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TABLE OF CONTENTS Section 1- Introduction .................................................................................................. 7 1.1 Pulse Radar Gauge Description ........................................................................... 7 1.2 Factors Affecting Accuracy .................................................................................. 7 1.3 Background of the User.......................................................................................... 8 1.4 Using the Manual: ...................................................................................................... 8 1.5 Safety Guidelines: ...................................................................................................... 8 Section 2- Installation .................................................................................................. 11 2.1 Interconnection: ...................................................................................................... 11 2.1.1 L&J Tankway Terminals ..................................................................................... 11 2.1.2 Optional Spot Temperature Input (3 wire) .................................................... 11 2.1.3 Optional Ground Level Display (GLD) with IR Ability................................... 11 2.1.4 Optional 4-20 Milliamp Output ....................................................................... 11 2.1.5 Earth Grounding ................................................................................................ 11 2.2 Mechanical Mounting and Location: .................................................................. 12 2.2.1 Fixed Roof Installation .......................................................................................... 12 2.2.2 Spherical Tank Installation ................................................................................... 13 2.2.3 Still Well Installation ............................................................................................... 13 2.2.4 Floating Roof Installation ..................................................................................... 13 2.2.5 Riser and Cleaning Hatch Installation ............................................................... 13 2.2.6 Installation with Integral Stilling Well Antenna for Tape and Float Retrofit . 14 Section 3 Local Interfaces ......................................................................................... 16 3.1 Local Displays: .......................................................................................................... 16 3.2 Error Codes: .............................................................................................................. 16
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Section 4 Start-Up and Initialization ........................................................................ 16 4.1 Required Programming: ......................................................................................... 16 4.2 Overview: .................................................................................................................. 16 4.3 How to Gain Access to the Programming Menu from the display within the evo 2600 enclosure:....................................................................................................... 17 Step 1: ........................................................................................................................... 17 Step 2: ........................................................................................................................... 17 Step 3: ........................................................................................................................... 17 Step 4: ........................................................................................................................... 17 Step 5: ........................................................................................................................... 17 4.4 Data Entry Methods: ............................................................................................... 18 Selection list: ................................................................................................................ 18 Up and Down: ............................................................................................................. 18 Digits:............................................................................................................................. 18 Exiting a Function or the Program Menu: ............................................................... 18 How to Go to a Function Quickly: ........................................................................... 18 4.4.1 Steps to gain access to the MCG 2600 programming menu from the ground level display (GLD):.......................................................................................... 18 4.4.2 Contrast Adjustment on the Ground Level Display: ....................................... 19 Section 5 Programming Functions........................................................................... 20 5.1 Function 01-e.CAL INTUITIVE SETUP WIZARD: ....................................................... 20 5.1.1 Steps To Start The e.CAL Setup Wizard: ............................................................ 20 5.1.2 The e.CAL Setup Wizard Prompts:...................................................................... 21 STEP 1: SET THE DISPLAY UNITS:................................................................................... 21 STEP 2: SET THE DATUM LEVEL: ................................................................................... 22 STEP 3: SET THE MINIMUM SEARCH LEVEL:................................................................ 22
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STEP 4: SET THE MAXIMUM SEARCH LEVEL: .............................................................. 23 STEP 5: SET THE SEED LEVEL AND CALIBRATE: .......................................................... 23 5.2 Function 02-SET UNITS FOR DISPLAY: ..................................................................... 24 5.3 Function 03-SET THE DATUM LEVEL: ....................................................................... 25 5.4 Function 04-SET THE MINIMUM SEARCH LEVEL: .................................................... 25 5.5 Function 05-SET THE MAXIMUM SEARCH LEVEL: .................................................. 25 5.6 Function 06-SET THE SEED LEVEL: ............................................................................ 25 5.7 Function 07-LEVEL CALIBRATION: .......................................................................... 26 5.8 Function 08-ADJUST THE DISPLAY CONTRAST: ..................................................... 26 5.9 Function 13-SET THE OPERATOR PASSCODE: ....................................................... 26 5.10 Function 20-e.WAVE GRAPHICAL PROFILE: ....................................................... 26 Photograph of the e.WAVE Display as Seen On The Ground Level Display ....... 27 Graph User Controls and Item Descriptions .............................................................. 27 e.WAVE Graph Controls ............................................................................................... 28 Auto Profile Details ......................................................................................................... 29 Manual Profile Details .................................................................................................... 30 Debug Data Snapshot .................................................................................................. 31 5.11 Function 21-SET OUTPUT PROTOCOL TYPE: ........................................................ 32 5.12 Function 22-SET ADDRESS: .................................................................................... 32 5.13 Function 23-SET BAUD RATE: ................................................................................. 32 5.14 Function 24-SET PARITY: ......................................................................................... 32 5.15 Function 25-SET POWER TYPE: .............................................................................. 32 5.16 Function 26-SET TEMP INPUT TYPE: ....................................................................... 33 5.17 Function 27-SET THE RTD CURVE TYPE: ................................................................ 33 5.18 Function 28-CALIBRATE SPOT RTD TEMPERATURE: ............................................. 33
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5.19 Function 33-RESPOND DELAY:.............................................................................. 34 5.20 Function 34-SET NORM/DIAG DISPLAY MODE: .................................................. 35 5.21 Function 35-SET LCD 2ND DATA ITEM TO SHOW: .............................................. 35 5.22 Function 36-SET LCD 3RD DATA ITEM TO SHOW: ............................................... 35 5.23 Function 37-ENBL/DSBL GROUND LEVEL DISPLAY: ............................................ 35 5.24 Function 44-SET THE ANALOG OUT ZERO LEVEL: ............................................... 35 5.25 Function 45-SET THE ANALOG OUT SPAN LEVEL: ............................................... 36 5.26 Function 46-TRIM ANALOG OUT CHANNEL #1: ................................................. 36 5.27 Function 47-TEST ANALOG OUT CHANNEL #1: .................................................. 37 5.28 Function 48-CONFIGURE THE ANALOG OUTPUT MODE:.................................. 37 5.29 Function 49-CONFIGURE FIXED ANALOG OUTPUT:........................................... 37 5.30 Function 59-SET THE SUPERVISOR PASSCODE: ................................................... 37 Section 6- Technical Information .............................................................................. 38 Section 7- Maintenance ............................................................................................. 39 7.1 L&J Maintenance and Repair Program: ............................................................. 39 7.2 Factory Support: ...................................................................................................... 40 7.3 Return Goods Program: .......................................................................................... 41 Section 8- Board Replacement .................................................................................. 41 8.1 Assembly/Disassembly: ........................................................................................... 41 Section 9- Hart Communications Option .................................................................. 43 Section 10- Modbus Communications Option ......................................................... 50 Section 11- Drawings ................................................................................................... 53
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Obstructions - The presence of support structures, pipes, tubes, heaters and mixing blades can adversely affect the level reading because those items reflect the signal which would normally reflect from the liquid surface. Datum - The datum, or mounting height of the radar gauge should be constant and stable regardless of the liquid level in the tank, weight on top of the tank, or pressure inside the tank. Since the principle of operation involves measurement of the distance between the datum and the liquid surface, a stable mounting point is critical.
The evo 2600 Radar Gauge is designed for use in a Class I, Division 1, Groups: B, C or D and Class II, III, Division 1, Groups: E, F, or G hazardous areas. Installation and maintenance personnel working with equipment in a hazardous classified area must abide by all Federal, State, and Local regulations pertaining to the hazardous classification. In addition, Occupational Safety and Health Administration (OSHA) guidelines must be followed. It is not within the scope of this manual to discuss the proper
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procedures for the installation of field wiring. Specific information regarding field wiring, regulatory agency requirements, and guidelines can be obtained from the following: National Electric Code (NEC) National Fire Prevention Association (NFPA) American Petroleum Institute (API) Instrument Society of America (ISA) Canadian Standards Association (CSA) The evo 2600 complies with the following US and Canadian Standards: FM related Documents: FM 3600, FM3615, and FM3810. Canada related Documents: CSA C22.2 No.'s 0.4, 25, 30 and 142. The evo 2600 is rated as explosion-proof. When in a hazardous area do not remove the covers without first turning off the power. Always replace covers securely prior to restoring power. The MCG 2150 hand held infrared calibrator is rated as intrinsically safe and can be used in a hazardous area. For initialization of the evo 2600, all power-on functions can be performed from the hand held infrared calibrator. To check or change jumpers or switch settings, the area must either be cleared of explosive atmosphere or power must be turned off prior to opening the housing. To maintain the explosion-proof rating, all wiring to the evo 2600 must be properly terminated through an explosion- proof seal-off and the housing must be properly grounded in accordance with the NEC. Extreme caution must be used when installing or maintaining equipment in hazardous locations. Installation and maintenance of this or any equipment in a hazardous area should be performed only by well-trained, authorized maintenance personnel. If you have any doubts or questions, please check with your local electrical department, and/or safety authorities, for proper procedures.
The evo 2600 is rated as flameproof for use in hazardous locations: Group II, Category 1/2, Gas and Dust (Refer to technical section for markings). Installation and Maintenance Personnel working with equipment in a hazardous classified area must abide by all applicable regulations pertaining to the hazardous classification. The evo 2600 complies with the following European harmonized standards: EN 60079-0 EN 60079-1 EN 60079-26 EN60079-31 General Requirements for Explosive Atmospheres Equipment Protection by Flame Proof Enclosures Equipment with equipment protection level (EPL) Ga Explosive Atmospheres-Part 31: Equipment Dust Ignition Protection By Enclosure "t"
The user is cautioned to use wiring which is rated for a minimum of 10C above the maximum ambient temperature.
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The use of ATEX certified flameproof cable entry device with or without the use of a certified flameproof thread adapter is required on all ATEX models. All cabling methods must be suitable for the intended application. When in a hazardous area do not remove the covers without first turning off the power. Always replace covers and cover locks securely prior to restoring power. The evo 2600 has two Equipment Protection Levels. The first is the enclosure with flameproof path, and the second is a solid barrier consisting of the launch pin assembly.
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For units powered by the L&J Tankway or external power, terminals 1 and 4 on TB1 provide connections for the supply power and ground. The P&G inputs require 50 60 volts DC. Refer to drawing number 842164 located under the drawings section of this manual.
On units that support the spot temperature input, terminals 1,2 & 3 on TB1 provide the A,B and C RTD connections. Refer to drawing number 842164 for spot temperature wiring
On units that support the remote ground level display, terminals 1,2,3 & 4 on TB2 provide the power and ground and the RS485 signal pair for the GLD. Refer to drawing number 842164 for GLD wiring. Once wired to the evo 2600, the GLD may be used to monitor gauge operation and gain access to the programming functions using a MCG 2150.
On units equipped to run from loop power, this connection provide the evo 2600 with power and provides the analog output driven from level. Terminals 5 and 6 on TB2 provide the connections for the 4-20ma loop. Terminal 6 is the loop plus and terminal 5 is the loop minus. The external loop supply range is 18 to 36 volts DC. Note: Refer to specific wiring diagram supplied with the evo 2600 if your wiring configuration is not described above. 2.1.5 Earth Grounding An external earth ground screw is required for ATEX models. It is located between the two cable entry openings. Internal earth ground must be connected to position 8 of TB1 of the CPU PCB Assembly (J). See Drawing 842175 and 842164. For Canadian models, an earth ground must be attached to internal Earth Ground Contact (S).
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2.2.1 Fixed Roof Installation (See Drawing Page 11, Figure 1.A)
STEP 1 - Check inclination of mounting flange. For maximum accuracy, it should be 0-4o inclined toward the center of the tank. The antenna's field of view should be free of interfering obstructions. If the above requirements cannot be met, contact the factory for assistance.
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STEP 2 - Install the gauge by mounting on available flange or NPT fitting. (Skip if antenna fits through opening) STEP 3 - Install the antenna on the bottom face of the waveguide adapter using the mounting screws provided. STEP 4 - If antenna fits through opening, install the radar flange on the mounting flange. Use an appropriate sealing gasket (not supplied) for the application involved (product type, pressure, temperature, etc.). Tighten the mounting bolts - DO NOT OVERTIGHTEN OR DAMAGE TO HOUSING MAY OCCUR. STEP 5- Install conduit and all conduit seal-offs or cable glands. Seal-offs must be installed within 18" of all condulet openings. Seal-off must be properly packed after installation of field wiring. STEP 6 - Follow start up procedure described in this manual.
2.2.2 Spherical Tank Installation (See Drawing Page 11, Figure 1.C)
The same mounting instructions for the fixed roof tank apply, with the exception that a 02o inclination from the tank's centerline is required.
2.2.3 Still Well Installation (See Drawing Page 11, Figure 1.B)
STEP 1 - Check inclination of mounting flange. For maximum accuracy it should have a 02o inclination from centerline of still well pipe. The antenna's field of view should be free of interfering obstructions. If the above requirements cannot be met, contact the factory for assistance. STEP 2 - Install the antenna on the bottom face of the waveguide adapter, using the mounting screws provided. STEP 3 - 5 Same as 2.2.1-Fixed Roof Installation
2.2.5 Riser and Cleaning Hatch Installation (See Drawing Page 11, Figure 1.D)
2.2.5.1 RISER Most tanks are fitted with a short riser pipe for the installation of equipment. The opening of the antenna should be flush with or protrude through the tank opening below the tank roofline. 2.2.5.2 CLEANING/GAUGING HATCH
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A cleaning/gauging hatch may be implemented using a hinged base or manhole cover that would allow full access to the interior of the antenna and base when opened. The wiring conduit to the gauge must be an approved, flexible type.
2.2.6 Installation With Integral Stilling Well Antenna for Tape and Float Retrofit:
Refer to drawing 811541 in Drawing Section at the end of the manual. During final factory testing, each stilling well is assembled and each section is labeled to identify the order in which to connect the pipes and connectors together. Additionally, the overall correct length is confirmed. Complete pre-shipment assembly also enables the orientation of the reflector to be set before mounting on the tank. A small amount of blue thread locker already holds the reflector in position. The programmed datum needs to be the distance from the top of the bell reducer (see drawing 841193) to the bottom of the tank. Add 5 inches to the distance from the top of the NPT pipe inlet to the tank bottom (measurement H on drawing 841193). Erroneous levels may be reported if the liquid level drops below the end of the stilling well pipe and the reflector is not positioned properly.
Assembly Steps:
1) 2) 3) 4) 5)
Thread the 3 long pipe nipple (490503) into the 1.5 NPT tank entrance fitting. Next, join the 2 to 1.5 pipe reducer (571958) to the nipple. Use appropriate thread sealing methods and tighten these parts to final tightness. Apply blue thread locker to the threads on the end of the terminal still well pipe marked A2. Thread still well pipe connector (571953) end marked A2 0.75 onto still well pipe. At this point during the assembly 2 persons are required to proceed. Lower the section(s) in the tank and have the second person hold it to prevent it from falling into the tank. Continue assembling pipes in the correct order as determined by the factory markings. Ensure blue thread locker is applied to all thread ends. It is very important to ensure the pipe sections are butted together tightly inside the couplers. It is very important that no gap is present between the pipe sections. Also ensure the couplers have approximately the same thread engagement on the pipe section they are coupling. Using blue thread locker join still well flange (571952) with the 12 launch section (571955). Align the blue mark on the radar gauge housing with the blue mark on the flange. Attach the Still well antenna flange to the radar unit with (4) 6-32x5/8 (515958) Screws and lock washers (515560). The blue marks will indicate the open direction of the reflector. The reflectors opening needs to be rotated away from the tank wall or any other obstructions near the tank bottom. Now, thread the radar gauge into the 2 to 1.5 pipe connector using suitable thread sealant. Note: the entire stilling well will rotate as the EVO 2600 housing is turned into the reducer. The final rotational position needs to have the blue mark on the evo 2600 housing facing away from the tank side wall and or any bottom structures in the tank.
6) 7)
8)
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Description Internal Error No Target Found Slope Error Distance to Target Greater Than Datum
4.2 OVERVIEW:
The evo 2600 radar gauge incorporates an infrared communications link that allows programming and internal parameter changes required for commissioning or setup. Programming using this infrared (IR) capability requires a MCG 2150 remote calibrator. The MCG 2150 is a small handheld, battery-operated device, similar to a television remote control, which is used, for menu access, numeric data entry and
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parameter selection. Designed with safety in mind, the MCG 2150 does not require the 2600s cover to be removed. The evo 2600 implements a simple IR programming menu system. This is a passwordprotected feature that prevents unauthorized configuration changes to the 2600. Once accessed, the programming menu system enables previewing current settings and changing selected parameters and functions. All user-programming settings are held in non-volatile flash memory
4.3 HOW TO GAIN ACCES TO THE PROGRAMMING MENU FROM THE DISPLAY WITHIN THE EVO 2600 ENCLOSURE:
The following is a step-by-step procedure to gain programming menu access.
Step 1:
Aim the MCG 2150 at the infrared receiver from a distance of no greater than 3 feet, then press and hold down the STOP key on the MCG 2150 for a minimum of 3 seconds. Next press and hold down the ENT key for 1 second then release. The enter pass code screen should appear. This also can take a few seconds to occur. If access was unsuccessful start over with step 1.
Step 2:
Step 3:
Key in the pass-code and then press the ENT key. The default value for the User pass-code is 100 and the default supervisor pass-code is 200. These pass-codes are user changeable.
Step 4:
After the correct pass-code is entered, a parameter preview panel will be displayed. The preview panel shown is the last program function changed if the power was not cycled. Press the UP or DOWN keys on the 2150 to navigate to the desired function. Press ENT to access the function.
Step 5:
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Selection list:
A selection List allows the user to scroll through a list of values. When the value is displayed that the user wants, press the ENT key. Pressing the UP or DOWN displays the next item in list.
Up and Down:
This entry method allows the user to change a value by pressing the UP to increase or DOWN to decrease the displayed value. When the Correct value is displayed press the ENT key to store the new setting.
Digits:
In Digits entry, the user must press digit keys to enter a value and then press the ENT key to store it. Note the < key moves the cursor one character to the left. Functions requiring digit entries are required to have all digit fields filled with a number. Always enter leading zeros if the number desired is smaller than the prompted entry field.
Pressing the STOP key from within a function will exit that function returning you to the preview panels. Pressing STOP from within the preview panels will exit the programming menu system altogether.
Instead of scrolling to the desired function by pressing the UP or DOWN keys within the preview panels, the user can enter in a function number directly. From any preview panel press ANY number key and a three-digit function number prompt will appear. Enter the desired function number with any leading zeros and press the ENT key to go directly to that function.
4.4.1 Steps to gain access to the MCG 2600 programming menu from the ground level display (GLD):
The following is a step-by-step procedure to gain programming access from the ground level display. Step 1: Aim the MCG 2150 remote at the infrared receiver on the GLD from a distance of no greater than 3 feet. Now, press and hold down the STOP key until an * character appears in the lower left corner of the GLD display. This can take up to a few seconds. You now have 5 seconds to complete the next step. Step 2: Next, press and hold down the ENT key for a minimum of 2 seconds then release. At this point the PLEASE WAIT message will be shown for a short amount of time. Next, the enter pass code screen should appear. If access was unsuccessful start over with step 1.
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Step 3: Next, key in the operator, supervisor or service pass-code and then press the ENT key. The default value for the operator pass-code is 100 and the default value for the supervisor pass-code is 200. Three digits must be keyed in. Step 4: After the correct pass-code is entered, a parameter preview panel will be displayed. Step 5: Press the UP or DOWN keys on the 2150 to navigate to the desired function number. Note: The response to all key presses (up, down, number press etc) can take up to 0.5 seconds to appear on the display after the key is released. Step 6: Pressing STOP from any preview panel will exit programming.
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Each of the required programming functions presented by e.CAL can be programmed individually and separately from the wizard by navigating to its respective function within the normal programming menu function list. The preferred method to set these values is to use the e.CAL setup wizard. The e.CAL wizard only provides basic setup to configure the evo2600 to gauge the product level. Any other required features and options must be configured and or enabled thru individual functions that are accessed through the programming menu.
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Step 3: Key in the supervisor pass-code and then press the ENT key. The default value for the supervisor pass-code is 200. Three digits must be keyed in. Step 4: After the correct pass-code is entered, a parameter preview panel will be displayed. The preview panel shown is the last program function changed if the power was not cycled. Step 5: Press the UP or DOWN keys on the 2150 to navigate to function number 1. Press ENT to launch the setup wizard.
5.1.2 The e.CAL Setup Wizard Prompts: STEP 1: SET THE DISPLAY UNITS:
The first e.CAL panel allows the user to set the display/data entry units.
This function allows the user to set the display format for the level and temperature. Press the 1 key to change the units or the 0 key to move to the next prompt. The bottom of the display shows the currently programmed value. Type of Entry: A new format is selected from the selection list via the UP & DOWN keys. Display formats include: Selection FFF-II-16 FFF-II-32 FFF.TTT MMM.MMM Description Feet Inches and 1/16ths Feet Inches and 1/32nds Feet and 1/1000ths of feet Meters and Millimeters
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This function sets the engineering units for every level entry prompt and data display. When set for MM.MMM, all prompts and displays that show a temperature will be in degrees C, otherwise the temperatures will be in degrees F. After selecting either yes or no, the wizard will move on to Step 2.
The evo2600 radar gauge measures the distance from the antenna to the product surface. This range is subtracted from the user programmed datum level. This difference is the tank INNAGE and is displayed on the LCD as level in the engineering units as set by the first wizard step.
It is very important that the datum level be a very accurate measurement. Pressing the < key will return to the previous step. Leading zeroes are required when entering a new level.
The minimum search level is automatically set to zero after a new datum is programmed during wizard step 2. Pressing the < key will return to the previous step. Leading zeroes are required when entering a new level. The minimum search level must be less than 10% of the programmed datum.
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The maximum search level is automatically set to 99% of the datum after a new datum is programmed during wizard step 2. If the automatically calculated maximum search level (99% of datum) is greater than the desired maximum fill level of the tank, use the wizard value. Pressing the < key will return to the previous step. Leading zeroes are required when entering a new level. The maximum search level must be greater than 75% of the programmed datum and less than 99% of the programmed datum.
IMPORTANT The level entered in as the seed level must be obtained from another accurate measurement source, such as a sight glass or hand gauged measurement. The seed level is entered as INNAGE.
Pressing the < key will return to the previous step. Leading zeroes are required when entering a new level.
After seeding a new level, the tracking algorithm in the evo2600 searches for a signal return precisely at the user entered level. If no echo is found that crosses the minimum
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peak threshold, tracking will continue to search within the range bounded by the minimum and maximum levels. If the radar gauge cannot lock on to the correct level, use the e.WAVE graphical display function to view and determine the location and validity of reflections in the signal spectrum. When a valid reflection is located in the signal spectrum the following panel will show the location of the reflection.
At this point in time the level reported should be very close to the actual level in the tank. The level reported after seeding should be within +/- 12 inches of the actual innage level in the storage vessel. Either a large error in the programmed datum or poor installation resulting in large false echoes can cause tracking to misreport the level. The calibrate function allows the user to "digitally" calibrate the evo 2600 to a level obtained from another accurate measurement source. Calibration in this manor internally calculates an offset, which is added or subtracted to the level. Type of Entry: Digit Entry (Engineering units for entry set by function 02) Default Value: 0 Notes: Entering a value of 128-00-00 for formats of FF-II-16 or 32nds will clear softcal. Entering a value of 128.000 for formats FF.TTT and MM.MMM will clear softcal.
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The graph provides a data plot of the signal spectrum sampled by the radar gauge. It shows the relative magnitude and position of the signal return from the product surface as well as any other reflections due to obstructions or other anomalies in the tank. It also gives an indication of spectral purity and signal quality as shown by the sharpness and narrowness of the peak. Graph User Controls and Item Descriptions
The graph vertical axis units are magnitude. The numeric values shown are magnitude divided by 100. The dashed line is the minimum peak magnitude as set by function 28. In the picture above the min peak magnitude is programmed to 625. The horizontal axis units are in feet or meters. The areas on the photograph of the display that show 04 and 09 feet are the start and end units for the horizontal axis shown. These values will change as the graph scrolls left and right. Each vertical spectrum bar is 3 pixels wide and is referred to as a bin. Each bin is approximately equal to 61mm or 0.2 feet. The graph provides a somewhat coarse peak location. It is not the intention of the graph for the user to locate peaks in very small measurement units. Each horizontal division on the grid is 1 foot or 0.3048 meters. The photograph shows that the target is about 7.5 feet away from the antenna. The left side of the graph is closer to the antenna. Please remember that all distances related to both types of profiling are measured starting at the antenna (graph left side) going down to the bottom of the tank (graph right side). Located in the lower left corner of the display is a small ramp icon. This icon flashes on and off indicating the radar gauge is sweeping and acquiring the range to target. In the photograph a small letter M is shown near the bottom center of the display. This icon indicates the profiling type is set to MANUAL. The A icon will be shown in place of the M when the user has selected AUTO as the profiling type.
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The P icon indicates that the stored profile array is valid. The icon Px indicates that the profile array is corrupt and cannot be used to cancel out unwanted reflections. The PA icon indicates that profiling is enabled and active. In place of the PA, the icon PS can be shown when a profile capture and save sequence has been initiated. No symbols shown indicate no capture sequence is active and profiling is disabled. The OK icon shows the IF signal magnitude. Values of HH, HI, LO and LL can be seen in this area as well. Before initiating any profiling action, the user should wait until the automatic gain control indicates OK IF status. The ^ character shows what peak the internal surface tracking algorithm has locked onto. Ideally, this location should be under the peak of the product level signal reflection. At locations near the antenna (graph left side) and at some distance (datum level) away from the antenna (graph ride side) small + characters will show the min and max search levels. The photograph is a snapshot of the spectrum in the middle of a 20-foot datum, thus the min and max search indicators are not present. The following MCG 2150 single key press commands are active when the graph is shown and when the user has entered programming using the supervisor or higher pass code. Generally, these single key press commands require that the key be held down for about 1 to 1.5 seconds if the ramp icon is flashing.
1 2 3 4 5 6 7 8
Set the AUTO profile level. Toggle the profiling type (Auto-A or Manual-M).
Set the MANUAL profile levels. Set the SEED level to redirect Surface Tracking. (ACCEPTS INNAGE LEVEL)
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Obstruction
+
DATUM = 20 FEET
Before initiating an AUTO profile capture, ensure that the ramp icon has been blinking for a minimum of 10 or more scans, that tracking has locked onto the product level, and the IF level indicates OK. Next, confirm or enter the auto level. Initiate the capture sequence by pressing the number 2 key on the MCG 2150, the gauge will now take a snapshot of the empty tank spectrum from the auto level up to the top of the tank. This data is then saved in the non-volatile profile array and is then used on every subsequent sweep and sample range acquisition for obstruction removal and reduction if profiling is enabled. After the capture and save (registration) sequence is complete, enable profiling (shows PA icon). The obstruction will disappear or be significantly reduced from the spectrum on the graph.
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+
DATUM = 20 FEET Lower Bound Level Lower Bound Level Upper Bound Level
Pressing the 7 key on the MCG 2150 brings up the following panel.
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SET MANUAL PROFILE LEVEL PRESS NUMBER TO SELECT REGION 1: (0) LB REGION 2: (2) LB REGION 3: (4) LB REGION 4: (6) LB REGION 5: (8) LB (1) UB (3) UB (5) UB D (7) UB D (9) UB D
The number in parentheses corresponds to the number key on the 2150 remote. LB = Lower Bound UB = Upper Bound The D indicates that region is disabled. UB=LB=0
<TC>14-06-06 023 159 089 21567 1000 010 030 050 001 100 000 000 000 000
Details: The <TC> field is where the tracking character is displayed. It shows the status of the surface tracking algorithm. No character here indicates Tracking LOCKED, a ? indicates LOST and a ! indicates SEARCHING. The field showing 14-06-06 above is the level field. This is INNAGE. Its not the distance from the antenna to the product level. The product level is shown here in the units programmed by the user. This field can also show an error code during device malfunction. The field showing 23 is IF amplifier gain A, the 159 is the IF gain B and the 89 is an 8-bit scan counter incremented every sweep. The 21567 field shows the magnitude of the sampled IF frequency. The internal AGC control algorithm automatically adjusts gains A&B to keep this value around 22000 counts. The 1000 field is the normalized track bin peak. When equal to 1000, this indicates the spectral peak magnitude that tracking has locked on is the largest peak in the bin array. When this value is less than 1000, it means a larger peak is present elsewhere in the array. The 010, 030 and 050 fields show the track min bin, the peak bin and the track max bin respectively.
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The 001, 101 and 000 fields show the min search bin, the max search bin and the last value is always 0. The bottom line shows three error counters. The first is error count #1 and it is incremented when the sweep and sample command issued from the MSP to the DSP has failed. Error count #2 is incremented when the radar processing command has failed. The error count #3 indicates a checksum error on data downloaded from the DSP. Normally none of these counters should be changing.
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Type of Entry: Digit Entry Default Value: 4-00-00 (i.e. Output will be 4.000 mA AT LEVEL <= 4 feet 0 inches). Important Usage Notes: The user entry prompt is for a level in the units as set by function 002. For a typical 48 foot tank, set function 13 (zero) to 0-0-0 and set function 14 (span) to 48-00-00.
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6. TECHNICAL INFORMATION
Radar Technology:
Accuracy:
Mechanical Construction: Three primary pieces: Dome, Housing and antenna. Material options are Aluminum and Stainless Steel. Antenna waveguide is PTFE PTFE RTI: Electrical/Impact/Strength = 180C Electrical Construction: Four PCBs: Display, Central Processing Unit, Digital Signal Processing and RF transceiver. Communication Interfaces: Measuring Range: Electronics Temperature: Power Consumption: Voltage Supply: Cable Entry; Process Temperature: Process Pressure: 4-20mA current loop, HART and L and J Tankway. Other options available.
0-65 Feet (Approx. 20 meters) -40F to 150F (-40C to 66C) Loop Power : 36 mW/ 60VDC: 1.4 Watt 24VDC, 48VDC, (60VDC max) inch-14 NPT -148F to 185F (-100C to 85C) 150 PSIG
Process Connection: 2 NPT, Other Flange Connections Available Approvals/Certification: FM/FMC: Class I, Div. 1, Groups B, C, D; Class II, III, Div. 1, Groups E, F, G (Ta = -40C to 66C).
ATEX:
II 1/2 G d Ex IIB T6 Ga/Gb (Ta = -40C to 66C); II 1/2 D tb Ex IIIC T85C Da/Db (Ta = -40C to 66C)
Hex Key (4-40) tool required to remove. Ground Level Display (GLD) (Purchase separately)
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Label-evo 2600
7. MAINTENANCE
Warning! Remove power to the gauge before doing any maintenance. Replace the desiccant yearly. When changing the desiccant, check the inside of the gauge for water damage. If water damage is found, locate fault and correct.
7.1 L&J MAINTENANCE AND REPAIR PROGRAM: The L&J Engineering maintenance and repair program for the L&J Systems consists of both routine and preventive maintenance that, if performed properly, provide years of trouble free tank gauging. After completing a training session, the end user will be able to perform all routine and preventive maintenance. All L&J Engineering Systems provide self-checking diagnostics to alert the user of potential problems that can cause downtime. The diagnostics are incorporated into all of the field devices (gauges, transmitters, RTUs, remote displays, etc.) and the main computer system. Field units are al l microprocessor-based. The microprocessor is programmed to perform the basic functions of measurement and control as well as to check all its internal devices to ensure that data being collected is correct. If the microprocessor detects any data within its measuring and control devices that are incorrect, it immediately begins displaying an error code on the local indicator (when available) and sends the error code to the main computer system. If the error is severe enough that continued use would affect operations, the device will disable itself or the computer will stop interrogating it.
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L&J maintains an in-house staff of qualified engineers and technicians to handle any system operational questions. All inquiries, whether by phone, fax, or mail, are immediately directed to the proper personnel to prepare a response that same day.
Sales inquiries are handled by in-house sales support personnel who process the inquiry with either a follow-up phone call for pricing and delivery information, or with a formal quote.
Service inquiries are directed to the service department where a trained service engineer assists the customer with any problem that may occur. The majority of problems can be remedied over the phone by a few helpful tips. A customer equipped with a voltmeter and general knowledge of L&J equipment typically can isolate a problem within minutes of contacting the Service Department.
In the event a problem arises that the customer is unable to repair with L&J factory phone support, a Field Service Engineer can be sent to the site to remedy the problem. The rates for such a call can be found in the L&J service rates sheets. L&Js response time for field service calls is typically less than 24 hours.
All parts are stock items at the L&J factory. This enables L&J to ship any spare part orders in less than a week or even same day in emergency situations. The L&J factory warranty covers all parts manufactured by L&J that are returned to the factory for repair. All parts and labor are covered for up to one year from date of shipment.
L&J offers a maintenance contract that will provide for a Service Engineer to visit on-site for a maximum of two visits once every 6 months to inspect and repair the system as necessary. This service includes inspection of all components, receivers, displays etc., and recalibration and repair as necessary. This option is available for 6 months after the factory warranty has expired. If the contract is not purchased within 6 months of factory warranty expiration or if more than 12 months passes without a renewal of the service contract, the offer will be rescinded. This contract is offered in 12 month lots. Contact L&J for pricing.
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7.3 RETURN GOODS PROGRAM: When returning equipment to L&J Technology, it is necessary to first obtain a return goods authorization (RMA) number. In order for L&J to provide the most efficient service regarding any equipment being returned, the following information is necessary: 1) Billing & shipping addresses 2) Contact name & phone number 3) Reason for return 4) Purchase order number (for repairs) 5) Brief, but detailed, description of the problem or reason for return Authorization may be obtained by contacting either L&J Technologies or your local L&J Technologies representative. 8. BOARD REPLACEMENT:
This manual covers board replacement for the evo 2600 only. If the problem is with a different device, please refer to the appropriate manual. The evo 2600 consists of four main parts, as illustrated in Drawing 842175: the Display Board, the CPU Board (with highway interface board), the DSP Board and RF transceiver Board. The RF transceiver board is not field replaceable. Variants of each board are installed per customer requirements. All boards are shipped with a part number. Contact the factory for replacements.
8.1 ASSEMBLY/DISASSEMBLY
Warning! Remove power to the gauge before Assembly/Disassembly. See Drawing 842175. If disassembly is required, it may be necessary to remove wiring to TB1 of the CPU Board Assembly (J). Mark wiring with TB1 numbering for easy reassembly. The RF transceiver board (D) is not field replaceable. All other boards are field replaceable by factory trained technicians. 1) Remove Dome Assembly (M) using a rubber strap wrench.
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2) If required, remove and replace the Desiccant Pack (T) located on the inside wall of the Housing (C). 3) Remove faceplate (N) by pulling up slightly around its perimeter. 4) Remove two Nylon Screws (L) holding the Display PCB Assembly (K). 5) Pull straight up on the Display PCB Assembly (K). This will separate the Display PCB Assembly (K) from the CPU Board Assembly (J). Note connectors which interconnect PCBs. 6) Pull straight up on the CPU PCB Assembly (J). This will separate the CPU PCB Assembly (J) from the DSP Board Assembly (F). Note connectors which interconnect PCBs. 7) To remove the DSP Board Assembly (F), first remove both standoffs (I) by rotating counterclockwise. Next, remove the screw which holds down the DSP; and the nuts on the Threaded Rod (S). Pull straight up on the DSP PCB Assembly (F). This will separate the DSP PCB Assembly (F) from the RF Transceiver Board Assembly (D). Note connectors which interconnect PCBs. 8) Replace assembly as required. Reverse the above step to reassemble the unit. Note the connectors which interconnect PCBs. Make sure mated connectors lineup correctly. If not correctly mated, damage to the PCBs may result. 9) Place Dome Assembly (M) back on unit and tighten. Apply power to the unit and follow installation instructions found in this manual.
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Scope:
The L&J Technologies evo 2600 radar gauge complies with HART protocol revision 6. This document specifies all of the device specific features and documents HART protocol implementation details (e.g., the engineering units supported). The functionality of this field device is described sufficiently to allow its proper application in a process and its complete support in HART capable host applications.
Purpose:
This section provides a complete, unambiguous description of this field device from a HART communication perspective.
References:
HART Smart Communications Protocol Specification. HCF_SPEC-12. Available from the HCF. Universal Command Specification, HCF_SPEC-127. Available from the HCF. Common Practice Command Specification, HCF_SPEC-151. Available from the HCF.
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Device Variables:
The evo 2600 does not support or expose any device variables. Re-mapping is not supported.
Dynamic Variables:
The evo 2600 supports 2 dynamic variables, the PV and SV. The TV and QV are not supported and return NaN when queried. Re-mapping is not supported. The PV = Level and the SV = Optional Temperature. SV will return as 999.9 when not supported or during RTD malfunction.
Device Status:
The EVO 2600 field device status is contained in the second data byte in a slave to master frame. This status byte indicates the current operating status for the device and is not associated with the completion of any command.
Bit
7 6
Mask
0x80 0x40
Definition
Device Malfunction The evo 2600 has experienced a fatal error that compromises device operation. Configuration Changed An operation was performed that changed the devices configuration. Can be become set via locally programmed actions from MCG 2150 IR Calibrator. Supports Primary and Secondary Master Configuration Bits. Cold Start A device reset has occurred. Supports Primary and Secondary Masters. Cleared by the first valid command received by either master. More Status Available N/A. Loop Current Fixed The Loop Current is being held at a fixed value and is not responding to process variations. See function 48 Loop Current Saturated Set when the PV exceeds the SPAN programmed setting. Non-Primary Variable Out Of Limits Not Supported Primary Variable Out Of Limits Not Supported Table 3.0: Field Device Status Bits
5 4 3 2 1 0
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This function allows the user to set the Analog#1 ZERO-scale output level. This programming function is also known as the Lower Range Value or LRV. Note: The LRV MUST be lower than the URV. This setting is also changeable from a remote HART master using command 35.
CAUTION! FOR HART SINGLE DROP MODE: CHANGING THIS SETTING CAN CAUSE SERIOUS PROBLEMS FOR PROCESESS DRIVEN AND CONTROLLED FROM THIS OUTPUT! WHEN SET TO FIXED MODE, A FAILURE WILL NOT CAUSE THE ANALOG OUTPUT TO DRIVE 22.00 MILLIAMPS. THE HART MASTER WILL HAVE TO POLL THE DEVICE STATUS BITS TO CHECK FOR DEVICE FAILURES.
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Universal Commands:
The evo 2600 supports all HART Revision 6.0 Universal Commands per HCF_SPEC-127. These commands are summarized below including any applicable usage notes for the evo 2600. All commands described as write are write protected via a jumper. Consult document HCF_SPEC-127 for additional information about the following commands. Command #0: Read Unique Identifier Command #1: Read Primary Variable Note: The primary variable (i.e. PV) is Product Level (Vessel/Tank INNAGE). Command #2: Read Loop Current and Percent of Range Command #3: Read Dynamic Variables and Loop Current Note: This command returns PV and SV for a total of 14 response data bytes. See command #2 note pertaining to the loop current. Command #6: Write Polling Address Note: Polling addresses 0 63 inclusive are supported. HART revision 5 compatibility is supported in the following ways: When the evo 2600 receives this command with a single data byte, it assumes a HART revision 5 master is attempting to write data. Per revision 5, if the polling address being written is zero, the evo 2600 will enable current signaling (analog output follows process), if the polling address being written is non-zero, current signaling will be disabled and the field device status bit 3 (mask 0x08) will be set. Command #7: Read Loop Configuration Command #8: Read Dynamic Variable Classifications Note: The evo 2600 only supports the PV and SV. PV classification returns as Length. SV as Temperature The classifications for variables TV and QV return as 250 not used. Command #9: Read Device Variables with Status Note: The evo 2600 does not support any device variables. Thus, when device variable 0 is requested, the PV is returned. Command #11: Read Unique Identifier Associated with Tag Command #12: Read Message Command #13: Read Tag, Descriptor and Date Command #14: Read Primary Variable Transducer Information Command #15: Read Device Information Command #16: Read Final Assembly Number Command #17: Write Message Command #18: Write Tag, Descriptor and Date
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Command #19: Write Final Assembly Number Command #20: Read Long Tag Command #21: Read Unique Identifier Associated with Long Tag Command #22: Write Long Tag
Common-Practice Commands:
Command #35: Write Range Values Note: Settings greater than 128.000 feet or the equivalent in meters are not accepted. The URV must always be greater than the LRV. Command #38: Reset Configuration Changed Flag Note: Separate flags for both primary and secondary masters are supported. Retention of their status is held in non-volatile FLASH memory. Command #40: Enter/Exit Fixed Current Mode Note: Fixed current mode is cancelled on power cycle. Command #44: Set PV Units Note: Only unit codes of 44 and 45 are supported.
Burst Mode:
The MCG 2000 does not support burst mode. Commands related to burst control would respond with Command Not Implemented
Reset:
No software reset is currently implemented issued from a HART master.
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Write Protection:
HART command write protection is provided via a jumper. With a jumper installed on the middle position below TB1(JP4) write protection is enabled.
Capability Checklist:
Manufacturer Model and Revision Device Type Description HART Revision Device Description Available (DDL) Number and Type Of Sensors Number and Type of Actuators Number and Type of Host Side Signals Number of Device Variables Number of Dynamic Variables Number Of Common Practice Commands Number of Device Specific Commands Bits of Additional Device Status Alternating Operating Modes? Burst Mode? Write Protection? L&J Technologies Rev 1.00 evo 2600 Radar Gauge 6.0 NO 0: 0 1: Analog 4-20ma Output from Level only 0 2, (PV = Level) (SV = Optional Temperature) Remapping NOT supported 4 0 0 NO NO Yes (via jumper)
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The evo 2600 implements the "Binary RTU Protocol" as described in "GOULD MODICON MODBUS PROTOCOL" document "PI-MBUS300revF".
SUPPORTED COMMANDS:
FUNCTION 03 - READ HOLDING REGISTERS (16 Registers MAXIMUM) FUNCTION 04 - READ INPUT REGISTERS (16 Registers MAXIMUM) If the evo 2600 is programmed to display the level in English units, the level and temperature registers will be in English Units. The level register contains an unsigned integer representing total thirty seconds of an inch. The temperature register contains a signed integer representing total 1/10ths of degrees. If the evo 2600 is programmed to display the level as meters, the level and temperature registers will be metric Units. See register 30005/40005 for units flag bit. The data is populated into these registers as follows:
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Register 30003/40003
Always reads 0
Register 30004/40004
Always reads 0
Register 30006/40006
Always reads 0
Register 30007/40007
Always reads 0
Register 30008/40008
Always reads 0
Register 30009/40009
Always reads 0
Register 30010/40010
Always reads 0
Register 30011/40011
Always reads 0
Register 30012/40012
Always reads 0
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Register 30013/40013
Always reads 0
Register 30014/40014
Always reads 0
Register 30015/40015
Always reads 0
Register 30016/40016
Always reads 0
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11. DRAWINGS
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5911 Butterfield Road, Hillside, IL, 60162 Phone: (708) 236-6000 Fax: (708) 236-6006 www.ljtechnologies.com
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5911 Butterfield Road, Hillside, IL, 60162 Phone: (708) 236-6000 Fax: (708) 236-6006
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