II.

CHILLER OPTIONS

Options for Samurai Chillers

II. CHILLER OPTIONS

1. Option List 2. Noise 3. Low Water Temperature 4. Control Systems 5. Copper Fin Condenser

6. Refrigerant Cycle 7. Water Cooler 8. Special Operation 9. Others

II. CHILLER OPTIONS 1. OPTION LIST

MODEL AG2 Specifications Options Low Noise Option O Noise Super Low Noise Option O Outlet Temperature :0~4C (Low 1) O Low Water Temperature Outlet Temperature :-1~-5C (Low 2) O Outlet Temperature :-6~-10C (Low 3) O Magnetic Circuit Breaker O Magnetic Circuit Breaker for Fan O Control Systems BMS Control (HARC-70CE1 /OP, HC-A32MB) O Remote Controller (CSC-5S, CSNET WEB) O Power Meter Kit for CSNET WEB O Condenser Copper Fin O Discharge Valve O Suction Valve O Compressor Safety Valve O Dual Compressor Safety Valve O Refrigerant Cycle Dual Safety Valve O Suction Pressure Relief Valve X Suction Pipe Insulation O Heat Recovery O
O = available X = not available

WG2 Options

CLG2 Options

O O O O O O O

O O O O O O O

O Standard O O O O O O O O O O Standard Standard X X

II. CHILLER OPTIONS 1. OPTION LIST

MODEL Specifications PN16 Flange Differential Water Pressure Switch Water Flow Switch (Field Installation) Water Cooler Heater Common Water Pipe Water Pressure Port Water Strainer Heat Pump Operation High Ambient Heating Operation Witness Test (I or II) Foundation Rubber Mats Anti-vibration Springs E-box Opposite Side Possitioned Wooden Crate All Painted Chiller Lower Guard Net Heavy Transport Double packing Hydro kit AG2 Options O O O O O O O O (RHUE) O(3 cycles) O O O X O O O O 1 cycle WG2 Options O O O O O X O O O O O X O CLG2 Options O O O O X X O X O O O X O

Water Cooler

Special Operation

Others

X X

X X

O = available X = not available

II. CHILLER OPTIONS 2. GENERAL

2.1 Low Noise (AG2)
Compressor Chamber is insulated with Polyurethane Foam in order to achieve -2dB of noise reduction under standard levels

82 dB Sound Power Level

80 dB

AG2

low noise

II. CHILLER OPTIONS 2. GENERAL

2.2 Super Low Noise (AG2)
In order to achieve - 4dB of noise reduction under standard levels, Compressor Chamber is double insulated with Polyurethane Foam (II) + Ethylene Propylene Diene M-class rubber (I). Cooling only units: Discharge and Suction Pipes insulated (Cotton Fibbers impregnated 25% by phenol resin)

82 dB Sound Power Level

78 dB

AG2

Super low noise

II. CHILLER OPTIONS 3. LOW WATER TEMPERATURE

3.1 Working range: AG2
46 43

Ambient temperature
10 5 0 -5 -10 -15

Standard unit is manufactured to work within the 15 ~ 5C water outlet range.

Low Low Low Standard Specs 3 2 1

For lower water outlet temperature operation, LOW option must be requested: Low 1: 4 ~ 0C Low 2: -1 ~ -5C Low 3: -6 ~ -10C

-10

-5

10

15

Chilled water outlet temperature

II. CHILLER OPTIONS 3. LOW WATER TEMPERATURE

3.1 Working range: WG2
65 60

Condenser water outlet 50 temperature

45 40 35 30 25 22

55

Standard unit is manufactured to work within the 15 ~ 5C water outlet range. For lower water outlet temperature operation, LOW option must be requested: Low 1: 4 ~ 0C Low 2: -1 ~ -5C Low 3: -6 ~ -10C
-10 -5 0 5 10 15

Low Low 2 3

Low Standard Specs 1

Chilled water outlet temperature

II. CHILLER OPTIONS 3. LOW WATER TEMPERATURE

3.1 Working range: CLG2
65 60

Condenser temperature 50
45 40 35 30 25 22

55

Standard unit is manufactured to work within the 15 ~ 5C water outlet range.

Low Low 2 3 Low Standard Specs 1

For lower water outlet temperature operation, LOW option must be requested: Low 1: 4 ~ 0C Low 2: -1 ~ -5C Low 3: -6 ~ -10C

-10

-5

10

15

Chilled water outlet temperature

II. CHILLER OPTIONS 3. LOW WATER TEMPERATURE

3.2 Addition of Ethylene Glycol or Propylene Glycol
WARNING!!
To operate a chiller at water outlet temperatures under 5C, Ethylene Glycol or Propylene Glycol has to be added to avoid freezing of water cooler

Outlet water Temp.(C) Low 1 (4 ~ 0C) Low 2 (-1 ~ -5C) Low 3 (-6 ~ -10C)

Required ethylene glycol (wt%) 20 30 40

Brine freezing Temp.(C) -7 -13 -22

Since water composition is changed, heat absorption capacity and viscosity also changes, so final capacity and water flow have to be recalculated

II. CHILLER OPTIONS 3. LOW WATER TEMPERATURE

3.3 Unit modifications: Silicone sealant to compressor
Silicone sealant is applied to compressor terminals, bolts and pressure ports to avoid condensation and ice formation that would bring to compressor leaks

II. CHILLER OPTIONS 3. LOW WATER TEMPERATURE

3.3 Unit modifications: Silicone sealant to compressor

II. CHILLER OPTIONS 3. LOW WATER TEMPERATURE

3.3 Unit modifications: Low 2 / 3 Suction pipe insulation
To avoid condensation, water dripping and loss of cooling capacity, insulation is added to suction piping from compressor to cooler and from cooler to expansion valve. (WG2 and CLG2 units have suction pipe insulation as standard)

II. CHILLER OPTIONS 3. LOW WATER TEMPERATURE

3.3 Unit modifications: PCBb settings
Changes in PCBb settings are applied as follows:

II. CHILLER OPTIONS 4. CONTROL SYSTEMS

4.1 Magnetic Circuit Breaker
Fuses are substituted for Magnetic Circuit Breakers for each compressor and fan motor cycle as over-current protection

II. CHILLER OPTIONS 4. CONTROL SYSTEMS

4.2 Magnetic Circuit Breaker for Fans (AG2)
Fuses are substituted for Magnetic Circuit Breakers for each fan motor cycle as over-current protection

II. CHILLER OPTIONS 4. CONTROL SYSTEMS

4.3 BMS & Remote controls
LON H-LINK I AG2 / AG2B

CHILLER

MODBUS

H-LINK I

CSNETWEB MODBUS

H-LINK I

WG2 / CLG2

CSC-5S PSC-5T

H-LINK I

The following Controls can be connected

II. CHILLER OPTIONS 4. CONTROL SYSTEMS

4.4 CS-Net Web integration

Building Tree List

Indoor Units Table

Operation Functions Display

Configuration & Data views

II. CHILLER OPTIONS 4. CONTROL SYSTEMS

4.4 CS-Net Web integration

II. CHILLER OPTIONS 4. CONTROL SYSTEMS

4.4 CS-Net Web integration SET-FREE

CHILLER

II. CHILLER OPTIONS 4. CONTROL SYSTEMS

4.5 Power Meter kit for CN-NET WEB
CS-NET WEB can read power consumption with: - Power meter connected, - Power meter interface connected to CSNET WEB Using HUB we can connect:
Touch Screen

Internet

Kit PowerMeter

II. CHILLER OPTIONS 5. COPPER FIN CONDENSER (AG2)

For some special applications, e.g. saline environment, it might be necessary to use copper fins in order to avoid corrosion. In addition, main parts of the condenser are coated with anti corrosion paint.

II. CHILLER OPTIONS 5. COPPER FIN CONDENSER (AG2)

Maximum outdoor operating temperature is reduced to 41C. Capacity is reduced slightly (like operating at +3C higher ambient). Overall weight from the chiller is increased by the Cu-Cu option.

II. CHILLER OPTIONS 6. REFRIGERANT CYCLE

6.1 Suction and/or Discharge Valves
To be able to close the refrigerant cycle and make easy compressor maintenance, ball valves can be installed in the compressor suction and/or discharge pipes.

II. CHILLER OPTIONS 6. REFRIGERANT CYCLE

6.2 Compressor Safety Valve or Dual Safety Valve
Safety Valve is added to compressor for high overpressure release. Can be a dual valve also.

II. CHILLER OPTIONS 6. REFRIGERANT CYCLE

6.3 Dual Safety Valve
Two safety valves are installed in parallel at compressor discharge pipe. The 3-way valve switches to choose which of the 2 valves is in operation. This way is possible to replace one valve without having to refill refrigerant.

II. CHILLER OPTIONS 6. REFRIGERANT CYCLE

6.4 Suction Pressure Relief Valve (WG2, CLG2)
An additional Safety Valve is added to suction side for high overpressure release.

II. CHILLER OPTIONS 6. REFRIGERANT CYCLE

6.5 Suction Pipe Insulation
To avoid condensation, water dripping and loss of cooling capacity, suction pipe is insulated from compressor to cooler and from cooler to expansion valve. (WG2 and CLG2 units have suction pipe insulation as standard)

II. CHILLER OPTIONS 6. REFRIGERANT CYCLE

6.6 Heat Recovery (AG2)
In order to recover condensing heat rejection, a Plate Heat Exchanger is added to compressor discharge pipe. This way, is possible to use discharge gas to heat up water during cooling operation: Can recover up to 30 ~ 35% of the cooling operation (depends of model) It is possible to get 70C hot water at maximum capacity Water pipe connection: 1 ext.

Use discharge superheat

Note: Heat recovery capacity relay on the cooling demand to the unit.

II. CHILLER OPTIONS 6. REFRIGERANT CYCLE

6.6 Heat Recovery (AG2)

II. CHILLER OPTIONS 7. WATER COOLER

7.1 PN16 Flange
Easy to install PN16 flange with Victaulic system adapter.

II. CHILLER OPTIONS 7. WATER COOLER

7.2 Differential Pressure Switch
A Differential pressure Switch is installed to detect pressure difference between water inlet and outlet. If there isnt enough water flow it wont let compressors to operate to avoid water freezing.

II. CHILLER OPTIONS 7. WATER COOLER

7.3 Water Flow Switch
A Water Flow Switch is delivered into the E-Box for mounting at the water pipe of the unit. If there isnt enough water flow it wont let compressors to operate to avoid water freezing.

II. CHILLER OPTIONS 7. WATER COOLER

7.4 Water Cooler Heater
To protect evaporator from freezing, an electric heater is installed at both sides to heat it up at low ambient temperatures. When the temperature falls below 2C is activated.

II. CHILLER OPTIONS 7. WATER COOLER

7.5 Common Water Pipe (AG2, WG2)
A common pipe is installed in order to have just one water inlet and outlet on units with 2 or more plate heat exchangers.

II. CHILLER OPTIONS 7. WATER COOLER

7.6 Water Pressure Port (AG2)
Inlet and outlet water pipes have connections so pressure gauges can be installed to measure inlet and outlet water pressure of each cooler.

Not compatible with: - Common Water Pipe - PN16 Flange

II. CHILLER OPTIONS 7. WATER COOLER

7.7 Water Strainer
Water Strainer have to be installed always at the water inlet of the chiller. A 16 or 20 mesh (1-2 or 3-5 cycles) water strainer can be supplied as option.

II. CHILLER OPTIONS 7. WATER COOLER

7.8 Stainless Steel Water Pipe
This option consists in using stainless steel (AISI 304) pipes instead of carbon steel pipes for reducing corrosion for the water pipes.

Not compatible with: - Heat Pump operation (WG2) - Common Water Pipe - PN16 Flange - DPSW - Pressure Port

II. CHILLER OPTIONS 8. SPECIAL OPERATION

8.1 Heat Pump Operation (WG2)
To provide hot water from water cooled chillers, this allow to control the chiller by condenser water temperature when changing operation mode to heating.

II. CHILLER OPTIONS 8. SPECIAL OPERATION

8.1 Heat Pump Operation (WG2)
Changes in PCBb settings are applied as follows:

II. CHILLER OPTIONS 8. SPECIAL OPERATION

8.1 Heat Pump Operation (WG2)
There are NOT reversible cycles (no 4-way valves). Cold and warm side are kept on the same side always. When needed to heat and cool over the same heat user, hydraulic have to be designed according the necessities. E.g.:

II. CHILLER OPTIONS 8. SPECIAL OPERATION

8.2 Heating Operation in High Ambient Temperature (RHU2E-AG2)
This enables air cooled heat pumps to operate in heating mode at high outdoor temperature. Its possible to heat water in summer. Capacity is kept equal as to 15C ambient operation Maximum outdoor ambient operation = 40C
46 40 Heating Operation in High Ambient Temperature

15,5

Ambient 10 temperature 5
0 -5 -10 -15

Standard Specs

30

35

40

45

50

55

Heated water outlet temperature

II. CHILLER OPTIONS 8. SPECIAL OPERATION

8.2 Heating Operation in High Ambient Temperature (RHU2E-AG2)
Solenoid valve

A bypass controlled by a Solenoid Valve is installed to release pressure and avoid high pressure to build up at high ambient temperature conditions.

II. CHILLER OPTIONS 9. OTHERS

9.1 Witness Test (I or II)
If the customer requires, it is possible to visit the chiller at factory and even see the test of their unit at the requested conditions. Customer can verify appearance, dimensions, performance, safety devices etc.

Witness Test I: Visual inspection before shipment and factory tour (test already done previously)

Witness Test II: Test performed under customer requested conditions with the customer present

II. CHILLER OPTIONS 9. OTHERS

9.2 Foundation Rubber Mats
To reduce the transmission of vibrations, a set of Anti-vibration Rubber Mats is delivered into the E-Box for mounting under the unit.

II. CHILLER OPTIONS 9. OTHERS

9.3 Anti-vibration Springs
To reduce the transmission of vibrations, a set of high Anti-vibration Springs is delivered into the E-Box for mounting under the unit.

II. CHILLER OPTIONS 9. OTHERS

9.4 E-Box Opposite Side Positioned (AG2)
By request, electrical box can be mounted on the opposite side of the chiller.

II. CHILLER OPTIONS 9. OTHERS

9.5 Wooden Crate
By special requirement from the customer, the chiller unit is packed by wooden crate. WG2, CLG2 AG2

II. CHILLER OPTIONS 9. OTHERS

9.6 All Painted Chiller (AG2)
To improve resistance against corrosion, the main parts are painted with anti corrosion paint. In case of salty or high corrosive environments, request this together with Copper Fin Condenser.

II. CHILLER OPTIONS 9. OTHERS

9.6 All Painted Chiller (AG2)

II. CHILLER OPTIONS 9. OTHERS

9.6 All Painted Chiller (AG2)

II. CHILLER OPTIONS 9. OTHERS

9.7 Lower Guard Net (AG2)
A set of guard nets are installed to close the open spaces at the lower parts of the chiller.

II. CHILLER OPTIONS 9. OTHERS

9.8 Heavy Transport (AG2)
The chiller is modified and reinforced in order to avoid any damage during long transportation under heavy conditions.

II. CHILLER OPTIONS 9. OTHERS

9.8 Heavy Transport (AG2)
Structure Reinforcement Shock Indicators

II. CHILLER OPTIONS 9. OTHERS

9.8 Heavy Transport (AG2)
Structure Reinforcement

II. CHILLER OPTIONS 9. OTHERS

9.8 Heavy Transport (AG2)
Guard Net Bolts Special non-loosen washer Aluminium instead of plastic

II. CHILLER OPTIONS 9. OTHERS

9.8 Heavy Transport (AG2)
Flexible Pipes

II. CHILLER OPTIONS 9. OTHERS

9.9 Double Packing (AG2)
By special requirement from the customer, the chiller unit is packed by plastic bag twice.

II. CHILLER OPTIONS 9. OTHERS

9.10 Hydro kit (AG2)
This option consist in offering a hydraulic module assembled from factory side and integrated inside the unit.

II. CHILLER OPTIONS 9. OTHERS

9.10 Hydro kit: Availability

II. CHILLER OPTIONS 9. OTHERS

9.10 Hydro kit: Description

Several options are offered: 1.SP: Single Pump 2.-DP: Dual Pump 3.-ABT: with Buffer Tank 4.-SBT: without Buffer Tank