NSN Green Energy Solution (Rel. 1.

1) Maintenance Training

Company Confidential 1 Nokia Siemens Networks

Contents
NSN Green Energy gy Solution Overview Energy Solution Architecture and Operation NSN GreenC Maintenance

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NSN GreenC

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NSN GreenC Overview

Two Diesel Generators Control Or One Generator + Bad Grid Connection

Rectifier Control

Energy Consumption Load

Battery Control

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Solution Description

Solar Panels

Wind Turbines

Solar Charge C t ll Controller NSN GreenC Wind Energy gy Controller

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Battery Bank

Generator

Contents
NSN Green Energy gy Solution Overview Energy Solution Architecture and Operation NSN GreenC Maintenance

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NSN GreenC Architecture

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Physical Inspection of GreenC (1 DG Layout) -1/5

So called heartbeat signal of PLC, blink green if OK In case of 1DG version version, netwatcher will be lit if AC is available

Depending if AC source Genset is available LED will be lit

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MAN/AUTO: Indicates GreenC operational state Service LED: Indicates service is required / Boost Charging is ON Alarm LED: Indicate a alarm (as of 1) is raised

Physical Inspection of GreenC (2 DG Layout) -2/5

So called heartbeat signal of PLC, blink green if OK
In case of 2DG version, one of both netwatchers will be lit if AC is available

Depending on what AC source (Grid or Genset 1 / 2) is available, respective LED will be lit
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MAN/AUTO: Indicates GreenC operational state Service LED indicates service is required Al Alarm LED indicate i di t a alarm l (as ( of f 1) i is raised i d

Physical Inspection of GreenC (2 DG Layout) -3/5

LED of respective relay will be lit when activated

LED of respective relay will be lit when activated

Will be green when operational, out when not functioning or defect. LED off does not mean defect: Please consult lt drawings d i f for correct indication details

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Physical Inspection of GreenC (1 DG Layout) -4/5

LED of respective relay will be lit when activated

LED of respective relay will be lit when activated

Will be green when operational, out when not functioning or defect. LED off does not mean defect: Please consult lt drawings d i f for correct indication details

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Physical y Inspection p of GreenC -5/5

Check for cable wire faults like over heat, burnt, cut etc. Check for any accidental physical damage in the controller. Check PLC display, ports, switches etc. Check Alarms individually and thoroughly. Check if no relays y are loose by yp pressing g all of them down in to place. Check if all bridges are well positioned by pressing them down. Check if all Input/output connectors from PLC are well fixed by pushing them in to place. place Check if both connectors on Traco Transformer/converters are well inserted.
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Front Panel LED Indication

LED1 (Top LED)
RED: Manual Operation Mode GREEN: Automatic Operation Mode

LED2 (Middle (Middl LED)

RED: Generator Service Alarm ORANGE: Boost Charging Active GREEN: None of The Above

LED3 (Bottom LED)

RED: One or More Alarms Pending GREEN: None of The Above

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NSN GreenC Shelf Control Buttons -1/2

Mode Knob
Manual position, turn left to put system in manual mode. This mode should only be active if maintenance is occurring on site, ,g generator or rectifier maintenance. The generator will not start at a pre-defined time to start a charge cycle Automatic A t ti knob, k b turn t right, i ht this thi mode d is i the th normal l operation ti for the controller. All automated functions of the controller will be executed.

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NSN GreenC Shelf Control Buttons -2/2

Bypass knob
To be used only if PLC malfunction. Start generator manually and turn bypass knob to the right p position The AC from generator will be bypassed to the rectifier to keep the site alive and charge batteries.

Power P source indication i di ti

Upon detection of AC from gen 1 or gen 2, respective light will come on to identify y the p power source.

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Two Generator PLC Inputs p

DI01-DI16 16 Digital Intpus Used for digital alarm/sensor inputs UI01-UI03 3 Universal Inputs Reserved Inputs for future use AI01-AI06 6 Analog Inputs Used for analog sensor inputs (like current values/temperature etc) VOUT Supply output GND Ground AIGND Analog Input Ground

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Two Generator PLC Outputs p

DO01-DO18 DO01 DO18 18 Digital Outputs Used for outputs to relay triggers SP01-SP02 2 Spare IN+ / IN- DC Input to PLC 24Vdc IN PLC Voltage supply Input GND Ground RS485+ / RS485- For Communication Port PLC Configuration RS485G RS485 Ground

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Two Generator Alarm Connections

Alarm Output Ports

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Two Generator AC Connections

Neutral
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3 PHASE 3-PHASE INPUTS

Ground

Two Generator Contactors and Power Supply

AC/DC Power Convertors

Contactors To switch Power source

DC/DC Power Convertor

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Two Generator Netwatcher

Two Netwatchers for reading di AC Input Supply Voltage

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GreenC Interface Navigation g Tree

For navigation through the menus in the GreenC display, the k keys PG UP and d PG DN can be b used, d this thi will ill scroll ll through th h the different pages. Ex: a1>b1>c1 For navigation within a page use left and right keys, keys Ex:a1>a2>a3 Up and Down Keys are used for modifying values Centre Key to be used for Enter/Save Options

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Navigation g Table of NSN GreenC- 1/8

Section Page Details Current Operation Mode A1. Start-up/Main Currently Used AC Source (If Charging) screen Date & Time A2. Version Info Kernel Version Application pp cat o Version e so

A. General Controller A3. Location Info Latitude & Longitude Location ID I f Information ti A4. Ethernet Info IP Assigned By DHCP Or Fixed IP Address, Address Subnet Mask & Gateway

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ACTION: Pressing O will cause the A5. Config File currently loaded config.ini file to be read Read into memory. Status of last config.ini file read

Navigation g Table of NSN GreenC- 2/8

Section B. Temperature Information Page Details Rack temperatures B1. Temperatures Battery temperatures Outdoor temperatures C1. Charge Status Charging / Discharging Battery voltage & current Battery state of charge (SOC) SOC trigger Time trigger 2nd time trigger Day frequency trigger Battery low voltage charge trigger EQU charge trigger ACTION: Pressing O will run a single charge cycle in AUTO mode. mode

C. Charging C Information

C2. Charging Settings 1

C3. Charging Settings 2

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Navigation g Table of NSN GreenC- 3/8

Section Page Details Manual Charge Status ACTION: Pressing O will toggle a Boost charge g cycle y in MANUAL mode. Note: This charge cycle will not automatically stop if left in MANUAL mode and will continue indefinitely until either O is pressed again or system switches to AUTO mode. Battery Current Load Current Rectifier Current Solar & Wind Current ( (If Configured) g ) Load Power Rectifier Power Solar & Wind Power (If Configured)

Will only y appear pp in MANUAL mode. That is OP_MODE = 1.

C4. Charge Manual

D1. Site Currents D. Site Electrical I f Information ti D2. Site Instantaneous Power (W)

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Navigation g Table of NSN GreenC- 4/8

Section Page D3. Site Total Energy gy ( (kWh) ) D4. Site DayTotal Energy (kWh) D5. Site Yesterday-Total Energy (kWh) Details Rectifier Energy Load Energy Solar & Wind Energy gy ( (If Configured) g ) Grid Energy Rectifier energy Load energy Solar & Wind energy (if configured) Grid energy Rectifier energy Load energy Solar & Wind energy (if configured) Grid energy

D. Site Electrical Information

D6. Reset Energy ACTION: Press O to reset ALL energy Total Values (Total, , Day-Total y & Yesterday) y) counters (
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Navigation g Table of NSN GreenC- 5/8

Section Page E1. Generator 1 Status Details Status of Generator 1 Generator 1 Alarm information ACTION: If in MANUAL MODE, , Press O to start / stop Generator 1. Current actual runtime Last cycle runtime Average runtime over all cycles since last reset Configured Service Cycle Hours Until Next Service Total Runtime since last Reset ACTION: Press O To Reset Generator 1 Service Interval.

E. Generator Information

E2. Generator 1 E2 Runtime E3. Generator 1 E3 Service Information E4. Generator 1 Reset Service

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Navigation g Table of NSN GreenC- 6/8

Section Page E5. Generator 2 Status Generator 2 screens will only appear if Site is configured with two generators. That is AC_SOURCE_CON FIG = 1. Details Current Actual Runtime Last Cycle Runtime Average g Runtime Over All Cycles y Since Last Reset Or Initial Commissioning Current actual runtime Last cycle runtime Average runtime over all cycles since last reset Configured service cycle Hours until next service Total Runtime since last reset ACTION: Press O To Reset Generator 1 Service Interval.

E6. Generator 2 E6 Runtime E7. Generator 2 E7 Service Information E8. Generator 2 Reset Service

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Navigation g Table of NSN GreenC- 7/8

Section Page F1. Fuel Level F. Fuel Information F2. Fuel Level Alarm & Flow Information G1. Alarm List 1 Fuel Level Alarm Fuel Flow Calibration (if configured) Current Fuel Low (if configured Generator 1 Alarm Generator 2 Alarm General Alarm OUTPUT 1 OUTPUT 2 Config Read Alarm Generator Service Alarm F l Low Fuel L Al Alarm Fuel High Alarm Details Tank Size Fuel Level in % and litres

G Alarm List G.

G2 Alarm List 2 G2.

G3 Alarm G3. Al List Li t 3

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Navigation g Table of NSN GreenC- 8/8

Section Page G4. Alarm List 4 G. Alarm List G5. Alarm List 5 H1 . Grid Information H. Grid Information H2 . Grid Information Individual phase voltages, currents and powers measured by energy meter Details Fuel Delta Alarm Battery Voltage Low Alarm High Temperature Alarm Smoke Alarm

Grid Availability

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Navigation g Tree of NSN GreenC- 1/2

A1 VERSION 1.1 Mode: AUTOAC Source: NONE 2010/03/29 10:13:20 A2 VERSION INFO Kernel: V1.30 Application: F223
A3 LOCATION INFO LAT: 51.183334 LONG: 4.833333 LOCATION ID: 1
A4 IP ADDRESS (FIX) ADDR:10.20.5.196 MASK:255.255.255.0G W:0.0.0.0 A5 CONFIG FILE PRESS O TO READ CONFIG FILE STATUS: ERROR

B1 TEMP (degC) RACK: 25.6 BATTERY: 25.6 OUTDOOR: 25.6

C1 CHARGE STATUS CHARGING U:75.34V I:56A SOC (%): NA

C2 CHARGE SETTINGS 1 SOC TRIGGER DISABLE TIME TRIGGER: 20:00 2ND:0h FREQ:0d

C3 CHARGE SETTINGS 2 CHARGE UBAT < 47.00V EQU CHARGE DISABLE PRESS O TO CHARGE

C4 CHARGE MANUAL CHARGE STATUS: OFF PRESS O TO TOGGLE BOOST CHARGE

D1 CURRENT (A) Battery: 56 Load: 0 Rect: 56 Solar: 0 Wind: 0

D2 POWER (W) Load: 0 Rect:30889 Sol: 0 Wind: 0

D3 TOT ENERGY (KWH) Rect:319.4 Load:0 Sol:0Wind:0 Grid:0

D4 DAY ENERGY (KWH) Rect:319.4 Load:0 Sol:0Wind:0 Grid:0

D5 YESTERDAY(KWH) Rect:319.4 Load:0 Sol:0Wind:0 Grid:0

D6 ENERGY RESET PRESS O TO RESET ENERGY COUNTER

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Navigation g Tree of NSN GreenC- 2/2

E1 GEN1 STATUS GEN1 : ALARM GEN1 START ALARM PUSH O TO START GEN1

E2 GEN1RUNTIME Actual : 0h0m Last Cycle: 0h0m Average : 0h0m

E3 GEN1 SERVICE Service Cycle: 250h Service in : 250h Tot Runtime: 0h 0m

E4 GEN1 RST SERVICE PRESS O TO RESET GEN1 SERVICE INTERVAL

E5 GEN2 STATUS GEN2 : ALARM GEN2 START ALARM PUSH O TO START GEN2

E6 GEN2 RUNTIME Actual : 0h0m Last Cycle: 0h0m Average : 0h0m

E7 GEN2 SERVICE Service Cycle: 250h Service in : 250h Tot Runtime: 0h 0m

E8 GEN2 RST SERVICE PRESS O TO RESET GEN2 SERVICEI NTERVAL

F1 FUEL LEVELTANK SIZE: 1000L LEVEL: 56% FUEL LEFT: 560L

F2 FUEL ALARM & FLOW LEVEL ALARM: OK FLOW CALIB: 0.00 FLOW: 0.00 0 00

G1 ALARM LIST 1/5 A GEN1 FALSE B GEN2 FALSE C GENERAL FALSE

G2 ALARM LIST 2/5 D OUTPUT1 FALSE E OUTPUT2 FALSE F CONFIG READ FALSE

G3 ALARM LIST 3/5 G GEN SERVICE FALSE H FUEL LO FALSE I FUEL HI FALSE

G4 ALARM LIST 4/5 J FUEL DELTA FALSE K BATT LOW FALSE L HI TEMP FALSE

G4 ALARM LIST 5/5 M SMOKE ALARM FALSE

H1 GRID INFO GRID UNAVAILABLEL

H2 P1 P2 P3 V(V) 240 240 240 I(A) 2.5 253 3.6 63 3.2 2 P(W) 600 864 768

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Contents
NSN Green Energy gy Solution Overview Energy Solution Architecture and Operation NSN GreenC Maintenance

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GreenC Internal Alarms and Reset -1/6

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GreenC Internal Alarms and Reset -2/6

Green C creates its own alarms, which can be observed in the remote monitoring tool or also sent to BTS from connection points R1 to R12. R1 - Green Controller bypass yp active
Indication that Green controller is in bypass mode (emergency mode) To reset, the bypass knob needs to be turned to normal position

R2 AC1 available
Indication that alternated current is being detected in AC1 position To reset, generator 1 needs to be stop.

R3 AC2 available
Indication that alternated current is being detected in AC2 position, position either from generator or from the grid. To reset, only if gen2 or grid is not supplying power
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GreenC Internal Alarms and Reset -3/6

R4 - Generator x service interval
One of the generator has reached the maximum programmed running time (defined in parameters - GENx_SERVICE_INTERVAL) To reset, after intervention in the generator concerned, go to GreenC di l E4 or E8 and display d press 0

R5 Generator 1 alarm
This alarm is a sum of 3 conditions: Gen1 external e te a a alarm, a ,e external te a p physical ys ca a alarm a o of t the e ge generator. e ato Ge Generator failed to start, Occurs if controller give command to start generator, and no AC is detected. Generator G t failed f il d to t stop, t O Occurs if controller t ll give i the th command d to t stop t generator and still AC is detected. To reset this alarm you need to turn the system to manual and back to automatic, but only possible if none of these conditions are active.
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GreenC Internal Alarms and Reset -4/6

R6 Generator 2 alarm
This alarm is a sum of 3 conditions Gen2 external alarm, external physical alarm of the generator. , Occurs if controller g give command to start Generator failed to start, generator, and no AC is detected. Generator failed to stop, Occurs if controller give the command to stop generator and still AC is detected. detected To reset this alarm you need to turn the system to manual and back to automatic, but only possible if none of this conditions is still active.

R7 - Fuel low (only with NSN green energy controller analogue fuel sensor)
Indication that fuel is below the parameter defined FUEL_LEVEL_LOW. To reset this alarm the fuel needs to be above the defined value.
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GreenC Internal Alarms and Reset -5/6

R8 Fuel High (only with NSN green energy controller analogue fuel sensor)
Indication that fuel is above the value defined in FUEL_LEVEL_HIGH) To reset this alarm the fuel needs to be below the defined value. value

R7&R8 Fuel F l Theft Th ft (only ( l with ith NSN green energy controller analogue fuel sensor)
Alarm indicates that there was a decrease of the fuel level above the value defined in parameter FUEL_DELTA_HIGH, during an interval of time defined in parameter FUEL_DELTA_TIME, values defined in Litre/minutes. If this alarm is active, both Fuel low and fuel high alarms will be active. To reset this alarm, controller needs to be put in manual mode and back to automatic. a tomatic
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GreenC Internal Alarms and Reset -6/6

R9 - Battery Low Voltage
Triggered When Voltage Of The Batteries Reaches Below Value specified In parameter U_BAT_MIN Alarm can be reset only if battery voltage rises above pre-defined value

R10 - High temperature alarm

Indicates high temperature on green energy controller rack or battery temperature Triggered gge ed by te temperature pe atu e when e te temperature pe atu e reaches eac es abo above e t the e values a ues on parameters T_RACK_HIGH or T_BAT_HIGH

R11 Manual M l mode d alarm, l

Indication that the controller is in manual mode by action of turning manual knob. To reset this alarm controller needs to be in automatic mode.
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Controller Troubleshooting g - 1/8

F l Fault P Possible ibl Causes C A i Required Action R i d If PIU is faulty, y, Repair/ p Replace If OFF, OFF turn it ON

1 Check the PIU 1. From Grid Supply: 2. Check AC circuit breaker of grid 1. Cable between cabinet bi t and d generator t is i faulty 2. Check AC circuit breaker of generator

AC Input Power Failure From Generator:

Repair/ Replace the cable

If OFF, turn it ON

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Controller Troubleshooting g 2/8

F l Fault P Possible ibl Causes C 1. Check for MANUAL and AUTO modes AC Input Within Power Failure Controller: 2. Check for normal and bypass operation 3. Check the functioning of f VAGO single i l phase h bridge on the controller. AC Output power failure Within Controller: 1 NW1 F 1. Failure il Contact OEM 2. Contractors Failure A i Required Action R i d If in MANUAL, , turn it to AUTO Mode If OFF, OFF turn it ON

Repair/ Replace the bridge

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Controller Troubleshooting g - 3/8

Fault Possible Causes 1. Check cable between 1 controller and Rectifier AC Output Failure: From Rectifier: 2. Rectifier Faulty 3. Check circuit 3 breakers of rectifier Generator Failed to Start Within Controller 1.Controller 1 Controller is in MANUAL mode Action Required

Repair/ Replace Cable

Repair/ Replace Rectifier

If OFF, turn it ON If in MANUAL MANUAL, turn it to AUTO Mode

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Controller Troubleshooting g - 4/8

Fault Possible Causes Action Required Detach wires from GreenC (R16-11 & R1614) & short circuit to simulate remote start Check the 4 orange connectors in PLC Check and repair the wiring Check configuration settings for GreenC for Battery charging

2. Remote Start/ Stop wiring 3. Loose pin connections, relay not powered 4. Wiring from GreenC to Generator Controller is faulty 5. In Automatic mode Battery Voltage Threshold not reached
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Generator failed to start

Within Controller

Controller Troubleshooting g - 5/8

Fault Possible Causes From Rectifier 1 Circuit Breaker of 1. rectifier is OFF 1. Fuses are out Generator failed to start From Generator Action Required

Check why and turn it ON

Check battery fuses Check and OPEN the LLOP and CLOSE the HCT Check and top up the fuel.

2. LLOP and HCT

3. Fuel Level Low

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Controller Troubleshooting g - 6/8

Fault Possible Causes Action Required Check and remove Air Locking. Contact OEM for Generator Check the faults and put system back in normal mode Check four orange connectors and Traco power supplies, repair/replace / if f damaged

4. Air Locking Generator failed to start From Generator 5 Mechanical failure 5. within generator 1. Controller is in bypass mode Within Controller 2. PLC is not getting input 24Vdc power

PLC of GreenC not responding

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Controller Troubleshooting g - 7/8

Fault Possible Causes 3 Internal fuse of PLC is 3. blown 4. PLC is broken Action Required Open PLC cover and replace the fuse Replace GreenC

PLC of GreenC not responding

Within Controller

PLC initialising problem PLC display values incorrect

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Within Controller

1. PLC entered cyclic boot sequence

Re-flashing of PLC is required Redo the configuration settings and change required parameters

Within 1. Configuration problem Controller while commissioning

Controller Troubleshooting g 8/8

Fault PLC display p y values incorrect Possible Causes Within Controller 2. Hall's effect current 2 transducer is defective Action Required Replace Hall's Effect Transducer

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