M

Fig.1. Hydraulic principle diagram of QA35Y-16

1. oil filter 2. variable displacement pump 3. pressure gage
4. cylinder 5. 4/3-way solenoid valve 6. 4/2-way solenoid valve
7. pressure relief valve
QA35Y-16 hydraulic combined punching & shearing
machine design
Nian Hu
1,a
, Qingsong Yan
1,b

1. Guangdong Jidian Polytechnic , Guangzhou 510515China
a
hn0111@163.com ;
b
yqsdie@163.com

AbstractA new QA35Y-16 hydraulic combined punching &
shearing machine has designed. The shearing mechanism has
been analyzed and established mathematical model between size
and motion parameters. The machine can be realized the
parametric design by to solve nonlinear equations. It's simpler
with the same power and structure, the shearing width increase
of 37.5%. QA35Y-16 is controlled by the MCU, can realize single,
continuous, micro punching and shearing operation, and has the
function of automatic counting and pre-setting. It adopts a
transmission lever and a single cylinder, working stroke has large
pressure, its speed is proper and return speed is high. Comparing
with other machines, it's obviously improved the ability to
shearing with different shapes of steel such as square, round, and
angled.
Keywords- QA35Y-16; hydraulic combined punching &
shearing machine; shearing mechanism; design
I. INTRODUCTION
Hydraulic combined punching & shearing machine is
rolled three functions of press, type shear, plate shear. It's easy
to operate. It's low cost, high efficiency and low energy
consumption. In order to meet the needs of diverse, to allow
users have greater range of options, special design a new type
of QA35Y-16 hydraulic combined punching & shearing
machine.
II. PRINCIPLE
A. Hydraulic Principle
Hydraulic principle of QA35Y-16 hydraulic combined
punching & shearing is shown in Fig.1.
Hydraulic system uses variable displacement pump
feeding oil, pressure and flow adaptive changes in the work of
maintaining the stability of the motor. It reduces impact force
to hydraulic parts, let they reliable and longer life.
Single cylinder has large pressure in the working stroke,
the speed is fit and the return speed is high. Stroke endpoints
of cylinder has buffer device to reduc vibration and noise,let
machine works smoothly.
Pressure relief valve will be set to a given value at the
pump outlet, the pressure gauge will test the pump outlet
pressure to transfer to that given value.
It's in series with 4/3-way solenoid valve and cylinder.
Cylinder stroke is decided by limit switch which connected
4/3-way solenoid valve. Using the median function M can.
effectively achieve the uninstall feature, a simple circuit, the
energy loss is small.
There is 4/2-way solenoid valve and pressure relief valve
in parallel, for tool setting without the cylinder pressure.

B. Electrical Principle
Electrical systems control functions are as follows: the
working stroke adjustment; single working stroke control;
continuous working stroke control; inching working stroke
control; working stroke times automatic display; work times
preset and suggest to the number. It uses microcomputer
control system, you can automatically perform punching and
shearing and all the above functions by a simple button.
Basic system consists of MCU module, universal keyboard,
display boards, etc., using the 8K EPROM2764 to save the
system, 8K RAM6264 is required to save the system
parameters. 8031 is used as the core control element, and 8255
as the output control element. It digital displays, using CD4511
decoder, driver and latch (to accept BCD). Each two CD4511
uses the same address, respectively, to receive the level of the
four. The addresses of Memory, 8255, latche and all of
decoders are determined by the 74LS138.
System interface shown in Figure 2. The interface P1.3 of
8031 control motor; P1.4 ~ P1.7 for the limit switch signal
This project is supported by Guangdong Provincial Industry Technology
Research and Development Program of China(2010B070300115)
448
978-1-4577-1415-3/12/$26.00 2012 IEEE
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Fig.2 Electrical principle diagram of QA35Y-16
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Fig.3 Key parts of sheari ng mechani sm
S t a r
E s t a b l i s h m a t h e m a t i c a l m o d e l
D i s p l a y p a r a m e t e r s
C r e a t e t h e d a t a f i l e s
P r o c e s s t h e r e s u l t s
I n p u t s i z e s o f k e y p a r t s
S o l v e n o n l i n e a r e q u a t i o n s
A r e t h e r e s u l t s t h e b e s t ?
E n d
N
Y

Fig.4 Program diagram
input terminal; P1.0 connected alarm driver circuit. It used
8255 as expansion interface, which the PC port is
power control expansion interface, it controls cylinder
piston rod of the lift. PA and PC P4 ~ P6 as a keyboard
interface, using 36 non-coding keyboard, if N 9, for
the number key, enter the parameters; if N> 9, for the
function key, enter the action commands.
III. PARAMETRIC DESIGN OF SHEARING MECHANISM
Shearing mechanism is an important constituent part of
the QA35Y-16 hydraulic combined punching & shearing
machine. Its working performance has direct influences on
productivity. As the shearing location is directly related to
punching force. Has analyzed the movement and the key parts
of shearing mechanism, establish its mathematical model
between size and motion parameters. It can be realized the
parametric design through the solution nonlinear equation, and
be improved design reliability and design efficiency.
A. The Establishment of Mathematical Model
Taking geometric center of support shaft as coordinate
origin(0,0), the key parts coordinates of Shearing mechanism
is shown in Figure 3.
H is the cylinder stroke; L is the distance for the points (X
1
,
Y
1
) to the point (X
0
, Y
0
); L
1
is the distance for the coordinate
origin (O, O) to point (X
1
, Y
1
);
1
is the angle that line
connecting the point (X
1
, Y
1
) to the coordinate origin (O, O)
with the X-axis; L
i
is the distance for coordinate origin (O, O)
to the point I;
i
is the angle of Part I to L
1
. Mathematical
model is established as follows:
( ) ( ) ( )
2 2
0 1 1
2
0 1 1
sin cos l h y l x l + = + (1)
Then the parameters of the key parts can be calculated.

= =
= =
t l l y
t l l x


sin sin
cos cos
1 1 1 1
1 1 1 1

( ) ( )
( ) ( )

+ = + =
+ = + =
2 2 2 1 2 2
2 1 2 1 2 2
sin sin
cos cos


t l l y
t l l x


( ) ( )
( ) ( )

+ = + =
+ = + =
i i i i i
i i i i i
t l l y
t l l x


sin sin
cos cos
1
1
(2)
B. Parametric Design Program
Program diagram is shown in Fig.4.
Each part angular velocity of shearing mechanism is
different according the cylinder stroke and size. When various
parameters are entered into the computer, by solving the
449
nonlinear equations, the parametric design of shearing
mechanism can be realized. Program has the following features:
motion simulation, display parameters, modifying parameters
and optimum structure size.
The central issue of the program needs to solve data
transfer between each function module. For this reason, when
the program running and setting up data files of function
module at the same time. To transfer information by data files
between the various function modules. Also use data files to
save intermediate and final results. Movement of shearing
mechanism at any time, you can modify parameters, and to
perform to continue to exercise the modified parameters. By
comparing the results, until a set of optimal solutions are
achieved.
IV. PERFORMANCE COMPARISON
Comparing with other machines, the new QA35Y-16
hydraulic combined punching & shearing machine is simpler
with the same power and structure, the shearing width increase
of 37.5%, and the ability to shearing with different shapes of
steel such as square, round, and angled, etc. It's obviously
improved. The new QA35Y-16 is a highly efficient and low
energy machine with mechanical, electrical and hydraulic
integration.
The performance comparison of new QA35Y-16 with
Q35Y-16 of domestic product is shown in Table 1.
TABLE I. PERFORMANCE COMPARISON
Item
unit QA35Y-16
Q35Y-16
Flat bar
WT
mm 15016, 5504
15016, 4004
Spuare bar mm 3232
2828
Round bar mm 36
30
Joist(Type) mm 12#
10#
Channel(Type) mm 12#
10#
Cutting of angle
steel at 90
mm 12512512
12512512
Cutting of angle
steel at 45
mm 808010
808010
Punching
DT
mm 2616
2616
Punching
DT
mm 80506
80506
Punching force kN 600
600
Max.length of
cylinder stroke
mm 75
70
Stroke times
per/
min
8-20
9-20
Motor Power kw 4
4
V. CONCLUSIONS
(1)The new QA35Y-16 hydraulic combined punching
and shearing machine is controlled by the MCU, can realize
single, continuous, micro punching and shearing operation,
and has the function of automatic counting and pre-setting. It
can effectively improve the performance of the machine, and
the operation is simplified.
(2) The new QA35Y-16 hydraulic combined punching
and shearing machine adopts a transmission lever and a single
cylinder, working stroke has large pressure, its speed is proper
and return speed is high. Hydraulic system uses variable
displacement pump feeding oil, pressure and flow adaptive
changes in the work of maintaining the stability of the motor.
It reduces impact force to hydraulic parts, let they reliable and
longer life.
(3)Analysis the movement and the key parts of shearing
mechanism, establish its mathematical model between size
and motion parameters. It can be realized the parametric
design through the solution nonlinear equation, and be
improved design reliability and design efficiency. It's simpler
with the same power and structure, the shearing width increase
of 37.5%. It's obviously improved the ability to shearing with
different shapes of steel such as square, round, and angle, etc..
The machine achieves high efficiency and low energy
consumption.
ACKNOWLEDGMENT
This project is supported by Guangdong Provincial
Industry Technology Research and Development Program of
China(2010B070300115).
To express my gratitude to the scholars involved in this
paper. If there haven't the research results of the scholars, I
will be difficult to complete this writing.
Many thanks to all people who care and help in the
course of my research. We go through the studies with
experience and cheer by recent several years. That is an
important wealth.
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