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steam boilers

ISO 9001

RL

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RL-120706-EN

steam boilers RL

RL 4.000 with two pumps

ATTSU steam boilers series RL are the result of a long tradition in the boiler manufacturing bringing together simplicity of design and energy efficiency in an extremely robust and reliable equipment. Three-pass steam boilers with totally water cooled reverse flame furnace of high energy efficiency, low-level contamination and low-cost maintenance. In ATTSU we take care of every single detail from design, construction and finishes of our products which are remarkable in its sector by its safety, reliability and easy handling and access. Different cross-sections of RL model show the design of an ATTSU boiler which is known to be a key reference in the firetube boilers evolution.

ISO 9001

tel: (+34) 972 171 738 fax: (+34) 972 171 740 email: attsu@attsu.com

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Standard RL 300 (one pump and right-side control

steam boilers RL

RL 600 (two pumps and left-side control panel)

RL 2000 (two pumps and left-side control panel)

RL steam boilers are manufactured in a range of steam rates from 50 to 5000 kilos per hours and standard pressure up to 16 barg and are suitable for a great variety of industrial applications: Chemical Industry Food-processing industry Paper industry Pharmaceutical industry Solar thermal power plants Textile industry As well as a multitude of industrial processes: Air moistening in fermentation processes Curing of concrete in civil works Soil steaming, Steam turbine sealing Sterilization of surgical instruments To this purpose ATTSU steam boilers are available in many varied forms and in some cases, in order to avoid the construction of a suitable boiler house, they can be supplied in a containerized boiler room for an outdoor operation, fully installed and ready for operation and thus avoid any delay for civil works. In the same way, although they are designed and constructed in conformity with the German code TRD and the European Directive 97/23/EC, they can be designed according to ASME, BS, DNV, GOST, JIS and others.

Truck mounted RL 600 for outdoor operation

RL boilers on assembly line

Fully containerised RL steam boilers for outdoor operation


tel: (+34) 972 171 738 fax: (+34) 972 171 740 email: attsu@attsu.com

ISO 9001

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steam boilers RL
Steam boiler model
Steam production Usable thermal power

table of characteristics 1
400 500
500 38 382 329 1.306

RL
kg/h BHP kW kcal/h x 1.000 Btu/h x 1.000

50
50 3,8 38 33 131

75
75 5,8 57 49 195

100
100 7,7 76 66 262

200
200 15 153 132 524

300
300 23 229 197 782

600
600 46 459 395 1.568

800
800 61 607 522 2.072

1.000
1.000 77 758 652 2.588

400 31 305 263 1.044

Gasleo - Light Oil (8.900 kcal/lt) (10,35 kW/l) Fuel - Heavy Oil (9.600 kcal/kg) (11,16 kW/kg) Fuel consumption * Gas natural 3 (9.200 kcal/Nm ) (10,7 kW/Nm3) Propano - LPG (11.900 kcal/kg) (13,84 kW/kg)

lts/h

3,6 3,3

5,4 5,0

7,2 6,6

14,3 13,2

22 20

29 27

36 33

43 40

57 53

72 66

kg/h

Nm3/h

3,4

5,1

6,8

13,5

20,3

27

34

40

54

67

kg/h Tm mbar kPa

2,7 0,6 1,5 0,15 1.100 1.400 1.250 400 1.050 915 100 400 1/2" 1/2" 1/2"

4,0 0,7 1,5 0,15 1.100 1.600 1.100 400 1.200 915 100 600 1/2" 1/2" 1/2"

5,3 0,8 1,5 0,15 1.100 1.850 1.100 400 1.450 915 100 800 3/4" 3/4" 3/4"

10,6 1,0 1,5 0,15 1.500 1.800 1.400 400 1.400 1.075 150 800 DN 25 DN 25 DN 25 DN 20

16 1,2 2,5 0,25 1.500 2.300 1.400 500 1.800 1.075 150 1.100 DN 25 DN 25 DN 25 DN 20

21 1,4 3,0 0,30 1.500 2.400 1.500 500 1.900 1.250 200 1.100 DN 25 DN 25 DN 25 DN 25 DN 20

27 1,6 3,5 0,35 1.500 2.800 1.500 600 2.200 1.250 200 1.400 DN 32 DN 25 DN 25 DN 25 DN 25

32 1,8 4,0 0,40 1.500 3.000 1.500 600 2.400 1.250 200 1.600 DN 32 DN 32 DN 32 DN 25 DN 25

43 2,2 5,0 0,50 1.700 3.100 1.700 900 2.200 1.550 250 1.400 DN 40 DN 32 DN 32 DN 32 DN 25

53 2,4 6,0 0,60 1.700 3.500 1.700 900 2.600 1.550 250 1.800 DN 40 DN 40 DN 32 DN 32 DN 32

Transport weight Superpressure furnace Dimensions

caldera de 8 bar

Exit steam

A B ** C D ** E F G H (throw off firetubes) V for P =

mm. mm. mm. mm. mm. mm. mm. 8 bar 10 bar 12 bar 14 bar 16 bar

* Nominal steam output of 8 bar (114 psi) of pressureand feeding water temperature at 103 C (217,4F) **Varies according to length of the burner The manufacturer reserves the right to introduce modifications without prior notifications

H A

E B

F C

ISO 9001

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steam boilers RL
Steam boiler model
Steam production Usable thermal power

table of characteristics 2
3.000
3.000 230 2.275 1957 7.769 214

RL
kg/h BHP kW kcal/h x 1.000 Btu/h x 1.000

1.250
1.250 96 949 816 3.239 89

1.500
1.500 115 1.138 979 3.886 107

1.750
1.750 134 1.327 1142 4.534 125

2.000 2.000 153 1.518 1306 5.185 143

2.500
2.500 192 1.897 1632 6.479 178

3.500
3.500 268 2.653 2282 9.059 250

4.000
4.000 306 3.032 2608 10.353 285

5.000
5.000 383 3.793 3262 12.950 356

Fuel consumption *

Gasleo - Light Oil (8.900 kcal/lt) (10,35 kW/l) Fuel - Heavy Oil (9.600 kcal/kg) (11,16 kW/kg) Gas natural 3 (9.200 kcal/Nm ) (10,7 kW/Nm3) Propano - LPG (11.900 kcal/kg) (13,84 kW/kg)
caldera de 8 bar

lts/h

kg/h

83

99

116

132

165

198

231

264

330

Nm3/h

84

101

118

135

169

202

236

264

330

kg/h Tm mbar kPa

66 3,0 4,0 0,40 2.000 3.600 1.850 900 2.700 1.650 300 1.850 DN 50 DN 50 DN 40 DN 40 DN 40

79 3,3 4,5 0,45 2.000 4.100 1.850 900 3.200 1.650 350 2.150 DN 50 DN 50 DN 50 DN 40 DN 40

93 3,5 5,0 0,5 2.100 4.000 1.950 1.000 3.000 1.750 400 2.050 DN 65 DN 50 DN 50 DN 50 DN 40

106 4,0 6,0 0,6 2.100 4.200 1.950 1.000 3.200 1.750 400 2.150 DN 65 DN 50 DN 50 DN 50 DN 50

132 6,0 7,0 0,7 2.400 4.400 2.400 1.000 3.400 2.100 450 2.350 DN 80 DN 65 DN 50 DN 50 DN 50

158 6,5 8,0 0,8 2.400 5.100 2.400 1.200 3.900 2.100 450 2.800 DN 80 DN 65 DN 65 DN 65 DN 65

185

211

264

Transport weight Superpressure furnace Dimensions

Exit steam

A B ** C D ** E F G H V for P =

mm. mm. mm. mm. mm. mm. mm. 8 bar 10 bar 12 bar 14 bar 16 bar

7,5 9,0 11,0 7,5 9,0 9,0 0,8 0,9 0,9 2.600 2.600 2.900 5.400 5.700 5.850 2.700 2.700 2.900 1.200 1.200 1.350 4.200 4.500 4.500 2.300 2.300 2.500 500 500 550 3.000 3.350 3.350 DN 80 DN 100 DN 100 DN 80 DN 80 DN 100 DN 65 DN 65 DN 80 DN 65 DN 65 DN 80 DN 65 DN 65 DN 65

* Nominal steam output of 8 bar (114 psi) of pressureand feeding water temperature at 103 C (217,4F) **Varies according to length of the burner The manufacturer reserves the right to introduce modifications without prior notifications

H A

E B

F C

ISO 9001

tel: (+34) 972 171 738 fax: (+34) 972 171 740 email: attsu@attsu.com

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steam boilers RL
LSH LC+ LC LSL LSLL
STEAM TO PROCESS

diagram
SAFETY VALVE (carried to exterior)

CHIMNEY (carried to exterior)


LINE J

AERATION (carried to exterior)

PSV

PS -

PS+

PSH

PI

GAS SUPPLY

LIGHT OIL SUPPLY

LC- : Low water safety level LC+: Working water level LI : Level indicator LS : Scope of supply LSH : High water safety level LSL : 1st minimum level of safety LSLL : 2nd minimum level of safety PI : Pressure gauge PS- : Operation pressure at maximum power PS+ : Maximum operation pressure PSH : Maximum safety pressure PSL : Minimum fuel pressure QS : Salinity water control TCV : Thermostatic valve

LI

PI

LS
DECALCIFIED WATER TDS BLOWDOWN BOTTOM BLOWDOWN LEVEL INDICATOR BLOWDOWN

LINE B

LINE E

LINE D

LINE N

GAS INLET
PI PI PI

LS

GAS SUPPLY

GROUP ELECTRICALLY-OPERATED VALVE DOBLE SEALING CONTROL


PSL
S S

LINE G

LINE L
LIGHT OIL SUPPLY

GAS SUPPLY

LINE F

LIGHT OIL INLET


PSL
LIGHT OIL TANK

LS PI PI

LINE G LINE L
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LINE K

TDS BLOWDOWN
SALINITY WATER CONTROL

PI

SOFTENER
BY-PASS

PI
SOFTENED WATER

SAMPLES COOLER
TCV

AERATION (carried to exterior)

LINE B
BOTTOM BLOWDOWN

LINE D
WATER INLET WATER INLET

QS

SAMPLES TAKING

LINE A

ISO 9001

tel: (+34) 972 171 738 fax: (+34) 972 171 740 email: attsu@attsu.com

LINE A

24 or 72 hours
unmanned operation
RL steam boilers are designed according to the German standard TRD and in compliance with TRD-604 with additional equipment they can operate for 24 or 72 hours periods without permanent supervision.

steam boilers RL
The standard model is equipped with one vertical feed water pump Grundfos with stainless steel impeller, shaft seal and pump housing and on/off control. As an option the boiler can be supplied with one or two electronic pumps for modulating feeding (Necessary when an economizer is installed)

accessories

Automatic TDS blowdown valve with reinforced seats and pneumatic drive.

The handwheel operated gate valves have The standard model is equipped with a stainless steel bellows shaft sealing one PED certified safety valve.com system tanks to which they are practically certificado Ped. maintenance free. The square-dowel level indicators installed by ATTSU have a greater field of view, better leak tightness andeasier maintenance in addition to a safety lock system.

Each boiler is equipped with a burner which can be liquid fuel fired (light oil, animal fat, glycerine, etc.), gas fired (natural gas, propane gas, biogas, etc.) ordual fuel fired (liquid and gas), electronic, low Nox, with Oxygen trim, etc

Automatic bottom blowdwon valve, pneumatically actuated.


CARACTERSTICAS ELECTRICAS / ELECTRICAL CHARACTERISTICS

III 230

400 15

50 30

010.988

090069000

www.attsu.com

Redundant automation systems, two-of-three logic, Ethernet Lonworks, ModBus, Identification which allows at any time ProfiBus, etc. communication devices form part of the optional ATTSU equipment. copies of the technical documentation and a list of spare parts to be obtained.

ISO 9001

tel: (+34) 972 171 738 fax: (+34) 972 171 740 email: attsu@attsu.com

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steam boilers RL

Optional accessories

Water treatment plant which consists of a Economizer designed to improve the steam boiler efficiency. A large range of feed water and condensate recovery tank capacities allows satisfying any demand even with boilers from other brands. entirely made out of stainless steel, softener, chemical dosing pump, sampling valves, etc.

Steam Accumulator: it allows one-off steam supplies more than ten times greater than the steam rate of the boiler. Stainless steel blowdown vessel with temperature control. Different sizes suitable to meet the complete range of steam boilers from 50 to 20.000 kilos/hour.

Stainless steel vaporizer designed for application where steam comes into direct contact with food. Suitable also for installations where is required steam but there are available thermal oil or superheated water boilers.

Steam distribution header with multiple off-takes and bearing CE marking according to DESP 97/23/EC. Thermal deaerator designed for reduction of Oxygen ( O2 ) content in feed water, suitable for any type of industry, especially for boilers equipped with an economizer or for high working pressure boilers.
tel: (+34) 972 171 738 fax: (+34) 972 171 740 email: attsu@attsu.com

ISO 9001

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other boilers

Steam boiler up to 20000 kg/h, series HH Thermal oil boilers up to 10.000.000 kcal/h (11600 kW) series FT Biomass boilers to produce steam, heated or superheated water, thermal oil, series CS

Cogeneration boilers, with economizer, to produce steam, heated or superheated water, thermal oil, series BV

Electric thermal oil boilers up to 400C and 40 bar, for ATEX environments, series FTE-Atex

Electric steam boilers up to 4500 kg/h, with optional reheater, series GE and GER
tel: (+34) 972 171 738 fax: (+34) 972 171 740 email: attsu@attsu.com

ISO 9001

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we are
a company with a long tradition, young of mind, opened to the new technologies and in constant evolution that offers a broad range of solutions from a single boiler supply to a complex turn-key installation always under the supervision and consulting of our highly skilled and qualified team.

Thermographies

Qualified technical assistance

Documentations

Our installations in Girona.

We manufacture in EU and export to a more than 60 countries abroad .


tel: (+34) 972 171 738 fax: (+34) 972 171 740 email: attsu@attsu.com

ISO 9001

RL-120706-EN
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