Monocellular PREI range

OPTIMEX - MONOCELLULAR PREI RANGE

DESIGN, DESIGN, MANUFACTURING, MANUFACTURING, REPAIR REPAIR

OPTIMEX is exclusively dedicated to conception, manufacturing, tests and after sales service of canned motor pumps. Created in 1998, the company has been growing since then to become a major actor in this eld on the international market.
This pumps technology is characterized by a compact and monobloc design, without mechanical seal. Used for dangerous, toxic or explosive liquid or for major and valuable process, canned motor pumps are reputed for their robustness, reliability and confer the safest solution on the market thanks to a double hermetically sealed containment.

Among others, we design and manufacture our pumps according to the following standards:  ISO 2858, ISO15783, API685, directive 2006/42/EC (Electrical machinery) directive 94/9/CE (ATEX), Ex-GOST R (Russia), directive 97/23/EC (DESP), RCCM level 3, RCCM-X level 2 and 3. OPTIMEX answers the quality management requirements established by ISO 9001 and NF EN 13980.

Remaining attentive to customer needs on an international scale, OPTIMEX adapts its production to local Ex-proof directives (ATEX, GOST B, CSA, UL).

SUMMARY
PREI RANGE 3 PREI RANGE DESIGNATION 4 SPECIAL SPECIFICATIoNS oF dESIGN 5 MATERIALS 6 SLIDE BEARINGS 7 ARRANGEMENT dRAWING 8 CIRCULATION PLANS 10 THRUST BALANCING SYSTEM 11 CoNTACTS 12

OPTIMEX - MONOCELLULAR PREI RANGE

PREI RANGE

Based near Lyon, OPTIMEX has rst developed a range of products dedicated to the chemical industry, to answer its nearest customers needs in leak-proof and normalized pumps. The growing demand for reliable and safer operating pumps in the oil and gas industry, gave to OPTIMEX the opportunity to develop its own range of single stage canned motor pumps adapted to this eld. This was well coordinated with the emergence of the API 685 exclusively dedicated to seal-less pumps. This is how the PREI range has been designed in full compliance with this API Standard as well as with customer expectations for their critical and severe applications.

50hZ
5 10 20

Q (m3/h)
50 100 200 400 1000

1 450 rpm
75

300

50-40
200 150

80-40 40-32 25-26 5032 5026 4026 4020 5020

100-40

150-40

20040

20040A

50

250-40

8032

8032A

10032 150-32

100

200-32 200-32A

25

25-26A

8026

8026A 10026

H (m)

50 40

25-20A

15026 200-26

H (m)
10

8020

25-16
30

8020A

15020A 15020 250-32

20

25-16A

4016A

4016

5016

10

2 900 rpm

10

20

30

40 50

100

150

200

300

400 500

1000

1500 2000

3000

Q (m3/h)

60hZ:

Pump also available at 3500 and 1750 rpm

OPTIMEX - MONOCELLULAR PREI RANGE

PREI RANGE DESIGNATION

Each OPTIMEX pump is identied by a unique serial number (BFXXXX) and a complete designation name that reects all main characteristics of the pump (regarding hydraulic and motor selection, design specicities and main construction options)

Additional option In: Inducer Hp: High pressure design Discharge nozzle diameter in mm Motor size

Number of poles: PREI: range of pump name PREIH: PREI range with heating/cooling jacket 2: 2 poles 4: 4 poles

PREI - AR 80/20 IN P15F2 Bd

Construction options: A: for classied area F: ltered R: cooled S: pressurized V: Vertical I: Clear liquid injection X: Special design Impeller maximum diameter in cm Insulation class of the winding: F: class H (temp. liquide up to 100C T: class C240 (temp. liquide up to 160C) C: class C400 (temp. liquide up to 360C) P: standard range of motor PR: motor with heating/cooling jacket Terminal Box construction: Without indication: standard Deported terminal box: Bd

Pumps are delivered with a standard documentation list and standard set of tests and inspections:

STANdARd doCUMENTATIoN:
Vendors data sheet + curve Instrumentation list + manuals General arrangement drawings Cross Sectionnal drawing with parts list Spare part list advised by OPTIMEX Operation and maintenance instruction Vendor Data Book Ex-Proof certicate (ATEX, Ex-GOST R or other upon request and conrmation by OPTIMEX) CE declaration of conformity

STANdARd CoNTRoLS:

Balancing test following ISO 1940 Hydrostatic tests Performance test (QHP) following ISO 9906 with API 685 tolerances (5 points) Balancing system test: axial thrust measurement Final sealless test with air Motor insulation test

Other document/test/inspection or certicate can be proposed upon request and after OPTIMEX conrmation.

OPTIMEX - MONOCELLULAR PREI RANGE

SPECIFICATIoNS oF dESIGN
6 5 E

B A

STANDARD CONSTRUCTION
1  Standard anges according to ASME

CONSTRUCTION OPTIONS
Welded drain with ange and valve SIC30 slide bearings: detailed page 7  Inducer: for low NPSH application Circulation plan selection: detailed page 10  Hydraulic and motor heating or cooling jacket for crystallizing or polymerizing liquids  Additionnal separate instrumentation junction box

INSRUMENTATION OPTIONS
A  Control of the liquid temperature at the

B16.5, Class 300 RF

2  Thrust balancing system BL+2 (detailed

hottest point of the pump.

B  Winding overheat protection PT100

page11)
3  Loose ange: allows adaptability between

or/and PTC
C  Control and monitoring of the second

different motors and hydraulics of the PREI Range

4  Motor frame with same pressure design

containment pressure: to detect the stator liner failure

D  Control and Monitoring of the mobile

as the pump
5  Leak proof feedthrough with same design

pressure as the pump

6 Terminal box: in e protection 7  Drainable second containment

position, mounted on the rear bearing support: to detect any deviance of thrust balancing or bearings capacity.
E  Rotating direction indicator with local

indicator: to guarantee the appropriate electrical connection Other instrumentation can be supplied for your installation, such as liquid level switch, power controller, frequency converter

IMPORTANT: Minimum requirement in hazardous area is liquid level control and temperature control

OPTIMEX - MONOCELLULAR PREI RANGE

MATERIALS
In accordance with the materials classes from API685, OPTIMEX has made a standard selection that covers to its maximum your usual applications, in terms of liquid compatibility and operating temperature range.

S-5 & S-6 T>-20C Castings Pressure casing Forgings Tubes Impeller Casing and impeller wear rings Motor Casing Shaft A216WCB A350LF2 A106Grb A890 Gr1A -46C<T<-20C A352LCB A350LF2 Cl1 A333Gr6 A890 Gr1A T>-20C A216WCB A350LF2 A106Grb A890 Gr1A A312 Type 316L E355 A312 Type 316L

S-8 -46C<T<-20C A352LCB A350LF2 Cl1 A333Gr6 A890 Gr1A A312 Type 316L E355 A312 Type 316L

A-8 T<-46C A351 GrCF3M A182 Gr F 316L A312 type 316L A890 Gr1A A312 Type 316L E355 A312 Type 316L

A276 Type 410 +T A276 Type 410 +T E355 A276 Type 420 E355 A276 Type 420

Standard anges rating is #300 according to ASME B16.5. Maximum acceptable pressure versus the operating temperature is described with the graphic below.

Pressure and temperature limits Pressure rating #300 According to ASME B16.5
55 GR2.2 50 45 40 Maximum allowable pressure (bar) 35 30 25 20 15 10 5 0 GR1.1 GR1.3

GR1.1 (= S5, S6 & S8 for T>-20C) GR1.3 (= S5, S6 & S8 for T -46<T<-20C) GR2.2 (= A8)

-120

-60

60

120

180

240

300

360

420

480

540

600

Temperature in C

OPTIMEX - MONOCELLULAR PREI RANGE

SLIDE BEARINGS
316L/GRAPhITE
Slide bearings are one of the major parts that confer such a good reliability to seal-less pumps. For single stage canned motor pumps, the monobloc shaft composed of all the rotating elements of the machine is supported with 2 slide bearings that are totally submersed in the pumped liquid. Once the pumps lling is guaranteed (and controlled with appropriate instrumentation) and pump is started, the mobile rotates free from any friction and wearing thanks to a thin lm

Thrust 316L #323

Shaft sleeve 316L #320 Bearing FH42Z2 #313

Fixed parts

316Ti/TUNGSTEN CARBIDE COATING/SIC30

For critical application with risk of dry running (frequent and delicate start-up or critical liquids for which full characteristics have been transmitted and approved by OPTIMEX), SIC30 bearings are advised and proposed. Parts and composition is shown above. In case of bearing capacity losses, friction between sleeve in SIC30 and specic coating on shaft sleeve is acceptable for small periods.

Moving parts

Thrust 316L #323

Shaft sleeve 316Ti With coating HVOF - CWNi12% Sleeve SIC30 Bracing 316L #313 Thrust insert FH42Z2 #324 #320

OPTIMEX - MONOCELLULAR PREI RANGE

ARRANGEMENT DRAWING

a #DNR

h2 #DNA Groundig lugs 100

C L

100 M

Groundig lugs e 100 L M

OPTIMEX - MONOCELLULAR PREI RANGE

h1

h3

HYDRAULIC DNA DNR

25-16A 25-16 40-16 50-16 25-20 25-20A 40-20 50-20 80-20 80-20A 100-20 150-20A 150-20 25-26 25-26A 40-26 50-26 80-26 80-26A 100-26 150-26 200-26 40-32 50-32 80-32 80-32A 100-32 150-32 200-32 50-40 80-40 100-40 150-40 50 50 80 80 50 50 80 80 100 150 150 150 200 50 50 80 80 100 150 150 200 200 80 80 100 150 150 200 200 80 100 150 200 25 25 40 50 25 25 40 50 80 80 100 150 150 25 25 40 50 80 80 100 150 200 40 50 80 80 100 150 200 50 80 100 150

a
80 80 100 100 80 80 100 100 100 140 125 160 200 100 100 100 125 125 125 140 165 236 125 125 125 140 140 170 236 150 140 170 170

h2
160 160 160 180 180 180 200 200 225 250 280 355 355 225 225 225 225 280 280 280 380 450 250 280 315 315 315 400 450 335 400 400 450

c
130 130 150 150 130 130 150 150 150 190 175 210 250 150 150 150 175 175 175 190 215 286 175 175 175 190 190 220 286 200 190 220 220

P4

P7

P10

P15

P30

P37

P45

P69

P80

M100

M120

1100 1000 1000 1010 1020 1100 1300 1200 1210 1220 1230 1310 1320 1330 1340 1350 1400 1410 1420 1430 1330 1360 1350 1410 1420 1620 1625 1610 1630 1635 1625 1640 1645 1635 1510 1650 1655 1410 1500 1600 1605 1610 1615 1700 1705 1710 1715 1800

1110 1120

1220

1720 1725 1710 1730 1735 1725 1740 1745 1735 1750 1755

1710 1810 1710 1730 1800

1900 1910 1920 2000 2010

1350

1440

1420

1900 1910 1930 1940 1950 1960 1950 1970

2000 2020 2010 2030 2040 2030 2050

1820

Each combination between an hydraulic and a motor match a specic code that gives the corresponding dimensions. As an exemple, see the underlined selection.

h1
1000 1010 1020 1100 1110 1120 1200 1210 1220 1230 1300 1310 1320 1330 1340 1350 1360 1400 1410 1420 1430 1440 1500 1510 1600 1605 1610 1615 1620 1625 1630 1635 1640 220 220 240 220 260 260 220 240 260 280 220 220 240 260 280 280 260 260 280 280 320 280 320 220 260 280 280 320 260 280 300 340 300

L
1000 1000 1000 1200 1000 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1400 1400 1400 1400 1200 1600 1400 1800 1800 2000 2000 1800 1800 2000 2000 1800

h3
335 335 335 335 335 335 335 335 335 335 410 410 410 410 410 410 410 410 410 410 410 410 410 410 160 160 160 160 160 160 160 160 160

M
400 500 500 400 500 600 500 500 500 500 400 500 500 500 500 600 600 500 500 600 600 600 600 400 500 500 600 600 600 600 600 800 600

e
85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 105 105 105 105 105 105 105 105 105 1645 1650 1655 1700 1705 1710 1715 1720 1725 1730 1735 1740 1745 1750 1755 1800 1810 1820 1900 1910 1920 1930 1940 1950 1960 1970 2000 2020 2030 2030 2040 2050

h1
320 360 380 260 280 280 320 260 280 300 340 300 320 360 380 320 340 360 280 300 340 320 340 380 360 380 300 320 340 380 360 380

L
1800 1800 2000 1800 1800 2000 2000 1800 1800 2000 2000 1800 1800 1800 2000 2000 2200 2000 2000 2000 2200 2000 2000 2000 2000 2000 2600 2600 2600 2600 2600 2600

h3
160 160 160 460 460 460 460 460 460 460 460 460 460 460 460 460 460 460 515 515 515 515 515 515 515 515 515 515 515 515 515 515

M
600 800 800 500 500 600 600 600 600 600 800 600 600 800 800 600 800 800 600 600 800 600 800 800 800 900 600 600 800 800 800 900

e
105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105

OPTIMEX - MONOCELLULAR PREI RANGE

CIRCULATION PLANS
According to the operating conditions and uid properties, OPTIMEX selects the appropriate circulation plan to optimize the functioning of the pump. See above our standard circulations for normal conditions, liqueed gas (pressurized), hot liquids (cooling loop) and liquids with particles (ltered). For critical applications, OPTIMEX can develop customized circulation plan to guarantee a good lubrication and cooling of the motor.

N: NoRMAL CIRCULATIoN
Rf. OPTIMEX Rf. API 685 Liquid in the motor Circulation description Injection in the motor from the hydraulic casing (at the impeller periphery), circulation through the gap, and return to the pump suction via the hollow shaft. Diagram

N1

Plan 1-S

Pumped liquid

S: OVERPRESSUREd CIRCULATIoN
Rf. OPTIMEX Rf. API 685 Liquid in the motor Circulation description Injection in the motor from the hydraulic casing (at the impeller periphery), passage through the hollow shaft, overpressure by an auxiliary impeller, circulation through the gap and return in the hydraulic casing at the impeller periphery. Diagram

S1

Plan 1-SD

Pumped liquid

S3

Pumped liquid

Injection in the motor from the discharge nozzle, overpressure by a large auxiliary impeller, passage through the gap and return to the discharge nozzle via an external pipe.

S5

Pumped liquid

Injection in the motor via an external pipe from the discharge nozzle, overpressure by an auxiliary impeller, passage through the gap and return in the hydraulic casing in high pressure zone at the impeller periphery.

R: CooLEd CIRCULATIoN
Rf. OPTIMEX Rf. API 685 Liquid in the motor Circulation description Pumped liquid and motor liquid are identical and they slightly communicate in order to establish an equipressure between the 2 areas (high and low temperature). On the motor side the liquid circulates in an external heat exchanger, ow is established by an auxiliary impeller. A thermal barrier is built between the hydraulic casing and the motor (air or water). Pumped liquid and motor liquid are identical and they slightly communicate in order to establish an equipressure between the 2 areas (high and low temperature). On the motor side the liquid circulates in an external heat exchanger, ow is established by a large auxiliary impeller. A thermal barrier is built between the hydraulic casing and the motor (air or water). Diagram
HEAT EXCHANGER

R1

Plan 23-S

Pumped liquid

HEAT EXCHANGER

R3

Pumped liquid

F: FILTEREd CIRCULATIoN
Rf. OPTIMEX Rf. API 685 Liquid in the motor Circulation description Injection in the motor from the discharge nozzle through a tangential lter, overpressure by a large auxiliary impeller, passage through the gap and return to the discharge nozzle via an external pipe. Injection in the motor from the discharge nozzle through a tangenatial lter, overpressure by a large auxiliary impeller, passage through the gap and return in the hydraulic casing in high pressure zone at the impeller periphery. Diagram
FILTRE

F3

Pumped liquid

FILTRE

F5

Pumped liquid

10

OPTIMEX - MONOCELLULAR PREI RANGE

THRUST BALANCING SYSTEM

Over the years OPTIMEX has developed a performing and reliable thrust balancing system. BL+2 system is composed of two restriction, one is stable (1) the other one is variable (2). These orices regulate the pressure into the regulating chamber (3) that insures thrust balancing of the complete mobile.

If the mobile moves to the left: restriction orice (2) is widely opened, chambers (3) pressure is balanced with low pressure given by impellers rear ns through the balancing hole. As a consequence resultant force is positive, and the system moves back rearwardly.

If the mobile moves to the right: restriction orice (2) is closed and prohibits any balancing with low pressure. As a consequence, pressure increases in regulating chamber (3), the resultant is negative and the mobile moves back forwardly.

3 2

3 2

In the real functioning position, pressure in the chamber is regulated between high and low pressure. Resultant force is null and the mobile is stable and perfectly balanced between both.

3 2

Circulation Pressure Displacement Fixed parts Moving parts

OPTIMEX - MONOCELLULAR PREI RANGE

11

MOSCOW DENVER LYON SAO POLO BEIJING WARSAw

269, rue de Montepy 69210 Fleurieux sur lArbresle France Tl : +33 (0)4 72 52 95 74 Fax : +33 (0)4 72 52 95 75 contact@optimex-pumps.com

BRC 01 1 R0 - 09/2013