UDC 621.

8824

Fifth Reprint FEBRUARY

1996

IS : 5369 - 1975
( Reaffirmed 1996 )

Indian Standard GENERAL REQUIREMENTS FOR PLAIN WASHERS AND LOCK WASHERS
(First Revision)

1. Scopewashers

Covers and similar

the general parts.

requirements

and permissible

deviations

for

plain

washers,

lock

2. Grades -Two 3. Dimensional

grades of washers Accuracy

are specified,

namely,

Precision

and Ordinary.

3.1 The permissible deviations on the main dimensions and concentricity to the outside diameter of the precision grade washers shall be as specified 3.2 The permissible deviations on the main dimsnsions and concentricity the outside diameter of the ordinary grade washers shall be as specified

of the hole with respect in Tables 1 and 2. to

of the hole with respect in Tables 3 and 4.

TABLE

PERMISSIBLE

DEVIATIONS

FOR

PRECISION

WASHERS

( Clause 3.1 )

All dimensions in millimetres.

j?j$j

@!Y$$.i,

*@

$jjj$q

I 1 / I
Reference Dimension Over up to 3 : / 10 ! lo I____ / 8: 120 1 ! 80 -1 120 180 H14 H14 H14 -___ 180 j 250 j h15 h15 h15 h15 2 IT13 / ! 1 : ) ~___--j 2 IT13 %, :: 50 h14 h14 h14 H14 H14 H14 h14 h14 h14 j h13 h13 h13 2 IT12 2 IT12 2 IT12 1: hi4 h14 bl Permissible Deviation (Tolerance Zone ) Lock )Nidth

I 1 Permlssible
Deviation on Concentricity xt

dl*

,,z

j I

H13 H13 H13

! I

h14 h14 h14

h13 h13 h13 j _-_

2 IT12 2 IT12 2 IT12 ~. ~~ _

*In case of punched holes the tolerance punch exit side of the washers. tFor calculating the magnitude

zones

H13 and tolerance,

H14 for the hole the reference

diameter dimension

do shall

not

apply

to

the

of the concentricity

be d$.

_ .-.

--

-.

-__

Acicpted

29 September

1975

@ January I
BUREAU
h!ANAK BHAVAN,

1976, BIS I STANDARDS

ZAFAR MARG

Gr 2

OF

INDIAN

9 BAHADUA SHAH NEW DELHI 110002

IS : 5369 - 1975
TABLE 2 PERMISSIBLE DEVIATIONS FOR THICKNESS, FLATNESS FOR PRECISION WASHERS ( Clause 3.1 ) All dimensions in millimetres. PARALLELISM AND

Washer Thickness s -Over

Permissible Deviation for Thickness

; Permissible Devia!
tion in Parallelism of Bearing Faces
t

Flatness Tolerance
c

up to

i-5

I
l-5 4

/--

I 1
I-------I---3 PERMISSIBLE All

f f

- --.~
0.05 8115 0.2 03 04 i:;

I
I /
I

01 (F2 03

j
I

0.3 0.4 0.6 1

06

10

TABLE

DEVIATIONS ( Clause 3.2 ) dimensions

FOR ORDINARY

WASHERS

in millimetres.

PERMISSIBLE ANGLE VARIATIONS AND EXTERNAL SQUARE ?2

FOR

SQUARE

HOLE

PERMISSIBLE ON TAPER tf

VARIATION

I I
I

Reference Dimension
______

Permissible

Deviation

(Tolerance

Zone ) d?

-al ____._
H15 H15 H15 H15 b2 -

Over

~_

up to 6

dl*
H14 H14 H14

Permissible Deviation on Concentricity xt 2 IT16 2 IT16 2 IT16 2 IT16 2 IT16 2 IT17

: lo

:i

rtl A2

h16 h16 h16 h16 h16

I ! I I , I I I

18

::

80

f 2.5 *3

jsl6 js16 js16 -

H14 H15 H15

1:: 180

/ ,

ii!

5 -

*4 f5 -

H15 H15 -

h16 h16 h16

1 j
---

2 IT17 2 IT17 2 IT17

the ounch exit side

*In case of punched holes the tolerance zones H14 and H15 for the hole diameter do not apply to of the washers. tFor calculating the magnitude Of the concentricity tolerance, the reference dimension shall be d?.

IS : 5369.1975

TABLE

PERMISSIBLE DEVIATIONS FOR THICKNESS, PARALLELlSM CONVEXITY FOR ORDINARY WASHERS

AND

( C/a/se 3.2 ) All dimensions in millimetres.

Warper Over

Thickness 8 up

Permissible Deviation for Thickness

to

Permissible Devlation in Parallelism of Bearing Faces

Flatness Tolerance

/----

I I

4 1:

6 :8

/
4

*1 f 12 f 1.5

0.5 0.6 1.0

0.6 ;:;

4. Material product

The standard.

material

of plain

washers

and lock

washers

shall

be according

to the respective

5. Finish - The plain washers and lock washers shall be supplied

in natural finish unless otherwise At the request of the purchaser, washers may be phosphate-coated, specified by the purchaser. nickel-plated, tinned, galvanized, copper-plated or cadmium-coated. In such cases, the dimensions of the washers shall apply before coating. The properties of the washer shall not, however, be impaired by the protective coating specified by the purchaser.

6. Other Requirements 6.1 The washers

removed.

shall be free from cracks, burrs, pits and other defects. All sharp In particular, precision grade washers shall not have any tool marks.

edges

shall

be

6.2 The supply requirements in the case of metallic washers shall conform requirements for the supply of metallurgical materials (first revision) .

to IS: 1387-1967 General

7. Sampling
shall

and Acceptance -The

with

be in accordance

sampling procedure for the testing and inspection IS : 6821-1973 Methods for sampling non-threaded fasteners.

of washers

8. Testing of Material and CoatingThe has to be tested only if special requirements testing of coating.

material constituting the washers and lock washers are specified for the material; similarly- it applies to

9. Packing -

Unless otherwise specified the precision grade washers shall be packed in cartons 100, 500 and 1 CC0 or multiples thereof. The ordinary grade washers shall be packed in cartons 25 kg, 5 kg or bags of 50 kg. Each carton or bag shall contain washers of one size only. IO. Marking - The label on the manufacturers mark or trade-mark. IO.1 Certification Marking Details carton or bag shall carry the size, number of pieces and

of of

the

available

with 3

the Bureau

of Indian

Standards.

IS : 5369.1975
EXPLANATORY This standard was first made are enumerated below: published in 1969. NOTE In the present revision the changes and additions

a) b)

Bright and Black washers have been re-designated as Precision and Ordinary washers The new designations correspond more closely to the practical situation. respectively. The old terms bright and black no longer have any justification, since depending the manufacturing method and intermediate material like coating, a washer described bright or black need not be so in appearance. on as

The permissible dimensional, positional and form variations specified in the, earlier version have been altered and conform to IS0 tolerances, and the method of representation also follows the internationa! system.

d)

It may be added that testing A clause is also included on testing of material and coating. of material in the case of washer is rarely necessary unless in exceptional circumstances, for example, when special requirements are to be met by the material. The clause on packing has been revised and precision washers. making a distinction between packing ordinary

of this standard, considerable assistance has been derived from DIN 522 In the preparation Scheiben; Technische Lieferbedingungen (Washers, technical conditions of delivery), 1974 issued. by Deutsches lnstitut fur Normung (DIN 1.

4
Reprography Unit,
MS, :iew

Deihi,

ixiia