Organic Rankine Cycle Waste Heat Power Generation

Pratt & Whitney Power Systems ORC Solutions

United Technologies Corporation

Fortune 50 corporation 16th largest US manufacturer $54.3B in 2010 sales
Otis Carrier UTC Power Sikorsky UTC Fire & Security Hamilton Sundstrand Research Center Pratt & Whitney

180 countries 210,000 employees

Diverse Product Portfolio

Large Engines Organic Rankine Cycle

EPC Service

Power Systems
After market Mobile Power Marine Wind Power

PWPS Global footprint

ORC & Gas Turbine Fleet Summary
Canada 3 Canada 2 IL 14 IN 8 MI 2 MO 16 MN 2 MT 6 NE 4 OH 8 WI 4 WY 1 Offshore 30 CT CT FL KY KY MA MA NC NY NY PA VA WV 1 1 20 4 2 2 2 22 6 1 10 10 12 1 8 1 Benin 1 Morocco 1 Togo 1 Argentina 15 Brazil 8 Chile 9 Colombia 2 Guatemala 1 Venezuela 23 Algeria Austria Finland France Germany Ireland Norway Spain Europe 4 1 5 10 16 12 13 14 178

Georgia 4 Russia 21

AK CA HI NM NV OR OR UT WA

4 14 2 2 24 4 1 50 4

China 18 Taiwan 1 Japan 15 Iraq 3 Turkey 2 Turkey 7 UAE 2 Offshore 10

Jamaica Puerto Rico Virgin Islands

Australia Australia New Zealand Tasmania

4 1 6 6

Red = ORC

Over 250 ORCs and 2000 Gas Turbines Sold World Wide

ORC Applications

ORC Unit

Diverse Applications, Size Flexibility (280kW 15MWs)

The Organic Rankine Cycle (ORC)

Heat In Power Out

ORC Main Components

Advantages of ORC
Completely automated no operator Very low O&M Costs Simple Start/Stop procedures Maintains good efficiency at partial load Low turbine RPM, low mechanical stress Can reach efficiencies up to 25% Do not consume water Remotely monitored and controlled Turn-down to 10% of nominal power Quiet Operation

Efficiency is a Function of Temperature

EFFICIENCY APPLICATION
Biomass / Heat Recovery / CSP

HEAT CARRIER
Thermal Oil 590F Thermal Oil 590F Thermal Oil 530F Water 355F Water 220F

HEAT RELEASE
Water 80F Water 170F Water 80F Water 85F Water 50F

24% 19% 19% 16% 10% 7.5%

Biomass (CHP)

Heat Recovery

Geothermal / Heat Recovery

Geothermal

Geothermal / Heat Recovery

Water 195F

Air 60F

Typicall System Installation

Sample Heat Recovery Projects

Heat recovered from exhaust gas & jacket water from 1.6MWe landfill gas engine and steam turbine. Commissioned November 2010, Haverhill, MA Client: Covanta Energy ORC Electric Power: 560 kWe

Albany, NY County Sewer District waste water treatment plant Under construction: cogeneration system with 1 MWe ORC Waste heat from existing sludge incinerator. Funded by NYSERDA and ARRA
Photo courtesy of Albany County Sewage District

Sample Heat Recovery Projects

Heat recovery from waste incinerator Commissioned 2nd Q 2008 End customer MIROM (Belgium) Hot water resource is at 360F Cooling source; water / air Net electrical efficiency (16.5%)

Heat Source: Solar Centaur 40 Gas Turbine End customer TransGas (Canada) ORC Model: TD 10 HR 865kW Net Output, 19% Elec. Efficiency 25% increase in power output 25% reduction in CO2 footprint

Heat Recovery Applications

Typical Limits GAS >480F (250C) LIQUID >195F (90C) STEAM / VAPOR t.b.d.

Cement Glass Oil & Gas Chemicals Steel / Non Ferrous Pulp & Paper Food Waste treatment Thermal Oxidizers Power generation

Investment Costs

ORC accounts for ~45% of total Cost Influenced by: Size (See Curve) Average air temperature Heat recovery option selected

PWPS Value
Products Size flexibility Wide temperature range Deep ORC Experience Proven reliability Modularity Aftermarket capability Financial strength Lead time EPC/Turnkey or Equipment Only 280 kW - 12 MW Building Blocks 195F to - 580F 30 years Standard designs/P&W Quality Standards Factory assembled systems Global Service Infrastructure / Available parts Guarenteed by Pratt & Whitney Turboden - 10 mths, PureCycle -3 mths

THANK YOU !
Kristen Cofrancesco
Sales Manager North America Pratt & Whitney Power Systems 400 Main Street, M/S 191-13 East Hartford, CT 06108 Tel: (860) 565- 2570 Email: kristen.cofrancesco@pw.utc.com

Michael Ronzello
Business Development Manager Pratt & Whitney Power Systems 400 Main Street, M/S 191-13 East Hartford, CT 06108 Tel: (860) 565-3617 Cell: (860) 830-4502 Email: michael.ronzello@pw.utc.com