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LPH 50

Bruksanvisning
Brugsanvisning
Bruksanvisning
Kyttohjeet
Instruction Manual
Betriebsanweisung
Manuel dinstructions

0349 30 027

0022

Gebruiksaanwijzing
Instrucciones de uso
Instruzioni per luso
Manual de instrues

Instrukcja obsugi

Valid for serial no. 07-xxx-xxxx

.

DIRECTIVE .............................................................................................................................................. 44

2.

SAFETY ................................................................................................................................................... 44

3.

INTRODUCTION ...................................................................................................................................... 46
3.1 GENERAL .............................................................................................................................................. 46
3.2 SCOPE OF MANUAL............................................................................................................................. 46
3.3 TECHNICAL DATA ................................................................................................................................ 46
3.4 LPH 50 CUTTING SET PACKAGE........................................................................................................ 46

4.

INSTALLATION ....................................................................................................................................... 47
4.1 GENERAL .............................................................................................................................................. 47
4.2 EQUIPMENT REQUIRED...................................................................................................................... 47
4.3 LOCATION............................................................................................................................................. 47
4.4 INSPECTION ......................................................................................................................................... 47
4.5 AIR LINES CONNECTIOINS ................................................................................................................. 47
4.6 PRIMARY ELECTRICAL CONNECTIONS............................................................................................ 47
4.7 SECONDARY CONNECTIONS............................................................................................................. 48

OPERATION ............................................................................................................................................ 50
5.1 LPH 50 CONTROLS .............................................................................................................................. 50

MAINTENANCE ....................................................................................................................................... 5
6.1 CLEANING ............................................................................................................................................. 51

CUTTING WITH PT 27 TORCH............................................................................................................... 5


7.1 PIERCING TECHNIQUE........................................................................................................................ 52

8.

FAULT TRACING .................................................................................................................................... 52


8.1 COMMON CUTTING PROBLEMS ........................................................................................................ 52

9.

SPARE PARTS ...................................................................................................................................... 33

0.

ORDERING OF SPARE PARTS........................................................................................................ 37

.

SCHEMATIC DIAGRAM .................................................................................................................... 38

- 43 -

9.

SPARE PARTS

Item No.
01

Qty. Req.
400-45V
3~50/60Hz
1

Qty. Req.
230V/400-45V/440V
3~50/60Hz
1

Part No.

Description

0349 302 130

Stand off guide

Circuit
symbol

Apply stand off guide on the torch,


fasten two screws, one in the position
marked as 50A and the second on the
other side so they would get into the
groove.

Fig. 9
. Assembly of stand off guide

Diagram . Cutting current 30A with stand off guide applied


no 0349 302 130
5
Fe

m/min

Al

Ss

2
1
0
0

mm

Diagram 2. Cutting current 50A with stand off guide applied


no 0349 302 130
10
Fe
Al
Ss

m/min

8
6
4
2
0
0

- 33 -

10

mm

12

Fig. 9-2. LPH 50 Power source front view


Item No.
1
2
2
3
4
5
6
7
10
11
12
13
14
15

Qty. Req.
400-45V
3~ 50/60Hz
1
1
3
1
1
1
1
1
1
1
1
1
2

Qty. Req.
230V/400-45V/440V
3~ 50/60Hz
1
1
3
1
1
1
1
1
1
1
1
1
2

Part No.
0457 289 001
0457 289 002
0349 302 053
0457 290 003
0457 290 004
0457 290 005
0457 290 006
0457 289 003
0457 290 010
0457 290 011
0457 290 012
0457 289 005
0558 000 487
0457 289 006

- 34 -

Description
Front cover
Rotary cam switch
Rotary cam switch
LED holder ( socket )
LED ( green )
LED ( red )
LED ( yellow )
Push button switch
Pressure gauge
Current connector socket
Rubber grommet ( with support sleeve )
Current wire with clamp
Plasma cutting torch PT 27
Side panel

Circuit
symbol
W1
W1
D1
D3
D2
W2
+

Fig. 9-3. LPH 50 Power source left side view


Item No.
30
30
31
32
33
34
35
36
36
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
57
58
59

Qty. Req.
400-45V
3~ 50/60Hz
1
1
2
1
1
1
1
1
2
1
2
1
1
1
1
4

Qty. Req.
230V/400-45V/440V
3~ 50/60Hz
1
1
2
1
1
1
1
1
2
1
2
1
1
1
1
4

10
1
1
1
1
1
1
1
2
1

10
1
1
1
1
1
1
1
2
1

Part No.
0457 289 007
0349 302 054
0457 289 008
0457 289 009
0457 289 010
0457 290 020
0457 290 021
0457 290 083
0349 302 055
0457 289 011
0457 289 012
0457 289 013
0457 289 014
0558 000 410
0457 289 015
0457 290 030
0457 290 031
0457 290 032
0457 290 033
0457 290 034
0558 000 380
0457 290 035
0457 290 036
0457 290 037
0457 290 038
0457 290 039
0457 289 016
0457 290 042
0457 289 017

- 35 -

Description
Transformer
Transformer
Resistor set (3,75 :)
Resistor
Contactor 220V
Ignition block 24V
Choke
Circuit breaker
Circuit breaker
Choke
Swivel wheel ( with brake ) asscy
Base frame
Fixed wheel asscy
Flow switch FS-4
Coupler
Pressure switch
Electromagnetic valve
Stub pipe
Reinforced PCV hose I5u1,5
Hose clip
Connector twist LOCK
Stub pipe
Insulating sleeve
Special nut
Double nutted bolt
Insulating sleeve
Console
Temperature switch
Support (left)

Circuit symbol
TR1
TR1
R3
ST2
HF
L1
Q
Q
L2

CZ1
CZ2
EZ1

G1

WT

Fig. 9-4. LPH 50 Power source right side view.


Item No.
90
90
91
92
93
94
95
96
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114

Qty. Req.
400-45V
3~ 50/60Hz
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1

Qty. Req.
230V/400-45V/440V
3~ 50/60Hz
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1

Part No.
0457 289 018
0349 302 056
0457 290 044
0457 290 045
0457 290 046
0457 290 047
0457 290 048
0457 290 019
0349 302 063
0457 290 050
0457 290 051
0457 289 020
0457 289 021
0349 302 076
0457 290 055
0457 290 056
0457 290 057
0457 289 023
0457 289 024
0457 289 025
0457 289 026
0457 289 027
0457 290 066
0457 290 067
0457 290 068
0457 290 069
0457 290 082

Description
Transformer
Transformer
Current sensor assy
Electronic PCB
Rectifier bridge
Fuse holder
Fuse 1,6A
Contactor 220V
Contactor 220V
Capacitor
Clamping ring
Grip handle
Roof
Rectifier block asscy
Capacitor 5PF 450/500V
Resistor 330k: 0,25W
Resistor 22: 2W
Lug
Support ( right )
Terminal block ( 2-way )
Fan support
Fan
Varistor
Connector
Connector
Connector
Reed relay contact

- 36 -

Circuit symbol
TR2
TR2
ZS1
PL50
PR2
F1, F2
ST1
ST1
C6

PR1
C4
R2
R1

M1, M2
V1
X2
X3
X1
ZZ

Fig. 9-5. LPH 50 Power source rear view


Item No.
180
181
182
183
184
185
186
187
188
189
190
191

0.

Qty. Req.
400-45V
3~ 50/60Hz
1
1
1
1
1
1
1
1
1
1
1
1

Qty. Req.
230V/400-45V/440V
3~ 50/60Hz
1
1
1
1
1
1
1
1
1
1
1
1

Part No.
0457 289 028
0457 290 071
0457 290 072
0457 290 073
0457 289 029
0457 290 075
0457 290 076
0457 290 077
0457 289 030
0457 289 032
0457 289 033
0457 290 081

Description

Circuit symbol

Rear shield
Quick detachable coupling
Hose clip
Pipe stub
Filter-regulator
Pipe coupler ( elbow )
Pipe coupler ( straight )
Pneumatic hose
Supply cable
Cable gland
Locknut
Filter cartridge 5Pm

ORDERING OF SPARE PARTS

1. When ordering spare parts please specify machine model, serial number, designation and parts order
numbers as shown in spare parts list. This simplifies dispatch and ensures correct delivery.

- 37 -

.

SCHEMATIC DIAGRAM

Fig. -.Schematic Diagram LPH 50 400-45V

- 38 -

Fig. -2.Schematic Diagram LPH 50 230 V (230V/400-45V/440V)


- 39 -

Fig. -3.Schematic Diagram LPH 50 400-45V (230V/400-45V/440V)


- 40 -

Fig. -4.Schematic Diagram LPH 50 440V (230V/400-45V/440V)

- 4 -

ESAB subsidiaries and representative offices


Europe

AUSTRIA
ESAB Ges.m.b.H
Vienna--Liesing
Tel: +43 1 888 25 11
Fax: +43 1 888 25 11 85
BELGIUM
S.A. ESAB N.V.
Brussels
Tel: +32 2 745 11 00
Fax: +32 2 726 80 05
THE CZECH REPUBLIC
ESAB VAMBERK s.r.o.
Prague
Tel: +420 2 819 40 885
Fax: +420 2 819 40 120
DENMARK
Aktieselskabet ESAB
Copenhagen--Valby
Tel: +45 36 30 01 11
Fax: +45 36 30 40 03
FINLAND
ESAB Oy
Helsinki
Tel: +358 9 547 761
Fax: +358 9 547 77 71
FRANCE
ESAB France S.A.
Cergy Pontoise
Tel: +33 1 30 75 55 00
Fax: +33 1 30 75 55 24
GERMANY
ESAB GmbH
Solingen
Tel: +49 212 298 0
Fax: +49 212 298 204
GREAT BRITAIN
ESAB Group (UK) Ltd
Waltham Cross
Tel: +44 1992 76 85 15
Fax: +44 1992 71 58 03
ESAB Automation Ltd
Andover
Tel: +44 1264 33 22 33
Fax: +44 1264 33 20 74
HUNGARY
ESAB Kft
Budapest
Tel: +36 1 20 44 182
Fax: +36 1 20 44 186
ITALY
ESAB Saldatura S.p.A.
Mesero (Mi)
Tel: +39 02 97 96 81
Fax: +39 02 97 28 91 81
THE NETHERLANDS
ESAB Nederland B.V.
Utrecht
Tel: +31 30 248 59 22
Fax: +31 30 248 52 60

NORWAY
AS ESAB
Larvik
Tel: +47 33 12 10 00
Fax: +47 33 11 52 03
POLAND
ESAB Sp.z.o.o
Warszaw
Tel: +48 22 813 99 63
Fax: +48 22 813 98 81
PORTUGAL
ESAB Lda
Lisbon
Tel: +351 1 837 1527
Fax: +351 1 859 1277
SLOVAKIA
ESAB Slovakia s.r.o.
Bratislava
Tel: +421 7 44 88 24 26
Fax: +421 7 44 88 87 41
SPAIN
ESAB Ibrica S.A.
Alcobendas (Madrid)
Tel: +34 91 623 11 00
Fax: +34 91 661 51 83
SWEDEN
ESAB Sverige AB
Gothenburg
Tel: +46 31 50 95 00
Fax: +46 31 50 92 22
ESAB International AB
Gothenburg
Tel: +46 31 50 90 00
Fax: +46 31 50 93 60
SWITZERLAND
ESAB AG
Dietikon
Tel: +41 1 741 25 25
Fax: +41 1 740 30 55

North and South America


ARGENTINA
CONARCO
Buenos Aires
Tel: +54 11 4 753 4039
Fax: +54 11 4 753 6313

Asia/Pacific

AUSTRALIA
ESAB Australia Pty Ltd
Ermington
Tel: +61 2 9647 1232
Fax: +61 2 9748 1685
CHINA
Shanghai ESAB A/P
Shanghai
Tel: +86 21 6539 7124
Fax: +86 21 6543 6622
INDIA
ESAB India Ltd
Calcutta
Tel: +91 33 478 45 17
Fax: +91 33 468 18 80
INDONESIA
P.T. Esabindo Pratama
Jakarta
Tel: +62 21 460 01 88
Fax: +62 21 461 29 29
MALAYSIA
ESAB (Malaysia) Snd Bhd
Selangor
Tel: +60 3 703 36 15
Fax: +60 3 703 35 52
SINGAPORE
ESAB Singapore Pte Ltd
Singapore
Tel: +65 861 43 22
Fax: +65 861 31 95

Representative offices
BULGARIA
ESAB Representative Office
Sofia
Tel/Fax: +359 2 974 42 88
EGYPT
ESAB Egypt
Dokki--Cairo
Tel: +20 2 390 96 69
Fax: +20 2 393 32 13
ROMANIA
ESAB Representative Office
Bucharest
Tel/Fax: +40 1 322 36 74
RUSSIA-- CIS
ESAB Representative Office
Moscow
Tel: +7 095 937 98 20
Fax: +7 095 937 95 80
ESAB Representative Office
St Petersburg
Tel: +7 812 325 43 62
Fax: +7 812 325 66 85

Distributors

For addresses and phone


numbers to our distributors in
other countries, please visit our
home page
www.esab.com

ESAB Asia/Pacific Pte Ltd


Singapore
Tel: +65 861 74 42
Fax: +65 863 08 39
SOUTH KOREA
ESAB SeAH Corporation
Kyung--Nam
Tel: +82 551 289 81 11
Fax: +82 551 289 88 63
UNITED ARAB EMIRATES
ESAB Middle East
Dubai
Tel: +971 4 338 88 29
Fax: +971 4 338 87 29

BRAZIL
ESAB S.A.
Contagem--MG
Tel: +55 31 333 43 33
Fax: +55 31 361 31 51
CANADA
ESAB Group Canada Inc.
Missisauga, Ontario
Tel: +1 905 670 02 20
Fax: +1 905 670 48 79
MEXICO
ESAB Mexico S.A.
Monterrey
Tel: +52 8 350 5959
Fax: +52 8 350 7554
USA
ESAB Welding & Cutting Products
Florence, SC
Tel: +1 843 669 44 11
Fax: +1 843 664 44 58

ESAB AB
SE-- 695 81 LAX
SWEDEN
Phone +46 584 81 000
Fax +46 584 123 08
www.esab.com
020314