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Instruksional Objective
Memberikan pemahaman tentang sejarah pertumbuhan disiplin keilmuan Teknik Industri, logical reasoning process perkembangannya di masa depan. Memberikan gambaran umum konsep-konsep dasar dalam disiplin Teknik Industri & Manajemen Industri. Memberikan konsep dasar, logika berpikir dan metodemetode yang dipakai dalam disiplin Teknik Industri & Manajemen Industri. Memberikan konsep dasar berpikir secara sistemik dan pola pemecahan masalah secara komprehensif dan optimal yang menjadi ciri disiplin Teknik Industri & Manajemen Industri. Memperkenalkan teknik-teknik peningkatan produktivitas, efektivitas dan efisiensi industri.
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Sritomo W.Soebroto
Laboratorium Ergonomi & Perancangan Sistem Kerja Jurusan Teknik Industri - Fakultas Teknologi Industri
Engineers or Managers?
Agenda
Engineering & Manajemen Industri, Manajemen Industri dan Bisnis Proses (Pendekatan CIMOSA)
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Engineering ?
Ingenium Ingeniators Military Engineering >< Civil Engineering The profession in which a knowledge of mathematical and natural sciences gained by study, experience and practice is applied with judgment to develop ways to utilize, economically, the materials and forces of nature for the benefit of mankind
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Engineers solve problems, but so do mathematicians. Engineers analyze, but so do statisticians and economists. Engineers design systems, do others ?
(Wayne C. Turner, et.al. Introduction to Industrial and Systems Engineering, 2003)
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Engineering ?
The profession in which a knowledge of the mathematical and natural sciences gained by study, experience, and practice is applied with judgment to develop ways to utilize, economically, the materials and forces of nature for the benefit of mankind.
(Accreditation Board for Engineering and Technology ABET, 1993)
Problem Definition
(Statement of Desired Outcome)
Analysis
(Including Experimentation)
Includes the application of these mathematical and scientific principles to the planning, design, construction, operation, and maintenance of products, systems, and large fixed work that serve humankind; as such it also includes the management of such activities, research and development related to such output, and the education of persons who will be responsible for these myriad forms of activity.
Synthesis
Of Alternative Design Solutions
Decision
(selection of the best alternative) Solution, System, Product, Process or Method
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Engineering Process
General activities : (1) Solve problems, (2) Analyze problems, (3) Design Systems (Synthesis/Creativity/Innovative, etc.). Analysis : menguraikan persoalan dalam elemen-elemen dasarnya (detail), dan terkait dengan existing systems. Synthesis : kebalikan dari analysis, meng kombinasikan elemen-elemen menjadi satu kesatuan sistem yang terintegrasi, dan terkait dengan new/improved systems.
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Engineering Research
Increasing Practically
Development Design
(Engineering & Industrial Design) Production, Mfg & Maintenance
Aesthetics
Sociology
Needs ?
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Ecology
Science
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Increasing Abstraction
Engineering VS Management ?
Engineering Management
Position
1. Focus
Engineer
- More concerned with things technical/scientific. - Makes decision with much information, under conditions of greater certainty. - Works on tasks and problem solving personally. - Work based on facts with quantifiable outcomes. - Depends on personal technical expertise, attention to detail, mathematical/technical problem solving and designing. - Experiences role as autonomous. Individual accomplishment in one project, task, or problem at a time. - Creative with products, design, and materials. - Will it work?
Manager
- More concerned with people. - Makes decision often with inadequate information, under conditions of greater uncertainty. - Directs the work of others to goals. - Work based on fewer facts, less measurable outcomes. - Depends on interpersonal skills in communication, conflict management, getting ideas across, negotiating and Coaching. - Experiences role as interdependent. - Many objectives at once, requiring orchestrating a broad range of variables and organizational entities. - Creative with people and organizations - Will it make/save money for organization? 14
Engineering
Management
2. Decision Making
Problem terdefinisikan jelas Sub-sistem material Penuh dengan faktor/variable serba pasti Asumsi berlaku secara kontinyu Data bisa dikembangkan baik Keputusan diambil secara analitis
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Problem tidak bisa didefinisikan jelas Sub-sistem manusia Banyak berhadapan dengan faktor/variable Asumsi tidak berlaku kontinyu Data base tidak lengkap Keputusan lebih banyak diambil berdasarkan intuisi
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5. Effectiveness
6. Dependency 7. Responsibility
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Industri?
Rekayasa
(General Engineering)
Teknik Industri
(Industrial Engineering)
Sistem Integral
(Mikro/Makro)
Nilai Tambah
(Value Added) Produktivitas, Efektivitas dan Efisiensi
Relatif
Kebutuhan/Persoalan (Needs & Problems)
Kontekstual
Kebutuhan/Persoalan (Needs & Problems) Insinyur, Manager & Leader
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Keingin-Tahuan
(Curiousity)
Ilmuwan
(Scientist)
Insinyur
(Engineer)
What is Industry?
INDUSTRY is the way of satisfying our needs and wants by using the basic resources of men, materials, and money
Labor
Goods
Services
Land
Industri
Capital
Profit
.. industri adalah lokasi (tempat) dimana aktivitas produksi akan diselenggarakan .. Aktivitas produksi . sekumpulan aktivitas yang diperlukan untuk merubah satu kumpulan masukan (inputs) menjadi produk luaran akhir (finished goods output) yang memiliki nilai tambah
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Inputs
- Formulasi Problem yang Menjadi Tanggung-Jawab Profesi Teknik Industri - Proses Transformasi (Fisik & Non-Fisik) - Proses Nilai Tambah (Fungsi & Ekonomis) - Aktivitas Produktif >< Non-Produktif
Proses Produksi
. Material . Human . Machines/ Equipment . Information . Energy
* Factory * Hospital * Bank/Insurance * Transportation/Distribution * Dan Lain-Lain
Services
Waste
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Environment
Standard Performance * Quality * Costs * Time Delivery
Proses Manajemen
Proses Produksi
Services
Construction
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Income
(Before Tax)
Dividends Tax
Bhn Baku
Informasi, dll
Capital (Depresiasi)
Proses Produksi/Operasional
(Proses Konversi Uang Menjadi Produk yang Memiliki Nilai Tambah) Finished Goods Product
Mass Production
is the Key to Industrialization
Eli Whitney the father of mass production Henry Ford developer of the moving assembly line
GNP
(Gross National Product)
A Device Used to Measure the Economic Output of a Country
Prices of
Prices of
GOODS
Interchangeable parts are exactly alike
SERVICES =
Provided
GNP
Produced
PRODUCTIVITY
The Goods and Services Produced by a Country
UC1
P
P1 UC2
C
Cos t/ un it
t1 1997
t2 2002
t1 1997
t2 2002
Machines
DIRECTING CONTROLLING
Insuring That All Operations and Activities Conform to the Plans Supervising the Workers While They Carry Out the Objectives
Money
Buys facilities & materials and pays employees
ORGANIZING
Deciding What Activities Must Be Done to Meet Established Objectives
Materials Methods
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Interaksi Proses Perancangan Produk, Proses Produksi, Proses Pemasaran dan Aspek Finansial
es t equ
Manage Process
Finance
tin g
dR Fun
Fun dR equ e
Bu dge t in g
Set Direction
st
Set Strategy
Direct Business
ge Bud
Fund Request
Product Design
Budgeting
R&D Engineering
Marketing
ore sF st ca
Develop Product/Service
y
Get Order
Fulfill Order
Support Product
le Sa
tor en Inv
Manufacturing
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Financial Accounting
Information Technology
Maintenance Management
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Support Process
Pendekatan BP-Cimosa
BP CIMOSA
CBP : Develop Product/Sevices
Strategi perancangan dan pengembangan produk Memahami pentingnya voice of customer dan menterjemahkannya ke dalam parameter parameter teknis dalam rancangan produk (QFD Methods). Tahapan-tahapan perancangan produk dari tahap pencarian ide, konsep sampai dengan tahap komersialisasi.
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Manage Process
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BP CIMOSA
SP : Human Resources Management
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BP CIMOSA
SP : Financial & Accounting
Analisa biaya Analisa ekonomi teknik Manajemen keuangan
BP CIMOSA
SP : Information Technology
Peranan teknologi informasi dalam mendukung proses produksi Strategi implementasi teknologi informasi di industri
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BP CIMOSA
SP : Maintenance Management
Peranan maintenance management dalam proses produksi Reliability engineering Implementasi maintenance management
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