ammonium chloride corrosion - Hydrochloric acid (HCl) corrosion - High temp H2/H2S corrosion - Hydrofluoric (HF) acid corrosion - Naphthenic acid corrosion (NAC) - Phenol (carbonic acid) corrosion - Phosphoric acid corrosion - Sour water corrosion (acidic) - Sulfuric acid corrosion Environment-Assisted Cracking - Polythionic acid stress corrosion cracking (PASCC) - Amine stress corrosion cracking - Wet H2S damage (blistering/HIC/SOHIC/SCC) - Hydrogen stress crackingHF - Carbonate stress corrosion cracking Other Mechanisms - High temperature hydrogen attack (HTHA) and titanium hydriding REQUIRED CODE DOCUMENT All participants must bring the API RP 571 Code to this class. This code document can be purchased from CASTI.

API 579-1/ASME FFS-1


FITNESS FOR SERVICE Course Type: CLASSROOM Classroom Days: 4 Days Accreditation: 3.2 CEUs OBJECTIVES The basic and intermediate methodologies of inspecting and assessing equipment for continued service, the need for more advanced evaluations, and the possible remediations available will be discussed in accordance with the methodologies given in API 579. A limited discussion will be presented on advanced methods of assessment. The role of the inspector in gathering data and evaluating that data will be discussed, along with the role of the technologist and engineer in appraising the data and employing it in engineering calculations.

Codes and Standards Training Institute (CASTI) 20510544 106 Street NW, Edmonton AB T5H 2X6

www.casti.ca casti@casti.ca

Tel: 780-424-2552 Fax: 780-421-1308

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RECOMMENDATION A thorough understanding of the damage mechanisms covered in API RP 571 is critical to API 579-1/ASME FFS-1 assessment. Having knowledge of the API RP 571 code or having taken CASTI's API RP 571 Damage Mechanisms Affecting Fixed Equipment in the Refining Industry course in advance is highly recommended. However, these are not prerequisites. WHO SHOULD ATTEND This course is ideal for inspectors, engineers, and technologists who are involved in performing API 579-1 evaluations, inspecting and analyzing pressure vessels, pressure piping, tanks, and pipelines for safe operation when there is a change in service temperature, or where they have been found to be damaged, distorted, cracked, blistered, or experiencing metal loss. TOPICS Scope of API 579-1 - Responsibilities of owner, user, inspector, and engineer General Assessment Method - Data requirements What is required Who is responsible How is data obtained and organized - Remaining strength factor - Need for in-service monitoring (inspection frequency) Remaining Life Determination Brittle Fracture Resistance - Governing thickness concept (as per ASME Section VIII) - Stress ratio - Hydrostatic testing - Thin wall considerations Metal Loss Evaluation - Point thickness methodology - Grid thickness methodology - Supplemental loading - ASME B31.1 and B31.3 flexibility analysis - Pitting evaluation Problem-Solving Workshops - HIC and SOHIC Evaluation - Blisters and hydrogen induced cracking

Evaluating Geometric Irregularities - Bending and section axial forces - Weld misalignment - Out-of-round - Internal and external pressure - Bulges and dents - Gouges - Combinations of distress - Fatigue analysis Evaluation of Cracks and Crack-like Flaws - primary, secondary, and residual stress - non-fracture mechanics method - fracture mechanics method Problem-Solving Workshop Creep Damage Assessment Heat and Fire Damage Evaluation Lamination Evaluation REQUIRED CODE DOCUMENTS Participants will find that bringing a copy of the API 5791 Code and a calculator to the course is useful. This code document can be purchased from CASTI.

CSA Z662
CONSTRUCTION AND INSPECTION REQUIREMENTS FOR PIPELINES Course Type: CLASSROOM Classroom Days: 4 Days Accreditation: 3.2 CEUs OBJECTIVES Understand the basics of CSA Standard Z662 for pipeline construction, including scope, design, materials, welding, installation, inspection, and testing requirements for new construction, and post construction repairs and maintenance work. This is an introductory level seminar for individuals with limited pipeline training or experience. Upon completion, attendees will appreciate basic pressure design calculations, differences between low and high strength materials (i.e., CSA, API, ASTM), notch toughness requirements, material test reports and markings, basic properties of pipeline coatings, effects of shop and field bending (i.e., hot, induction, cold), CSA welding qualifications, ASME welding qualifications, pig barrel design and fabrication, drawings, basic pipeline construction methods and installation requirements, visual inspection, nondestructive inspection, sour service requirements, pressure testing, and
www.casti.ca casti@casti.ca Tel: 780-424-2552 Fax: 780-421-1308

Codes and Standards Training Institute (CASTI) 20510544 106 Street NW, Edmonton AB T5H 2X6

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commissioning. Attendees will also be aware of the various pipeline regulatory agencies, associated pipeline legislation, the influence of CSA Standard B51, and the use of ASME B31.3 within the scope of CSA Z662 pipeline construction. Because this is an introductory seminar, the discussion does not include details of pipeline stress analysis, design for buoyancy control, limit states design, arrest of long-running brittle or ductile fractures, selection and installation of pipeline coatings, design and installation of cathodic protection systems, directional drills, girth weld alternative acceptance criteria, or other fitness-for-service calculations. This course will also assist CSA W178.2 exam candidates who plan to write the Z662 code exam. However, being an exam candidate is not required. This course is also recommended for general knowledge. TOPICS Understanding the Code Requirement for Material Properties - Understanding stress and strain - Difference between strength and toughness - Effect of other loads and stresses on safety - Ductile and brittle fracture - How toughness is measured Materials - Line pipe materials and their characteristics; Z 245.1 - Line pipe toughness specification; Z 245.1 and Z662 Section 7 - Considerations for fittings and appurtenances; Z662 Section 4 - Plastic liners and pipe for distribution and transmission lines, new and maintenance, Z662 various sections - Other materials; Z662 Section 5 - Inspection of materials - Sour service requirements, Z662 Section 16 Design - Pipeline factors of safety - Soil-to-pipe interactions - Branch connections area replacement; Z662 Section 4 - Geometric considerations; Z662 Section 4 - Stations, tank farms, storage, Z662 Section 4, ASME B31.3, API 650 - Flexibility requirements and other stressing interactions; Z662 Section 4

Construction Practices - Importance of specifications/contracts - Inspection and quality control - Care and handling of line pipe - Bending of pipe - Record keeping; Z662 Section 10 - Construction of non-steel lines - Construction of distribution lines Joining - Z662 Section 7 - Welding procedure specifications; Z662 Sections 7 and 10 - Welder qualification; Z662 Sections 7 and 10 - Welded joint design and fit-up considerations - Mechanical joints - Special requirements for aluminum - Joint quality requirements Hydrostatic Testing - Test-pressure-to-operating-pressure ratio; Z662 Section 4 8 - Hold-time/leak test; Z662 Section 8 - Pressure reversals - Optimum tests for new pipe - Optimum tests for revalidating existing pipeline Operations and Maintenance Procedures - Z662 Section 10 - Manuals, emergency response plans; Z662 Section 10 - In-line inspection - Records - Personnel training - Integrity Management; Z662 Section 10 and Appendix N - Corrosion control prevention and mitigation; Z662 Section 9 - Z662 Section 9 - Change of service; Z662 Section 10 Pipeline Repairs - Evaluation of Defects - Engineering assessments; Z662 Chapter 10 - Critical engineering assessments; Z662 Appendix J and K - Defects that can be repaired; Z662 Section 10 - Types of repair methods; Z662 Section 10 REQUIRED CODE DOCUMENT Bringing a copy of the CSA Z662 Standard to the course is useful.

Codes and Standards Training Institute (CASTI) 20510544 106 Street NW, Edmonton AB T5H 2X6

www.casti.ca casti@casti.ca

Tel: 780-424-2552 Fax: 780-421-1308

27

NACE MR0175/ISO 15156 PARTS 1 AND 2 AND NACE MR0103


CARBON AND LOW ALLOY STEEL MATERIALS FOR SOUR SERVICE Course Type: CLASSROOM Classroom Days: 4 Days Accreditation: 3.2 CEUs OBJECTIVES Understand general principles for selection of crackingresistant materials used in H2S-containing environments in oil and gas production where the failure of such equipment could pose a risk to the health and safety of the public and personnel or to the environment. It can be applied to help to avoid costly corrosion damage. This will be achieved by studying basic steel metallurgy, H2S-related damage mechanisms, hardness test methods, steel standards and applying this fundamental knowledge to understanding the intent of NACE MR0175/ISO 15156 and MR0103. To assist with these objectives, an introduction to H2S-environment cracking test methods TM0177 and TM0284 will be studied. WHO SHOULD ATTEND Engineers, testing lab technologists and technicians, inspectors, equipment designers, steel manufacturers, distributors, and maintenance personnel who are involved in designing, fabricating, manufacturing, supplying, operating, maintaining, repairing, and inspecting oil field and refinery equipment in sour service by using NACE MR0175/ISO 15156 and MR0103. This course will assist personnel performing API 579 and API 581 evaluations. TOPICS General Introduction - Introduction to NACE Material Requirements Standards - History of MR0175 development - Overview of MR0175/ISO 15156 Parts 1, 2, and 3, MR0103, TM0177, TM0284, and how they work together. NACE MR0175/ISO 15156 Part 1 - Overview of Part 1 - General Principles for Selection of Cracking-Resistant Materials - Evaluation of definition of service conditions - Pre-qualified materials

Introduction to Carbon and Alloy Steel Metallurgy - Introduction to carbon steel metallurgy - Using the Fe-Fe3C phase diagram in practical terms - Using continuous cooling transformation diagrams to predict undesirable steel conditions - for sour service - Common heat treatments for carbon and alloy steels - Classification of steels - UNS, ASTM, ASME, SAE (AISI), API, EN, and how they are used within NACE MR0175/ISO 15156 - Detailed discussion of the misnomers and slang terms used to described steels - Review of several commonly used ASTM steel standards - Brief introduction to the weldability of carbon and alloy steels for wet H2S service: Defining the weld in metallurgical terms Understanding the weld heat affected zones (HAZs) Use of carbon equivalence formulas H2S-Related Damage Mechanisms - Introduction to H2S cracking mechanisms addressed in NACE MR0175/ISO 15156 including: sulfide stress cracking, stress corrosion cracking, hydrogen-induced cracking stepwise cracking, stress-oriented hydrogen induced cracking, soft zone cracking and galvanically induced hydrogen stress cracking - Description of affected materials, critical factors, affected units or equipment appearance or morphology of damage, prevention/mitigation, inspection and monitoring NACE MR0175/ISO 15156 Part 2 - Qualification and selection of carbon and alloy steels for sour service: - Defining sour service environment (H2S partial pressure versus pH) Regions of environmental sensitivity (Figure 1 in MR0175/ISO 15156 Part 2) Determination of H2S partial pressure and pH (Annex C and D) - Overview of Annex A SSC-resistant carbon and alloy steels Maximum acceptable hardness values Applications to specific product forms (pipe, plate, fittings, bolting, etc.) Purchasing materials for sour service Information to be supplied for material purchasing (Part 2 Annex E)

Codes and Standards Training Institute (CASTI) 20510544 106 Street NW, Edmonton AB T5H 2X6

www.casti.ca casti@casti.ca

Tel: 780-424-2552 Fax: 780-421-1308

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Material test reports (MTRs) - what they really mean and how they should be used to qualify and purchase steels within MR0175/ISO 15156 Hardness Test Methods and Related ASTM and ISO Standards - Bench hardness testing: ASTM E 10 and ISO 6506-1 (Brinell) ASTM E 18 and ISO 6508-1 (Rockwell) ASTM E 92 and ISO 6507-1 (Vickers) ASTM E 110 (Portable Hardness Testers) ASTM E384 (Microindentation) - Portable hardness testing: A 833 (Telebrineller) A 956 (Leeb, Equotip, others) A 1038 (Microdur - MIC) - Converting hardness test values to other scales: ASTM E 140 and ASTM A 370 NACE Test Methods for Sour Service - Overview of NACE TM0177 and TM0284 - SCC laboratory testing for sour service (Part 2 Tables B.1, B.2, and B.3) - Example test reports and applications of both test methods will be discussed CSA and API Codes - Review of sour service requirements of CSA Z662, API 5CT, 6A and 6D specifications NACE MR0103 - Roadmap to MR0103 (Table 1) - Carbon, alloy, and stainless steel material requirements, including P-No. hardness - Nonferrous material requirements - Fabrication requirements (welding, cladding, stamping, threading) - Bolting requirements - Plating, coating and diffusion processes - Special component requirements (bearings, springs, instrumentation, etc.) - Valve requirements - Compressor and pump requirements Limitations of MR0175/ISO 15156 and MR0103 Discussion of why hardness testing, laboratory testing, and NACE MR0175/ISO 15156 may not be sufficient to predict suitable application of materials for the intended sour service conditions NACE MR0175/ISO 15156 Part 3 - Part 3 will not be covered in this course

Interpretations Workshop Interpretation exercises will provide each participant with practical working knowledge of MR0175/ISO 15156 and MR0103. Subsequent to each workshop exercise, the official interpretation published by ISO and NACE will be discussed in detail to better understand the intent of the REQUIRED CODE DOCUMENTS All participants must bring NACE MR0175/ISO 15156 and MR0103 to this class.

CASTI is a certified educational institution approved by the Minister of Human Resources and Social Development Canada. Accordingly, students may claim the fees paid to CASTI for purposes of the Tuition, Education and Textbook Tax Credits, by requesting an official tax receipt T2202A from CASTI for the courses taken, provided that all appropriate criteria for eligibility have been met. Contact the Canada Revenue Agency to inquire about your specific eligibility.

Codes and Standards Training Institute (CASTI) 20510544 106 Street NW, Edmonton AB T5H 2X6

www.casti.ca casti@casti.ca

Tel: 780-424-2552 Fax: 780-421-1308

29

API 510
CLA PRESSURE VESSEL INSPECTOR EXAM PREPARATION Course Type: HYBRID, EP Pre-Classroom Online Lessons: 40 hours Classroom Days: 6 Days Accreditation: 4.8 CEUs + 4.0 CEUs* This CLA exam preparation (EP) course includes a mandatory self-guided pre-classroom online portion that must be completed before the course start date and post-classroom online self-study material after the course. Completion of these is recommended to maximize success and to take advantage of the CASTI Exam Preparation Guarantee Policy. Note: Prior ASME code experience is recommended before taking this course. For individuals without prior ASME code experience, taking the CASTI Introduction to Pressure Equipment Codes or the CASTI ASME Section IX course in advance is highly recommended. OBJECTIVES This course is designed to maximize your success in passing the API Pressure Vessel Inspector Certification Examination by learning how to: understand what the API Body of Knowledge requires exam candidates to know; efficiently reference the API and ASME Codes during the API ICP examination; and complete all calculations required of exam candidates during the API ICP examination.

TOPICS API ICP exam candidates are expected to have a broad base of general knowledge and experience covering all topics described in the API Body of Knowledge. Topics listed in the API Body of Knowledge will be discussed in this training course. This is an exam preparation course and will focus only on the exam elements. This training course includes all of the following: Pre-classroom online training lessons - Study of API and ASME Codes - Reviewing example problems and detailed solutions - Solving practice problems and reviewing detailed solutions In-classroom training - Six days of instructor-led review and discussion of API and ASME Codes Post-classroom online training lessons - Two practice exams with answer keys and detailed math solutions for home study Review session - A half-day instructor-led review of math problem solutions from post-classroom practice exams the day before the exam REQUIRED CODE DOCUMENTS All participants must bring the API and ASME Code documents referenced in the API Effectivity Sheet. Be sure to obtain the correct editions of each document as noted on the API Effectivity Sheet.

These code documents can be purchased from CASTI Note: Online lessons will be available two months prior and are available as a package only, rather than to the course start date. Please register in advance to individually. ensure adequate time to complete the pre-classroom online lessons prior to the course start date. Note: Only the specific portions of the Codes and Standards documents required for the exam are WHO SHOULD ATTEND supplied in the document package. This training course is intended for API 510 inspector examination candidates who have both inspection EXAM INFORMATION experience and experience working with the API and CASTI does not receive any information from API ASME Codes. Experience with API and ASME Codes is concerning the specific contents of the exams or the required during the supervision of inspection activities details of the exam locations; nor does CASTI as described in the ICP Qualification Requirements. determine who is qualified to write the exam. API ICP exam candidates are expected to have a broad base of general knowledge and experience covering all API requires that all candidates apply for examination topics described in the API Body of Knowledge. directly through API and adheres to strict application deadlines.

Codes and Standards Training Institute (CASTI) 20510544 106 Street NW, Edmonton AB T5H 2X6

www.casti.ca casti@casti.ca

Tel: 780-424-2552 Fax: 780-421-1308

30

API 570
CLA PIPING INSPECTOR EXAM PREPARATION Course Type: HYBRID, EP Pre-Classroom Online Lessons: 40 hours Classroom Days: 6 Days Accreditation: 4.8 CEUs + 4.0 CEUs* This CLA exam preparation (EP) course includes a mandatory self-guided pre-classroom online portion that must be completed before the course start date and post-classroom online self-study material after the course. Completion is recommended to maximize success and to take advantage of the CASTI Exam Preparation Guarantee Policy. Note: Prior ASME code experience is recommended before taking this course. For individuals without prior ASME code experience, taking the CASTI Introduction to Pressure Equipment Codes or the CASTI ASME Section IX course in advance is highly recommended. OBJECTIVES This course is designed to maximize your success in passing the API Piping Inspector Certification Examination by learning how to: understand what the API Body of Knowledge requires exam candidates to know; efficiently reference the API and ASME Codes during the API ICP examination; and complete all calculations required of exam candidates during the API ICP examination.

TOPICS API ICP exam candidates are expected to have a broad base of general knowledge and experience covering all topics described in the API Body of Knowledge. Topics listed in the API Body of Knowledge will be discussed in this training course. This is an exam preparation course and will focus only on the exam elements. This training course includes all of the following: Pre-classroom online training lessons - Study of API and ASME Codes - Reviewing example problems and detailed solutions - Solving practice problems and reviewing detailed solutions In-classroom training - Six days of instructor-led review and discussion of API and ASME Codes Post-classroom online training lessons - Two practice exams with answer keys and detailed math solutions for home study Review session - A half-day instructor-led review of math problem solutions from post-classroom practice exams the day before the exam REQUIRED CODE DOCUMENTS All participants must bring the API and ASME Code documents referenced in the API Effectivity Sheet. Be sure to obtain the correct editions of each document as noted on the API Effectivity Sheet.

These code documents can be purchased from CASTI Note: Online lessons will be available two months prior and are available as a package only, rather than to the course start date. Please register in advance to individually. ensure adequate time to complete the pre-classroom online lessons prior to the course start date. Note: Only the specific portions of the Codes and Standards documents required for the exam are WHO SHOULD ATTEND supplied in the document package. This training course is intended for API 570 inspector examination candidates who have both inspection EXAM INFORMATION experience and experience working with the API and CASTI does not receive any information from API ASME Codes. Experience with API and ASME Codes is concerning the specific contents of the exams or the required during the supervision of inspection activities details of the exam locations; nor does CASTI as described in the ICP Qualification Requirements. determine who is qualified to write the exam. API ICP exam candidates are expected to have a broad base of general knowledge and experience covering all API requires that all candidates apply for examination topics described in the API Body of Knowledge. directly through API and adheres to strict application deadlines.

Codes and Standards Training Institute (CASTI) 20510544 106 Street NW, Edmonton AB T5H 2X6

www.casti.ca casti@casti.ca

Tel: 780-424-2552 Fax: 780-421-1308

31

API 653
CLA ABOVEGROUND STORAGE TANK EXAM PREPARATION Course Type: HYBRID, EP Pre-Classroom Online Lessons: 40 hours Classroom Days: 6 Days Accreditation: 4.8 CEUs + 4.0 CEUs* This CLA exam preparation (EP) course includes a mandatory self-guided pre-classroom online portion that must be completed before the course start date and post-classroom online self-study material after the course. Completion is recommended to maximize success and to take advantage of the CASTI Exam Preparation Guarantee Policy. Note: Prior ASME code experience is recommended before taking this course. For individuals without prior ASME code experience, taking the CASTI Introduction to Pressure Equipment Codes or the CASTI ASME Section IX course in advance is highly recommended. OBJECTIVES This course is designed to maximize your success in passing the API Aboveground Storage Tank Inspector Certification Examination by learning how to: understand what the API Body of Knowledge requires exam candidates to know; efficiently reference the API and ASME Codes during the API ICP examination; and complete all calculations required of exam candidates during the API ICP examination.

TOPICS API ICP exam candidates are expected to have a broad base of general knowledge and experience covering all topics described in the API Body of Knowledge. Topics listed in the API Body of Knowledge will be discussed in this training course. This is an exam preparation course and will focus only on the exam elements. This training course includes all of the following: Pre-classroom online training lessons - Study of API and ASME Codes - Reviewing example problems and detailed solutions - Solving practice problems and reviewing detailed solutions In-classroom training - Six days of instructor-led review and discussion of API and ASME Codes Post-classroom online training lessons - Two practice exams with answer keys and detailed math solutions for home study Review session - A half-day instructor-led review of math problem solutions from post-classroom practice exams the day before the exam REQUIRED CODE DOCUMENTS All participants must bring the API and ASME Code documents referenced in the API Effectivity Sheet. Be sure to obtain the correct editions of each document as noted on the API Effectivity Sheet.

These code documents can be purchased from CASTI Note: Online lessons will be available two months prior and are available as a package only, rather than to the course start date. Please register in advance to individually. ensure adequate time to complete the pre-classroom online lessons prior to the course start date. Note: Only the specific portions of the Codes and Standards documents required for the exam are WHO SHOULD ATTEND supplied in the document package. This training course is intended for API 653 inspector examination candidates who have both inspection EXAM INFORMATION experience and experience working with the API and CASTI does not receive any information from API ASME Codes. Experience with API and ASME Codes is concerning the specific contents of the exams or the required during the supervision of inspection activities details of the exam locations; nor does CASTI as described in the ICP Qualification Requirements. determine who is qualified to write the exam. API ICP exam candidates are expected to have a broad base of general knowledge and experience covering all API requires that all candidates apply for examination topics described in the API Body of Knowledge. directly through API and adheres to strict application deadlines.

Codes and Standards Training Institute (CASTI) 20510544 106 Street NW, Edmonton AB T5H 2X6

www.casti.ca casti@casti.ca

Tel: 780-424-2552 Fax: 780-421-1308

32

AWS (CWI) CERTIFIED WELDING INSPECTOR


EXAM PREPARATION Course Type: HYBRID, EP Pre-Classroom Online Lessons: 40 hours Classroom Days: 6 Days Accreditation: 4.8 CEUs + 4.0 CEUs* This CLA exam preparation (EP) course includes a mandatory self-guided pre-classroom online portion that must be completed before the course start date. Completion is recommended to maximize success and to take advantage of the CASTI Exam Preparation Guarantee Policy. Note: Prior ASME code experience is recommended before taking this course. For individuals without prior ASME code experience, taking the CASTI Introduction to Pressure Equipment Codes course or the CASTI ASME Section IX course in advance is highly recommended. OBJECTIVES Help learners achieve the AWS Certified Welding Inspector (CWI) certification and, by reciprocity, also achieve the CSA W178.2 Welding Inspector Certification Level 2 that is managed by the Canadian Welding Bureau (CWB). This course will also prepare exam candidates to write the ASME code endorsement exam as part of the CWI certification. Note: Online lessons will be available two months prior to the course start date. Please register in advance to ensure adequate time to complete the pre-classroom online lessons prior to the course start date.

TOPICS The classroom portion of this course contains three parts, which are listed below. Welding Inspection Fundamentals (3 days) This portion of the course will prepare exam candidates to write the two-hour fundamentals exam and includes the new updated AWS Welding Inspection Technology (WIT) textbook and workbook with over 500 sample exam questions. The WIT text book lessons that will be covered include: - Welding Inspection and Certification - Safe Practices for Welding Inspectors - Metal Joining and Cutting Processes - Weld Joint Geometry and Welding Symbols - Documents Governing Welding Inspection and Qualification - Metals Properties and Destructive Testing - Metric Practice for Welding Inspection - Welding Metallurgy for the Welding Inspector - Weld and Base Metal Discontinuities - Visual Inspection and Other NDE Methods and Symbols Practical Visual Inspection Workshop (1-1/2 days) This portion of the course will prepare exam candidates to write the two-hour Practical exam and includes the AWS Visual Inspection Workshop reference manual with sample examples questions. Topics covered include: - Terms and definitions - Introduction to visual welding inspection - Weld and base metal discontinuities - Measurements of welds ASME Code Clinic (1-1/2 days and optional evening tutorial sessions) This portion of the course will prepare exam candidates to write the two-hour ASME code endorsement exam that includes: - ASME Section IX - ASME Section VIII-1

WHO SHOULD ATTEND This course is designed for inspectors, technologists, engineers, or experienced welders and welding supervisors who are involved in new welding Additional Code Endorsements are available fabrication, repairs, alteration, or inspection of welded See the Code Endorsements section on the following pressure equipment. It will also assist API 510 and 570 page for more information. inspectors who plan to challenge the CSA W178.2 practical exam to become a Level 2 inspector. Further information regarding the AWS-CSA reciprocity for REQUIRED CODE DOCUMENTS welding inspector certification is available at All participants must bring the ASME Section VIII, Division 1, and ASME Section IX code documents to www.casti.ca. this class. Please refer to the AWS Body of Knowledge for the correct editions. These code documents can be purchased from CASTI. Note: Only the specific portions of the Code documents required for the exam are supplied in CASTIs document package.
Codes and Standards Training Institute (CASTI) 20510544 106 Street NW, Edmonton AB T5H 2X6 www.casti.ca casti@casti.ca Tel: 780-424-2552 Fax: 780-421-1308

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EXAM INFORMATION Note: Online lessons will be available two months prior Candidates writing the AWS CWI exam must apply for to the course start date. Please register in advance to the exam separately from course registration. ensure adequate time to complete the pre-classroom online lessons prior to the course start date. CASTI does not receive any information from AWS concerning the specific contents of the exams and does WHY SHOULD I ATTEND not determine who is qualified to write the exam. The CASTI CSA W178.2 Level 1 Welding Inspector Exam Preparation course is the only comprehensive CODE ENDORSEMENTS training program that prepares participants to write all - AWS D1.1 Structural Steel four exam parts of the CSA W178.2 Welding Inspector - AWS D1.2 Structural Aluminum Certification. In addition, CASTI is the only trainer that - AWS D1.5 Bridge Welding offers exam preparation code endorsement training for - AWS D15.1 Railroad CSA W178.2 Welding Inspector Certifications. - AWS D17.1 Aerospace - API-1104 Pipeline WHO SHOULD ATTEND - Structural Drawing Reading This course is intended for inspectors, NDE examiners, - ASME Section IX, B31.1, and B31.3 Alberta welding examiners, experienced welders, (Available Online) welding supervisors, quality control personnel, - ASME Sections VIII, Division 1, and Section IX technologists, and engineers who want to obtain the (Available Online) CSA W178.2 Level 1 welding inspector certification and, by reciprocity, the AWS Certified Associate More Online Code Endorsements Courses Welding Inspector accreditation. Coming SoonExclusively at CASTI TOPICS Welding Inspection* - preparation for 75 multiple choice within a two-hour exam

CSA W178.2 - LEVEL 1 WELDING INSPECTOR


EXAM PREPARATION

Course Type: HYBRID, EP Pre-Classroom Online Lessons: 40 hours Classroom Days: 6 Days Accreditation: 4.8 CEUs + 4.0 CEUs* This CLA exam preparation (EP) course includes a mandatory self-guided pre-classroom online portion that must be completed before the course start date and post-classroom online self-study material after the course. Completion is recommended to maximize examination success and to take advantage of the CASTI Exam Preparation Guarantee Policy. Note: Prior ASME code experience is recommended before taking this course. For individuals without prior ASME code experience, taking the CASTI Introduction to Pressure Equipment Codes or the CASTI ASME Section IX course in advance is highly recommended. OBJECTIVES To achieve the CSA W178.2 Level 1 Welding Inspector Certification and, by reciprocity, also achieve the AWS Certified Associate Welding Inspector accreditation. This course will also prepare exam candidates to write the ASME B31.3 code endorsement exam as part of this certification.
Codes and Standards Training Institute (CASTI) 20510544 106 Street NW, Edmonton AB T5H 2X6

*Note: Candidates may qualify for exemption of this exam. See Welding Inspection Exemption Requirements on the following page for more information. Practical Visual Inspection - preparation for viewing sample welds and answering 10 questions about them within a half-hour exam CSA Standard W178.2 - preparation for 15 multiple choice questions within a half-hour exam Product Category and Standard/Code Industrial Pipe ASME B31.3 Process Piping - preparation for 45 multiple choice questions within a two-hour exam Additional Code Endorsements are available. See the Code Endorsements section later on this page for more information. REQUIRED CODE DOCUMENTS All participants must bring CSA Standard W178.2 and the ASME B31.3 Code to this class. This ASME B31.3 code document can be purchased from CASTI.

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EXAM INFORMATION The CSA W178.2 Level 1 Welding Inspector Certification is broken up into four exams: - Welding Inspection*, closed-book - Practical Visual Inspection EXAM PREPARATION - CSA Standard W178.2, open-book - Product Category and Standard/Code (ASME Course Type: HYBRID, EP B31.3: Process Piping), open-book Pre-Classroom Online Lessons: 32 hours Classroom Days: 6 Days *Note: At the end of the CASTI course, candidates may Accreditation: 4.8 CEUs + 3.2 CEUs* qualify for exemption of the Welding Inspection exam portion of this certification. See Welding Inspection This CLA exam preparation (EP) course includes a Exemption Requirements (next section) for more mandatory self-guided pre-classroom online portion that information. must be completed before the course start date and post-classroom online self-study material after the CASTI provides this course to help candidates prepare course. Completion is recommended to maximize for the CSA W178.2 Level 1 Welding Inspector success and to take advantage of the CASTI Exam Certification. However, the CSA W178.2 exams are Preparation Guarantee Policy. administered by the Canadian Welding Bureau (CWB). All exam candidates must apply directly through CWB Note: Prior ASME code experience is recommended to write the exams. before taking this course. For individuals without prior ASME code experience, taking the CASTI Introduction WELDING INSPECTION EXEMPTION REQUIREMENTS to Pressure Equipment Codes course or the CASTI This course is approved by the Canadian Welding ASME Section IX course in advance is highly Bureau (CWB) for exemption from the closed-book recommended. Welding Inspection portion of the CSA W178.2 Level 1 Welding Inspector Certification. This exemption is OBJECTIVES equivalent to that which is given to candidates who To achieve the CSA W178.2 Level 2 Welding Inspector have completed the CWB modules. Certification and, by reciprocity, also achieve the AWS Certified Associate Welding Inspector accreditation. To qualify for exemption, students must: This course also prepares exam candidates to write the - complete the pre-classroom online lessons ASME B31.3 code endorsement exam as part of this covering Welding Inspection, including answering certification. all questions, prior to writing the Welding Inspection two-hour closed-book in-classroom examination on Note: Online lessons will be available two months prior the last day of the in-classroom training; to the course start date. Please register in advance to - receive a minimum mark of 70% for the preensure adequate time to complete the pre-classroom classroom online Welding questions; and online lessons prior to the course start date. - receive a minimum mark of 70% for the inclassroom Welding Inspection two-hour WHY SHOULD I ATTEND closed-book exam administered by CASTI on the The CASTI CSA W178.2 Level 2 Welding Inspector last day of the in-classroom training. Exam Preparation course is the only comprehensive training program that prepares participants to write all CODE ENDORSEMENTS four exam parts of the CSA W178.2 Welding Inspector - CSA W47.1 and W59 Steel Construction Certification. In addition, CASTI is the only trainer that - CSA W47.2 and CSA W59.2 Aluminum offers exam preparation code endorsement training for Construction CSA W178.2 Welding Inspector Certifications. - ABS Ships and Floating Marine Structures - CSA S473 Mobile Drilling Units and Steel Fixed WHO SHOULD ATTEND Offshore Structures Inspectors, NDE examiners, Alberta welding examiners, - CSA Z662 Oil and Gas Pipeline Systems experienced welders, welding supervisors, quality - API 650 Welded Tanks for Oil Storage control personnel, technologists, and engineers who - ASME Section VIII-1 and ASME Section IX want to obtain the CSA W178.2 Level 2 welding Pressure Vessel Construction (Available Online) inspector certification, and by reciprocity, the AWS - ASME B31.3 Process Piping (Available Online) Certified Associate Welding Inspector accreditation.

CSA W178.2 - LEVEL 2 WELDING INSPECTOR

More Online Code Endorsements Coming Soon


Codes and Standards Training Institute (CASTI) 20510544 106 Street NW, Edmonton AB T5H 2X6 www.casti.ca casti@casti.ca Tel: 780-424-2552 Fax: 780-421-1308

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TOPICS Welding Fundamentals and Welding Inspection - Preparation for 150 multiple choice questions and 5 essay questions within a three-and-a-half-hour exam Practical Visual Inspection - Preparation for viewing sample welds and answering 10 questions about them within a half-hour exam CSA Standard W178.2 - preparation for 15 multiple choice questions within a half-hour exam - see Exam Information below for additional information Product Category and Standard/Code Industrial Pipe ASME B31.3 Process Piping or Pressure Vessel Construction ASME Section VIII-1 and IX - preparation* for 45 multiple choice questions within a two-hour exam

*Note: All candidates challenging the Level 2 Certification must write the examination on CSA Standard W178.2-08, unless it was written while qualifying for Level 1. The examination on CSA Standard W178.2 is only required to be written once. CASTI provides this course to help candidates prepare for the CSA W178.2 Level 2 Welding Inspector Certification. However, the CSA W178.2 exams are administered by the Canadian Welding Bureau (CWB). All exam candidates must apply directly with CWB to write the exams. CODE ENDORSEMENTS - CSA W47.1 and W59 Steel Construction - CSA W47.2 and CSA W59.2 Aluminum Construction - ABS Ships and Floating Marine Structures - CSA S473 Mobile Drilling Units and Steel Fixed Offshore Structures - CSA Z662 Oil and Gas Pipeline Systems - API 650 Welded Tanks for Oil Storage - ASME Section VIII-1 and ASME Section IX Pressure Vessel Construction (Available Online) - ASME B31.3 Process Piping (Available Online)

*Note: This course will cover the two code More Online Code Endorsements Coming Soon endorsements listed above. Please bring the Code that pertains to the exam you wish to write. You are _____________________________________________ also welcome to bring multiple Code documents and attend the in-classroom lessons for both code endorsement exams. Additional Code Endorsements are available. See the Code Endorsements at the end of this page for more information. REQUIRED CODE DOCUMENTS All participants must bring the ASME B31.3 and/or ASME Section VIII, Division 1, and ASME Section IX Codes to this class. These code documents can be purchased from CASTI. Note: Only the specific portions of ASME Section VIII, Division 1, and ASME Section IX code documents required for the exam are supplied in the document package. EXAM INFORMATION The CSA W178.2 Level 2 Welding Inspector Certification has four exams: - Welding Fundamentals and Welding Inspection, closed-book - Practical Visual Inspection - CSA Standard W178.2*, open-book - Product Category and Standard/Code (ASME B31.3: Process Piping), open-book

Codes and Standards Training Institute (CASTI) 20510544 106 Street NW, Edmonton AB T5H 2X6

www.casti.ca casti@casti.ca

Tel: 780-424-2552 Fax: 780-421-1308

36

CASTI
ASME
Americ an Weld ing Soc iety

CASTIs Learning Advantage (CLA) Online Training Courses offer exibile, convenient, time saving, cost saving advantages to getting the education you need to get ahead. CASTI e-Instructor support accessible 24/7 almost anywhere you have a PC and an internet connection self-study material with explanations and sample questions throughout code book navigation tutorials exam preparation courses include complete practice exams solutions reference the corresponding code paragraphs for better understanding assessment-based: questions are submitted online and automatically graded AVAILABLE NOW. REGISTER TODAY! CSA W178.2 Code Endorsement Exam Preparation AWS CWI Code Endorsement Exam Preparation In-Service Pressure Vessel Inspector Certication
GET ONLINE. GET CERTIFIED. GET HIRED. GET AHEAD.

ONLINE

API

ONLINE STUDY COMPONENTS e-Instructor support simple online access using a web browser (see Minimum System Requirements below) study material with explanations and sample questions throughout code book navigation tutorial 3 practice exams solutions to questions include references to the corresponding paragraph of the exam document(s) all study material sample questions and practice exam questions are submitted online and automatically graded

COURSE LENGTH Online lessons are available for six months from the date of registration or until your scheduled exam date, whichever occurs first. Please register your exam dates to unlock additional online practice exams. MINIMUM SYSTEM REQUIREMENTS FOR THE CLA ONLINE STUDY
-

Broadband Internet connection Windows Vista (or higher) Microsoft Internet Explorer 8 (or higher) or Mozilla Firefox 19 (or higher) 1 GB of RAM (2 GB or greater recommended) 1080 x 1024 video resolution (or higher) Adobe Reader 8 (or higher) Note 1: Currently we do not support Mac computers or tablets. Note 2: Use of Adobe software may have additional system requirements. Please refer to the Adobe specifications provided with your Adobe software or visit the Adobe website at www.adobe.com for more information.

Codes and Standards Training Institute (CASTI) 20510544 106 Street NW, Edmonton AB T5H 2X6

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Tel: 780-424-2552 Fax: 780-421-1308

37

AVAILABLE ONLINE COURSES

IN-SERVICE PRESSURE VESSEL INSPECTOR CERTIFICATION


Course Type: ONLINE, EP TOPICS The following topics are covered as they relate to the Alberta In-Service Pressure Vessel Inspector Certification: Provincial Legislation - Alberta Safety Codes Act and Regulations for Pressure Equipment CSA Standard B51 - Boiler, Pressure Vessel, and Pressure Piping Code Codes and Standards Adopted As Regulations
- ASME Boiler and Pressure Vessel (Sections I to IX) - ASME Pressure Piping Codes (B31.1, B31.3, B31.5,

Safety Codes Act Requirements for Notification of Change of Ownership and Other Status Changes Design Registration Welding Service Inspections EXAM DETAILS The examination is open book and consists of 100 multiple choice questions. The time allowed for examination is 3 hours. The candidate must obtain 70% of the marks to pass the examination. The questions are broken down and graded in the 15 areas identified in the Inspector Certification Examination Syllabus (AB-59). REQUIRED CODE DOCUMENTS Please refer to the Inspector Certification Examination Syllabus (AB-59) for a better understanding of the authorized reference materials you may use during the exam. CASTI will provide a list of published legislation and some ASME Code portions that are available for free download for course participants upon registration. Other ASME Code documents required for this exam are available for purchase from CASTI; however, there are additional reference materials you will need as outlined in the AB-59 syllabus.

B31.9)
- ASME CSD-l, Controls and Safety Devices for

Automatically Fired Boilers


- NFPA 58, Storage and Handling of Liquefied

Petroleum Gases
- ANSI K61.1, Safety Requirements for the Storage

and Handling of Anhydrous Ammonia


- CSA Standard B52 - Mechanical Refridgeration

Code
- MSS Standard Practice SP-25, Standard Marking

System for Valves, Fittings, Flanges and Unions ABSA, The Pressure Equipment Authority Safety Codes Council, Boiler Technical Council, Government ASME, National Board, American Petroleum Institute (API) Accident Investigation Quality Systems New Construction Pressure Piping Repairs/Alterations

Codes and Standards Training Institute (CASTI) 20510544 106 Street NW, Edmonton AB T5H 2X6

www.casti.ca casti@casti.ca

Tel: 780-424-2552 Fax: 780-421-1308

38

CODE ENDORSEMENT EXAM PREPARATION FOR CSA W178.2


ASME B31.3 ASME Section VIII, Div.1 and IX

CODE ENDORSEMENT EXAM PREPARATION FOR AWS CWI


ASME Section IX, B31.1, and B31.3 ASME Section VIII, Div.1 and IX API 1104

Course Type: ONLINE, EP TOPICS The following topics are covered as they relate to the CSA W178.2 Code Endorsement Exam: Product Category and Standard/Code - Design Conditions and Criteria - Pressure Design of Components - Materials Requirements - Welding - Preheating - Heat Treatment - Inspection - Examination - Testing Preparation for 2 hour exam (45 multiple choice questions) EXAM DETAILS The examination is open-book and consists of 45 multiple choice questions. The time allowed for examination is 2 hours. The candidate must obtain 70% of the marks to pass the examination. The examination is administered by the Canadian Welding Bureau (CWB). All exam candidates must apply directly with CWB to write the exam. REQUIRED CODE DOCUMENTS All participants must have the relevant code document(s) as they pertain to the code endorsement exam being written. ASME B31.3 (2010 Edition); or ASME Section VIII-1 and IX (2010 Edition) select portions only More Code Endorsements Courses Coming Soon These code documents can be purchased from CASTI.

Course Type: ONLINE, EP TOPICS The following topics are covered as they relate to the AWS CWI Code Endorsement Exam: Code Applications: Material and Design Fabrication Inspection Qualification Preparation for 2 hour exam EXAM DETAILS The examination is open-book. The time allowed for examination is 2 hours. The candidate must obtain a mark of 72% to pass the examination. All exam candidates must apply directly to the American Welding Society (AWS) to write the examination. REQUIRED CODE DOCUMENTS All participants must have the relevant code document(s) as they pertain to the code endorsement exam being written. ASME Section IX (2010 Edition w/2011 Addenda) select portions only, B31.1, and B31.3 (2010 Editions) ASME Section VIII, Div.1 and IX (2010 Editions w/2011 Addenda) select portions only API 1104 (20th Edition with Errata/Addendum July 2007, Errata 2 December 2008) More Code Endorsements Courses Coming Soon These code documents can be purchased from CASTI.

Codes and Standards Training Institute (CASTI) 20510544 106 Street NW, Edmonton AB T5H 2X6

www.casti.ca casti@casti.ca

Tel: 780-424-2552 Fax: 780-421-1308

39

ABOUT THE INSTRUCTORS


John E. Bringas, P.Eng. is a professional engineer who has practiced metallurgical engineering and inspection for 31 years. He is one of only 22 people in the world certified as an API 510, 570, 653, 571, 577, and 580 inspector. He is also an AWS Certified Welding Inspector and former CGSB certified NDE inspector in UT and RT. He is a long time committee member of ASTM A01 (Steels), A05 (Coated Steels), B02 (Nonferrous Alloys), NACE STG 32 (Oil and Gas Production-Metallurgy) and STG 36 (Process Industry-Materials), SAE Division 1 (Carbon and Alloy Steels), and Canadian Representative on ISO TC 17-SC 4 (Steels). He is the author of the ASTM Handbook of Comparative World Steel Standards and the CASTI Metals Data Books. Mr. Bringas has engineering work experience in the steel making, foundry, consulting, refinery, pipeline and petrochemical industries and is the founder of Codes and Standards Training Institute and CASTI Publishing Inc. Roy B. Baguley, P. Eng. graduated from the University of Alberta with a Bachelor of Science in Metallurgical Engineering in 1977 and a Master of Engineering in Metallurgical Engineering (Welding) in 1983. He is a registered Professional Engineer in the Province of Alberta, Canada, and has 30 years of domestic and international experience related to metallurgy, corrosion, welding, and nondestructive examination. Roy worked as an equipment operator at a major Canadian pipe mill, and as a metallurgical and NDE technician with a leading metallurgical engineering consulting company. He obtained CGSB Level II NDE certification in the radiographic, ultrasonic, magnetic particle, and liquid penetrant test methods. After graduating in 1977, Roy entered professional life as a metallurgical engineer, performing failure investigations, materials testing, materials selection, NDE technique development, and welding qualifications. In 1981 Roy joined ARAMCO and worked with the Projects Inspection Division on new construction in Saudi Arabia. In 1984 he accepted a contract with the South African Institute of Welding, returning to Canada one year later to work on a variety of domestic and international oil and gas projects. In 1987, Roy formed Metal Engineers International Inc. (MEI) Through MEI, he continues to offer metallurgical, welding, corrosion, and nondestructive testing expertise, mainly to the oil and gas industry. Dr. Bruce Ball, P.Eng. is a professional engineer with over 30 years consulting experience in failure analysis and inspection of plant facilities and mechanical equipment. He has a Ph.D. in Metallurgical Engineering, was a CSA W178.2 certified welding inspector and is an API 510 pressure vessel inspector. He has been awarded a fellowship by the Canadian Society for Nondestructive Testing and is an Adjunct Professor in the Department of Chemical and Materials Engineering at the University of Alberta. He was vice chairman of the Canadian Standards Association Committee on Weld Inspector and Weld Inspection Organization Certification. Glynn Woods, P.E. is a Senior Piping Engineer with experience in piping design, stress, supports, and failure analysis, as well as piping component design, analysis and testing. For more than 30 years, he has been providing this expertise for both new and operating petrochemical and power plants using computer evaluations and field experience in arriving at safe, economical piping designs and solutions to piping problems. Mr. Woods is a member of the ASME B31.3 Process Piping Committee, the Process Piping Design Course Director for ASME Continuing Education Institute, and a faculty member for the University of HoustonDowntown continuing education program.

Codes and Standards Training Institute (CASTI) 20510544 106 Street NW, Edmonton AB T5H 2X6

www.casti.ca casti@casti.ca

Tel: 780-424-2552 Fax: 780-421-1308

40

Kamran Mokhtarian, P.E., has 40 years of experience in all aspects of pressure vessels design fabrication and maintenance. Mr. Mokhtarian received his Masters of Science degree from Northwestern University. Since 1985, he has contributed to the ASME B&PV Code by participating in several committees. As vice chairman of Subcommittee VIII, he has been responsible for some of the improvements to this code and has chaired the special group on interpretations of Subcommittee VIII. He is currently the chairman of the Pressure Vessel Research Committee (PVRC), a member of ASME Post Construction Committee, and a member of API-ASME joint Committee on Fitness-for-Service. Todd Smith has worked as a welder between 1991 and 2008; completing his Alberta apprenticeship and becoming a B Pressure welder certified in multiple processes and materials and owning and managing his own portable welding business. Throughout this time Todd welded in many areas of industry, including structural steel, equipment manufacturing, cryogenic vessel fabrication, pressure piping fabrication in shop and facility settings and pipeline and drilling rigs. Todd Smith has over 20 years of welding and pressure equipment experience. Completing his Alberta apprenticeship, Mr. Smith became a B Pressure welder certified in multiple processes and materials. Over his welding career, he has been involved in many areas of industry, including structural steel, pulp and paper, equipment manufacturing, cryogenic vessel fabrication, pipeline and drilling rigs, as well as pressure piping fabrication in both shop and facility settings. His integrity management and inspection work has involved the review and development of QA/QC procedures, Quality Management System manuals and welding procedures, as well as and pressure equipment inspection, welder performance qualification testing and ISO 9001 audits. Mr. Smith is certified as an API 510, 570, 653, 577, and 571 inspector. He is also a CSA W178.2 Level II Welding Inspector, AWS Certified Welding Inspector, Alberta Welding Examiner, and Alberta In-service Pressure Vessel Inspector. Richard J. DePue is the Lead Auditor and QA/QC Inspection Manager of Certified Welding and Testing with over 27 years of welding related experience. Some of his responsibilities include conducting and coordinating visual and NDE inspections, AWS welding inspector training, and project surveillance/auditing activities. He holds a M.Sc. Degree in Technology Education Administration and is an AWS Senior Certified Welding Inspector, AWS Certified Welding Educator, AWS Certified Radiographic Interpretation, NY State Public School Certified Teacher in Metal Trades, ASNT Level III - MT, PT, VT. Mr. DePue started his technical career as a welder in 1981 and in concert with his formal education and many technical certifications; he enjoys sharing his knowledge and experience throughout his training courses. Alwyn Kaye, M.Eng., P.Eng., graduated from the University of Alberta in 1989 with a Master Degree in Metallurgical Engineering (Welding) and from the University of Canterbury in 1980 with a Mechanical/Materials Engineering degree. He has over 27 years of experience in fabrication, construction, design, management, inspection and research. He has a strong technical background, specializing in technical project management by hands on outcome success in difficult and unusual plant problems. He has engineered original innovations, repairs, patents and practical solutions to cost saving designs and field problems in the pressure equipment, process piping, storage tanks, and pipeline industries. Mr. Kaye's field experience includes plant shutdowns, welding, equipment remediation and certification as a National Board Boiler Inspector SCO Cert.#2567, API 510, 570, and 653 certified inspector, AWS Welding Inspector, ASNDT/CGSB Level 1 and 2, MT, PT, UT and Level 1 RT (lapsed). Alwyn Kaye is an accomplished CASTI instructor, having taught in Canada and internationally with excellent reviews and comments.

Codes and Standards Training Institute (CASTI) 20510544 106 Street NW, Edmonton AB T5H 2X6

www.casti.ca casti@casti.ca

Tel: 780-424-2552 Fax: 780-421-1308

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