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CATALOG NOMENCLATURE

FIRST ALPHA CHARACTER THIRD ALPHA CHARACTER OVERALL LENGTH L POINT OR BUTTON HOLE SIZES

MANUFACTURING COMPANY

CUSTOM SBR LENGTH, STANDARD ALTERATIONS OR UNIVERSAL SHAPE CODE

MHO 25 - 090 C P=___W=___ , ___


SECOND ALPHA CHARACTER BODY OR SHANK DIAMETER D STANDARD OR A, B, C, D, E, POINT/LAND DIMENSION

THIRD CHARACTER
Punches or Buttons
A B C D F H K O P Q R S T U V Pilot - Long Lead Blank - Punch & Button Circular Dee Flatted Round Hexagon Key Flat Oblong Pilot Bullet Nose Thread Form Rectangle Square Pilot Standard Universal Shapes Straight Compact Long Lead Pilot W Pointed Compact Long Lead Pilot X Reduced Body U Z True Strip Unit - Blank Ball Lock True Strip Unit - Shape Ball Lock

True Strip Units for


Shoulder Retainers
G True Strip Unit - Economy Round Shoulder H True Strip Unit - Economy Shape Shoulder I True Strip Unit - Economy Blank Shoulder V True Strip Unit - Blank Shoulder W True Strip Unit - Shape Shoulder X True Strip Unit - Round Shoulder

FIRST CHARACTER
MEASUREMENT SYSTEM

SECOND CHARACTER
Basic Body Type
A B C D E F G H I J K L M N O P Q R S T U V W X Y Accessories Ball Lock Buttons Counter Bore Relief Shoulder Punch Basic/Ejector Press Fit Button Counter Bore Relief Ball Lock Punch Heavy Duty/Ejector Ball Lock Button Ultra Life/Taper Relief Guide Bushing Ball Lock Punch Heavy Duty/Solid Shoulder Button Counter Bore Relief Ball Lock Punch Light Duty/Ejector Ball Lock Punch Light Duty/Solid Shoulder Button Press Fit Ultra Life/Taper Relief Nose Large Punch Heavy Duty/Solid Nose Large Punch Light Duty/Solid Shoulder Punch Selective/Solid Quill Punch Square/Bevel Head Retainers Shoulder Punch Basic/Solid Strippers Press Fit Button Ultra Life/Taper Relief Nose Large Punch Light Duty/Ejector Nose Large Punch Heavy Duty/Ejector Ball Lock Punch Extra Heavy Duty/Solid Shoulder Punch Selective/Ejector

I = Inch M = Metric PRODUCT LINE

Urethane Strippers

Punch Retainers
Ball Lock
A E F G H I J L M R S B C N O P Retractable B/L End Type Heavy Duty Square Type Light Duty End Type Light Duty True Set Heavy Duty True Fit Ball-Lock Insert B/P Ball-Lock Insert True Set Light Duty Mini True Set True Set Economy Heavy Duty Square Type Heavy Duty

C Closed End Strippers O Open End Strippers S Strippers - True Set

Urethane Stripper Retainers


B Nose Large M Mini True Set Stripper Retainer (Snap in) N Naams Stripper Retainer (2 Piece) P Economy (Snap in) R True Set Stripper Retainer (Snap in)

Accessories
A B C True Strip Assembly Tool Balls Cap Screws, Ball Release Screws D Dowels E Ejector Component Assembly H Punch Head Spacer L Ejector Pin Lockout Kit M Mini True Set Retainer Shim Plates N Retainer Angle Hole Set Screw O Retainer Angle Hole Hex Wrench P Pins Ejectors R Relocation Bushings S Springs T Ball Release Tools W Shoulder Retainer Backing Plate X True Set Retainer Shim Plates Y Round Retainer Shim Plates

Shoulder
Retractable Shoulder Shaped Retractable Shoulder Round Shoulder Style - Round Shoulder Style - Shaped Shoulder Retainer - 3 Dowel Round Q Shoulder Retainer - 3 Dowel Shaped X Extra Heavy Duty

Strippers
True Strip Units for Ball Lock Retainers
J True Strip Unit - Economy Round Ball Lock True Strip Unit - Economy Shape Ball Lock True Strip Unit - Economy Blank Ball Lock True Strip Unit - Round Ball Lock

ORDER EXAMPLE: Ball lock punch heavy duty with


oblong point and SBR Length of 25, standard alteration of ballseat rotated to 45 degrees

K L T

MHO 25-090C P =22.0 W=15.3, BS@45

Note: When ordering, standard quantity breaks are: 1, 2-3, 4-11, 12-23, 24-49, 50-99

BALL LOCK PUNCHES


HEAVY DUTY/SOLID
ROUND OBLONG

MANUFACTURING COMPANY

90
R P G

SQUARE

RECTANGLE

MHC
P

MHO
W

MHS
R W

MHR
W P G

MH_
+ .50 - .00

180
HEXAGON KEYFLAT FLATTED ROUND DEE

MHH
W G

MHK
W R P

MHF
W R P
R

MHD
W
g5

+ 1.0 - .0

SBR D

P G

13 R

270
Complete design & CAD files visit WWW.MOELLERMCAD.COM

FOR STANDARD ALTERATIONS SEE PAGES 49-54.

VIEWS ARE SHOWN LOOKING THROUGH THE SHANK BUT DRAWN WITH SOLID LINES FOR CLARITY.

CATALOG TYPE

SHANK DIA D

ROUND RANGE P

SHAPE MIN W MAX G/P 71 80

OVERALL LENGTH L 90 100 110 125

MH_ 10 MH_ 13 MH_ 16 MH_ 20 MH_ 25 MH_ 32 MH_ 40

10 13 16 20 25 32 40

2.50 - 9.98 5.00 - 12.98 8.00 - 15.98 12.00 - 19.98 16.00 - 24.98 24.00 - 31.98 30.00 - 39.98

2.50 4.50 6.00 8.00 10.00 12.00 14.00

10.00 13.00 16.00 20.00 25.00 32.00 40.00

X X X X

X X X X X X X

X X X X X X X

X X X X X X X

X X X X X X X

X X X X X X X

SBR

Material
Steel: M2, RC 60-63

CATALOG TYPE

SHANK D

NAPMA STD

ALTERNATES B C

Standard Point Tolerance


.01 Round P + - .00 Shape P, W + .01 .01 .02 P to D P to D

When P = D Shank Tolerances Apply

MH_ 10 MH_ 13 MH_ 16 MH_ 20 MH_ 25 MH_ 32 MH_ 40

10 13 16 20 25 32 40
L=71

19 19 19 19 19 19 25

10 13 13 13 13 13 19

25 25 25 25 25 30

SBR MAX=19

STANDARD BALL SEAT LOCATION IS AT 90 AS SHOWN. AVAILABLE AT 0, 180, 270, FOR SAME PRICE.

BALL LOCK PUNCHES


HEAVY DUTY/EJECTOR
ROUND OBLONG

MANUFACTURING COMPANY

90
R P G

SQUARE

RECTANGLE

MEC
P

MEO
W

MES
R W

MER
W P G

ME_
+ .50 - .00

180
HEXAGON KEYFLAT FLATTED ROUND DEE

MEH
W G

MEK
W

MEF
R
P W

MED
R P G W
g5

+ 1.0 - .0

SBR

D
13 R

270
VIEWS ARE SHOWN LOOKING THROUGH THE SHANK BUT DRAWN WITH SOLID LINES FOR CLARITY. Complete design & CAD files visit WWW.MOELLERMCAD.COM

FOR STANDARD ALTERATIONS SEE PAGES 49-54.

CATALOG TYPE

SHANK DIA D

ROUND RANGE P

SHAPE MIN W MAX G/P 71 80

OVERALL LENGTH L 90 100 110 125

ME_ 10 ME_ 13 ME_ 16 ME_ 20 ME_ 25 ME_ 32 ME_ 40

10 13 16 20 25 32 40

2.50 - 9.98 5.00 - 12.98 8.00 - 15.98 12.00 - 19.98 16.00 - 24.98 24.00 - 31.98 30.00 - 39.98

2.50 4.50 6.00 8.00 10.00 12.00 14.00

10.00 13.00 16.00 20.00 25.00 32.00 40.00

X X X X

X X X X X X X

X X X X X X X

X X X X X X X X X X X X X X X X X X X

Material
Steel: M2, RC 60-63

CATALOG TYPE

SHANK D

NAPMA STD

SBR ALTERNATES B C

EJECTOR SIZE

Standard Point Tolerance


.01 Round P + - .00 Shape P, W + .01 .01 .02 P to D P to D

When P = D Shank Tolerances Apply

ME_ 10 ME_ 13 ME_ 16 ME_ 20 ME_ 25 ME_ 32 ME_ 40

10 13 16 20 25 32 40

19 19 19 19 19 19 25
L=71

10 13 13 13 13 13 19
SBR MAX=19

25 25 25 25 25 30

MAE 4 MAE 5 MAE 5 MAE 6 MAE 6 MAE 6 MAE 6

STANDARD BALL SEAT LOCATION IS AT 90 AS SHOWN. AVAILABLE AT 0, 180, 270, FOR SAME PRICE.

BALL LOCK PILOTS


HEAVY DUTY
STANDARD STYLE BULLET NOSE STYLE

MANUFACTURING COMPANY

MHT
+ .50 - .00

MHP
+ .50 - .00

L
SBR
g5

6.0 *

L
LEAD

SBR

D
LESS FOR * SLIGHTLY DIA'S UNDER 5.6

g5

D
2.0
LEAD IN P PARABOLIC SHAPE

2.0
LEAD IN

SPHERICAL RADIUS

P DIM 1.50-9.50 9.51-up

LEAD 4 10

FOR STANDARD ALTERATIONS SEE PAGES 49-54.

Complete design & CAD files visit WWW.MOELLERMCAD.COM

CATALOG TYPE

SHANK DIA D

LENGTH L RANGE P 71 80 90 100 110 125

MH_ 10 MH_ 13 MH_ 16 MH_ 20 MH_ 25 MH_ 32 MH_ 40

10 13 16 20 25 32 40

2.50 - 10.00 5.00 - 13.00 8.00 - 16.00 12.00 - 20.00 16.00 - 25.00 24.00 - 32.00 30.00 - 40.00

X X X X

X X X X X X X

X X X X X X X

X X X X X X X

X X X X X X X

X X X X X X X

SBR

Material
Steel: M2, RC 60-63

CATALOG TYPE

SHANK D

NAPMA STD

ALTERNATES B C

Standard Point Tolerance


.01 Round P + - .00 .01 P to D

When P = D Shank Tolerances Apply

MH_ 10 MH_ 13 MH_ 16 MH_ 20 MH_ 25 MH_ 32 MH_ 40

10 13 16 20 25 32 40
L=71

19 19 19 19 19 19 25

10 13 13 13 13 13 19

25 25 25 25 25 30

SBR MAX=19

BALL LOCK PILOTS


HEAVY DUTY
LONG LEAD STYLE

MANUFACTURING COMPANY

MHA
+ .50 - .00

L
SBR
g5

N*

40

* N BECOMES 1.2 X P MIN WHEN P IS BELOW (SEE CHART)

FOR STANDARD ALTERATIONS SEE PAGES 49-54.

Complete design & CAD files visit WWW.MOELLERMCAD.COM

CATALOG TYPE

SHANK DIA D

LENGTH L RANGE P N P BELOW SEE NOTE* 80 90 100 110 125 140 150

MHA 10 MHA 13 MHA 16 MHA 20 MHA 25 MHA 32 MHA 40

10 13 16 20 25 32 40

5.90 - 10.00 9.90 - 13.00 12.90 - 16.00 15.90 - 20.00 19.90 - 25.00 24.90 - 32.00 31.90 - 40.00

8 10 15 20 25 30 40

5.64 7.11 10.74 14.38 18.00 21.67 28.96

X X X X X X X

X X X X X X X

X X X X X X X

X X X X X X X

X X X X X X X X X X X X X X X X X X

SBR

Material
Steel: M2, RC 60-63

CATALOG TYPE

SHANK D

NAPMA STD

ALTERNATES B C

Standard Point Tolerance


.01 Round P + - .00 .01 P to D

When P = D Shank Tolerances Apply

MHA 10 MHA 13 MHA 16 MHA 20 MHA 25 MHA 32 MHA 40

10 13 16 20 25 32 40

19 19 25 25 25 25 30

32 32 38 38 38 38 45

L MINUS 48

BALL LOCK PUNCH BLANKS


HEAVY DUTY/SOLID/ EJECTOR

MANUFACTURING COMPANY

MHB
+ .50 - .00

MEB
+ .50 - .00

g5

g5

Material
Steel: M2, RC 60-63

FOR STANDARD ALTERATIONS SEE PAGES 49-54.

Complete design & CAD files visit WWW.MOELLERMCAD.COM

CATALOG NUMBER SOLID

SHANK DIA D

OVERALL LENGTH L 71 80 90 100 110 125 150 165 170 175 180 190

MHB 10 MHB 13 MHB 16 MHB 20 MHB 25 MHB 32 MHB 40

10 13 16 20 25 32 40

X X X X

X X X X X X X

X X X X X X X

X X X X X X X

X X X X X X X

X X X X X X X

X X X X X X X X X X X X

CATALOG NUMBER EJECTOR

SHANK DIA D

OVERALL LENGTH L 71 80 90 100 110 125

EJECTOR SIZE

MEB 10 MEB 13 MEB 16 MEB 20 MEB 25 MEB 32 MEB 40

10 13 16 20 25 32 40

X X X X

X X X X X X X

X X X X X X X

X X X X X X X

X X X X X X X X X X X X X

MAE 4 MAE 5 MAE 5 MAE 6 MAE 6 MAE 6 MAE 6

NOSE LARGE PUNCHES


HEAVY DUTY/SOLID
ROUND OBLONG

MANUFACTURING COMPANY

90
R P G

SQUARE

RECTANGLE

MNC
P

MNO
W

MNS
R W

MNR
W P G

MN_
+ .50 - .00

180
HEXAGON KEYFLAT FLATTED ROUND DEE

L
+ 1.0 - .0

MNH
W G

MNK
W

MNF
W

MND
R P G W
g5

SBR

R
P

270
VIEWS ARE SHOWN LOOKING THROUGH THE SHANK BUT DRAWN WITH SOLID LINES FOR CLARITY. Complete design & CAD files visit WWW.MOELLERMCAD.COM

FOR STANDARD ALTERATIONS SEE PAGES 49-54.

CATALOG TYPE

SHANK DIA D

POINT LENGTH S.B.R.

ROUND RANGE P MIN W

SHAPE MAX G/P 80

LENGTH L 90 100

MN_ 10 MN_ 13 MN_ 16 MN_ 20 MN_ 25 MN_ 32 MN_ 40

10 13 16 20 25 32 40

16 20 25 25 25 32 32

10.10 - 25.00 13.10 - 32.00 16.10 - 38.00 20.10 - 40.00 25.10 - 48.00 32.10 - 63.00 40.10 - 63.00

3.00 5.00 6.00 8.00 10.00 11.50 14.00

25.00 32.00 38.00 40.00 48.00 63.00 63.00

X X X X X X X

X X X X X X X

X X X X X X X

Material
Steel: M2, RC 60-63

Standard Point Tolerance


.01 Round P + - .00 Shape P, W + .01 .01 .02 P to D P to D

STANDARD BALL SEAT LOCATION IS AT 90 AS SHOWN. AVAILABLE AT 0, 180, 270, FOR SAME PRICE.

10

NOSE LARGE PUNCHES


HEAVY DUTY/EJECTOR
ROUND OBLONG

MANUFACTURING COMPANY

90
R P G

SQUARE

RECTANGLE

MWC
P

MWO
W

MWS
R W

MWR
W P G

MW_
+ .50 - .00

180
HEXAGON KEYFLAT FLATTED ROUND DEE

L
+ 1.0 - .0

MWH
W G

MWK
W

MWF
W P

MWD
R P G W
g5

SBR

270
VIEWS ARE SHOWN LOOKING THROUGH THE SHANK BUT DRAWN WITH SOLID LINES FOR CLARITY. Complete design & CAD files visit WWW.MOELLERMCAD.COM

FOR STANDARD ALTERATIONS SEE PAGES 49-54.

CATALOG TYPE

SHANK DIA D

POINT LENGTH S.B.R.

ROUND RANGE P MIN W

SHAPE MAX G/P

OVERALL LENGTH L 80 90 100 EJECTOR SIZE

MW_ 10 MW_ 13 MW_ 16 MW_ 20 MW_ 25 MW_ 32 MW_ 40

10 13 16 20 25 32 40

16 20 25 25 25 32 32

10.10 - 25.00 13.10 - 32.00 16.10 - 38.00 20.10 - 40.00 25.10 - 48.00 32.10 - 63.00 40.10 - 63.00

3.00 5.00 6.00 8.00 10.00 11.50 14.00

25.00 32.00 38.00 40.00 48.00 63.00 63.00

X X X X X X X

X X X X X X X

X X X X X X X

MAE 4 MAE 5 MAE 5 MAE 6 MAE 6 MAE 6 MAE 6

Material
Steel: M2, RC 60-63

Standard Point Tolerance


.01 Round P + - .00 Shape P, W + .01 .01 .02 P to D P to D

STANDARD BALL SEAT LOCATION IS AT 90 AS SHOWN. AVAILABLE AT 0, 180, 270, FOR SAME PRICE.

11

BALL LOCK PUNCHES


LIGHT DUTY/ SOLID
ROUND OBLONG

MANUFACTURING COMPANY

90
R P G

SQUARE

RECTANGLE

MLC
P

MLO
W

MLS
R W

MLR
W P G

ML_
+ .50 - .00

180
HEXAGON KEYFLAT FLATTED ROUND DEE

MLH
W G

MLK
W R P

MLF
W R P G
R

MLD
W
g5

+ 1.0 - .0

SBR D

13 R

270
VIEWS ARE SHOWN LOOKING THROUGH THE SHANK BUT DRAWN WITH SOLID LINES FOR CLARITY. Complete design & CAD files visit WWW.MOELLERMCAD.COM

FOR STANDARD ALTERATIONS SEE PAGES 49-54.

CATALOG TYPE

SHANK DIA D

ROUND RANGE P

SHAPE MIN W MAX G/P 63 71

OVERALL LENGTH L 80 90 100

ML_ 06 ML_ 10 ML_ 13 ML_ 16 ML_ 20 ML_ 25

6 10 13 16 20 25

2.20 - 5.98 2.50 - 9.98 5.00 - 12.98 8.00 - 15.98 12.00 - 19.98 16.00 - 24.98

2.20 2.50 4.50 6.00 8.00 10.00

6.00 10.00 13.00 16.00 20.00 25.00

X X X X X X

X X X X X X

X X X X X X

X X X X X X

X X X X X X

SBR

Material
Steel: M2, RC 60-63

CATALOG TYPE

SHANK D

NAPMA STD

ALTERNATES B C

Standard Point Tolerance


.01 Round P + - .00 Shape P, W + .01 .01 .02 P to D P to D

ML_ 06 ML_ 10 ML_ 13 ML_ 16 ML_ 20 ML_ 25

6 10 13 16 20 25
L=63

13 19 19 19 19 19

10 10 13 13 13 13

25 25 25 25

When P = D Shank Tolerances Apply

SBR MAX=19

STANDARD BALL SEAT LOCATION IS AT 90 AS SHOWN. AVAILABLE AT 0, 180, 270, FOR SAME PRICE.

12

BALL LOCK PUNCHES


LIGHT DUTY/ EJECTOR
ROUND OBLONG

MANUFACTURING COMPANY

90
R P G

SQUARE

RECTANGLE

MJC
P

MJO
W

MJS
R W

MJR
W P G

MJ_
+ .50 - .00

180
HEXAGON KEYFLAT FLATTED ROUND DEE

MJH
W G

MJK
W

MJF
R
P W

MJD
R P G W
g5

+ 1.0 - .0

SBR D

13 R

270
VIEWS ARE SHOWN LOOKING THROUGH THE SHANK BUT DRAWN WITH SOLID LINES FOR CLARITY. Complete design & CAD files visit WWW.MOELLERMCAD.COM

FOR STANDARD ALTERATIONS SEE PAGES 49-54.

CATALOG TYPE

SHANK DIA D

ROUND RANGE P

SHAPE MIN W MAX G/P 63 71

OVERALL LENGTH L 80 90 100

MJ_ 06 MJ_ 10 MJ_ 13 MJ_ 16 MJ_ 20 MJ_ 25

6 10 13 16 20 25

2.20 - 5.98 2.50 - 9.98 5.00 - 12.98 8.00 - 15.98 12.00 - 19.98 16.00 - 24.98

2.20 2.50 4.50 6.00 8.00 10.00

6.00 10.00 13.00 16.00 20.00 25.00

X X X X X X

X X X X X X

X X X X X X

X X X X X X

X X X X X X

Material
Steel: M2, RC 60-63

CATALOG TYPE

SHANK D

NAPMA STD

SBR ALTERNATES B C

EJECTOR SIZE

Standard Point Tolerance


.01 Round P + - .00 Shape P, W + .01 .01 .02 P to D P to D

MJ_ 06 MJ_ 10 MJ_ 13 MJ_ 16 MJ_ 20 MJ_ 25

6 10 13 16 20 25

13 19 19 19 19 19
L=71

10 10 13 13 13 13
SBR MAX=19

25 25 25 25

MAE 3 MAE 4 MAE 5 MAE 5 MAE 6 MAE 6

When P = D Shank Tolerances Apply

STANDARD BALL SEAT LOCATION IS AT 90 AS SHOWN. AVAILABLE AT 0, 180, 270, FOR SAME PRICE.

13

BALL LOCK PILOTS


LIGHT DUTY
STANDARD STYLE BULLET NOSE STYLE

MANUFACTURING COMPANY

LONG LEAD STYLE

MLT
+ .50 - .00

MLP
+ .50 - .00

MLA
+ .50 - .00

L
SBR
g5

L
6.0 *
LEAD

L
SBR SBR
g5

N*

D
LESS FOR * SLIGHTLY DIA'S UNDER 5.6

g5

D
2.0
LEAD IN PARABOLIC SHAPE

D
SPHERICAL RADIUS

40

2.0
LEAD IN

N BECOMES BECOMES 1.2 1.2X XP P DIM DIM *N


WHEN WHENP P IS IS BELOW BELOWMIN (SEE CHART)

(SEE CHART)

P DIM 1.5-9.50 9.51-UP

LEAD 4 10

FOR STANDARD ALTERATIONS SEE PAGES 49-54.

Complete design & CAD files visit WWW.MOELLERMCAD.COM

CATALOG TYPE

SHANK DIA D

LENGTH L RANGE N P BELOW SEE NOTE* 63 71 80 90 100

ML_ 06 ML_ 10 ML_ 13 ML_ 16 ML_ 20 ML_ 25

6 10 13 16 20 25

2.20 - 6.00 2.50 - 10.00 5.00 - 13.00 8.00 - 16.00 12.00 - 20.00 16.00 - 25.00

8 10 15 20 25

5.64 7.11 10.74 14.38 18.00

X X X X X X

X X X X X X

X X X X X X

X X X X X X

X X X X X X

Material
Steel: M2, RC 60-63

SBR CATALOG TYPE SHANK D NAPMA STD ALTERNATES B C

Standard Point Tolerance


.01 Round P + - .00 .01 P to D

When P = D Shank Tolerances Apply

ML_ 06 ML_ 10 ML_ 13 ML_ 16 ML_ 20 ML_ 25

6 10 13 16 20 25
L=63

13 19 19 19 19 19

10 10 13 13 13 13

25 25 25 25

SBR MAX=19

14

BALL LOCK PUNCH BLANKS


LIGHT DUTY/SOLID/EJECTOR

MANUFACTURING COMPANY

MLB
+ .50 - .00

MJB
+ .50 - .00

g5

g5

Material
Steel: M2, RC 60-63

FOR STANDARD ALTERATIONS SEE PAGES 49-54.

Complete design & CAD files visit WWW.MOELLERMCAD.COM

CATALOG NUMBER SOLID

SHANK DIA D

OVERALL LENGTH L 63 71 80 90 100 125

MLB 06 MLB 10 MLB 13 MLB 16 MLB 20 MLB 25

6 10 13 16 20 25

X X X X X X

X X X X X X

X X X X X X

X X X X X X

X X X X X X

X X X X X X

CATALOG NUMBER EJECTOR

SHANK DIA D

OVERALL LENGTH L 63 71 80 90 100

EJECTOR SIZE

MJB 06 MJB 10 MJB 13 MJB 16 MJB 20 MJB 25

6 10 13 16 20 25

X X X X X X

X X X X X X

X X X X X X

X X X X X X

X X X X X X

MAE 3 MAE 4 MAE 5 MAE 5 MAE 6 MAE 6

15

NOSE LARGE PUNCHES


LIGHT DUTY/ SOLID
ROUND OBLONG

MANUFACTURING COMPANY

90
R P G

SQUARE

RECTANGLE

MOC
P

MOO
W

MOS
R W

MOR
W P G

MO_
+ .50 - .00

180
HEXAGON KEYFLAT FLATTED ROUND DEE

L
+ 1.0 - .0

MOH
W G

MOK
W

MOF
W

MOD
R P G W
g5

SBR

R
P

270
VIEWS ARE SHOWN LOOKING THROUGH THE SHANK BUT DRAWN WITH SOLID LINES FOR CLARITY. Complete design & CAD files visit WWW.MOELLERMCAD.COM

FOR STANDARD ALTERATIONS SEE PAGES 49-54.

CATALOG TYPE

SHANK DIA D

POINT LENGTH S.B.R.

ROUND RANGE P MIN W

SHAPE MAX G/P 80

LENGTH L 90 100

MO_ 10 MO_ 13 MO_ 16 MO_ 20 MO_ 25 MO_ 32

10 13 16 20 25 32

16 20 25 25 25 32

10.10 - 25.00 13.10 - 32.00 16.10 - 38.00 20.10 - 40.00 25.10 - 45.00 32.10 - 63.00

3.00 5.00 6.00 8.00 10.00 11.50

25.00 32.00 38.00 40.00 45.00 63.00

X X X X X X

X X X X X X

X X X X X X

Material
Steel: M2, RC 60-63

Standard Point Tolerance


.01 Round P + - .00 Shape P, W + .01 .01 .02 P to D P to D

STANDARD BALL SEAT LOCATION IS AT 90 AS SHOWN. AVAILABLE AT 0, 180, 270, FOR SAME PRICE.

16

NOSE LARGE PUNCHES


LIGHT DUTY/ EJECTOR
ROUND OBLONG

MANUFACTURING COMPANY

90
R P G

SQUARE

RECTANGLE

MVC
P

MVO
W

MVS
R W

MVR
W P G

MV_
0
+ .50 - .00

180
HEXAGON KEYFLAT FLATTED ROUND DEE

L
+ 1.0 - .0

MVH
W G

MVK
W

MVF
R
P W

MVD
R P G W
g5

SBR

270
VIEWS ARE SHOWN LOOKING THROUGH THE SHANK BUT DRAWN WITH SOLID LINES FOR CLARITY. Complete design & CAD files visit WWW.MOELLERMCAD.COM

FOR STANDARD ALTERATIONS SEE PAGES 49-54.

CATALOG TYPE

SHANK DIA D

POINT LENGTH S.B.R.

ROUND RANGE P MIN W

SHAPE MAX G/P 80

LENGTH L 90 100 EJECTOR SIZE

MV_ 10 MV_ 13 MV_ 16 MV_ 20 MV_ 25 MV_ 32

10 13 16 20 25 32

16 20 25 25 25 32

10.10 - 25.00 13.10 - 32.00 16.10 - 38.00 20.10 - 40.00 25.10 - 45.00 32.10 - 63.00

3.00 5.00 6.00 8.00 10.00 11.50

25.00 32.00 38.00 40.00 45.00 63.00

X X X X X X

X X X X X X

X X X X X X

MAE 4 MAE 5 MAE 5 MAE 6 MAE 6 MAE 6

Material
Steel: M2, RC 60-63

Standard Point Tolerance


.01 Round P + - .00 Shape P, W + .01 .01 .02 P to D P to D

STANDARD BALL SEAT LOCATION IS AT 90 AS SHOWN. AVAILABLE AT 0, 180, 270, FOR SAME PRICE.

17

SHOULDER PUNCHES
SOLID
ROUND OBLONG

MANUFACTURING COMPANY

90
R P G

SQUARE

RECTANGLE

MSC
P

MSO
W

MSS
R W

MSR
W P G

MS_
+ .50 - .00 + .25 - .00

180

HEXAGON

KEYFLAT

FLATTED ROUND

DEE

0
5.0
+ .00 - .25

MSH
W G

MSK
W

MSF
R
P W

MSD
W R P P G

L
+ 1.0 - .0

SBR

D + 3.0 D
m5 13 R

270
Complete design & CAD files visit WWW.MOELLERMCAD.COM

FOR STANDARD ALTERATIONS SEE PAGES 49-54.

VIEWS ARE SHOWN LOOKING THROUGH THE SHANK BUT DRAWN WITH SOLID LINES FOR CLARITY.

CATALOG TYPE

SHANK DIA D

ROUND RANGE P

SHAPE MIN W MAX G/P 40 50 56

OVERALL LENGTH L 60 63 70 71 80 90 100

MS_ 04 MS_ 05 MS_ 06 MS_ 08 MS_ 10 MS_ 13 MS_ 16 MS_ 20 MS_ 25 MS_ 32 MS_ 40

4 5 6 8 10 13 16 20 25 32 40

1.60 - 3.99 1.60 - 4.99 1.60 - 5.99 2.50 - 7.99 3.20 - 9.99 5.00 - 12.99 8.00 - 15.99 10.00 - 19.99 12.00 - 24.99 16.00 - 31.99 30.00 - 39.99

1.60 1.60 1.60 2.50 3.20 4.50 6.00 8.00 9.00 10.00 14.00

4.00 5.00 6.00 8.00 10.00 13.00 16.00 20.00 25.00 32.00 40.00

X X

X X X X X X X

X X X X X X X X X

X X X X X X X X X

X X X X X X X X X X

X X X X X X X X X X

X X X X X X X X X X

X X X X X X X X X X X

X X X X X X X X X X X

X X X X X X X X X X X

Material
Steel: M2, RC 60-63 Heads RC 45-55

SBR CATALOG TYPE SHANK D NAPMA STD ALTERNATES B C

Standard Point Tolerance


.01 Round P + - .00 Shape P, W + .01 .01 .02 P to D P to D

Alternate Point Tolerance P, W TOLERANCE P to D


.008 + .005 - .000

T2

MS_ 04 MS_ 05 MS_ 06 MS_ 08 MS_ 10 MS_ 13 MS_ 16 MS_ 20 MS_ 25 MS_ 32 MS_ 40

4 5 6 8 10 13 16 20 25 32 40

8 13 13 19 19 19 19 19 19 25 25

10 10 10 13 13 13 13 13 13 19 19
L=60 SBR MAX=19 L=63 SBR MAX=25

25 25 25 25 25 30 30

STANDARD FLAT LOCATION IS AT 0 AS SHOWN. AVAILABLE AT 90, 180, 270, FOR SAME ALTERATION PRICE.

L=50 SBR MAX=13 L=56 SBR MAX=19

18

SHOULDER PUNCHES
EJECTOR
ROUND OBLONG

MANUFACTURING COMPANY

90
R P G

SQUARE

RECTANGLE

MCC
P

MCO
W

MCS
R W

MCR
W P G

MC_
+ .50 - .00 + .25 - .00

180
HEXAGON KEYFLAT FLATTED ROUND

0
DEE

L
+ 1.0 - .0

MCH
W G

MCK
W R P

MCF
W R P
R

MCD
W P

5.0
+ .00 - .25

SBR

D + 3.0 D
13 R

270
Complete design & CAD files visit WWW.MOELLERMCAD.COM

m5

FOR STANDARD ALTERATIONS SEE PAGES 49-54..

VIEWS ARE SHOWN LOOKING THROUGH THE SHANK BUT DRAWN WITH SOLID LINES FOR CLARITY.

CATALOG TYPE

SHANK DIA D

ROUND RANGE P

SHAPE MIN W MAX G/P 50 56 60

OVERALL LENGTH L 63 70 71 80 90 100

MC_ 05 MC_ 06 MC_ 08 MC_ 10 MC_ 13 MC_ 16 MC_ 20 MC_ 25 MC_ 32 MC_ 40

5 6 8 10 13 16 20 25 32 40

1.60 - 4.99 2.50 - 5.99 3.20 - 7.99 4.50 - 9.99 6.00 - 12.99 8.00 - 15.99 10.00 - 19.99 12.00 - 24.99 16.00 - 31.99 30.00 - 39.99

1.60 2.50 3.20 4.50 6.00 7.50 8.00 9.00 10.00 14.00

5.00 6.00 8.00 10.00 13.00 16.00 20.00 25.00 32.00 40.00

X X X X X X

X X X X X X X X

X X X X X X X X

X X X X X X X X X

X X X X X X X X X

X X X X X X X X X

X X X X X X X X X X

X X X X X X X X X X

X X X X X X X X X X
EJECTOR SIZE

Material
Steel: M2, RC 60-63 Heads RC 45-55

CATALOG TYPE

SHANK D

NAPMA STD

SBR ALTERNATES B C

Standard Point Tolerance


.01 Round P + - .00 Shape P, W + .01 .01 .02 P to D P to D

Alternate Point Tolerance P, W TOLERANCE P to D


.008 + .005 - .000

T2

MC_ 05 MC_ 06 MC_ 08 MC_ 10 MC_ 13 MC_ 16 MC_ 20 MC_ 25 MC_ 32 MC_ 40

5 6 8 10 13 16 20 25 32 40

13 13 19 19 19 19 19 19 25 25

10 10 13 13 13 13 13 13 19 19

25 25 25 25 25 30 30

MAE 2 MAE 3 MAE 4 MAE 5 MAE 5 MAE 6 MAE 6 MAE 6 MAE 6 MAE 6

STANDARD FLAT LOCATION IS AT 0 AS SHOWN. AVAILABLE AT 90, 180, 270, FOR SAME ALTERATION PRICE.

L=50 SBR MAX=13 L=56 SBR MAX=19

L=60 SBR MAX=19 L=63 SBR MAX=25

19

SHOULDER PILOTS
PILOT
STANDARD STYLE BULLET NOSE STYLE

MANUFACTURING COMPANY

MST

MSP

P DIM 1.50-9.50 9.51-UP


Complete design & CAD files visit WWW.MOELLERMCAD.COM

LEAD 4 10

FOR STANDARD ALTERATIONS SEE PAGES 49-54.

CATALOG TYPE

SHANK DIA D

OVERALL LENGTH L RANGE P 40 50 56 60 63 70 71 80 90 100

MS_ 04 MS_ 05 MS_ 06 MS_ 08 MS_ 10 MS_ 13 MS_ 16 MS_ 20 MS_ 25 MS_ 32

4 5 6 8 10 13 16 20 25 32

1.55 - 4.00 1.55 - 5.00 1.55 - 6.00 2.45 - 8.00 3.15 - 10.00 4.95 - 13.00 7.95 - 16.00 9.95 - 20.00 11.95 - 25.00 15.95 - 32.00

X X

X X X X X X X

X X X X X X X X X

X X X X X X X X X

X X X X X X X X X X

X X X X X X X X X X

X X X X X X X X X X

X X X X X X X X X X
SBR

X X X X X X X X X X

X X X X X X X X X X

Material
Steel: M2, RC 60-63 Heads RC 45-55 CATALOG TYPE SHANK D NAPMA STD

ALTERNATES B C

Standard Point Tolerance


.01 Round P + - .00 .01 P to D When P = D Shank Tolerances Apply

Alternate Point Tolerance P TOLERANCE P to D


.008 + .005 - .000

T2

MS_ 04 MS_ 05 MS_ 06 MS_ 08 MS_ 10 MS_ 13 MS_ 16 MS_ 20 MS_ 25 MS_ 32

4 5 6 8 10 13 16 20 25 32

8 13 13 19 19 19 19 19 19 25

10 10 10 13 13 13 13 13 13 19
L=60 SBR MAX=19 L=63 SBR MAX=25

25 25 25 25 25 30

L=50 SBR MAX=13 L=56 SBR MAX=19

20

SHOULDER PILOTS
PILOT
LONG LEAD STYLE

MANUFACTURING COMPANY

MSA

FOR STANDARD ALTERATIONS SEE PAGES 49-54.

Complete design & CAD files visit WWW.MOELLERMCAD.COM

CATALOG TYPE

SHANK DIA D

LENGTH L RANGE P N P BELOW SEE NOTE* 63 70 71 80 90 100 110 125 140

MS_ 10 MS_ 13 MS_ 16 MS_20 MS_ 25 MS_ 32

10 13 16 20 25 32

4.85 - 10.00 6.30 - 13.00 9.95 - 16.00 13.60 - 20.00 17.25 - 25.00 20.85 - 32.00

8 10 15 20 25 30

5.64 7.11 10.74 14.38 18.00 21.67

X X

X X X X X

X X X X X X

X X X X X X

X X X X X X

X X X X X X

X X X X X X X X X X X X X X X X

SBR

Material
Steel: M2, RC 60-63 Heads RC 45-55

CATALOG TYPE

SHANK D

NAPMA STD

ALTERNATES B

Standard Point Tolerance


.01 Round P + - .00 .01 P to D When P = D Shank Tolerances Apply

MS_ 10 MS_ 13 MS_ 16 MS_ 20 MS_ 25 MS_ 32

10 13 16 20 25 32

19 19 19 19 19 25

25 25 25 25 25 30

Alternate Point Tolerance P TOLERANCE P to D


.008 + .005 - .000

T2

21

SHOULDER PILOTS
PILOT/COMPACT
POINTED STYLE

MANUFACTURING COMPANY

Material
Steel: M2, RC 60-63

Standard Point Tolerance


.01 Round P + - .00 .01 P to D When P = D Shank Tolerances Apply

Alternate Point Tolerance

T2

MSW
Complete design & CAD files visit WWW.MOELLERMCAD.COM

P TOLERANCE P to D
.008

+ .005 - .000

FOR STANDARD ALTERATIONS SEE PAGES 49-54.

CATALOG TYPE POINTED

OVERALL LENGTH L SHANK DIA D DIA P RANGE N H 16 20 22 25 28 32 35

MSW 04 MSW 05 MSW 06 MSW 08 MSW 10 MSW 13 MSW 16 MSW 20 MSW 25 MSW 32

4 5 6 8 10 13 16 20 25 32

1.95 - 3.99 2.65 - 4.99 3.30 - 5.99 4.10 - 7.99 4.80 - 9.99 6.25 - 12.99 9.85 - 15.99 13.50 - 19.99 17.20 - 24.99 20.80 - 31.99

4 5 6 7 8 10 15 20 25 30

7.0 8.0 9.0 11.0 13.0 16.0 19.0 23.0 28.0 35.0

X X X X X X X

X X X X X X X X X X

X X X X X X X X X X

X X X X X X X X X X

X X X X X X X X X X

X X X X X X X X X X

X X X X X x X X X X

STRAIGHT STYLE

Material
Steel: M2, RC 60-63

Standard Point Tolerance


.01 Round P + - .00 .01 P to D

MSV
Complete design & CAD files visit WWW.MOELLERMCAD.COM

Alternate Point Tolerance P TOLERANCE


+ .005 - .000

T2

CATALOG TYPE STRAIGHT

OVERALL LENGTH L DIA P RANGE N H 16 20 22 25 28 32 35

MSV 04 MSV 05 MSV 06 MSV 08 MSV 10 MSV 13 MSV 16 MSV 20

3.01 - 4.00 4.01 - 5.00 5.01 - 6.00 6.01 - 8.00 8.01 - 10.00 10.01 - 13.00 13.01 - 16.00 16.01 - 20.00

4 5 6 7 8 10 15 20

7.0 8.0 9.0 11.0 13.0 16.0 19.0 23.0

X X X X X X X

X X X X X X X X

X X X X X X X X

X X X X X X X X

X X X X X X X X

X X X X X X X X

X X X X X X X X

FOR STANDARD ALTERATIONS SEE PAGES 49-54.

22

SHOULDER PUNCH BLANKS


SOLID/ EJECTOR

MANUFACTURING COMPANY

MSB
+ .50 - .00 + .25 - .00

MCB
+ .50 - .00 + .25 - .00

5.0
+ .00 - .25

5.0
+ .00 - .25

D + 3.0 D
m5

D + 3.0 D
m5

Material
Steel: M2, RC 60-63 Heads RC 45-55
FOR STANDARD ALTERATIONS SEE PAGES49-54. Complete design & CAD files visit WWW.MOELLERMCAD.COM

CATALOG NUMBER SOLID

SHANK DIA D

OVERALL LENGTH L 40 50 56 60 63 70 71 80 90 100 120 125 150 155 160 165 170

MSB 04 MSB 05 MSB 06 MSB 08 MSB 10 MSB 13 MSB 16 MSB 20 MSB 25 MSB 32 MSB 40

4 5 6 8 10 13 16 20 25 32 40

X X

X X X X X X X

X X X X X X X X X

X X X X X X X X X

X X X X X X X X X X

X X X X X X X X X X

X X X X X X X X X X

X X X X X X X X X X X

X X X X X X X X X X X

X X X X X X X X X X X

X X X X X X X X X X

X X X X X X X X X X X X X X X X X X X

CATALOG NUMBER EJECTOR

SHANK DIA D

OVERALL LENGTH L 50 56 60 63 70 71 80 90 100 110 125

MCB 05 MCB 06 MCB 08 MCB 10 MCB 13 MCB 16 MCB 20 MCB 25 MCB 32 MCB 40

5 6 8 10 13 16 20 25 32 40

X X X X X X

X X X X X X X X

X X X X X X X X

X X X X X X X X X

X X X X X X X X X

X X X X X X X X X

X X X X X X X X X X

X X X X X X X X X X

X X X X X X X X X X X X X X X X X X X X X X X X

23

REDUCED SHANK PUNCHES


SOLID/EJECTOR

MANUFACTURING COMPANY

MSX
+ .50 - .00 + .25 - .00

MCX
+ .50 - .00 + .25 - .00

5.0

5.0

+ .00 - .25

+ .00 - .25

D
m5

D
m5

FOR STANDARD ALTERATIONS SEE PAGES 49-54. Complete design & CAD files visit WWW.MOELLERMCAD.COM

CATALOG TYPE SOLID

SHANK DIA D RANGE

HEAD DIA H

OVERALL LENGTH L 50 56 60 63 70 71 80 90 100 120 125

MSX 04 MSX 05 MSX 06 MSX 08 MSX 10 MSX 13 MSX 16

3.01 - 3.99 4.01 - 4.99 5.01 - 5.99 6.01 - 7.99 8.01 - 9.99 10.01 - 12.99 13.01 - 15.99

7 8 9 11 13 16 19

X X X X X X X

X X X X X X X

X X X X X X X

X X X X X X X

X X X X X X X

X X X X X X X

X X X X X X X

X X X X X X X

X X X X X X X

X X X X X X X

X X X X X X X

CATALOG TYPE EJECTOR

SHANK DIA D RANGE

HEAD DIA H

OVERALL LENGTH L 50 56 60 63 70 71 80 90 100 EJECTOR SIZE

MCX 05 MCX 06 MCX 08 MCX 10 MCX 13 MCX 16

4.01 - 4.99 5.01 - 5.99 6.01 - 7.99 8.01 - 9.99 10.01 - 12.99 13.01 - 15.99

8 9 11 13 16 19

X X X X X X

X X X X X X

X X X X X X

X X X X X X

X X X X X X

X X X X X X

X X X X X X

X X X X X X

X X X X X X

MAE 2 MAE 3 MAE 4 MAE 5 MAE 5 MAE 6

24

QUILL PUNCHES
Square Head
+.10 - .00 +.30 - .00

MANUFACTURING COMPANY

5.0
+.00 - .30 +.01 - .00

MQS
H P
RANGE P .80 - 1.60 1.61 - 2.00 2.01 - 3.00 3.01 - 4.00 4.01 - 5.00 5.01 - 6.00 6.01 - 7.00 HEAD DIA. H 3 4 5 6 7 8 9 OVERALL LENGTH L STD. LENGTHS OPTIONAL LENGTHS 50 63 X X X X X X X 40 X X X X X X X 45 X X X X X X X 56 X X X X X X X
FOR STANDARD ALTERATIONS SEE PAGES 49-54.

Complete design & CAD files visit WWW.MOELLERMCAD.COM

CATALOG TYPE MQS 01 MQS 02 MQS 03 MQS 04 MQS 05 MQS 06 MQS 07

X X X X X X X

P Dimension must be ordered in .01 increments. Other three place sizes are P.O.R.

Bevel Head
+.25 - .00

+.30 - .00

.7 X P
4.0 MAX +.01

MQB
P - .00
OVERALL LENGTH L STD. LENGTHS OPTIONAL LENGTHS 50 63 X X X X X X X 40 X X X X X X X 45 X X X X X X X 56 X X X X X X X
FOR STANDARD ALTERATIONS SEE PAGES 49-54.

1.8 X P
REF

60

Complete design & CAD files visit WWW.MOELLERMCAD.COM

CATALOG TYPE MQB 01 MQB 02 MQB 03 MQB 04 MQB 05 MQB 06 MQB 07

RANGE P .80 - 1.60 1.61 - 2.00 2.01 - 3.00 3.01 - 4.00 4.01 - 5.00 5.01 - 6.00 6.01 - 7.00

X X X X X X X

P Dimension must be ordered in .01 increments. Other three place sizes are P.O.R.

25

UNIVERSAL SHAPES
ORDER EXAMPLE: MHU 32-090 P=24.5 W=16.6 R=1.5, U-17

MANUFACTURING COMPANY

Views are shown looking through the shank of punch and top of button, as in true die position. Standard ballseat location is at 90, standard flat location is at 0. Points are centered on shanks unless noted by drawing. Female corners on buttons will be furnished with a .2 radius to facilitate wire EDM. To order the first character is M, then specify body type similar to other standard items, (second alpha characters), then U as the third alpha character. ADD an alteration code U- _ _ to describe universal shape.

MISCELLANEOUS
U-05 U-06

90
U-07
R1

U--08

U-09

G P P W
U-10 U-11

A R1 R2 P W
R1 = .683W - .183P R2 = 1.183P - .683W

A P
A

R2

W
U-13

2
U-14

U-12

R R P B S W A P R (8) W P P

TRIANGLES/TRAPEZOIDS
U-15 U-16 U-17 U-18 U-19

R P P

A P

P S (2)

P W

MONO LOBES
U-20 U-21 U-22 U-23 U-24

180
P

A R P

2
P

2
P

2 R

W
U-25 U-26

W A R

W
U-27

W
U-28

W
U-29

A R

S R P

S R

MULTI LOBES
U-30 U-31 U-32 U-33 U-34

A W P
A

A W

A W P

2
P

P
A

270
45

UNIVERSAL SHAPES
ORDER EXAMPLE: MHU32-090 P=24.5 W=16.6 B=5.5 A=5.5, U-38

MANUFACTURING COMPANY

Views are shown looking through the shank of punch and top of button, as in true die position. Standard ballseat location is at 90, standard flat location is at 0. Points are centered on shanks unless noted by drawing. Female corners on buttons will be furnished with a .2 radius to facilitate wire EDM. To order, the first character is M, then specify body type similar to other standard items, (second alpha characters), then U as the third alpha character. ADD an alteration code U- _ _ to describe universal shape.

Us
U-35

90
U-36 U-37 U-38 U-39

A B

A B P P

A B P
B

A B P
B

A B

W
U-40 U-41

W A B P
B
U-42

W A B P R R W S (2) B
U-47

2
U-43

W A B P R

R (2)
U-44

W A B

A B P R (2)
U-45

P R
B

W A B

2
B
U-46

W A A

W S (2) B
U-48

2
W

S (2)
U-49

W
W

2 2

P R S (2)
B

P R (2)
B

P R (2)
B

A B W

P
B

A B W

Ls

180
B

U-50

U-51

U-52

U-53

U-54

2
P B W
U-55

2
P B W
U-57

0
B

P
PP WW

P B
B WW PP

2
U-56 U - 56

W A
A

2
U-58

W A R

R
U-59

W A

A P
PP

2
P B R
U-60

2
P B
WW PP

R P P B
WW PP

B
WW B

W A R P

2
U-61

W A R P
PP

R
U-62

W A
A

2
U-63

W A
A

2 S
P B
PP

2
S P B B
B B WW PP

B
WW

WW

2 2

270
46

UNIVERSAL SHAPES
ORDER EXAMPLE: MHU25-100 P=23.5 W=16 R=1.5, U-81

MANUFACTURING COMPANY

Views are shown looking through the shank of punch and top of button, as in true die position. Standard ballseat location is at 90, standard flat location is at 0. Points are centered on shanks unless noted by drawing. Female corners on buttons will be furnished with a .2 radius to facilitate wire EDM. To order, the first character is M, then specify body type similar to other standard items, (second alpha characters), then U as the third alpha character. ADD an alteration code U- _ _ to describe universal shape.

Ts
U-65 U-66 U-67

90
A R P B W

U-68

U-69

2
P B
B

S (6) R (2) P B
B

2
R B

P B

DUO TEES
U-70 U-71 U-72 U-73

R B P S

R B P

A R

POLYGONS
U-75 U-76 U-77

R (6) W W

R TYP

U=78

U-79

R TYP

A = EVEN NO. OF SIDES

A = EVEN NO. OF SIDES

A = ODD NO. OF SIDES

A = ODD NO. OF SIDES

180

U-80

U-81

R (4)

U-82

U-83

U-84

0
B

W
U-85

W W R1 W
U-86

R2 P

R (16)

U-87

A = NO. OF TEETH 3, 4, 6 OR 8 ONLY FIRST TOOTH AT 0

R (24)

A = NO. OF TEETH 3, 4, 6 OR 8 ONLY FIRST TOOTH AT 0

KEYS
U-90 U-91 U-92 U-93

A W

B W

270
47

ACCESSORIES
EJECTOR COMPONENTS
< PART DESCRIPTION SET SCREW
T L

MANUFACTURING COMPANY

SPEC. DESCRIPTION THREAD SIZE T LENGTH L

MAE-2 M2.6 5.0 1.98 60.4 2.22 .48 28.2 1.20 .81

MAE-3 M3 5.0 2.38 60.4 3.34 .69 35.0 1.98 1.17

MAE-4 M4 5.0 3.30 81.0 4.45 1.04 49.3 2.39 1.57

MAE-5 M5 5.0 4.16 81.0 6.67 1.47 49.3 3.18 1.57

MAE-6 MAE-12 M6 6.0 5.05 81.0 8.9 2.26 56.4 4.01 2.39 M8 6.0 6.86 81.0

SPRING

+.0 DIAMETER D -.25 +1.5 FREE-LENGTH F -0 PRESSURE (3.0 PRE-LOAD)

CATALOG NUMBERS ASSEMBLY PIN SPRING SCREW MAE 2 MAE 2P MAE 2S MAE 2C MAE 3 MAE 3P MAE 3S MAE 3C MAE 4 MAE 4P MAE 4S MAE 4C MAE 5 MAE 5P MAE 5S MAE 5C MAE 6 MAE 6P MAE 6S MAE 6C MAE 12 MAE 12P MAE 12S MAE 12C
SIDE HOLE

8.9 3.05 76.20 4.75 2.39 Note: Not available on 32 and 40 shank diameters.

PIN

BODY DIAMETER N +.025


T

LENGTH L +1.5 -0 HEAD DIAMETER H +.025

HEAD THICKNESS T +.13

EJECTOR PIN LOCK OUT KIT CAT. NO. MAL 01

DIE SPRINGS
OFFERED IN SEPARATE DIE SPRING CATALOG

NITROGEN GAS SPRINGS


OFFERED IN SEPARATE NITROGEN CATALOG

48

LOCATING DEVICES
STANDARD LOCATION
Standard ballseat location for all ball lock products is 90. Standard flat, dowel groove and Windsor Lock location is at 0. Note: 0 is at 3:00. Alternate no charge locations are 0, 90, 180, 270 (see drawing). To order alternate locations specify locating device type @ _ _ _. Ball lock punch example: MHR 13-08 P=6.0 W=5.5 B/S @ 0 Button flat example: MDO25-32 P=13.0 W=10.5 F1@90 BALL LOCK BALL LOCK PUNCH BUTTON
9

MANUFACTURING COMPANY

SHOULDER PRESS FIT SHOULDER PUNCH BUTTON BUTTON

CUSTOM LOCATIONS
Any locating device can be radially positioned by specifying the appropriate device and its desired angle. The appropriate angle is defined by a counter clockwise rotation from 0. Note: Parts are viewed in die position looking from above the die. Punches are viewed looking through the shanks. Buttons are viewed through top face.
135

90 45

WINDSOR LOCK
2.5

R
180 0

14
+.3

225

270

315

TYPICAL EXAMPLES:
CUSTOM BALL SEAT LOCATION PUNCH CUSTOM FLAT LOCATION DIE BUTTON

W6 W10 W13

6.0 WINDSOR LOCK R = 3.0 RAD 10.0 WINDSOR LOCK R = 5.0 RAD 13.0 WINDSOR LOCK R = 6.5 RAD
F
SPECIFY

BS@45
90 45 0 180

F2@105
105 90 180 0

R
SPECIFY

+.3

D
SPECIFY

270

270

WX SD
SYMMETRICAL RETAINER DOWEL

USER DEFINED must specify F, R and D Dimensions

CENTER DOWEL
11

CD

BALL SEAT

GB
BALL SEAT GRIND CHARGE

6 +.012
Available on shoulder products solid and ejector 10 dia and up with minimum L dimension of 80. Supplied with 6mm dia tapped dowel. NOTE: Specify a location if a double ballseat is required.

+.025

49

LOCATING DEVICES
F1
FLATS ON SHOULDER PRODUCTS
F1, F5 are ground flush to shank. F6 is a user defined flat and requires an F dimension specified with order. F5 flats are standard 180 apart.
D 2 D F

MANUFACTURING COMPANY

F5
DOUBLE FLAT
D

F6
BODY FLAT
F
(SPECIFY)

F1
KEY FLAT
D

F5
DOUBLE FLAT
D

F6
BODY FLAT
F
(SPECIFY)

KEY FLAT
D

D 2

FLATS ON PRESS FIT BUTTONS


F1, F2, F3 use F dimensions as defined in chart. FX is a user defined flat and requires an F and U dimension specified with order.

F1
KEY FLAT

F2
STEP FLAT TOP

F3
STEP FLAT BOTTOM

F4
USER DEFINED FLAT - STYLE 1
F
(SPECIFY)

FX
USER DEFINED FLAT - STYLE 2

BODY DIAMETER 10 13 16 20 22 25 32 38 40 45 50 56 63 71 76 85 90 100

F +.02
-.00

(SPECIFY)

+ .25

+/-.25

14.0 F F
+ .25

U (SPECIFY)

+ .25

U (SPECIFY) F

14.0

4.0 5.5 7.0 8.5 9.5 11.0 14.0 17.0 18.0 20.5 23.0 26.0 29.5 33.5 35.5 40.0 42.5 47.5

DOWEL GROOVES
D3, D4, D6 are standard 3, 4, 6, dowel grooves. On shoulder products, the groove is positioned tangent to shank. On all other products the dowel is ground to an F dimension as shown on chart. DX is a user defined dowel groove and requires an F dimension and dowel size specified with the order.

D3, D4, D6
X=D/2 + DOWEL/2
X

X=D/2 + DOWEL/2
X

DX
F

BODY DIAMETER D 10 13 16 20 22 25 32-UP

DX SPECIFY DOWEL F DIM SPECIFY SPECIFY SPECIFY SPECIFY SPECIFY SPECIFY SPECIFY

D3 3.0 DOWEL 5.5 6.7 8.0 10.0 11.0 12.5 D/2

D4 D6 4.0 6.0 DOWEL DOWEL 6.0 7.2 8.0 10.0 11.0 12.5 D/2 7.0 8.2 9.0 11.0 12.0 13.5 D/2

F DIM F DIM F DIM

X/F DIMS. + / -.013

50

STANDARD ALTERATION
XP XW
OUT OF RANGE PUNCH POINT
Point P or W dimensions below catalog standard. The minimums (see charts) apply to standard catalog point lengths and overall lengths. Extended B lengths and reduced overall lengths do not apply.

MANUFACTURING COMPANY

X P/W

BALL LOCK AND SHOULDER PUNCHES SOLID MAX S.B.R MAX S.B.R 13 19 25 13 19 25
SHANK D

MIN P ROUNDS
1.2 1.3 1.4 1.7 2.5 4.0 5.0 6.0 8.0 10.0

SHANK D

MIN W SHAPES
1.2 1.3 1.4 1.7 2.5 3.5 4.0 5.0 6.0 8.0

4 5 6 8 10 13 16 20 25 32 40

1.7 2.5 4.0 5.0 6.0 8.0 10.0 12.0

3.0 4.0 5.0 6.0 8.0 10.0 12.0

4 5 6 8 10 13 16 20 25 32 40

1.7 2.5 4.0 5.0 6.0 8.0 8.0 10.0

3.0 4.0 5.0 6.0 8.0 8.0 10.0

LIGHT DUTY EJECTOR PUNCHES MAX S.B.R MAX S.B.R 13 19 25 13 19 25


63.0 MIN 63.0 MIN 71.0 MIN O.A.L. O.A.L. O.A.L. SHANK D 63.0 MIN 63.0 MIN 71.0 MIN O.A.L. O.A.L. O.A.L. SHANK D

HEAVY DUTY EJECTOR PUNCHES MAX S.B.R MAX S.B.R 13 19 25 13 19 25


63.0 MIN 63.0 MIN 71.0 MIN O.A.L. O.A.L. O.A.L. SHANK D 63.0 MIN 63.0 MIN 71.0 MIN O.A.L. O.A.L. O.A.L. SHANK D

MIN P ROUNDS
2.0 2.4 4.0 5.0 6.0 8.0 10.0 2.0 2.4 4.0 5.0 6.0 8.0 10.0 4.0 5.0 6.0 8.0 10.0

MIN W SHAPES
2.0 2.4 4.0 4.0 5.0 6.0 8.0 2.0 2.4 4.0 4.0 5.0 6.0 8.0 4.0 4.0 5.0 6.0 8.0

MIN P ROUNDS
2.4 4.0 5.0 6.0 8.0 10.0 2.4 4.0 5.0 6.0 8.0 10.0 12.0 4.0 5.0 6.0 8.0 10.0 12.0

MIN W SHAPES
2.4 4.0 4.5 5.0 6.0 8.0 2.4 4.0 4.5 5.0 6.0 8.0 10.0 4.0 4.5 5.0 6.0 8.0 10.0

6 10 13 16 20 25 32

6 10 13 16 20 25 32

10 13 16 20 25 32 40

10 13 16 20 25 32 40

SHOULDER EJECTOR PUNCHES MAX S.B.R MAX S.B.R 13 19 25 13 19 25


63.0 MIN 63.0 MIN 71.0 MIN O.A.L. O.A.L. O.A.L. SHANK D 63.0 MIN 63.0 MIN 71.0 MIN O.A.L. O.A.L. O.A.L. SHANK D

MIN P ROUNDS
1.6 2.0 3.0 4.0 4.0 6.0 6.0 8.0 10.0 20.0 3.0 4.0 4.0 6.0 6.0 8.0 10.0 20.0

MIN W SHAPES
1.6 2.0 3.0 3.5 4.0 5.0 5.5 6.0 8.0 12.0 3.0 3.5 4.0 5.0 5.5 6.0 8.0 12.0

5 6 8 10 13 16 20 25 32 40

4.0 4.0 6.0 6.0 8.0 10.0 20.0

5 6 8 10 13 16 20 25 32 40

3.5 4.0 5.0 5.5 6.0 8.0 12.0

51

STANDARD ALTERATIONS
XP XW
BODY 10 13 16 20 22 25 32 38 40 45 50 56 63 71 76 85 90 100

MANUFACTURING COMPANY

OUT OF RANGE BUTTON DIMENSIONS


Hole P or W dimension above or below catalog standard range (see charts) available on Ultra Life style button only.

X P/W

X P/W

PRESS FIT ULTRA LIFE TAPER RELIEF


MIN P DIA 1.6 1.8 3.0 4.5 6.0 8.0 10.0 12.0 12.0 15.0 17.0 20.0 23.0 25.0 28.0 34.0 38.0 40.0 MIN W DIM 1.6 1.8 2.5 3.0 3.0 3.0 3.5 3.5 3.5 3.5 4.0 4.0 4.0 4.0 5.5 5.5 5.5 5.5 MAX P/G 6.8 8.8 10.8 13.6 15.0 17.0 22.0 27.0 27.0 35.0 40.0 45.0 50.0 56.0 60.0 66.0 70.0 78.0

SHOULDER ULTRA LIFE TAPER RELIEF


MIN P DIA 1.6 1.8 3.0 4.5 8.0 10.0 12.0 MIN W DIM 1.6 1.8 2.5 3.0 3.0 3.5 3.5 MAX P/G 6.8 8.8 10.8 13.6 17.0 22.0 27.0

XR
Button round or shape/I.D. through hole no relief

XS

SLUG CONTROL ALTERATION


NOTE: Advise material thickness and die clearance, per side at time of order.

XB

ALTERED POINT LENGTH OR LAND DIMENSION


This is a customer specific alteration and a dimension must be supplied.

22.0 MIN

XB INCREASED XB REDUCED

AE

AIR EJECTOR APPLICATION


Filled cross pin hole with no ejector components.

B 28.0 MIN LIGHT DUTY XB INCREASED XB REDUCED

38.0 MIN HEAVY DUTY

W1

WHISTLE NOTCH
D

SR
BUTTONS
5 20mm 6mm

PUNCHES
6mm 20mm 13.00 AND BELOW 28mm 25mm ABOVE 13.00 min.

OPEN IN-LINE DOWEL FOR SLUG RELIEF

D 6.00-10.00 13.00 16.00-40.00

A 5 7.50 10

52

STANDARD ALTERATIONS
OVERALL LENGTH REDUCTIONS
Reduces punch or button length maintaining B point or land length. Not available in counter bore style on shoulder or ball lock buttons.
L +1.0 - .0 +.50 - .00 L +.1.0 - .0 +.50 -.00

MANUFACTURING COMPANY

X1
B MAINT.
+.50 - .00 L +1.5 - .0

B MAINT.
+.50 +.00 +

+1.5 - .0

SBR MAINT.

SBR MAINT.
+

ULTRALIFE ONLY
+

X2
Reduces punch or button length but also reduces B dimension or land length.
L +.50 - .00 +.50 -.00 L +.1.0 - .0 +1.5 - .0

+1.5 - .0

+1.5 - .0

B REDUCED
+.50 - .00

B REDUCED
+.50 +.00

B REDUCED
+.50 - .00 L

SBR REDUCED

+1.0 - .0

SBR REDUCED

X3
-

Provides a precision overall length of + / - .02 Note: .5 maximum stock removal

+1.5 - .0

+1.5 - .0

+1.5 - .0

B REDUCED

B REDUCED

B REDUCED

+/-.02

+/-.02

+/-.02

+/-.02

+/-.02

SBR REDUCED

+1.0 - .0

SBR REDUCED

+.1.0 - .0

HEAD ALTERATIONS

X4
Provides a precision head length but reduces overall length
+ / - .01

X5
Reduces head length but reduces overall length
+.25 - .00

X6
Reduces head length while maintaining overall length
+.25 - .00

X7
Reduces head diameter
+.00 - .25

X8
Angle on head face to improve strength
S SAME AS " D " DIA
12

53

SPECIAL TOOLING
SHEAR ANGLES
Angle A and dimension F are user defined and must be specified with order.
BACK TAPER CONICAL ROOF TOP NAIL POINT SHEAR

MANUFACTURING COMPANY
SHEAR WITH FLAT

S1

S2

S3

S4

S5

S6

STANDARD LOCATION DEVICES: Standard Ball Seat location as shown. Shoulder Flat location counter clockwise 90.

F +/- .25 F +/- .25

XD

REDUCTION OF SHANK DIMENSION

BODY PUNCH SOLID MIN D

5 3.5

6 5.0

10

13

16

20

25

32

38

40 38.5

6.5 8.5 11.5 14.5 18.5 23.5 30.5

XD

XD XD

Reduce shank to customer specific size. Does not alter head diameter. Example: MDO 20-32 P=10.0, W=5.0, XD=19.0

PUNCH EJECTOR 4.5 MIN D BUTTON MIN D

5.0

6.8 9.0 11.5 14.5 18.5 23.5 30.5

38.5

8.5 11.5 14.5 18.5 23.0 30.0 36.0 38.0


XD

EXTRUSION TOOLS
How precise L1 and E dimensions need to be is application specific. Please specify tolerance with order. For a precision L dimension add alteration code X3. For strength, all extrusion buttons are produced in the Ultralife style.

E1
.02 + .50 - .00

E2
.02 + .50 - .00

E3
A

L1
.02

+ .50 - .00

E4
+/- 1/2

E5
.02

E6
P E B B L R
.12

A P E B L L

P1 P

R1 R2

E7
+

E8
+ .50 - .00

E9
L1
+ .50 - .00 .02

E10
.02

R R
+/-.13 +/-.13

FULL RAD

54

TECHNICAL TOPICS
Ball-Lock Space Requirements
*Add 1.7 to C Dimension on True Set Style Retainers
DIE BUTTON AND LIGHT-DUTY PUNCH FOR PIERCING STOCK UP TO 2.0 DIA. PUNCH SHANK OR DIE BUTTON O.D. A 6 10 13 16 20 25 32 38 BALL DIA. B 6.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 DIA. PUNCH SHANK A 10 13 16 20 25 32 40 CLEARANCE C 10.0 11.0 11.0 11.0 11.0 11.0 11.0 11.0 BALL DIA. B 10.0 12.0 12.0 12.0 12.0 12.0 12.0

MANUFACTURING COMPANY

HEAVY-DUTY PUNCH FOR PIERCING STOCK UP TO 8.0

CLEARANCE C 13.0 15.0 15.0 15.0 15.0 15.0 15.0

Drill and Tap sizes used on ejector products

SHANK DIA. D 5.0 SHOULDER 6.0 ALL 8.0 SHOULDER 10.0 BALL-LOCK 10.0 SHOULDER 13.0 ALL 16.0 BALL-LOCK 16.0 20.0 25.0 32.0 40.0 SHOULDER ALL ALL ALL ALL

EJECTOR SPECIFICATION MAE 2 MAE 3 MAE 4

DRILL PIN HOLE .64 .79 1.17

SIZE SPRING HOLE 2.18 2.64 3.45

SCREW SIZE M2.6 M3 M4

CROSS HOLE SIZE .81 .81 1.57

PIN EXTENSION .81+.25 .81+.25 1.57+.38

MAE 5

1.58

4.37

M5

1.57

1.57+.38

MAE 6

2.36

5.18

M6

1.57

1.57+.38

CONSULT FACTORY

MAE 12

3.18

7.13

M8

Body Band Ball Relief


Moeller is pleased to announce our new body band ball relief. This type of relief facilitates a rounder shank diameter, thusly improving the fit between the tool and its mating retainer. When centerless grinding, the interruption of contact caused by the ball-seat, generates a slight hump 180 opposite the ball-seat. Moellers process includes grinding or precision turning the ball-relief area, thusly removing this out of round condition. This band relief also produces a balanced three point contact condition, improving the punches stability while in die position (see illustration).

CONTACT WEDGE FORCE

CONTACT

56

TECHNICAL TOPICS
Clearance

MANUFACTURING COMPANY

Clearance between punch and die is based upon type of material being stamped, material thickness, finish requirement of hole and anticipated tool life. It is expressed as a total percentage of material thickness being stamped. It is important to remember that the punch determines hole size and the die determines slug size. As a rule, optimal clearance provides flat, sharp and clean punching with minimum tool load. Insufficient clearance results in minimum burr and rollover, but tool life is shortened due to high tool loads. Excessive clearance results in deformation and larger rollover but increased tool life. Below are some general guidelines for different types of material being stamped. The values shown are recommended total die clearance for general purpose holes using non-ejector punches. By doubling the amount of clearance and using ejector punches, anticipated tool life will be greatly increased. Most of the punch wear is produced by stripping forces when the punch is being withdrawn. The increased clearance by using ejector punches helps keep tool wear to a minimum.

ROLL OVER BURNISH AREA


Material Aluminum Brass/Copper Steel (Low Carbon) Steel (High Carbon) Soft 10% 6% 10% 18% Hard 12% 8% 12% 20%

BREAK OUT BURR

57

PERFORMANCE ENHANCERS
TiN (Titanium Nitride) PVD Coating
Alteration Order Code: TIN Add 2 days to Delivery

MANUFACTURING COMPANY

TiN is the least expensive and most commonly used PVD (physical vapor deposition) wear resistant coating offering: Excellent wear resistance on cutting edges and wear surfaces Excellent lubricity Suitable thermal stability for most cold work metalworking applications High micro hardness of 2300 Vickers*
Note: TiN works best when used with lubricants and is not recommended for uses in stainless steel, nickel, or copper applications

TiCN (Titanium CarboNitride) PVD Coating


Alteration Order Code: TCN Add 3 days to Delivery
TiCN has the broadest range of application use regarding PVD coatings including stainless steel, nickel, and copper metal working operations offering: Higher hardness and lower coefficient of friction than that of TiN coating, resulting in extremely high wear resistance on cutting edges and wear surfaces Improved lubricity Extremely high micro hardness of 3000 Vickers*
Note: Suitable for uses in stainless steel, nickel, or copper applications

TiAlN - (Titanium Aluminum Nitride) PVD Coating


Alteration Order Code: TAN Add 3 days to Delivery
TiAlN is ideal for applications where surface heat is generated, which converts the aluminum constituent to aluminum oxide for added protection against shear stress and wear resistance on cutting edges. High thermal stability Extremely high micro hardness of 3400 Vickers*

MoST (Titanium CarboNitride with Molybdenum Disulfide)


PVD w/Moly Top Coating Alteration Order Code: MST Add 7 days to Delivery
MoST coating reduces operating friction and galling through the use of a very lubricious top layer coat, which is ideal for pre-painted and plated material applications. Extremely high lubricity High micro hardness of 2000 Vickers*
In addition to surface treatments, a special heat treat enhancement process can be applied to optimize toughness.
MoST is a trademark of IonBond Inc.

MSP (Moeller Special Process with TiCN)


PVD Top Coating Alteration Order Code: MSP Add 5 days to Delivery
MSP offers the ultimate in galling resistance while providing the wear resistance of TiCN coating. Superior surface finish Extremely high lubricity Extremely high micro hardness of 3000 Vickers*
Note: This process combines a high hardness coating with a superior surface finish to provide the ultimate in galling resistance.

Alcrona (Aluminum Chromium Nitride) PVD Coating


Alteration Order Code: ACN Add 3 days to Delivery
Performance is enhanced utilizing the thermal stability, low coefficient of friction and ductility advantages of the aluminum and chromium, making it ideal for high temperature and high strength steel applications. Exceptionally low coefficient of friction Extraordinary high thermal stability Extremely high micro hardness of 3400 Vickers*
Balanit Alcrona is a trademark of Oerlikon Balzers.

58

PERFORMANCE ENHANCERS
M-Tride - (Nitride)
Alteration Order Code: MTN Add 2 days to Delivery
MTN is a case hardening surface treatment, effecting all outer surfaces of the tool. Increases surface hardness by approximately 10 points HRC.

MANUFACTURING COMPANY

Note: It has the broadest range of use and is the least expensive of the surface treatments listed here. M-Tride case hardens all exposed surfaces and is ideal for die buttons and other tools with internal features which are difficult to coat using a PVD line of sight process.

M-Wear
Alteration Order Code: MWN Add 7 days to Delivery
A dual process surface treatment/coating process that provides a very hard coating on top of a less hard, but very tough surface treatment. This helps distribute load through the tool. Very beneficial for extruding or forming applications were isolated stress and load on small areas of the tool can cause premature failure. High micro hardness of 2300 Vickers*
Note: M-Wear works best when used with lubricants and is not recommended for use in stainless steel, nickel, or copper applications.

M-Wear Extreme
Alteration Order Code: MWE Add 7 days to Delivery
M-Wear Extreme is similar to M-Wear but with a lower coefficient of friction and higher wear resistance. Unlike M-Wear, it is suitable for stainless steel, nickel and copper applications. High micro hardness of 3000 Vickers*

CDF (Cryogenic Deep Freeze)


Alteration Order Code: CDF Add 2 days to Delivery
CDF is an addition to the heat treat process to insure complete transformation of retained austenite to martensite. This process is an effective way to achieve optimum toughness and dimensional stability even when exposed to temperatures up to fifty degrees Fahrenheit of the steels original tempering temperature.

PIERCE & TRIM M-Tride TiN TiCN MSP M-Wear M-Wear Extreme Alcrona TiAlN MoST CDF X X X X X X X X

EXTRUDE & DRAW X X X X X X X

FORM & EMBOSS X

SHAVE & LANCE X X

COIN & HOB X

X X X X X

X X X X X X X X

X X X

X X X

Note: Please reference the Moeller Performance Enhancement Coatings Brochure for additional surface treatments.

59