SECTION 03300 CAST-IN-PLACE CONCRETE 1. PART 1 - GENERAL 1.01 SECTION INCLUDES A. ). C. Establ s!

n" "eneral cr ter a #or $ater als an% $ &es o# cast- n-'lace concrete n% cate% on Dra( n"s. Cast- n-'lace concrete as s'ec # e% !ere n. n% cate% on Dra( n"s an% as an%

E&'ans on an% contract on *o nts, bear n" 'a%s (ater sto's #or cast- n-'lace concrete (or+s.

1.0, RE-ERENCES A. SASO - Sa.% SSA 10, SSA 103 ). Arab an Stan%ar% Or"an /at on P!1s cal an% 2ec!an cal 2et!o%s o# Test n" Portlan% Ce$ent Portlan% 3ar%en n" Ce$ent Or% nar1 an% Ra' %

ACI - A$er can Concrete Inst t.te ACI 114 ACI ,11 ACI ,10 ACI 301 ACI 30, ACI 300 ACI 306 ACI 308 Stan%ar% Tolerances Constr.ct on 2ater al #or Concrete

Reco$$en%e% Pract ce #or Select n" Nor$al an% 3ea51(e "!t Concrete Reco$$en%e% Pract ce #or E5al.at on o# Co$'ress on Test Res.lts o# - el% Concrete S'ec # cat on #or Str.ct.ral Concrete #or ). l% n"s Reco$$en%e% Pract ce #or an% Slab Constr.ct on Concrete -loor

Reco$$en%e% Pract ce #or 2eas.r n", 2 & n", Trans'ort n" an% Plac n" Concrete Reco$$en%e% Concret n" Pract ce #or 3ot 7eat!er

C.r n" Concrete

a n , 03300-1 Cast-In-Place Concrete

ACI 309 ACI 318 ACI SP-;; C.

Reco$$en%e% Pract ce #or Consol %at on o# Concrete ). l% n" Co%e Re:. re$ents #or Re n#orce% Concrete ACI Deta l n" 2an.al

AST2 - A$er can Soc et1 #or Test n" an% 2ater als AST2 C 31 AST2 C 33 AST2 C 39 AST2 C 0, AST2 C 88 Pract ce #or 2a+ n" an% C.r n" Concrete Test S'ec $ens n t!e # el% S'ec # cat on #or Concrete A""re"ates Test 2et!o% #or Co$'ress 5e Stren"t! o# C1l n%r cal Concrete S'ec $ens Test 2et!o% #or Obta n n" an% Test n" Dr lle% Cores an% Sa(e% )ea$s o# Concrete Test 2et!o% #or So.n%ness o# A""re"ates b1 Use o# So% .$ s.l'!ate or 2a"nes .$ S.l'!ate Test 2et!o% A""re"ates #or L "!t(e "!t P eces n

AST2 C 1,3 AST2 C 138 AST2 C 10, AST2 C 103 AST2 C 160 AST2 C 16; AST2 C 141 AST2 C 143 AST2 C ,31 AST2 C ,;0 n ,

Test 2et!o% #or Un t 7e "!t, < el% an% A r Content o# Concrete Test 2et!o% #or Cla1 L.$'s an% Part cles n A""re"ates -r able

Test 2et!o% #or Sl.$' o# Portlan% Ce$ent Concrete S'ec # cat on #or Portlan% Ce$ent Test 2et!o% #or 7ater Concrete C.r n" 2ater als S'ec # cat on #or C.r n" Concrete S!eet Retent on 2ater als b1 #or

Test 2et!o% #or A r Content o# -res!l1 2 &e% Concrete b1 t!e =ol.$etr c 2et!o% Test 2et!o% #or A r Content o# -res!l1 2 &e% Concrete b1 t!e Press.re 2et!o% S'ec # cat on #or A%$ &t.res #or Concrete 03300-, Cast-In-Place Concrete A r-Entra n n"

AST2 C 309 AST2 C 090 AST2 C 636

S'ec # cat on #or L :. % 2e$brane--or$ n" Co$'o.n%s #or C.r n" Concrete S'ec # cat on #or C!e$ cal A%$ &t.res #or Concrete Test 2et!o% #or Res stance to De"ra%at on o# Lar"e-S /e Coarse A""re"ate b1 Abras on an% I$'act n t!e Los An"eles 2ac! ne S'ec # cat on #or -l1 As! an% Ra( or Calc ne% Nat.ral Po//olan #or Use as a 2 neral A%$ &t.re n Portlan% Ce$ent Concrete S'ec # cat on #or Concrete 2a%e b1 =ol.$etr c )atc! n" an% Cont n.o.s 2 & n" S'ec # cat on #or E'o&1-Res n-)ase )on% n" S1ste$ #or Concrete Pract ce #or Sa$'l n" A""re"ates S'ec # cat on #or Concrete >o nt Sealer, 3ot-Po.re% Elast c T1'e 2et!o%s o# Test n" Concrete >o nt Sealers S'ec # cat on #or Pre#or$e% E&'ans on >o nt - llers #or Concrete Pa5 n" an% Str.ct.ral Constr.ct on ?Non-e&tr.% n" an% Res l ent ) t.$ no.s T1'es@ S'ec # cat on #or Pre#or$e% S'on"e R.bber an% Cor+ E&'ans on >o nt - llers #or Concrete Pa5 n" an% Str.ct.ral Constr.ct on S'ec # cat on #or 7 re Test n" P.r'oses Clot! S e5es #or

AST2 C ;18

AST2 C ;86 AST2 C 881 AST2 D 46 AST2 D 1190 AST2 D 1191 AST2 D 1461

AST2 D 146,

AST2 E 11 AST2 E 9; AST2 E 160

Test 2et!o%s #or 7ater =a'or Trans$ ss on o# 2ater als Test 2et!o%s #or 7ater =a'or Retar%ers Use% n Contact ( t! Eart! Un%er Concrete Slabs, on 7alls, or as Gro.n% Co5er

D.

CRD - US Ar$1 Cor's o# En" neers CRD-C 119 -lat an% Elon"ate% Part cles n Coarse

n ,

03300-3 Cast-In-Place Concrete

A""re"ate

n ,

03300-0 Cast-In-Place Concrete

CRD-C 1,0 CRD-C 000 CRD-C 613 CRD-C 64, CRD-C 689 E.

-lat an% A""re"ate

Elon"ate%

Part cles

- ne

Re:. re$ents #or 7ater #or Use or C.r n" Concrete R.bber 7atersto's Pol1-= n1l-C!lor %e 7atersto's

n 2 & n"

Sa$'l n" an% Test n" E&'ans 5e Gro.ts o# State 3 "!(a1 an%

AAS3TO - A$er can Assoc at on Trans'ortat on O## c als

AAS3TO 2 18, ).rla' Clot! 2a%e #ro$ >.te or Aena# 1.03 SU)2ITTALS A. ). C. Deta le% Dra( n"s an% S!o' Dra( n"s. Des "n Anal1s s an% Calc.lat onsB 7!ere 'ro5 s on o# %es "n s s'ec # e% n Contract Doc.$ents. Pro%.ctCs DataB S.b$ t $an.#act.rerCs s'ec # cat ons ( t! a''l cat on an% nstallat on nstr.ct ons #or $ater als an% te$s ncl.% n" re n#orc n" bars, #.s on bon%e% e'o&1 coate%, a%$ &t.res, bon% n" a"ents, (atersto's, *o nt s1ste$s, c!e$ cal #loor !ar%eners, coal tar e'o&1 'a nt, an% 'ol1et!1lene 5a'or barr er. Sa$'lesB S.b$ t sa$'les o# $ater als as s'ec # e% an% as ot!er( se $a1 be re:.este% b1 t!e En" neer, ncl.% n" na$es, so.rces an% %escr 't on as re:. re%. Laborator1 Test laborator1 $ater als cert # cates #or Re'ortsB S.b$ t co' es o# test re'orts #or concrete an% $ & %es "n tests or ot!er concrete.

D.

E.

-.

2ater al Cert # catesB 2ater al cert # cates s!all be s "ne% b1 $ater al $an.#act.rer an% t!e Contractor, cert #1 n" t!at eac! $ater al te$ $eets or e&cee%s t!e s'ec # e% re:. re$ents. Gro.t to be e&'ose% to or n contact ( t! so l an%Dor "ro.n%(ater, s.bstant at n" s. tab l t1 #or s'ec # e% en5 ron$ental con% t ons. Concrete $ & %es "n. 03300-6 Cast-In-Place Concrete

G.

3. n ,

I.

Place$ent Sc!e%.leB Pre'are a 'lace$ent sc!e%.le an% s.b$ t to t!e En" neer #or re5 e( 'r or to start o#

n ,

03300-; Cast-In-Place Concrete

concrete 'lace$ent o'erat ons. >. 2et!o%s o# #.rn s! n" !ot (eat!er. an% %el 5er n" concrete n

1.00 TRANSPORTATION, 3ANDLING, STORAGE, AND PROTECTION A. Ce$entB U'on %el 5er1 at s te o# (or+, store ce$ent se'aratel1 n %r1, (eat!ert "!t, 'ro'erl1 5ent late% str.ct.res, ( t! a%e:.ate 'ro5 s on #or 're5ent on o# absor't on o# $o st.re. A""re"atesB Store a""re"ates n a $anner to ass.re "oo% %ra na"e, to 'recl.%e ncl.s on o# #ore "n $atter, an% to 'reser5e t!e "ra%at on. Protect # ne a""re"ate #ro$ ( n%-ca.se% se"re"at on. A%$ &t.resB Store a%$ &t.res at te$'erat.res an% .n%er con% t ons reco$$en%e% b1 t!e $an.#act.rer. Protect eac! t1'e o# a%$ &t.res #ro$ conta$ nat on an% nter$ n"l n" ( t! ot!er $ater als as (ell as ot!er a%$ &t.res. 7aterB Store an% !eat n" o# (ater. trans'ort n a $anner to 're5ent

).

C.

D. E.

Coal Tar E'o&1 Pa ntB %el 5er n", an% stor n" s!all $an.#act.rerCs '.bl s!e% reco$$en%at ons.

Pac+a" n", label n", be n accor%ance ( t! nstr.ct ons an%

-.

Pol1et!1lene =a'or )arr erB Protect 5a'or barr er #ro$ e&'os.re to s.nl "!t an% accor% n" to t!e $an.#act.rerCs '.bl s!e% nstr.ct ons.

1.06 EUALIT< ASSURANCE A. Sa$'les an% Test n"B Per#or$ an n%e'en%ent test n" re:. re$ents o# AST2 E 3,9 En" neer. Pro5 %e test n" ser5 ces at O(ner. tests s'ec # e% laborator1 $eet n" an% a''ro5e% b1 an% laborator1 no cost to b1 t!e t!e t!e

).

Ce$entB S.b$ t cert # e% co' es o# laborator1 test re'orts #.rn s!e% b1 ce$ent $an.#act.rer #or eac! lot o# ce$ent ncl.% n" test %ata, res.lts an% cert # cat on .s n" sa$'l n" an% test n" 'roce%.res t!at are n con#or$ance ( t! t!e Contract Doc.$ents. Sa$'le% ce$ent s!all be teste% as re:. re% b1 t!e 03300-4 Cast-In-Place Concrete

n ,

En" neer. No ce$ent s!all be .se% .nt l test res.lts are sat s#actor1. Ce$ent t!at !as been store% #or $ore t!an #o.r $ont!s a#ter be n" teste% s!all be reteste% be#ore .se. Ce$ent #o.n% .nsat s#actor1 .n%er test

n ,

03300-8 Cast-In-Place Concrete

s!all be C. D. E.

$$e% atel1 re$o5e% #ro$ s te.

A""re"atesB Con#or$ to AST2 D 46. Use no a""re"ates .nt l test res.lts are a''ro5e% b1 t!e En" neer. 7aterB Potable an% n con#or$ance ( t! t!e re:. re$ents o# t!e local a.t!or t es !a5 n" *.r s% ct on. A%$ &t.resB Sa$'l n" an% test n" o# a%$ &t.res .se% concrete $ & s!all be n accor%ance ( t! AST2 090. No a%$ &t.re s!all be .se% .nt l test res.lts are sat s#actor1. n C

-. G.

Sl.$'B Con#or$ to AST2 C 103 an% s!all be 'er#or$e% n # el% .n%er t!e En" neerCs s.'er5 s on. Cert # cates o# $ater al 'ro'ert es an% co$'l ance ( t! s'ec # e% re:. re$ents $a1 be s.b$ tte% n l e. o# test n", (!en acce'table to t!e En" neer. Cert # cate o# co$'l ance $.st be s "ne% b1 t!e $ater al 'ro%.cer an% t!e Contractor. 7or+$ans! 'B 1. Re'a r concrete (or+ not con#or$ n" to s'ec # e% re:. re$ents, ncl.% n" tolerances an% # n s!es. concrete as cost to % recte% t!e stren"t!, b1 t!e

3.

,.

Correct %e# c ent En" neer at no O(ner.

7!en t!e res.lts o# stren"t! tests s!o(s #a l.re to $eet t!e re:. re$ents or (!ere t!ere s ot!er :.al t1 o# concrete s belo( re:. re$ents, core bor n" tests n con#or$ance ( t! AST2 C 0, an% ACI

o# s'ec $ens s'ec # cat on e5 %ence t!at s!all be $a%e 318.

I# %e# c ent, a str.ct.ral anal1s s s!all be $a%e #ollo(e% b1 a loa% test, (!ere a''l cable at no cost to O(ner. E5al.at on o# res.lts s!all con#or$ to ACI 318, C!a'ter 0. ,. PART , - PRODUCTS ,.01 CONCRETE 2ATERIALS A. n , Portlan% Ce$entB T1'es n% cate% n t! s sect on s!all co$'l1 ( t! AST2 C 160 or SSA 103. Content o# tr calc .$ al.$ nate ?C3A@ s!all not e&cee% 6 'ercent. 03300-9 Cast-In-Place Concrete

1.

-or Concrete 7or+ Abo5e Gro.n% -loor Le5elB Pro5 %e

n ,

0330010 Cast-In-Place Concrete

concrete .s n" T1'e I ce$ent. ,. -or Concrete 7or+ n Contact ( t! Gro.n% an% belo( Gro.n% -loor Le5elB Pro5 %e concrete .s n" AST2 C 160 T1'e I ce$ent ( t! $ cros l ca #.$e, .nless t s s!o(n b1 c!e$ cal anal1s s o# "ro.n% (ater t!at t!ere s a 'oss b l t1 o# $a"nes .$ s.l#ate attac+, n s.c! case, AST2 C 160 t1'e = s.l#ate res stance ce$ent s!all be .se%. Concrete $ &t.res ( t! $ cros l ca #.$e $.st be 'ro'rot one% an% 'ro%.ce% as 'er $an.#act.rer nstr.ct ons an% reco$$en%at ons an%Dor a''ro5e% b1 t!e En" neer. 3. Use onl1 one bran% o# ce$ent #or eac! re:. re% t1'e t!ro."!o.t t!e 'ro*ect, .nless ot!er( se a''ro5e% b1 t!e En" neer. Ce$ent acce'tanceB )ase% on $an.#act.rerCs $ ll cert # cate cert #1 n" t!at #.rn s!e% ce$ent con#or$s to '!1s cal an% c!e$ cal re:. re$ents o# AST2 C 160. T!e En" neer reser5es t!e r "!t, !o(e5er, to sa$'le an% con%.ct s.c! tests on ce$ent as %ee$e% necessar1 #or co$'l ance ( t! S'ec # cat on.

0.

).

7aterB 7ater #or (as! n" a""re"ate, $ & n" an% c.r n" concrete s!all be #ree #ro$ n*.r o.s a$o.nts o# o l, ac %, salt, al+al , or"an c $atter, or ot!er %eleter o.s s.bstances. A""re"atesB AST2 C 33 an% as s'ec # e% 1. n t! s sect onB

C.

S.''l1 a""re"ates #ro$ a so.rce a''ro5e% b1 t!e En" neer an% ca'able o# s.''l1 n" a s.## c ent :.ant t1 #or t!e ent re contract. 2a& $.$ a""re"ate s /eB a. b. -or S.s'en%e% Slabs, )ea$s, G r%ers, 7alls an% Col.$nsB ,0 $$ $a& $.$. -or -oot n"s, T! c+ene% Gra%eB 00 $$ $a& $.$. Slabs, an% Slab on

,.

D.

- ne A""re"atesB 1. - ne a""re"atesB Nat.ral san% or $an.#act.re% san% or a co$b nat on o# t!e t(o ( t! a co$'os t on o# clean, !ar%, %.rable s'!er cal or c.b cal 'art cles 03300-4 Cast-In-Place Concrete

n ,

,.

L $ t t!e salt content o# # ne a""re"ate so as not

n ,

03300-8 Cast-In-Place Concrete

to e&cee% l $ tat ons set o.t n Table 1 2AFI2U2 ALLO7A)LE SALTS CONTENT. TABLE 1 - MAXIMUM ALLOWABLE SALTS CONTENT MAXIMUM ALLOWABLE PERCENTAGE BY MASS IN FINE AGGREGATE BY WEIGHT OF FINE AGGREGATE Chlorides S#l$h!%es N!Cl" SO&" 0.0; 0.00 IN COARSE AGGREGATE BY WEIGHT OF COARSE AGGREGATE 0.06 0.60 TOTAL BY WEIGHT OF CEMENT 0.13 0.00 'ercenta"e n ot!er o# $ &

S!a%e% areas ncl.%es $a& $.$ salts n ce$ent, (ater, an% const t.ents o# concrete. 3.

L $ t %eleter o.s s.bstances n # ne a""re"ate to t!e a$o.nts s!o(n n Table , ALLO7A)LE DELETERIOUS SU)STANCES IN -INE AGGREGATE.

TABLE ' - ALLOWABLE (ELETERIOUS SUBSTANCES IN FINE AGGREGATE MAXIMUM ALLOWABLE ITEM Cla1 L.$'s an% -r able Part cles 2ater al - ber less t!an 46 $ cron, No. ,00 s e5e L "!t(e "!t Part cles ?%eter$ ne% n accor%ance ( t! AST2 C 1,3@ PERCENTAGE BY MASS 3 3 0.60

Total o# %eleter o.s $ater als s!all not e&cee% 3 'ercent o# t!e (e "!t o# a""re"ate. 0. Gra% n" o# # ne a""re"ate s!all be ( t! n t!e l $ ts s!o(n n Table 0 - GRADING LI2ITS OCO2)INED -INE AGGREGATE 2IF -OR CONCRETE.

a n ,

E.

Coarse A""re"atesB 03300-8 Cast-In-Place Concrete

1.

Coarse a""re"ate s!all cons st o# cr.s!e% or .ncr.s!e% "ra5el, cr.s!e% stone or a co$b nat on o# t!e t(o, an% s!all be co$'ose% o# clean, !ar%, .ncoate% 'art cles. Salt content o# coarse a""re"ate s!all not e&cee% t!e l $ tat ons as set o.t abo5e n Table 1 TOTAL ALLO7A)LE SALTS CONTENT. Deleter o.s s.bstances s!all be l $ te% n t!e coarse a""re"ate to t!e a$o.nts s!o(n belo( n Table 3 ALLO7A)LE DELETERIOUS SU)STANCES IN COARSE AGGREGATE.

,.

3.

TABLE & - ALLOWABLE (ELETERIOUS SUBSTANCES IN COARSE AGGREGATE MAXIMUM ALLOWABLE PERCENT BY MASS TYPE OR LOCATION OF CONCRETE CLAY LUMPS ) FRIABLE PARTICLES *" MATERIAL FINER THAN +, MICRON *"
--

ABRASION LOSS

,.. RE/S0 Slab s.b*ect to tra## c abras on, #loors, s %e(al+s G 'a5e$ents Ot!er classes o# concrete 1.00 1.00 36

1..1,.. RE/S0 0.,6

3.00

,.00

00

0.,8

HH AST2 S e5e No. ,00 0. Coarse a""re"ate "ra% n" s!all be set ( t! n t!e l $ ts s!o(n n Table 0 GRADING LI2ITS O- CO2)INED -INE AND COARSE AGGREGATE 2IF -OR CONCRETE.

n ,

03300-9 Cast-In-Place Concrete

n ,

03300-10 Cast-In-Place Concrete

TABLE 2 - GRA(ING LIMITS OF COMBINE( FINE AN( COARSE AGGREGATE MIX FOR CONCRETE AST2 SIE=E?$$@ Percenta"e Pass n" ?b1 2ass@ Gra% n" A 60 38.1 19 9.6 0.46 ,.3; 1.18 0.1; 0.30 0.16 46$ cron 100 90 - 100 ;6 - 86 36 - ;0 ,6 - 06 ,, - 00 18 - 38 16 - 33 ; - 14 0 - ; 0 - , Gra% n" ) 100 90 - 100 66 - 40 36 - 66 30 - 06 ,6 - 0, ,, - 38 10 - ,0 0 - 8 0 - ,

,.0, 2ISCELLANEOUS 2ATERIALS A. Concrete A%$ &t.resB 1. Use a%$ &t.res co$'l1 n" ( t! AST2 C 090 T1'es A, ), D, - or G 'ro5 %e% t!at t!e1 are ncl.%e% n $ & %es "n an% s.b*ect to t!e En" neerCs a''ro5al. A%$ &t.res conta n n" calc .$ c!lor %e ons or ot!er ons 'ro%.c n" %eleter o.s e##ect s!all not be 'er$ tte%. Co$'at b l t1 o# a%$ &t.res ( t! t!e bran% o# ce$ent be n" .se% s!all be %eter$ ne% b1 test n" sa$'les at te$'erat.res at (! c! $ater als ( ll be .se% an% o5er a 'er o% o# t $e re'resentat 5e o# t!e 'ro'ose% $ & n" an% %el 5er1 'er o%. Test s!all %e$onstrate t!at t!e a%$ &t.re .se% s!all not ca.se e t!er s!ort or lon" ter$ %e# c enc es n t!e :.al t1 an% %.rab l t1 o# t!e concrete.

,.

).

>o nt 2ater als an% )ear n" Pa%sB 1. >o nt - llerB Pro5 %e b t.$ no.s # ber *o nt # ller con#or$ n" to AST2 D 1461 o# t! c+ness an% ( %t!s

as s!o(n on Dra( n"s. >o nt # ller s!all be 're#or$e% e&'ans on *o nt # ller boar% reco$$en%e%

#or *o nts n concrete slabs on "ra%e an% 'a5 n"s $an.#act.re% #ro$ ! "! "ra%e # bers (! c! are b t.$en $'re"nate% an% co$'o.n%e% nto co$'ress ble non-e&tr.% n" boar%. ,. >o nt Seal n" Co$'o.n%B T(o-co$'onent 'ol1.ret!ane elasto$er c co$'o.n% co$'l1 n" ( t! t!e re:. re$ents o# Sect on 04900 SEALANTS .nless n% cate% ot!er( se. 7!ere re:. re%, 'ro5 %e Neo'rene bear n" 'a%s %.ro$eter !ar%nessB Gra%e ;0. o#

3. C.

7atersto'sB 1. -lat, %.$bbell or center b.lb t1'e (atersto's s!all be o# ! "! :.al t1 'ol1-5 n1l-c!lor %e "ran.les. P=C (atersto's s /e s!all be as reco$$en%e% b1 $an.#act.rer #or t!e nten%e% a''l cat on, .nless ot!er( se s!o(n on Dra( n"s, ( t! $ n $.$ 10 $$ t! c+ness an% not less t!an 160 $$ ( %t!. Onl1 b.tt *o nts $a1 be $a%e on s te .s n" $an.#act.rerCs e:. '$ent an% n accor%ance ( t! t!e $an.#act.rerCs nstr.ct ons. >.nct on ' eces $.st be #actor1 $a%e b1 $an.#act.rer. P=C (atersto's s!all !a5e a 100 'ercent sol %s content, 13.4 2Pa tens le stren"t! an% ,86 'ercent elon"at on at brea+ ( t! a $ n $.$ tear res stance 46 +ND$. 7atersto's s!all !a5e e&cellent res stance to se(a"e, % l.te ac %s an% al+al s. 2ater als s!all co$'l1 ( t! t!e re:. re$ents o# CRD-C 64, or e:. 5alent.

D.

=a'or )arr erB 1. Pol1et!1lene s!eet n" con#or$ n" to AST2 D 0394, $ n $.$ ,00 $ crons t! c+ !a5 n" a 5a'or 'er$eance rat n" not e&cee% n" 0.0;3, an% s!all be la % ( t! 300 $$ o5erla'' n".

E.

)on% n" A"entsB 1. C!e$ cal )on% n" res stant or A"entB - l$-#or$ n", co$'o.n% s. table s'ra1 a''l cat on. #ree/e-t!a( #or br.s!

,. -.

E'o&1-Res n )on% n" A"entB A t(o-co$'onent, $ neral # lle%, e'o&1-'ol1s.l'! %e 'ol1$er.

Concrete C.r n" 2ater alsB

1.

Absor't 5e Co5erB Con#or$ to AAS3TO 2 18,, Class 3I b.rla' clot! $a%e #ro$ *.te or +ena# an% ( t! a $ n $.$ %ens t1 o# ,90 "$D$J.

,.

2o st.re-Reta n n" Co5erB Pro5 %e one #ollo( n" n co$'l ance ( t! AST2 C 141B a. b. c. 7ater'roo# 'a'er. Pol1et!1lene # l$. 7! te b.rla'-'ol1et!1lene s!eet.

o#

t!e

3.

L :. % C.r n" Co$'o.n%B Con#or$ to AST2 C 309, T1'e 1. 2ater al #or .se on slabs to (! c! to'' n" s to be bon%e% s!all be a %e"ra% n" t1'e (! c! s!all not n! b t t!e bon% bet(een to'' n" an% slab. 7!en non-' "$ente% co$'o.n% s .se%, t s!all conta n a #." t 5e %1e. A:.eo.s sol.t on o# so% .$ s l cate ( t! non-ac % 'enetrat n" a"ent, react n" c!e$ call1 ( t! #ree l $e n concrete to #or$ a !ar%, non-%.st n" s.r#ace.

G.

-loor - n s! 2ater alB 1. C!e$ cal -loor 3ar%enerB Colorless a:.eo.s sol.t on conta n n" a blen% o# $a"nes .$ #lo.ros l cate an% / nc #lo.ros l cate co$b ne% ( t! a (ett n" a"ent, conta n n" not less t!an ,00 " o# #lo.ros l cate 'er l ter. A''l1 to e&'ose% concrete slabs not n% cate% or sc!e%.le% to rece 5e s.bse:.ent # n s!es.

,.03 CLASSES O- CONCRETE A. 7ater-ce$ent rat os l ste% n t!e #ollo( n" table are $a& $.$s, ce$ent contents an% co$'ress 5e stren"t!s are $ n $.$s. T!ere s!all be no ncrease n (ater-ce$ent rat o or re%.ct on n ce$ent content base% .'on atta n$ent o# co$'ress 5e stren"t!s ! "!er t!an t!ose s'ec # e%. CLASSES O- CONCRETE ,8-DA<S CO2PRESSI=E STRENGT3 TEST C<LINDER ?2Pa@ 2INI2U2 CE2ENT CONTENT - 100 $$ SLU2P ?A"D$3@ 2AFI2U2 -REE 7ATER CE2ENT RATIO ?)< 7EIG3T@ ,.00 2IF DESIGN A. I# t!e # ne a""re"ate con#or$s to AST2 C 33, t!e $ & ,0 ,0 ,60 0.66 30 30 3;0 0.03

%es "n s!all be n accor%ance ( t! ACI 301. I# t!e # ne a""re"ate %oes not con#or$ ( t! AST2 C 33, t!e $ & %es "n s!all be base% .'on tr al $ &es. Tr al $ &es s!all be 'ro'ort one% .n%er t!e s.'er5 s on o# t!e En" neer. 2 & %es "n s!all be n t ate% ( t! n t(o $ont!s a#ter a(ar% o# Contract an% s!all ncl.%e at least t!e #ollo( n"B 1. -or eac! s'ec # e% ce$ent content an% t!e $a& $.$ (ater-ce$ent rat o, %e5elo' c.r5es co$'ar n" sl.$' to 'ercenta"e o# # ne a""re"ate rat os. Select # ne to coarse a""re"ate rat os to 'ro%.ce $ &t.res ran" n" #ro$ e&cess # ne a""re"ate to e&cess coarse a""re"ate ( t! ns.## c ent $ortar to # ll t!e 5o %s. O't $.$ # ne to coarse a""re"ate rat o s!all be t!e one at (! c! t!e ! "!er sl.$'s are 'ro%.ce% #or t!e s'ec # e% (ater-ce$ent rat o. Recor% an% 'lot t!e co$b ne% a""re"ate "ra%at ons to re#lect l $ ts o# acce'table an% .nacce'table co$b nat ons. -.rt!er test n" s!all be %one at # ne to coarse a""re"ate rat os (! c! ( ll 'ro%.ce a%e:.ate (or+ab l t1 #or t!e constr.ct on #or (! c! t!e $ &t.re s be n" .se% (! le $a nta n n" t!e lo(est 'oss ble (ater-ce$ent rat o. De5elo' c.r5es o# (ater-ce$ent rat o co$'ress 5e stren"t! #or at least # 5e ce$ent rat os. 5ers.s (ater-

,.

3.

De5elo' c.r5es co$'ar n" co$'ress 5e stren"t! %ata #ro$ at least # 5e % ##erent ce$ent contents ran" n" #ro$ ,0 2Pa to 30 2Pa ,8-%a1s c1l n%er stren"t! #or eac! o't $.$ a""re"ate rat o an% t!e a""re"ate rat o *.%"e% $ost (or+able #or "eneral cast n". -or t!e $ &es *.%"e% a''ro'r ate #or constr.ct on, 're'are stren"t! "a n c.r5es #or 3, 6, 4, 10, ,8, an% 6;-%a1 stren"t!s. Pro5 %e ce$ent c!e$ cal an% '!1s cal test res.lts #or % ##erent t1'es o# ce$ent .se%. -or eac! tr al batc!, recor% t!e #ollo( n"B a. 7e "!t an% absol.te 5ol.$es o# 'ro'ose% $ &t.res. E&'ress a""re"ate (e "!ts n sat.rate%-s.r#ace-%r1 con% t on. Sl.$'.

0.

6. ;.

b.

c.

In% 5 %.al

a""re"ate

"ra%at ons

an%

calc.late% "ra% n". %. e. #. ". !. . 4. Te$'erat.res.

$ &t.re

co$b ne%

a""re"ate

7et an% %r1 %ens t es. A""re"ate $o st.re contents. 7ater-ce$ent absor't on. rat o correcte% #or a""re"ate

Test s'ec $en c.r n" 'roce%.res. Co$'ress 5e stren"t! at eac! a"e.

Sl.$' L $ tsB a. Pro'ort on an% %es "n $ &es to res.lt n concrete sl.$' at t!e 'o nt o# 'lace$ent as #ollo(sB ?1@ ?,@ ?3@ b. Slo' n" S.r#acesB 100 $$ $a& $.$ sl.$'. Re n#orce% -o.n%at on S1ste$sB 60 $ n $.$, an% 100 $$ $a& $.$ sl.$'. Ot!er ConcreteB 100 $$ $a& $.$ sl.$'. s.'er-'last c /er $$

Sl.$' o# concrete ( t! s!all not e&cee% ,60 $$.

3. PART 3 - EFECUTION 3.01 )ATC3ING AND 2IFING CONCRETE A. Concrete $a1 be $ &e% at batc! 'lants or t $a1 be trans t $ &e% as s'ec # e% !ere n. )atc! 'lants $.st co$'l1 ( t! t!e re:. re$ent o# ACI 300, ( t! s.## c ent ca'ac t1 to 'ro%.ce concrete o# t!e :.al t es s'ec # e% n :.ant t es re:. re% to $eet constr.ct on sc!e%.les. Plant #ac l t es are s.b*ect to test n", laborator1 ns'ect on as (ell as a''ro5al b1 t!e En" neer. E.ant t es b1 (e "!t o# concrete n"re% ents, $eas.re% se'aratel1 #or eac! batc! ( t! %ate, t $e, an% $ & n.$ber s!all be recor%e%. Tr.c+ 2 &ersB 7!en a tr.c+ $ &er s .se% to co$'lete $ & n" o# central 'lant batc!e% $ater als, (ater s!all be a%%e% at $ & n" s'ee% be#ore co$'let on o# $ & n". Rete$'er n" o# concrete ( ll not be

).

'er$ tte%. Eac! tr.c+ s!all carr1 a t c+et sta$'e% b1

t $e cloc+ to s!o( %ate an% t $e t!e loa% n" o# eac! tr.c+ (as co$'lete%. Tr.c+s s!all $eet t!e re:. re$ents s'ec # e% n ACI 300. C. D. >ob s te $ & n" ( ll not be 'er$ tte%. Rea%1-2 & ConcreteB 1. Co$'l1 ( t! t!e re:. re$ents o# AST2 C 90, as s'ec # e%, 'ro5 %e% t!e :.ant t1, rate o# %el 5er1 an% .nrestr cte% 'ro"ress o# (or+ 'er$ tte%, n accor%ance ( t! 'lace$ent sc!e%.le. D.r n" !ot (eat!er, an%Dor .n%er con% t ons contr b.t n" to ra' % sett n" o# concrete, a s!orter $ & n" t $e t!an s'ec # e% n AST2 C 90 $a1 be re:. re%, as s'ec # e% belo(. Pro'ose% c!an"es n $ & n" 'roce%.res ot!er t!an t!e s'ec # e%, $.st be acce'te% b1 t!e En" neer be#ore $'le$entat on.

3.0, -IELD EUALIT< CONTROL A. ). E$'lo1 an a''ro5e% se'arate test n" 'er#or$ # el% :.al t1 control test n". laborator1 to

E.al t1 Control Test n" D.r n" Constr.ct onB 1. Sa$'l n" -res! ConcreteB Con#or$ to AST2 C 14,, e&ce't $o% # e% #or sl.$' to co$'l1 ( t! AST2 C 90. Sl.$'B Con#or$ to AST2 C 103I one test #or eac! concrete loa% at 'o nt o# 'lace$ent an% one #or eac! set o# co$'ress 5e stren"t! test s'ec $ens. Concrete Te$'erat.reB Test %a l1 (!en a r o te$'erat.re s ,; C. an% abo5e, an% eac! t $e a set o# co$'ress on test s'ec $ens $a%e. Test concrete te$'erat.re t!ro."!o.t t!e 'o.r (!en t!e o a$b ent te$'erat.re e&cee%s 30 C. Co$'ress 5e Stren"t! TestsB Pro5 %e3 one set o# ; stan%ar% c1l n%ers #or eac! 60 $ or#ract on t!ereo#, o# eac! $ & %es "n 'lace% n an1 one %a1 , or #or eac! 300 $ o# s.r#ace area 'lace%I , s'ec $ens teste% a#ter 4 %a1s, 3 s'ec $ens teste% a#ter ,8 %a1s, an% one s'ec $en reta ne% n reser5e #or later test n" # re:. re%. A%% t onal test s'ec $ens $a1 be cast #or constr.ct on 'ro"ress control an% #or$ str '' n".

,.

3.

0.

a.

7!en

t!e

#re:.enc1

o# test n"

( ll

'ro5 %e

less t!an 6 stren"t! tests #or a " 5en $ & %es "n, con%.ct test n" #ro$ at least 6 ran%o$l1 selecte% batc!es or #ro$ eac! batc! # #e(er t!an 6 are .se%. b. 7!en t!e stren"t! o# # el%-c.re% c1l n%ers s less t!an 86 'ercent o# co$'an on laborator1c.re% c1l n%ers, e5al.ate c.rrent o'erat ons an% 'ro5 %e correct 5e 'roce%.res #or 'rotect n" an% c.r n" t!e n-'lace concrete.

6.

Test n" laborator1 s!all re'ort test res.lts n (r t n" to t!e En" neer, an% Rea%1-2 & s.''l er on t!e sa$e %a1 t!at tests are $a%e. Re'orts o# co$'ress 5e stren"t! tests s!all conta n Pro*ect %ent # cat on na$e an% n.$ber, %ate o# concrete 'lace$ent, na$e o# Contractor, na$e o# concrete s.''l er an% tr.c+ n.$ber, na$e o# concrete test n" ser5 ce, concrete t1'e an% class, locat on o# concrete batc! n t!e str.ct.re, %es "n co$'ress 5e stren"t! at ,8 %a1s, concrete $ & 'ro'ort ons an% $ater als, co$'ress 5e brea+ n" stren"t! an% t1'e o# brea+ #or bot! 4%a1 tests an% ,8-%a1 tests.

C.

A%% t onal TestsB 1. T!e test n" ser5 ce ( ll $a+e a%% t onal tests o# n-'lace concrete (!en test res.lts n% cate t!e s'ec # e% concrete stren"t!s an% c!aracter st cs !a5e not been atta ne% n t!e str.ct.re, as % recte% b1 t!e En" neer. T!e test n" ser5 ce s!all con%.ct tests to %eter$ ne t!e stren"t! an% c!aracter st cs o# t!e n-'lace concrete b1 co$'ress on tests on c.re% c1l n%ers co$'l1 n" ( t! AST2 C0,, or b1 loa% test n" s'ec # e% n ACI 318, or ot!er acce'table non%estr.ct 5e test n" $et!o%s, as % recte%.

D.

E5al.at on o# E.al t1 Control TestsB 1. Do not .se concrete %el 5ere% to t!e # nal 'o nt o# 'lace$ent (! c! !as sl.$' o.ts %e t!e s'ec # e% 5al.es. Co$'ress 5e stren"t! tests #or laborator1-c.re% c1l n%ers ( ll be cons %ere% sat s#actor1 # t!e a5era"es o# a set o# t!ree consec.t 5e co$'ress 5e stren"t! tests res.lts e:.al or e&cee% t!e ,8-%a1 %es "n co$'ress 5e stren"t! o# t!e t1'e or class o# concrete. 03300-1; Cast-In-Place Concrete

,.

n ,

No

n% 5 %.al stren"t! test s!all #all belo( t!e

n ,

03300-14 Cast-In-Place Concrete

re:. re% co$'ress 5e 5al.e o# ,.46 ND$$J. a.

stren"t!

b1 $ore

t!an

t!e

Stren"t! tests o# s'ec $en c.re% .n%er # el% con% t ons $a1 be re:. re% b1 t!e En" neer to c!ec+ t!e a%e:.ac1 o# c.r n" an% 'rotect n" o# t!e concrete 'lace%. S'ec $ens s!all be $ol%e% b1 # el% :.al t1 control laborator1 at t!e sa$e t $e an% #ro$ t!e sa$e sa$'les as t!e laborator1 c.re% s'ec $ens. Pro5 %e $'ro5e% $eans an% 'roce%.res #or 'rotect n" concrete (!en t!e ,8-%a1 co$'ress 5e stren"t! o# # el%-c.re% c1l n%ers s less t!an 6K o# co$'an on laborator1-c.re% c1l n%ers. 7!en laborator1-c.re% c1l n%er stren"t!s are ! "!er t!an t!e $ n $.$ re:. re% co$'ress 5e stren"t!, # el%-c.re% c1l n%er stren"t!s nee% not e&cee% t!e $ n $.$ re:. re% co$'ress 5e stren"t! b1 $ore t!an ,.46 2Pa e5en t!o."! cr ter on s not $et. I# n% 5 %.al test o# laborator1c.re% s'ec $ens 'ro%.ce stren"t!s $ore t!an ,.46 2Pa belo( t!e re:. re% $ n $.$ co$'ress 5e stren"t!, or # tests o# # el%-c.re% c1l n%ers n% cate t!e %e# c enc es n 'rotect on an% c.r n", 'ro5 %e a%% t onal $eas.res to ass.re t!at t!e loa%-bear n" ca'ac t1 o# t!e str.ct.re s not *eo'ar% /e%. I# t!e l +el !oo% o# lo(stren"t! concrete s con# r$e% an% co$'.tat ons n% cate t!e loa%-bear n" ca'ac t1 $a1 !a5e been s "n # cantl1 re%.ce%, tests o# cores %r lle% #ro$ t!e area n :.est on $a1 be re:. re%. I# t!e co$'ress 5e stren"t! tests #a l to $eet t!e $ n $.$ re:. re$ents s'ec # e%, t!e concrete re'resente% b1 s.c! tests ( ll be cons %ere% %e# c ent n stren"t! an% s.b*ect to correct on at no e&tra cost to t!e O(ner.

b.

c.

%.

e.

3.03 CONCRETE PRE-PLACE2ENT INSPECTION A. )e#ore 'lac n" concrete, ns'ect an% co$'lete t!e #or$(or+ nstallat on, re n#orc n" steel, an% sec.rel1 nstall all re:. re% nserts, anc!ors, slee5es, con%. ts an% ot!er te$s s'ec # e% .n%er 03300-14 Cast-In-Place Concrete

n ,

ot!er sect ons to be e$be%%e% or cast- n. ). 7!ere concrete s 'lace% on "ro.n% or s.b-co.rse, t!e

n ,

03300-18 Cast-In-Place Concrete

#o.n%at on .'on (! c! concrete s 'lace% s!all be clean, %a$', an% #ree #ro$ stan% n" or r.nn n" (ater. Pr or to 'lac n" concrete, t!e eart! #o.n%at on s!all !a5e been sat s#actor l1 co$'acte% an% all s.b"ra%es a''ro5e% b1 t!e En" neer 'r or to 'lac n" concrete. C. So l at botto$ o# #o.n%at on s1ste$s are s.b*ect to test n" #or so l bear n" 5al.e b1 t!e test n" laborator1, as % recte% b1 t!e En" neer. Place concrete $$e% atel1 a#tera''ro5al o# #o.n%at on e&ca5at ons. Coor% nate t!e nstallat on o# *o nt $ater als an% $o st.re barr ers ( t! 'lace$ent o# #or$s an% re n#orc n" steel.

D.

E.

Pol1et!1lene 5a'or barr er s!all be 'lace% bet(een concrete bl n% n" an% concrete #oot n" lea5 n" e&tra ( %t! on bot! s %es (! c! s!all t!en be t.c+e% .' to (ra' t!e concrete #oot n" a#ter t!e #or$ re$o5al.

3.00 CONCRETE PLACE2ENT A. GeneralB Place concrete n co$'l ance ( t! t!e 'ract ces an% reco$$en%at ons o# ACI 301 an% ACI 300 an% as s'ec # e% !ere nB 1. Del 5er concrete #ro$ central 'lant to t!e 'lace o# # nal %e'os t n a cont n.o.s $anner an% ( t!o.t se"re"at on or loss o# n"re% ents. S.s'en% 'lac n" (!en t!e s.n, !eat, ( n%, or l $ tat on o# #ac l t es 're5ent 'ro'er # n s! n" an% c.r n" o# t!e concrete. Place concrete n t!e #or$s or e&ca5at on as close as 'oss ble n # nal 'os t on, n .n #or$, a''ro& $atel1 !or /ontal la1ers, not o5er ;00 $$ %ee' .nless ot!er( se % recte%. Do not %ro' concrete #reel1 #or $ore t!an 1.6 $, nor allo( t to %ro' #reel1 t!ro."! con"este% rebar n" areas (! c! co.l% ca.se se"re"at on. T! s %ro' % stance $a1 be ncrease% b1 t!e En" neer at ! s % scret on (!ere t can be s!o(n b1 Contractor t!at a "reater %ro' ( ll not res.lt n se"re"at on. Con%. ts an% ' 'es s!all not be e$be%%e% n concrete .nless s'ec # call1 n% cate% or s'ec # e%. Do not 'lace concrete n an1 #or$ .nt l #or$s !a5e been ns'ecte% b1 t!e En" neer an% 'er$ ss on !as been " 5en to 'rocee%. n , 03300-19 Cast-In-Place Concrete

,.

Do not .se concrete (! c! beco$es non-'last c an% .n(or+able, or %oes not $eet t!e re:. re% :.al t1

n ,

03300-,0 Cast-In-Place Concrete

control l $ ts or (! c! !as been conta$ nate% b1 #ore "n $ater als. Do not.se rete$'ere% concrete. Re$o5e re*ecte% concrete #ro$ t!e 'ro*ect s te an% % s'ose o# t o## s te at no e&tra cost to O(ner. ). Trans'ortat on T $e InternalB 1. Concrete $ &e% n central 'lant an% trans'orte% b1 non-a" tat n" e:. '$ent s!all be 'lace% n t!e #or$s ( t! n 30 $ n.tes. Concrete trans'orte% n tr.c+ $ &ers or tr.c+ a" tators s!all be %el 5ere% to t!e s te an% 'lace% n t!e #or$s ( t! n ;0 $ n.tes. T! s t $e l $ tat on $a1 be ncrease% b1 t!e En" neer at ! s % scret on (!en a%% t onal s.'er-'last c /er s a%%e% to t!e concrete $ & so as to retar% t!e n t al set #or "reater 'er o%s. In no case ( ll a%% t onal (ater be a%%e% to t!e $ & ?te$'er n"@ a#ter t!e concrete lea5es t!e batc! n" 'lant.

C.

Con5e1 n" ConcreteB 1. Concrete $a1 be con5e1e% b1 c!.te, con5e1or, or '.$' # so a''ro5e% b1 t!e En" neer. Al.$ n.$ c!.tes or ' 'el nes s!all not be .se% #or con5e1 n" concrete. A''ro5als ( ll not be " 5en #or c!.tes or con5e1ors re:. r n" c!an"es n t!e concrete %es "n $ & #or %es re% o'erat on. Con5e1 n" e:. '$ent s!all be cleane% (!en not n .se. C!.tes an% Con5e1orsB C!.tes s!all be ro.n%e% n cross sect on, r " % n constr.ct on, 'rotecte% #ro$ o5er#lo( an% slo'es not e&cee% n" one 5ert cal to t!ree !or /ontal. Con5e1ors s!all be %es "ne% to o'erate ass.r n" .n #or$ #lo( o# concrete ( t!o.t se"re"at on o# n"re% ents, loss o# $ortar, or c!an"e n sl.$'. P.$'sB Plac n" concrete b1 '.$' n" $et!o%s s!all con#or$ ( t! ACI 301 C!a'ter 8. O'erate an% $a nta n '.$'s so t!at a cont n.o.s strea$ o# concrete s %el 5ere% nto t!e #or$s ( t!o.t a r 'oc+ets, se"re"at on, or c!an"e n sl.$' e&cee% n" 6 c$. Use '.$'s (! c! can '.$' $ &es as %es "ne%. 2 &es s!all not be a%*.ste% to acco$$o%ate s$aller '.$'s. 03300-,1 Cast-In-Place Concrete

,.

3.

n ,

D.

Plac n" Concrete 1.

nto -or$sB

De'os t concrete n t!e #or$s #or !or /ontal slabs n !or /ontal la1ers not %ee'er t!an ;0 $$

n ,

03300-,, Cast-In-Place Concrete

.nless a%% t onal t! c+ness s 'er$ tte% b1 t!e En" neer, an% n a $anner to a5o % ncl ne% constr.ct on *o nts. 7!ere 'lace$ent cons sts o# se5eral la1ers, 'lace eac! la1er (! le 'rece% n" la1er s st ll 'last c to a5o % col% *o nts. ,. Consol %ate concrete 'lace% n #or$s ( t! $ec!an cal 5 brat n" e:. '$ent s.''le$ente% b1 !an%s'a% n", ro%% n" or ta$' n". Use e:. '$ent an% 'roce%.res #or consol %at on o# concrete n accor%ance ( t! t!e reco$$en%e% 'ract ces o# ACI 309, to s. t t!e t1'e o# concrete an% 'ro*ect con% t ons. = brat on o# #or$s an% re n#orce$ents ( ll not be 'er$ tte%.

3.

Do not .se 5 brators to trans'ort concrete ns %e o# #or$s. Insert an% ( t!%ra( 5 brators 5ert call1 at .n #or$l1 s'ace% locat ons not #art!er t!an t!e 5 s ble e##ect 5eness o# t!e $ac! ne. Place 5 brators to ra' %l1 'enetrate t!e la1er o# concrete an% at least 160 $$ nto t!e 'rece% n" la1er. Do not nsert 5 brators nto lo(er la1ers o# concrete t!at !a5e be".n to set. At eac! nsert on, l $ t t!e %.rat on o# 5 brat on to t!e t $e necessar1 to consol %ate t!e concrete an% co$'lete e$be%$ent o# re n#orce$ent an% ot!er e$be%%e% te$s ( t!o.t ca.s n" se"re"at on o# t!e $ &. In or%er to allo( #or s!r n+a"e or settle$ent, at least , !o.rs s!all ela'se a#ter 'lac n" concrete n (alls, col.$ns or ste$s o# %ee' T-bea$s be#ore %e'os t n" concrete n " r%ers, bea$s an% slabs s.''orte% t!ereo#, .nless ot!er( se s'ec # e% or s!o(n on t!e 'lans. Place concrete n " r%ers, slabs an% s!allo( Tbea$ constr.ct on n one cont n.o.s o'erat on #or eac! s'an, .nless ot!er( se %eta le%. De'os t concrete .n #or$l1 #or t!e #.ll len"t! o# t!e s'an t!en br n" .' e5enl1 n !or /ontal la1ers. Place concrete n col.$ns n one cont n.o.s o'erat on to t!e botto$ o# t!e %ee'est s.'er str.ct.re $e$ber #ra$e% o5er t!e col.$n. No concrete s!all be 'lace% n t!e s.'er- str.ct.re .nt l t!e col.$n #or$s !a5e been str ''e% s.## c entl1 to %eter$ ne t!e c!aracter o# t!e concrete n t!e col.$ns. Loa%s o# s.'erstr.ct.re 03300-,3 Cast-In-Place Concrete

0.

6.

;.

4.

n ,

s!all not be allo(e% to co$e .'on ab.t$ents, ' ers brac+ets an% col.$n bents .nt l t!e1 !a5e been n 'lace at least 4 %a1s, .nless

n ,

03300-,0 Cast-In-Place Concrete

ot!er( se 'er$ tte% b1 t!e En" neer. 8. E. 2a& $.$ 5ert cal %ro' not e&cee% 1.6 $. n 'lac n" concrete s!all

Plac n" Concrete SlabsB 1. De'os t an% consol %ate concrete slabs n a cont n.o.s o'erat on, ( t! n t!e l $ ts o# constr.ct on *o nts, .nt l t!e 'lac n" o# a 'anel or sect on s co$'lete%. 2a nta n re n#orc n" steel n t!e 'ro'er 'os t on cont n.o.sl1 %.r n" concrete 'lace$ent o'erat ons. Consol %ate concrete %.r n" 'lac n" o'erat ons .s n" $ec!an cal 5 brat n" e:. '$ent, so t!at concrete s t!oro."!l1 (or+e% aro.n% re n#orce$ent an% ot!er e$be%%e% te$s an% nto corners. Consol %ate concrete 'lace% n bea$s an% " r%ers o# s.''orte% slabs, an% a"a nst b.l+!ea%s o# slabs on "ro.n%, as s'ec # e% #or #or$e% concrete str.ct.res. Consol %ate concrete n t!e re$a n%er o# slabs b1 5 brat n" br %"e scree%, roller ' 'e scree%, or ot!er acce'table $et!o%s. L $ t t!e t $e o# 5 brat n" consol %at on to 're5ent br n" n" an e&cess o# # ne a""re"ate to t!e s.r#ace. )r n" slab s.r#aces to t!e correct le5el ( t! a stra "!te%"e an% str +e o##. Use b.ll #loats to s$oot! t!e s.r#ace, lea5 n" t #ree o# !.$'s or !ollo(s. Do not s'r n+le (ater on 'last c s.r#aces. Do not % st.rb slab s.r#aces 'r or to # n s! n" o'erat ons.

,.

3.

0.

6.

-.

)on% n"B 1. Ro."!en s.r#aces o# set concrete at all *o nts, e&ce't (!ere bon% n" s obta ne% b1 .se o# a concrete bon% n" a"ent, an% clean s.r#aces o# la tance, loose 'art cles, an% #ore "n $atter. Ro."!en s.r#aces n a $anner to e&'ose bon%e% a""re"ate .n #or$l1 an% %o not lea5e la tance, loose 'art cles o# a""re"ate, or %a$a"e% concrete at t!e s.r#ace. Pre'are #or bon% n" o# #res! concrete to ne( concrete t!at !as set b.t s not #.ll1 c.re%, as 03300-,6 Cast-In-Place Concrete

,. n ,

#ollo(sB

n ,

03300-,; Cast-In-Place Concrete

a.

At

*o nts bet(een #oot n"s an% (alls or col.$ns, an% bet(een (alls or col.$ns an% bea$s or slabs t!e1 s.''ort, an% else(!ere .nless ot!er( se s'ec # e% !ere n, %a$'en, b.t %o not sat.rate, t!e ro."!ene% an% cleane% s.r#ace o# set concrete $$e% atel1 be#ore 'lac n" #res! concrete.

b.

At *o nts n e&'ose% (or+B At 5ert cal *o nts n (allsI at *o nts n " r%ers, bea$s, s.''orte% slabs an% ot!er str.ct.ral $e$bersI an% at *o nts %es "ne% to conta n l :. %s, %a$'en, b.t %o not sat.rate, t!e ro."!ene% an% cleane% s.r#ace o# set concrete an% a''l1 a l beral coat n" o# neat ce$ent "ro.t. Use ce$ent "ro.t cons st n" o# e:.al 'arts Portlan% ce$ent an% # ne a""re"ate b1 (e "!t an% not $ore t!an ,0 l ters o# (ater 'er sac+ o# ce$ent. A''l1 ( t! a st ## broo$ or br.s! to a $ n $.$ t! c+ness o# , $$. De'os t #res! concrete be#ore ce$ent "ro.t !as atta ne% ts n t al set.

c.

%.

In l e. o# neat ce$ent "ro.t, bon% n" $a1 be a co$$erc al bon% n" a"ent. A''l1 to cleane% concrete s.r#aces n accor%ance ( t! t!e 'r nte% nstr.ct on o# t!e bon% n" $ater al $an.#act.rer. Pre'are #or bon% n" o# #res! concrete #.ll1-c.re% !ar%ene% concrete b1 .s n" e'o&1-res n bon% n" a"ent as #ollo(sB ?1@ to an

e.

3an%le an% store e'o&1-res n a%!es 5e b n%er n co$'l ance ( t! t!e $an.#act.rerCs 'r nte% nstr.ct ons, ncl.% n" sa#et1 'reca.t ons. 2 & t!e e'o&1-res n a%!es 5e b n%er n t!e 'ro'ort ons reco$$en%e% b1 t!e $an.#act.rer, care#.ll1 #ollo( n" % rect ons #or sa#et1 o# 'ersonnel. %e'os t n" #res! ro."!enan% clean concrete, !ar%ene%

?,@

?3@ n ,

)e#ore t!oro."!l1 03300-,4

Cast-In-Place Concrete

concrete s.r#acesan% coat ( t! e'o&1res n "ro.t not less t!an , $$ t! c+. Place #res! concrete (! le t!e e'o&1- res n $ater al s st ll tac+1, ( t!o.t re$o5 n" t!e n-'lace "ro.t coat, an% as

n ,

03300-,8 Cast-In-Place Concrete

% recte% b1 $an.#act.rer. G. 3ot 7eat!er Plac n"B 1.

t!e

e'o&1-res n

Unless ot!er( se a''ro5e%, concret n" s!all be cons %ere% 3ot 7eat!er Concret n", as %e# ne% b1 ACI 306, an% s!all be n accor%ance ( t! t!e reco$$en%e% 'ract ce o# ACI 306. A$'le (ater s.''l1, !oses, an% #o""ers s!all be a5a lable at all concrete 'lace$ents. At t!e t $e o# 'lace$ent, t!e te$'erat.re o# t!e concrete s!all not e&cee% 3,C. Concrete e&cee% n" t!e s'ec # e% te$'erat.re s!all be re*ecte% an% %.$'e% at a %es "nate% % s'osal area. Cool n"re% ents be#ore $ & n" to $a nta n concrete te$'erat.re at t $e o# 'lace$ent belo( 3,C. 2 & n" (ater $a1 be c! lle%, or c!o''e% ce $a1 be .se% to control t!e concrete te$'erat.re 'ro5 %e% t!e (ater e:. 5alent o# t!e ce s calc.late% to t!e total a$o.nt o# $ & n" (ater. Ice s!all be co$'letel1 $elte% 'r or to co$'let on o# $ & n" o# concrete. Re n#orc n" steel an% #or$s s!all be 'rotecte% #ro$ % rect s.n ra1 an% s!all be coole% ( t! (ater $$e% atel1 be#ore concrete 'lac n" so t!at t!e concrete te$'erat.re s'ec # e% can be $a nta ne%. T!e te$'erat.re o# t!e concrete s!all %eter$ ne% $$e% atel1 be#ore 'lace$ent. be

,.

3.

0.

6. ;.

Pro5 %e $eans to l $ t t!e te$'erat.re r se o# $ass concrete to re%.ce .n%es rable t!er$al stresses an% crac+ n". S.c! $eans s!all ncl.%e l $ tat on o# rate o# 'lace$ent, 'lace$ent o# concrete %.r n" cool (eat!er, 'recool n" concrete n"re% ents, art # c al cool n", or ot!er a''ro5e% $et!o%s.

3.06 >OINTS A. Constr.ct on >o ntsB 1. ,. n , Clean s.r#ace o# concrete constr.ct on *o nts an% re$o5e la tance. I$$e% atel1 be#ore ne( concrete s 'lace%, (et constr.ct on *o nts an% re$o5e stan% n" (ater. 03300-,9 Cast-In-Place Concrete

3.

Locate

constr.ct on

*o nts

n #loors ( t! n t!e

n ,

03300-30 Cast-In-Place Concrete

$ %%le t! r% o# s'ans o# slabs, bea$s an% " r%ers. >o nts n " r%ers s!all be o##set a $ n $.$ % stance o# t(o t $es t!e ( %t! o# ntersect n" bea$s. 0. 6. Place bea$s, an% " r%ers $onol t! call1 as a 'art o# a slab s1ste$, .nless ot!er( se re:. re%. )ea$s, " r%ers or slabs s.''orte% b1 col.$ns or (alls s!all not be cast or erecte% .nt l concrete n t!e 5ert cal s.''ort $e$bers s no lon"er 'last c. Locate an% nstall constr.ct on *o nts so as not to $'a r stren"t! an% a''earance o# t!e str.ct.re, as acce'table to t!e En" neer. Locate constr.ct on *o nts, # re:. re%, as #ollo(sB a. In (alls, at to' o# #oot n"sI at to' o# slabs on "ro.n%, at to' an% botto$ o# %oor an% ( n%o( o'en n"s or as re:. re% to con#or$ to t!e arc! tect.ral %eta ls an% as % recte% b1 t!e En" neerI an% at t!e .n%ers %e o# t!e %ee'est bea$ or " r%er #ra$ n" nto (all. In col.$ns, at t!e to' o# #oot n" an% at t!e .n%ers %e o# t!e %ee'est bea$ or " r%er #ra$ n" nto t!e col.$n. Place (all constr.ct on $a& $.$, an% (all at ; *o nts at 18 control *o nts $ $a& $.$. $

;.

b.

c.

).

E&'ans on >o ntsB 1. Pro5 %e e&'ans on *o nts to 'er$ t bot! !or /ontal an% 5ert cal % ##erent al $o5e$ents. Place e&'ans on *o nts at locat ons s!o(n on t!e Dra( n"s. Re n#orce$ent or ot!er e$be%%e% $etal te$s bon%e% to t!e concrete ?e&ce't %o(els n #loors bon%e% onl1 on one s %e o# *o nts@ s!all not be 'er$ tte%. Place 're$o.l%e% *o nt # ller at locat ons s!o(n on Dra( n"s, #ollo( $an.#act.rer nstallat on %eta ls.

,.

3.

C. n ,

7atersto'sB 03300-31 Cast-In-Place Concrete

1.

Pro5 %e (atersto's n constr.ct on *o nts. Install (atersto's to #or$ a cont n.o.s % a'!ra"$

n ,

03300-3, Cast-In-Place Concrete

n *o nt. 2a+e 'ro5 s ons to s.''ort an% 'rotect (atersto's %.r n" 'ro"ress o# (or+. -abr cate # el% *o nts n (atersto's n accor%ance ( t! $an.#act.rerCs 'r nte% nstr.ct ons. Protect (atersto' $ater al #ro$ %a$a"e (!ere t 'rotr.%es #ro$ an1 *o nts. D. Isolat on >o nt 1. n Slab-on-Gra%eB n slab-on-"ra%e slabs an% an% else(!ere at as

Pro5 %e solat on *o nts 'o nts o# contact bet(een 5ert cal s.r#aces n% cate%. n Slab-on-Gra%eB

E.

Control >o nts 1.

Pro5 %e control *o nts n slab-on-"ra%e to #or$ 'anels or 'attern. Use nserts, ; $$ ( %e b1 1D6 to 1D0 o# slab %e't! or 1D10 to 1D8 o# slab %e't! ( t! botto$ crac+ n%.cer. >o nts $a1 be sa( c.t or crac+ n%.cers $a1 be .se% n con*.nct on ( t! sa( n". -or$ control *o nts b1 nsert n" a 're$ol%e% !ar%boar% or # berboar% str ' nto t!e #res! concrete .nt l t!e to' s.r#ace o# t!e str ' s #l.s! ( t! slab s.r#ace. A#ter concrete c.r n" #or at least 4 %a1s, re$o5e nserts an% clean "roo5e o# loose %ebr s. A''l1 *o nt sealant $ater al n t!e $anner reco$$en%e% b1 t!e $an.#act.rer.

,.

3.0; -INIS3 O- -OR2ED SUR-ACES A. Ro."! -or$ - n s!B 1. Ro."! #or$ # n s! s 'er$ tte% #or #or$e% concrete s.r#aces t!at are to be conceale% n t!e # n s! (or+ or b1 ot!erconstr.ct on, .nless ot!er( se n% cate%.

).

S$oot! -or$ - n s!B 1. Pro5 %e s$oot! #or$ # n s! #or #or$e% concrete s.r#aces t!at are to be e&'ose% to 5 e(, or t!at are to be co5ere% ( t! a coat n" $ater al a''l e% % rectl1 to t!e concrete, or a co5er n" $ater al bon%e% to t!e concrete s.c! as (ater'roo# n", %a$''roo# n", 'a nt n", or ot!er s $ lar (or+s. Pro%.ce s$oot! #or$ $ater al to $'art 03300-33 Cast-In-Place Concrete # n s! b1 a s$oot!, select n" #or$ !ar%, .n #or$

,. n ,

te&t.re an% arran" n" t!e$ or%erl1 an% s1$$etr cal ( t! a $ n $.$ o# sea$s. Re'a r an%

n ,

03300-30 Cast-In-Place Concrete

'atc! %e#ect 5e areas ( t! all # ns or ot!er 'ro*ect ons co$'letel1 re$o5e% an% s$oot!e%. C. Relate% Un#or$e% S.r#acesB 1. At to's o# (alls, !or /ontal o##sets, an% s $ lar .n#or$e% s.r#aces occ.rr n" a%*acent to #or$e% s.r#aces, str +e o## s$oot! an% # n s! ( t! a te&t.re $atc! n" t!e a%*acent #or$e% s.r#aces. Cont n.e t!e # nal s.r#ace treat$ent o# #or$e% s.r#aces .n #or$l1 across t!e a%*acent .n#or$e% s.r#aces, .nless ot!er( se n% cate%.

3.04 2ONOLIT3IC SLA) -INIS3ES A. - n s!e% #loors an% roo# slab s.r#aces s!all be tr.e 'lane s.r#aces ( t! no %e5 at on n e&cess o# 3 $$ (!en teste% ( t! a 3 $ stra "!te%"e. S.r#aces s!all be ' tc!e% to %ra n. 1. Steel Tro(elle% ?3an%@ - n s!B Slabs s!all be scree%e% an% #loate% ( t! stra "!te%"es to br n" t!e s.r#ace to t!e re:. re% # n s! le5el ( t! no coarse a""re"ate 5 s ble. Concrete (! le st ll "reen b.t s.## c entl1 !ar%ene% to bear a $anCs (e "!t ( t!o.t %ee' $'r nt, s!all be (oo% #loate% to a tr.e, e5en 'lane. -loor s.r#aces, a#ter t!e s.r#ace $o st.re !as % sa''eare%, s!all be steel tra(le% to a s$oot!, e5en, %ense # n s! #ree #ro$ ble$ s!es ncl.% n" tro(el $ar+s. Steel tro(elle% # n s! s!all be 'ro5 %e% #or res l ent #loor n", t! n-set cera$ c t le, car'et n", (!ere l :. % (ater'roo# n" s to be a''l e%, an% (!ere no ot!er # n s! s s'ec # e%. Po(er 2ac! ne - n s!B In l e. o# !an% # n s! n", an a''ro5e% 'o(er # n s! n" $ac! ne $a1 be .se%. T!e 're'arat on o# s.r#aces #or # n s! n" b1 $ac! ne s!all be n "eneral as !ere n be#ore s'ec # e% #or !an% # n s! n". - n s!e% s.r#aces s!all be #ree o# $ac! ne $ar+s, r %"es, or ot!er ble$ s!es. Ro."! Slab- n s!B Ta$' concrete to #orce a""re"ates a(a1 #ro$ s.r#ace, t!en scree% ( t! a stra "!te%"e to 'ro%.ce a .n #or$ s.r#ace. Ro."! slab # n s! s.r#aces s!all be 'ro5 %e% #or cera$ c t le e&ce't t! n-set nstallat on, :.arr1 t le, #loor 03300-36 Cast-In-Place Concrete

,.

3.

n ,

to'' n"s, ns.lat on, b. lt-.' tra5ert ne, 'recast (ater'roo# $e$brane, or terra//o. 0. )roo$ - n s!B Concrete s!all be

roo# n", 'a5ers ( t! scree%e% an%

n ,

03300-3; Cast-In-Place Concrete

#loate% to t!e re:. re% # n s! le5el ( t! no coarse a""re"ate 5 s ble. 7! le concrete s st ll "reen, steel or (oo% tro(el to an e5en, s$oot! # n s! an% t!en broo$ ( t! a # ber br stle br.s! n a % rect on trans5erse to t!at o# t!e $a n tra## c. )roo$ # n s! s.r#aces s!all be 'ro5 %e% #or %r 5e(a1s an% ra$'s an% all e&ter or slabs, an% (al+s not ot!er( se s!o(n or s'ec # e%. - n s! n" s!all co$'l1 ( t! t!e re:. re$ents o# ACI 306, C!a'ter 10. 3.08 CONCRETE CURING AND PROTECTION A. GeneralB 1. Protect #res!l1 'lace% %r1 n" an% e&cess 5e $a nta n ( t!o.t %r1 n" te$'erat.re #or t!e 'er !1%rat on o# t!e ce$ent t!e concrete. concrete #ro$ 're$at.re !ot te$'erat.re, an% at a relat 5el1 constant o% o# t $e necessar1 #or an% 'ro'er !ar%en n" o#

,.

Start c.r n" 'roce%.res as soon as #ree $o st.re !as % sa''eare% #ro$ concrete s.r#ace. Cont n.e c.r n" #or at least 4 %a1s n accor%ance ( t! ACI 301 'roce%.res. A5o % ra' % %r1 n" at t!e en% o# # nal c.r n" 'er o%.

).

C.r n" 2et!o%sB 1. Per#or$ c.r n" o# concrete b1 $o st c.r n", or b1 $o st.re-reta n n" co5er c.r n", b1 $e$brane c.r n", or b1 co$b nat on t!ereo#, as s'ec # e% belo(B a. -or c.r n", .se onl1 (ater t!at s #ree o# $'.r t es (! c!co.l% etc! or % scolor e&'ose%, nat.ral concrete s.r#aces.

,.

Pro5 %e $o st.re c.r n" b1 an1 o# t!e #ollo( n"B a. b. c. Aee' n" t!e s.r#ace o# t!e concrete cont n.o.sl1 (et b1 co5er n" t ( t! (ater. Cont n.o.s (ater-#o" s'ra1. Co5er n" t!e concrete s.r#ace ( t! t!e s'ec # e% absor't 5e co5er, t!oro."!l1 sat.rat n" t!e co5er ( t! (ater, an% +ee' n" t!e absor't 5e co5er cont n.o.sl1 (et. Place absor't 5e co5er so as to 'ro5 %e co5era"e o# 03300-34 Cast-In-Place Concrete

n ,

t!e concrete s.r#aces an% e%"es, ( t! a 100 $$ la' o5er a%*acent absor't 5e co5ers.

n ,

03300-38 Cast-In-Place Concrete

3.

Pro5 %e $o st.re-co5er c.r n" as #ollo(sB a. Co5er t!e concrete s.r#aces ( t! t!e s'ec # e% $o st.re-reta n n" co5er #or c.r n" concrete, 'lace% n t!e ( %est 'ract cable ( %t! ( t! s %es an% en%s la''e% at least 4; $$ an% seale% b1 (ater'roo# ta'e or a%!es 5e. I$$e% atel1 re'a r an1 !oles or tears %.r n" t!e c.r n"'er o% .s n" co5er $ater al an% (ater'roo# ta'e. c.r n"-!ar%en n" co$'o.n% as

0.

Pro5 %e l :. % #ollo(sB a.

A''l1 to !or /ontal s.r#aces (!en concrete s %r1 to to.c! b1 $eans o# 'o(er s'ra1, or !a r broo$ n accor%ance ( t! $an.#act.rerCs % rect ons. A''l1 to 5ert cal s.r#aces $$e% atel1 a#ter #or$s are str ''e% an% (!ere #or$ coat n" ot!er t!an o ls !a5e been .se%, n accor%ance ( t! $an.#act.rerCs % rect ons.

b.

C.

C.r n" -or$e% S.r#acesB 1. C.re #or$e% concrete s.r#aces, ncl.% n" t!e .n%ers %es o# " r%ers, bea$s, s.''orte% slabs an% ot!er s $ lar s.r#aces b1 $o st c.r n" ( t! t!e #or$s n 'lace #or t!e #.ll c.r n" 'er o% or .nt l #or$s are re$o5e%. I# #or$s are re$o5e%, cont n.e c.r n" b1 $et!o%s s'ec # e% abo5e, as a''l cable.

D.

C.r n" Un#or$e% S.r#acesB 1. In t all1 c.re .n#or$e% s.r#aces, s.c! as slabs, #loor to'' n", an% ot!er #lat s.r#aces b1 $o st c.r n", (!ene5er 'oss ble. - nal c.re .n#or$e% s.r#aces, .nless ot!er( se s'ec # e% b1 an1 o# t!e $et!o%s s'ec # e% abo5e, as a''l cable. - nal c.re concrete s.r#aces to rece 5e # n s! #loor n" b1 .se o# $o st.re-reta n n" co5er, .nless ot!er( se acce'table to t!e En" neer.

,.

3.

E.

Te$'erat.re o# Concrete D.r n" C.r n"B 1. 7!en t!e at$os'!er c te$'erat.re 03300-39 Cast-In-Place Concrete s ,; %e"rees C.

n ,

an%

abo5e

or

%.r n"

ot!er

cl $at c

con% t ons

n ,

03300-00 Cast-In-Place Concrete

(! c!

( ll ca.se too ra' % %r1 n" o# t!e concrete, $a+e arran"e$ents be#ore t!e start o# concrete 'lac n" #or t!e nstallat on o# ( n% brea+s or $o st.re-reta n n" co5er n". Protect t!e concrete cont n.o.sl1 #or t!e concrete c.r n" $et!o%. Pro5 %e !ot (eat!er 'rotect on co$'l1 n" ( t! t!e re:. re$ents o# ACI 306. ,. 2a nta n concrete te$'erat.re as .n #or$l1 as 'oss ble, an% 'rotect #ro$ ra' % at$os'!er c te$'erat.re c!an"es. A5o % te$'erat.re c!an"es n concrete (! c! e&cee% , %e"rees C n an1 one !o.r an% 10 %e"rees C n an1 ,0-!o.r 'er o%.

-.

Protect on #or 2ec!an cal In*.r1B 1. D.r n" t!e c.r n" 'er o%, 'rotect concrete #ro$ %a$a" n" $ec!an cal % st.rbances, ncl.% n" loa% stresses, !ea51 s!oc+, e&cess 5e 5 brat on, an% #ro$ %a$a"e ca.se% b1 ra n or #lo( n" (ater. Protect all # n s!e% concrete s.r#aces #ro$ %a$a"e b1 s.bse:.ent constr.ct on o'erat ons.

3.09 SETTING O- 2ISCELLANEOUS ITE2S A. 2 scellaneo.s $ater als n connect on ( t! concrete constr.ct on s!all, (!ere 'ract cable, be 'lace% an% sec.re% n 'os t on (!en t!e concrete s 'lace%. T!ese $ater als ncl.%e b.t are not l $ te% toB 1. ,. 3. 0. 6. ;. 4. 8. ). Anc!ors an% anc!or bolts. -ra$es or e%" n". 3an"er, nserts an% $etal t es.

Door b.c+s. P 'e s.''orts an% ' 'es 'ass n" t!ro."! (alls. P 'e slee5es, con%. ts an% %ra ns. -las! n" re"lets. 2asonr1 %o5eta l anc!or slots.

Anc!or bolts #or $ac! nes s!all be set to te$'lates. 1. )olts s!all be 'l.$be% care#.ll1. 03300-01 Cast-In-Place Concrete

n ,

,. 3.

Locat on an% ele5at on c!ec+e% ( t! 3el%

nstr.$ent.

n 'os t on r " %l1 to 're5ent % s'lace$ent

n ,

03300-0, Cast-In-Place Concrete

(! le concrete C. D. E. Place e$be%%e%

s be n" 'lace%.

te$s 'r or to concret n". an% 'ro5 %e

Pos t on e$be%%e% te$s acc.ratel1 s.''orts a"a nst % s'lace$ent. Al.$ n.$ s!all (!ere al.$ n.$ t!e concrete.

not be e$be%%e% n concrete e&ce't s 'rotecte% #ro$ % rect contact ( t!

3.10 2ISCELLANEOUS CONCRETE ITE2S A. Re n#orce% 2asonr1B Pro5 %e concrete "ro.t #or re n#orce% $asonr1 l ntels an% bon% bea$s. 2a nta n t!e acc.rate locat on o# re n#orc n" steel %.r n" concrete 'lace$ent. - ll n"-InB - ll- n !oles an% o'en n"s le#t n concrete str.ct.res #or t!e 'assa"e o# (or+ b1 ot!er tra%es, .nless ot!er( se s!o(n or % recte%, a#ter t!e (or+ o# ot!er tra%es s n 'lace. 2 & 'lace an% c.re concrete as !ere n s'ec # e%, to blen% ( t! n-'lace constr.ct on. Pro5 %e all ot!er $ scellaneo.s concrete # ll n" s!o(n or re:. re% to co$'lete t!e (or+. C.rbsB Pro5 %e $onol t! c # n s! to nter or c.rbs b1 str '' n" #or$s (! le concrete s st ll "reen an% steel-tro(ell n" s.r#aces to a !ar%, %ense # n s! ( t! corners, ntersect ons, an% ter$ nat ons sl "!tl1 ro.n%e%. E:. '$ent )ases an% -o.n%at onsB Pro5 %e $ac! ne an% e:. '$ent bases an% #o.n%at ons. Set anc!or bolts #or $ac! nes an% e:. '$ent to te$'late at correct ele5at ons, co$'l1 n" ( t! cert # e% % a"ra$s or te$'lates o# t!e $an.#act.rer #.rn s! n" t!e $ac! nes an% e:. '$ent.

).

C.

D.

3.11 CONCRETE SUR-ACE REPAIRS A. Patc! n" De#ect 5e AreasB 1. Re'a r an% 'atc! %e#ect 5e areas ( t! ce$ent $ortar $$e% atel1 a#ter re$o5al o# #or$s, b.t onl1 (!en % recte% b1 t!e En" neer. C.t o.t !one1co$b, roc+ 'oc+ets, % a$eter, an% !oles le#t b1 t e %o(n to sol % concrete b.t n no o# less t!an ,6 $$. 2a+e 03300-03 Cast-In-Place Concrete 5o %s o5er 1, $$ ro%s an% bolts, case, to a %e't! e%"es o# c.ts

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n ,

'er'en% c.lar

to

t!e

concrete

s.r#ace.

)e#ore

n ,

03300-00 Cast-In-Place Concrete

'lac n"

t!e ce$ent $ortar, t!oro."!l1 clean, %a$'en ( t! (ater, an% br.s!-coat area to be 'atc!e% ( t! neat ce$ent "ro.t. Pro'r etar1 'atc! n" co$'o.n%s $a1 be .se% (!en acce'table to t!e En" neer. 3. -or e&'ose% to '.bl c 5 e( s.r#aces, blen% (! te Portlan% ce$ent an% stan%ar% Portlan% ce$ent so t!at (!en %r1, t!e 'atc! n" $ortar ( ll $atc! t!e color o# t!e s.rro.n% n" concrete. Pro5 %e test areas at ncons' c.o.s locat on to 5er #1 $ &t.re an% color $atc! be#ore 'rocee% n" ( t! t!e 'atc! n". Co$'act $ortar n 'lace an% str +e o## sl "!tl1 ! "!er t!an t!e s.rro.n% n" s.r#ace. - ll !oles e&ten% n" t!ro."! concrete b1 $eans o# a 'l.n"er-t1'e ".n or ot!er s. table %e5 ce #ro$ t!e least e&'ose% #ace, .s n" a #l.s! sto' !el% at t!e e&'ose% #ace to ens.re co$'lete # ll n".

0.

).

Re'a r o# -or$e% S.r#acesB 1. Re'a r (!ere e&'ose%-to-5 e( #or$e% concrete s.r#aces, 'oss ble, t!at conta n %e#ects (! c! a%5ersel1 a##ect t!e a''earance o# t!e # n s!. Re$o5e an% re'lace t!e concrete !a5 n" %e#ect 5e s.r#aces # t!e %e#ects cannot be re'a re% to t!e sat s#act on o# t!e En" neer. S.r#ace %e#ects, as s.c!, ncl.%e color an% te&t.re rre".lar t es, crac+s, s'alls, a r b.bbles, !one1co$b, roc+ 'oc+ets, an% !oles le#t b1 t!e ro%s an% boltsI # ns an% ot!er 'ro*ect ons on t!e s.r#aceI an% sta ns an% ot!er % scolorat ons t!at cannot be re$o5e% b1 clean n". concrete s.r#aces, (!en %e#ects t!at a%5ersel1 o# t!e concrete. I# re'a re%, re$o5e concrete !a5 n" %e#ect 5e s!all be n*ect on

,.

Re'a r conceale% #or$e% 'oss ble, t!at conta n a##ect t!e %.rab l t1 %e#ects cannot be an% re'lace t!e s.r#aces.

At (atert "!t str.ct.res, crac+s re'a re% .s n" #le& ble "ro.t ?'ol1.ret!ane or a''ro5e% e:.al@. S.r#ace

%e#ects ncl.%e crac+s an% s.r#ace %e# c enc es (! c! 'enetrates to re n#orce$ent or co$'letel1 t!ro."! nonre n#orce% sect ons, !one1co$b, roc+ 'oc+ets, !oles le#t b1 t e ro%s an% bolts an% s'alls. n , 03300-06 Cast-In-Place Concrete

C.

Re'a r o# Un#or$e% S.r#acesB

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03300-0; Cast-In-Place Concrete

1.

Test .n#or$e% s.r#aces, s.c! as $onol t! c slabs, #or s$oot!ness an% to 5er #1 s.r#ace 'lane to t!e tolerances s'ec # e% #or eac! s.r#ace an% # n s!. Correct lo( an% ! "! areas as !ere n s'ec # e%. Test s.r#aces slo'e% to %ra n #or tr.eness o# slo'e, n a%% t on to s$oot!ness, .s n" a te$'late !a5 n" t!e re:. re% slo'e. Correct ! "! an% lo( areas as s'ec # e% !ere n. Re'a r # n s! s.r#aces t!at conta n %e#ects (! c! a%5ersel1 a##ect t!e %.rab l t1 o# t!e concrete. S.r#ace %e#ects, as s.c!, ncl.% n" cra/ n", crac+s (! c! 'enetrate to t!e re n#orce$ent or co$'letel1 t!ro."! non-re n#orce% sect ons re"ar%less o# ( %t!, s'all n", 'o'-o.ts, !one1co$b, roc+ 'oc+ets, an% ot!er ob*ect onable con% t ons. Correct ! "! areas n t!e s.r#aces b1 "r n% n" a#ter t!e concrete !as c.re% s.## c entl1 so t!at re'a rs can be $a%e ( t!o.t %a$a"e to a%*acent areas.

,.

3.

0.

6.

Correct lo( areas n .n#or$e% s.r#aces %.r n", or $$e% atel1 a#ter co$'let on o# s.r#ace # n s! n" o'erat ons b1 c.tt n" o.t t!e lo( areas an% re'lac n" ( t! #res! concrete. Pro'r etar1 'atc! n" co$'o.n%s $a1 be .se% (!en acce'table to t!e En" neer. Re'a r %e#ect 5e areas, e&ce't ran%o$ crac+s an% s n"le !oles not e&cee% n" ,6 $$ % a$eter, b1 c.tt n" o.t an% re'lac n" ( t! #res! concrete. Re$o5e %e#ect 5e areas to so.n% concrete ( t! clean, s:.are c.ts, an% e&'ose re n#orc n" steel ( t! at least 19 $$ clearance all aro.n%. Da$'en all concrete s.r#aces n contact ( t! 'atc! n" concrete an% br.s! ( t! a neat ce$ent "ro.t coat n", or .se concrete bon% n" a"ent. Place 'atc! n" concrete be#ore "ro.t ta+es ts n t al set. 2 & 'atc! n" concrete o# t!e sa$e $ater als to 'ro5 %e concrete o# t!e sa$e t1'e or class as t!e or " nal a%*acent concrete. Place, co$'act an% # n s! as re:. re% to blen% ( t! a%*acent # n s!e% concrete. C.re n t!e sa$e $anner as a%*acent

;.

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03300-04 Cast-In-Place Concrete

concrete. 4. Re'a r solate% ran%o$ crac+s an% s n"le !oles not o5er ,6 $$ n % a$eter b1 t!e %r1-'ac+

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03300-08 Cast-In-Place Concrete

$et!o%. Groo5e t!e to' o# crac+s, an% c.t o.t !oles to so.n% concrete an% clean o# %.st, % rt an% loose 'art cles. Da$'en all cleane% concrete s.r#aces an% br.s! ( t! a neat "ro.t coat n". Place %r1 'ac+ be#ore t!e ce$ent "ro.t ta+es ts n t al set. 2 & %r1 'ac+, cons st n" o# one 'art Portlan% ce$ent to ,-1D, 'arts # ne a""re"ate 'ass n" a No. 1; $es! s e5e, .s n" onl1 eno."! (ater as re:. re% #or !an%l n" an% 'lac n". Co$'act %r1-'ac+ $ &t.re n 'lace an% # n s! to $atc! a%*acent concrete. Aee' 'atc!e% areas cont n.o.sl1 $o st #or not less t!an 4, !o.rs. 8. Re'a r $et!o%s not s'ec # e% abo5e $a1 be .se%, s.b*ect to t!e acce'tance o# t!e En" neer. END O- SECTION

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03300-09 Cast-In-Place Concrete

n ,

03300-60 Cast-In-Place Concrete