Challenger ITR

Liebert Challenger ITR
While every precaution has been taken to ensure accuracy and completeness in this
manual, Liebert Corporation assumes no responsibility, and disclaims all liability for
damages resulting from use of this information or for any errors or omissions.
2008 Liebert Corporation All rights reserved throughout the world. Specifications
subject to change without notice.
Liebert and the Liebert logo are the registered trademarks of the Liebert
Corporation
Table of Contents
1.Product Description ................................................................................. 3

1.1.
Self Contained Systems.................................................................... 3
1.1.1.
Air-Cooled Models ..................................................................... 3
1.1.2.
Water-Cooled Models................................................................. 3
1.1.3.
Glycol-Cooled Models ................................................................ 3
1.1.4.
GLYCOOL Models ...................................................................... 3
1.2.
Chilled Water Models ....................................................................... 3
1.3.
Split Systems ................................................................................. 3
1.3.1.
Prop Fan.................................................................................. 4
1.3.2.
Centrifugal Fan......................................................................... 4
1.3.3.
Water/Glycol Condensing Units ................................................... 4
2. Model Number Definition ..................................................................... 5
3. Blower/ Motor Section ......................................................................... 6
3.1.
Blower ........................................................................................... 6
3.2.
Blower Common Parts ...................................................................... 7
3.3.
Motor ............................................................................................ 8
4. Coil Section .......................................................................................... 9
5. Compressor Section ........................................................................... 10
6. Condenser Section ............................................................................. 11
7. Electrical Section ............................................................................... 12
7.1.
EP Back Panel ............................................................................... 12
7.1.1.
Ground.................................................................................. 12
7.1.2.
Circuit Breaker ....................................................................... 14
7.2.
EP Control .................................................................................... 15
7.3.
EP Compressor.............................................................................. 16
7.3.1.
Ground.................................................................................. 16
7.3.2.
Circuit Breaker ....................................................................... 17
7.4.
EP Compressor Overload ................................................................ 18
7.5.
EP Condensate Pump ..................................................................... 19
7.6.
EP Disconnect ............................................................................... 20
7.7.
EP Fan Coil ................................................................................... 21
7.8.
EP Humidifier IR ............................................................................ 22
7.8.1.
Ground.................................................................................. 22
7.8.2.
Circuit Breaker ....................................................................... 23
7.9.
EP Humidifier Steam ...................................................................... 24
7.9.1.
Ground.................................................................................. 24
7.9.2.
Circuit Breaker ....................................................................... 25
7.10.
EP Motor ................................................................................... 26
7.10.1.
Ground Fused ..................................................................... 26
7.10.2.
Circuit Breaker .................................................................... 27
7.11.
EP Reheat Fused ........................................................................ 28
7.11.1.
Ground CB.......................................................................... 28
7.11.2.
SCR................................................................................... 29
7.11.3.
SCR Reheat Assembly .......................................................... 29
7.12.
EP Reheat CB ............................................................................ 30
7.12.1.
Ground CB.......................................................................... 30
7.12.2.
SCR................................................................................... 31
7.13.
EP RHT/HUM Lockout.................................................................. 31
7.14.
EP Main Fan Overload ................................................................. 32
7.15.
EP Extra Common Alarm ............................................................. 33
7.16.
EP Smoke Detector..................................................................... 34
7.17.
EP Analog Inputs........................................................................ 35
8. Exterior Section ................................................................................. 36
9. Filter Section...................................................................................... 37
10.
Humidifier Section .......................................................................... 38
March 2009 (Rev00)
Confidential Document
-i-
10.1.
Infrared.................................................................................... 38
10.1.1.
Humidifier Assembly ............................................................ 39
10.1.2.
Humidifier Socket Assembly Right.......................................... 39
10.1.3.
Manual Reset Safety ............................................................ 40
10.1.4.
Solenoid Valve Assembly ...................................................... 40
10.1.5.
Humidifier Socket Assembly Left............................................ 40
10.2.
Infrared with Pump .................................................................... 41
10.3.
Steam Gen ............................................................................... 42
10.4.
Steam Gen with Pump ................................................................ 43
10.5.
No Humidifier ............................................................................ 44
10.6.
No Humidifier with Pump ............................................................ 45
11.
Piping Section................................................................................. 46
11.1.
Air ........................................................................................... 46
11.1.1.
Suction Line Assembly ......................................................... 47
11.1.2.
Liquid Line Assembly ........................................................... 47
11.1.3.
Discharge Line Assembly ...................................................... 48
11.1.4.
Hot Gas Assembly ............................................................... 48
11.1.5.
Discharge Line Assembly 5T.................................................. 49
11.2.
Chilled Water ............................................................................ 50
11.3.
Glycool..................................................................................... 51
11.4.
Water Glycol ............................................................................. 52
12.
Reheat Section ............................................................................... 53
13.
Miscellaneous Section .................................................................... 54
13.1.
Firestat .................................................................................... 54
13.2.
Kit Open Comms........................................................................ 55
13.3.
Liquitect ................................................................................... 55
13.4.
Leak Detector Kit ....................................................................... 55
13.5.
Smoke Detector......................................................................... 56
13.6.
Sensor ..................................................................................... 57
14.
Parts Gallery................................................................................... 58
15.
Revision Page ................................................................................. 63
- ii -
March 2009 (Rev00)
Product Description
1. Product Description
Liebert Challenger ITR environmental control systems are available in three
main system configurations:
self contained system with a scroll compressor in the room unit
self contained chilled water system
split system with an evaporator section and a remote condensing unit
All three types are available in horizontal flow configurations. Each model
requires three-phase power. Units are available in 208, 230, 460, or 575 V, 60
Hz; and 200, 230 or 380/415 V, 50 Hz.
The following features are included as standard in all room units regardless of
the type of system: V-frame coil, infrared humidifier, finned tubular stainless
steel electric reheat, 2" filter, individual high voltage fused protection, and fan
assembly.
Each configuration can operate with either Advanced Microprocessor Controls
(A), or Advanced Microprocessor Controls with Graphics (G). A brief description
of each, including operational differences, is listed below. Check model numbers
to see what is supplied with your unit.
1.1.
Self Contained Systems
1.1.1.
Air-Cooled Models
Complete refrigeration system including hot gas bypass and
crankcase heater with standard condenser and fan speed
control for 95F (35C) ambient at sea level.
1.1.2.
Water-Cooled Models
Compete refrigeration system including hot gas bypass with
water/glycol-cooled condenser and two-way water regulating
valve with bypass.
1.1.3.
Glycol-Cooled Models
The water-cooled model as described above plus pump
package and 95F (35C) design ambient drycooler.
1.1.4.
GLYCOOL Models
Complete refrigeration system including hot gas bypass with
glycol condenser and three-way water regulating valve plus an
integrally piped Econ-O-Coil with three-way modulating
control valve.
1.2.
Chilled Water Models

Chilled Water models include chilled water piping, three-way
modulating valve and actuator assembly.
1.3.
Split Systems
Each Air-Cooled split system consists of an evaporator section
and one of the following condensing units.
March 2009 (Rev00)
-3-
1.3.1.
Prop Fan
Includes scroll compressor, condenser coil, prop fan, high
pressure switch, and Lee-Temp head pressure control. Unit is
designed for outdoor location.
1.3.2.
Centrifugal Fan
Includes scroll compressor, condenser coil, centrifugal blower
assembly, high pressure switch, head pressure control valve,
Lee-Temp receiver and liquid line solenoid valve. Unit must be
mounted indoors. Duct flanges are optional.
1.3.3.
Water/Glycol Condensing Units

Each water-cooled split system consists of an evaporator
section and a water/glycol condensing unit, which includes
scroll compressor, coaxial condenser, water regulating valve,
and high pressure switch.
Design pressure is 150 psi (1034 kPa) as standard and 350
psi (2413 kPa) as optional.
Each glycol-cooled split system consists of an evaporator
section, a water/glycol condensing unit (as described above),
a pump package and a 95F (35C) design ambient drycooler.
-4-
March 2009 (Rev00)
Model Number Definition
2. Model Number Definition
March 2009 (Rev00)
-5-
3. Blower/ Motor Section

3.1.
Blower
Item
Part Number
Description
B13-0150
136988P1
136988P2
180626P1
PULLEY AK61H
PULLEY BK60H
PULLEY BK45H
PULLEY BK65H
BLW COMMON PARTS (See Page 7 )
SHAFT 15.88 X 1.00 CLASSII
SHAFT 19.25 X 1.00 CLASSII
BEARING PILLOW BLOCK 1" DIA
PLATE TOP BLOWER DUCT 12X6AT
PLATE TOP BLOWER DUCT 12X9AT
3
8
9
11
-6-
136786P1
136591P1
1A16944P1
136993P1
136994P1
Quantity
1
1
1
1
1
1
2
1
1
March 2009 (Rev00)
Blower/ Motor Section
3.2.
Blower Common Parts
Item
21
23
25
30
March 2009 (Rev00)
Part Number
Description
1A24383P1
136589P1
136590P1
136968P1
136556P1
136610P1
BLOWER W/H A12-09ATX1.00

BLOWER W/H A12-06ATX1.00 CL2
BLOWER W/H A12-09ATX1.00 CL2
SHAFT 15.88 X 1.00 C-1018
ISOLATOR 1-1/4X1-1/4-5/16-18
BASE MOTOR MTG
Quantity
1
1
1
1
4
1
-7-
3.3.
Item
-8-
Motor
Part Number
1.5HP
136746P3
B-0910
B-1090
B13-0320
B13-0330
B13-0340
B-1740
B-1750
B-2210
2HP
136746P4
B-022A
B-023A
B-0920
B-1100
B-1760
B-1770
3HP
025A
B-026A
B-0320
B-0330
B-005A
B-0660
B13-0090
B13-0120
B-0600
B-060A
B13-0200
B13-0250
B-1490
B-1690
Description
Quantity
MOTOR 1.5HP 575 HI EFF

MOTOR 1.5HP 200/380/400-3-50
MOTOR 1.5HP 220/380-3-50
MOTOR 1.5HP 208-3-60 INTOL
MOTOR 1.5HP 230/460-3-60
MOTOR 1.5HP 575-3-60
MOTOR 1.5HP 200/208 E+ OPD
MOTOR 1.5HP 230/460 E+ OPD
MOTOR 1.5HP 190/380-3-60
1
1
1
1
1
1
1
1
1
MOTOR 2.0HP 575 HI EFF

MOTOR 2.0HP 208/230/460-3-60
MOTOR 2.0HP 575-3-60
MOTOR 2.0HP 200/380/400-3-5
MOTOR 2.0HP 220/380-3-50
MOTOR 2.0HP 200/208-3-60 E+
MOTOR 2.0HP 230/460-3-60
1
1
1
1
1
1
1
MOTOR 3.0HP 208/230/460-3-60

MOTOR 3.0HP 575-3-60
MOTOR BASE ADJUSTABLE 145-T (1.5HP/2HP)
MOTOR BASE ADJUSTABLE 182-T (3HP)
SHEAVE 1VP50X7/8
SHEAVE 1VP56X7/8
SHEAVE 1VP34X7/8
SHEAVE 1VP44X7/8
BELT B-38
BELT B-40 VT
BELT A-36
BELT A-40
BELT B-34
BELT B-36
1
1
1
1
1
1
1
1
1
1
1
1
1
1
March 2009 (Rev00)
Coil Section
4. Coil Section
Item
1
10
March 2009 (Rev00)
Part Number
Description
136535P8
136535G1P
128158P1
COIL ASSY 5T UF GLYCOOL C3000

COIL ASSY 5T GLYCOOL U W/LIBC
VALVE EXP 1/2X5/8X1/4ODF 5T
Quantity
1
1
1
-9-
5. Compressor Section
Item
Item
3
14
15
17
- 10 -
Part Number
Description
151142P1
COMP SCRL ZR61K3-TF5 W/ROTA
151142P2
151142P3
151142P5
COMP SCRL ZR61K3-TFD W/ROTA

COMP SCRL ZR61K3-TFE W/ROTA
COMP SCRL ZR61KC-TF7 W/ROTA
151143P1
151143P2
COMP SCRL ZR72KC-TFD W/ROTA
154290P1
154290P2
154290P3
COMP SCRL ZR61KC-TFD W/ROTA

COMP SCRL ZR61KC-TFE W/ROTA
Part Number
1D16204P1
1D15060P1
1D16206P1
1D14684P1
1D15060P1
1D15059P1
134142P1
134142P2
134142P3
159486P1
159486P1
F20-2300
Type
208/60/3
230/60/3
460/60/3
575/60/3
380/60/3
200/50/3
230/50/3
380/420/50/3
208/60/3
230/60/3
460/60/3
575/60/3
Quantity
1
1
1
1
1
1
1
1
1
1
1
1
Description
Quantity
SW PRES HI 360PSI
SW PRES LOW 20/65PSI
1
1
SW PRES HI 360PSI
SW PRES LOW 15/35PSI
HEATER C/CASE 240V 70W SCROLL
GROMMET COMP MOUNT
GROMMET COMP MOUNT
BRKT COND PUMP ADJ-PART B
1
1
1
1
1
4
4
1
March 2009 (Rev00)
Condenser Section
6. Condenser Section
Item
Part Number
5 Ton 2-Way SP/HP

128159P1
1
128159P2
131852P1
2
171819P4
6
1C14431P1
5 Ton 3-Way SP/HP
128159P1
1
128159P2
2
171818P4
6
1C14431P1
March 2009 (Rev00)
Description
Quantity
CONDENSER COAXIAL
CONDENSER COAXIAL 90/10 CU-NI
VALVE H2O REG 2WAY 1" UB
VALVE H2O REG 2WAY 1" 350#
VALVE BALL BRONZE 3/4SWT F/P
1
1
1
1
1
CONDENSER COAXIAL
CONDENSER COAXIAL 90/10 CU-NI
VALVE H2O REG 3WAY 1" 350#
VALVE BALL BRONZE 3/4SWT F/P
1
1
1
1
- 11 -
7. Electrical Section
7.1.
EP Back Panel
7.1.1.
- 12 -
Ground
Item
Part Number
Description
62
E-362B
TERM LUG MECH #14-2/0 1/4"
Voltage
200/50/3
208/60/3
230/50/3
380/60/3
380/420/50/3
460/60/3
Quantity
1
1
1
1
1
1
March 2009 (Rev00)
Electrical Section
Item
Part Number
Description
E-6040
FUSEBLOCK 250V 2P 030A
136810P1
FUSEBLOCK BUSS J 600V 30A 2P
E-2030
FUSE DUAL ELMNT 250V 04.5AMP
E-203D
136821P3
FUSE DUAL ELMNT "J" 600V 2.0A
136200P1
XFMR 150VA 460/615/2460
68
69
81
136201P1
XFMR 200VA 200-240/2450
136201P2
XFMR 200VA 380-415/2450
136203P1
XFMR 400VA 200-240/24V
136203P2
XFMR 400VA 380-415/2450
4C14651G1
PWA ISO XFMR/FUSE INTF
82
83
E-3620
GROUND LUG STRIP 13POS

SCRTRM
97
E13-0040
TERMBLK 3PL 1)2/0:14 X 4)4:14
99
B02-0190
SW AIRFLO SENSING
100
128199P1
SW AIR DIFFERENTIAL 2PORTS
135409P2
FUSE GLASS 250V 4AMP .25X1.25
135409P3
110
March 2009 (Rev00)
Voltage
208/60/3
230/50/3
380/60/3
380/420/50/3
460/60/3
575/60/3
208/60/3
200/50/3
208/60/3
230/50/3
380/60/3
380/420/50/3
460/60/3
575/60/3
460/60/3
575/60/3
200/50/3
230/60/3
380/60/3
208/60/3
230/50/3
380/420/50/3
460/60/3
200/50/3
208/60/3
230/50/3
230/60/3
380/60/3
380/420/50/3
460/60/3
200/50/3
208/60/3
230/50/3
230/60/3
380/60/3
380/420/50/3
460/60/3
208/60/3
230/60/3
200/50/3
208/60/3
230/50/3
230/60/3
380/60/3
380/420/50/3
460/60/3
200/50/3
208/60/3
230/50/3
230/60/3
380/60/3
380/420/50/3
460/60/3
575/60/3
208/60/3
230/60/3
460/60/3
575/60/3
200/50/3
230/50/3
380/60/3
380/420/50/3
Quantity
1
1
1
1
1
1
2
2
2
2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
4
4
4
4
4
4
4
- 13 -
7.1.2.
Item
Part Number
Description
62
E-362B
TERM LUG MECH #14-2/0 1/4"
136240P3
CB MCB 2P 240/415V 1.6A K CURV
136240P5
CB MCB 2P 240/415V 3A K CURVE
136240P7
136201P1
136201P2

XFMR 200VA 200-240/2450
XFMR 200VA 380-415/2450
136203P1
XFMR 400VA 200-240/24V
136203P2
XFMR 400VA 380-415/2450
4C14651G1
PWA ISO XFMR/FUSE INTF
83
E-3620
GROUND LUG STRIP 13POS

SCRTRM
99
B02-0190
SW AIRFLO SENSING
100
128199P1
SW AIR DIFFERENTIAL 2PORTS
110
135409P3
68
81
82
- 14 -
Circuit Breaker
Voltage
200/50/3
230/50/3
380/60/3
380/420/50/3
380/415
380/415
200/230
200/230
200/50/3
380/60/3
200/50/3
230/50/3
380/420/50/3
200/50/3
230/50/3
380/60/3
380/420/50/3
200/50/3
230/50/3
380/60/3
380/420/50/3
200/50/3
230/50/3
380/60/3
380/420/50/3
200/50/3
230/50/3
380/60/3
380/420/50/3
200/50/3
230/50/3
380/60/3
380/420/50/3
Quantity
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
4
4
4
March 2009 (Rev00)
Electrical Section
7.2.
Item
1
6
17
27
28
29
30
34
43
EP Control
Part Number
Description
415761G2
415761G3
415761G4
415761G5
135637P2
135637P3
148039P1
179859G1
132487P1
132487P2
1A19716P1
4C13121G4
166819G2
139145G6
139140G1
PWA UNIVERSAL CONTROL AM

PWA UNIVERSAL CONTROL AG
PWA UNIVERSAL CONTROL AM C3000
PWA UNIVERSAL CONTROL AG C3000
FUSE KIT QTY6-4A/2-1.5A NON-TD
FUSE KIT QTY6-6A/2-1.5A NON-TD
SENSOR GLYCOL W/PLUG
ALARM HIGH WATER C3000
TERMLSTRIP SECTION 1 POS
TERMLSTRIP SECTION END BARRIER
FREEZSTAT W/BRKT OPN31FCLS48F
PWA SMT TEMP/HUM GEN EAST SNSR
DISPLAY ASM AM 4X20 UNIV 36/WH
DISPLAY ASM AM UNISYS 36IN/WH
DISPLAY ASM L15 GRAPHICS
March 2009 (Rev00)
Voltage
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL
208/60/3
n/a
Quantity
1
1
1
1
1
1
1
1
5
1
2
1
1
1
1
- 15 -
7.3.
EP Compressor
7.3.1.
Ground
Item
Part Number
Description
141
123273P1
CONTACTOR 3PL 25/30 NO/NC AUX
- 16 -
Voltage
208/60/3
230/50/3
380/420/50/3
575/60/3
Quantity
1
1
1
1
March 2009 (Rev00)
Electrical Section
Item
Part Number
Description
E-1020
136811P1
FUSEBLOCK BUSS JP600V 30A 3P
E-2090
136821P13
E-0130
RELAY 2P2T 24VAC COIL
E03-0170
RELAY 1P2T 24V 50/60HZ
Voltage
208/60/3
230/50/3
230/60/3
380/420/50/3
460/60/3
575/60/3
208/60/3
230/50/3
230/60/3
380/420/50/3
460/60/3
575/60/3
208/60/3
230/60/3
460/60/3
208/60/3
230/60/3
460/60/3
142
143
147
7.3.2.
Item
Quantity
1
1
1
1
1
1
3
3
3
3
3
3
2
1
1
1
1
1
Circuit Breaker
Part Number
Description
141
136233P1
CONTACTOR 3P30IND40RES24/50AUX
142
136241P13
136241P10

E-0130
E03-0170
Type
Glycool
147
March 2009 (Rev00)
Water
Glycool
Water
Glycool
Voltage
230/50/3
380/420/50/3
200/230
380/415
230/50/3
380/420/50/3
230/50/3
380/420/50/3
230/50/3
380/420/50/3
Quantity
1
1
1
1
2
2
1
1
1
1
- 17 -
7.4.
- 18 -
EP Compressor Overload
Item
Part Number
Description
124547P1
OVERLOAD RELAY W/B MNT 32A C-H
Voltage
ALL
Quantity
1
March 2009 (Rev00)
Electrical Section
7.5.
Item
181
182
183
EP Condensate Pump
Part Number
Description
Voltage
E-0130
E-2440
E-0380
132487P1
E-0390
132487P2

RELAY 4P2T 24VAC 125V MAXLOAD
TERMBLK SECTION 1POS
TERMBLK SECTION END BARRIER
208/60/3
March 2009 (Rev00)
Quantity
1
1
2
2
1
1
- 19 -
7.6.
Item
1
2
5
- 20 -
EP Disconnect
Part Number
Description
1C18351P1
1C18351P2
1C18603P1
1C18354P1
SW DISC 600V 3PL 100A

SW DISC 600V 3PL 60A
BRKT DISC K/M
COLLAR LKG DISC W/2 SCREWS KM
Voltage
200/208/230
380/460/575
ALL
ALL
Quantity
1
1
1
1
March 2009 (Rev00)
Electrical Section
7.7.
EP Fan Coil
Item
Part Number
Description
147
E03-0170
March 2009 (Rev00)
Type
AM/AG
Voltage
208/60/3
Quantity
2
- 21 -
7.8.
EP Humidifier IR
7.8.1.
Item
Ground
Part Number
Description
E-0110
CONTACTOR 3PL 24VCOIL 25/30AMP
E-011B
41
- 22 -
Voltage
208/60/3
230/60/3
460/60/3
575/60/3
Quantity
1
1
1
1
March 2009 (Rev00)
Electrical Section
Item
Part Number
42
43
7.8.2.
Description
E-1020
136810P1
136811P1
FUSEBLOCK BUSS J 600V 30A 2P

136821P12
E-2070
E-1230

Quantity
1
1
1
1
3
2
3
3
Voltage
200/50/3
230/50/3
230/50/3
380/420/50/3
230/50/3
Quantity
1
1
1
1
1
Circuit Breaker
Item
Part Number
Description
41
136222P1
CONTACTOR 3P23IND/32RES24/50
42
Voltage
208/60/3
230/60/3
575/60/3
380/420/50/3
380/420/50/3
575/60/3
230/60/3
208/60/3
136241P10
136241P11
March 2009 (Rev00)
- 23 -
7.9.
EP Humidifier Steam
7.9.1.
- 24 -
Ground
Item
Part Number
Description
41
124501P1
Voltage
ALL
Quantity
1
March 2009 (Rev00)
Electrical Section
Item
Part Number
Description
E-1020
136811P1
E-2740
E-2070
136821P12
E03-0170
42
43
47
7.9.2.
Voltage
200/50/3
208/60/3
230/50/3
230/60/3
380/420/50/3
380/60/3
460/60/3
575/60/3
200/50/3
208/60/3
230/50/3
230/60/3
380/420/50/3
380/60/3
460/60/3
575/60/3
ALL
Quantity
1
1
1
1
1
1
1
1
3
3
3
3
3
3
3
3
1
Voltage
200/50/3
230/50/3
380/420/50/3
200/50/3
230/50/3
380/420/50/3
200/50/3
230/50/3
380/420/50/3
Quantity
1
1
1
1
1
1
1
1
1
Circuit Breaker
Item
Part Number
Description
41
136221P1
42
136241P10
47
E03-0170
March 2009 (Rev00)
- 25 -
7.10. EP Motor
7.10.1.
- 26 -
Ground Fused
Item
Part Number
Description
124501P1
136221P1

Voltage
ALL
230/50/3
Quantity
1
1
March 2009 (Rev00)
Electrical Section
Item
Part Number
Description
E-1020
136811P1
E-2070
136821P12
124547P1
7.10.2.
Voltage
200/50/3
208/60/3
230/50/3
230/60/3
380/420/50/3
380/60/3
460/60/3
575/60/3
200//230
380//575
460/575
ALL
Quantity
1
1
1
1
1
1
1
1
3
3
3
1
Voltage
200/50/3
230/50/3
380/420/50/3
200/50/3
230/50/3
380/420/50/3
200/50/3
230/50/3
380/420/50/3
Quantity
1
1
1
1
1
1
1
1
1
Circuit Breaker
Item
Part Number
Description
136221P1
136241P10
124547P1
March 2009 (Rev00)
- 27 -
7.11. EP Reheat Fused
7.11.1.
Item
21
Ground CB
Part Number
Description
E-011A
136222P1
E-0110
136222P1
22
- 28 -
Voltage
ALL
230/50/3
380/420/50/3
200/50/3
208/60/3
230/50/3
230/60/3
230/50/3
380/420/50/3
Quantity
3
1
1
1
1
1
1
1
1
March 2009 (Rev00)
Electrical Section
Item
Part Number
Description
E-1040
136811P1
E-1200
E-3060
136821P15
136821P12
136821P14
136821P16
23
24
7.11.2.
Quantity
1
1
1
1
1
1
1
1
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
Voltage
200/50/3
208/60/3
230/50/3
230/60/3
380/420/50/3
380/60/3
460/60/3
200/50/3
208/60/3
230/50/3
230/60/3
380/420/50/3
380/60/3
460/60/3
200/50/3
208/60/3
230/50/3
230/60/3
380/420/50/3
380/60/3
460/60/3
460/60/3
Quantity
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
3
3
3
3
3
3
3
SCR
Item
Part Number
Description
22
E-0110
136303P1
136811P1
136302P1
FUSE 250V 60.0AMP SEMICOND
136821P16
136821P15

SCR REHEAT ASSEMBLY (See Page 29)
23
24
31
7.11.3.
Voltage
200/50/3
208/60/3
230/50/3
230/60/3
380/420/50/3
380/60/3
460/60/3
575/60/3
200/50/3
208/60/3
230/50/3
230/60/3
200/50/3
208/60/3
230/50/3
230/60/3
460/60/3
460/60/3
575/60/3
380/420/50/3
380/60/3
575/60/3
380/420/50/3
380/60/3
SCR Reheat Assembly
Item
Part Number
Description
1
2
3
139165P1
517017P1
139166P1
HEATSINK AAVID A-007-107-75

RELAY SCR 480V 50A 24VAC
VARISTOR METAL OXIDE 575V
March 2009 (Rev00)
Quantity
1
2
2
- 29 -
7.12. EP Reheat CB
7.12.1.
- 30 -
Ground CB
Item
Part Number
Description
21
136222P1
Voltage
200/50/3
230/50/3
380/420/50/3
Quantity
3
3
3
March 2009 (Rev00)
Electrical Section
Item
22
23
Part Number
136223P1
CONTACTOR 3P30IND/40RES24
136222P1
136241P13
136241P15
7.12.2.
Item
22
24
Description
Voltage
200/50/3
230/50/3
380/420/50/3
380/420/50/3
200/50/3
230/50/3
380/420/50/3
Quantity
1
1
1
1
1
1
1
Voltage
200/50/3
230/50/3
380/420/50/3
380/420/50/3
200/50/3
230/50/3
380/420/50/3
Quantity
1
1
1
1
1
1
1
Voltage
ALL
ALL
ALL
Quantity
2
1
1
SCR
Part Number
Description
136223P1
CONTACTOR 3P30IND/40RES24
136222P1
136241P13
136241P15

SCR REHEAT ASSEMBLY (See Page 29)
31
7.13. EP RHT/HUM Lockout
Item
Part Number
Description
17
18
19
132487P1
132487P2
E-0130

March 2009 (Rev00)
- 31 -
7.14. EP Main Fan Overload
- 32 -
Item
Part Number
Description
124547P1
Voltage
ALL
Quantity
1
March 2009 (Rev00)
Electrical Section
7.15. EP Extra Common Alarm
Item
Part Number
Description
186
187
188
E-2440
132487P1
132487P2
RELAY 4P2T 24VAC 125V MAXLOAD

March 2009 (Rev00)
Voltage
ALL
ALL
ALL
Quantity
1
4
1
- 33 -
7.16. EP Smoke Detector
- 34 -
Item
Part Number
Description
50
124502P2
PWA SMOKE DET CNTL 24VDC 2CONN
Voltage
200/50/3
208/60/3
230/50/3
380/60/3
380/420/50/3
460/60/3
Quantity
1
1
1
1
1
1
March 2009 (Rev00)
Electrical Section
7.17. EP Analog Inputs
Item
Part Number
Description
48
132487P1
49
132487P2
March 2009 (Rev00)
Voltage
200/50/3
208/60/3
230/50/3
230/60/3
380/420/50/3
380/60/3
460/60/3
ALL
Quantity
8
8
8
8
8
8
8
1
- 35 -
8. Exterior Section
Item
Part Number
Description
1
5
6
8
13
15
18
193979P1
194029P1
136637P1
1C18352P1
128162P1
193972G1
160065P1
011370187
011370179
193992P1
011399410
PANEL SIDE RT/LT IRC

PANEL ACCENT FRONT IRC
PLATE BLOWER BLOCKOFF U
HANDLE DISC SWT/FACEPLATE K/M
HANDLE POCKET PULL SNAP-IN
PANEL ASSY DEADFRONT ITR
SNAP LOCK CLIP IN
BAR LOCK CENTRAL
HANDLE SWING DOOR
PLATE FRONT BLOCKER BTM IRC
LATCH LOCK DOOR
24
31
36
- 36 -
Quantity
1
1
1
1
2
1
1
1
1
1
2
March 2009 (Rev00)
Filter Section
9. Filter Section
Item
1
March 2009 (Rev00)
Part Number
Description
136550P1
136550P2
136550P3
136550P4
1A17806P8
136550P3
FILTER 4" 28.5X29.5 20%

FILTER 4" 28.5X29.5 30%
FILTER 2" 28.5X29.5 20%
FILTER 4" 28.5X29.5 60-65%
FILTER 4" 29.5X28.5 45% ASH
FILTER 2" 28.5X29.5 20%
Quantity
1
1
1
1
1
1
- 37 -
10.
Humidifier Section
10.1. Infrared
Item
1
2
3
4
6
11
13
15
29
32
34
- 38 -
Part Number
Description
Quantity
P02-0260
1C19070P1
F20-2300
S13-0140
P15-0150
P15-0170
1A16207P1
P-5400
P-229A
136635P1
HUM ASSY IR 208 C3000 (See Page 39)

ADAPTER POLY 3/4FPTX3/4HOSE
HOSE DRAIN .75 ID TRAP
CLAMP INSUL MTL HVY DTY 1-1/8"
CLAMP WIRE
HOSE DRAIN .75 ID STRAIGHT
TEE BARB 3/4X3/4X3/4
ADAPTER SWIVL3/4FPTX3/4HOSEBRB
CLAMP INSULATED METAL 1/4"
HUMIDIFIER DUCT
1
1
1
1
8
4
2
1
2
1
March 2009 (Rev00)
Humidifier Section
10.1.1.
Humidifier Assembly
Item
Part Number
Description
2
3
124578P1
F-6090
H-0020
H-002A
H13-0010
R13-0090
REFLECTOR INFRA-RED HUMIDIFIER

COVER END BLOCK
LAMP I/R LINEAR/QRTZ 1600W240V
SAFETY SWT THERM 120F TR
HUM SOCKET ASSY 3 5POS RIGHT (See Page 39)
HUM MAN RESET SAFETY SYS3 (See Page 3)
SOLENOID VALVE ASSEMBLY (See Page 40)
DRAIN PAN ASSY CHAL
STANDPIPE ASSY W/O NUT
HUM SOCKET ASSY 3 5POS LEFT (See Page 40)
LATCH HUMIDIFIER PAN
4
5
6
8
11
12
14
24
29
10.1.2.
179856G1
1C18003G3
136743P1
Quantity
1
2
3
3
3
1
1
1
1
Humidifier Socket Assembly Right
Item
Part Number
Description
1
2
H-014A
H-0370
SOCKET BUSBAR PORCELAIN

BUSBAR HUMIDIFIER HI-VOLT
March 2009 (Rev00)
Quantity
1
3
- 39 -
10.1.3.
Manual Reset Safety
.
Item
Part Number
Description
H-0450
SENSOR SAFETY THOPN-RISE 225F
10.1.4.
Solenoid Valve Assembly
Item
Part Number
Description
1
2
185108P1
127781P1
VALV SOLND/STRANR/FLWREG .5GPM

ADAPTER BRASS 1/4COMX1/4MPT
10.1.5.
- 40 -
Quantity
1
Quantity
1
1
Humidifier Socket Assembly Left
Item
Part Number
Description
1
2
H-014A
H-0370
SOCKET BUSBAR PORCELAIN

BUSBAR HUMIDIFIER HI-VOLT
Quantity
1
3
March 2009 (Rev00)
Humidifier Section
10.2. Infrared with Pump
Item
Part Number
Description
Quantity
F20-2300
P15-0150
P15-0170
124216P2
1A16207P1
1A19271P1*
1A19271P2*
1C19034P1
X-015A
P-2290
E05-4600
P-5400
P-229A
136635P1
HUM ASSY IR 208 3000 (See Page 39)

CLAMP WIRE
CLAMP HOSE WORM DRIVE .31X1.25
PUMP CONDENSATE 208/230/1/60DF
PUMP CONDENSATE 460/1/60DF
PUMP CONDENSATE 460 W/WIRE
PUMP CONDENSATE W/O AUX W/WIRE
XFMR 500VA 60 575-230
ADAPTER SWIVL3/4FPTX3/4HOSEBRB
HUMIDIFIER DUCT
4
8
4
2
2
1
1
1
1
1
1
1
2
1
1
4
11
13
14
15
16
21
23
29
32
34
* Dual Float Pumps
March 2009 (Rev00)
- 41 -
10.3. Steam Gen
Item
1
10
11
12
13
14
15
16
17
18
21
23
24
25
- 42 -
Part Number
Description
136555G1
136555G3
124220P1
136979P1
F-2320
S13-0140
1C11305P1
P15-0170
124216P2
1A16207P1
F20-2300
P02-0260
P-229A
P15-0150
1C19070P1
HUM CANNISTER 11LB/HR 200//230

HOSE STEAM 0.88ID 10PSI
HEADER DETAIL 1-1/8" O.D. CU
BRKT HOT GAS
HOSE DRAIN .75 ID FORMED
ADAPTER POLY 3/4FPTX3/4HOSE
CLAMP WIRE
HOSE DRAIN .75 ID TRAP
Quantity
1
1
2
1
1
2
1
4
4
2
1
1
1
10
1
March 2009 (Rev00)
Humidifier Section
10.4. Steam Gen with Pump
Item
Part Number
Description
136555G1
136555G3
1A19271P1*
1A19271P2*
1C19034P1
X-015A
124220P1
136979P1
F-2320
S13-0140
1C11305P1
P15-0170
124216P2
1A16207P1
P-229A
P15-0150
P-2290
F20-2300
E05-4600

HOSE STEAM 0.88ID 10PSI
HEADER DETAIL 1-1/8" O.D. CU
BRKT HOT GAS
HOSE DRAIN .75 ID FORMED
CLAMP WIRE
XFMR 500VA 60 575-230
3
10
11
12
13
14
15
16
17
23
24
31
34
37
Quantity
1
1
1
1
1
1
2
1
1
2
1
4
4
2
1
10
1
4
1
* Dual Float Pumps
March 2009 (Rev00)
- 43 -
10.5. No Humidifier
- 44 -
Item
Part Number
Description
11
12
13
14
15
P15-0150
P15-0140
P15-0170
124216P2
1A16207P1
CLAMP WIRE
UNION NYLON 3/4BARBX3/4BARB
Quantity
6
1
2
2
1
March 2009 (Rev00)
Humidifier Section
10.6. No Humidifier with Pump
Item
Part Number
Description
4
11
13
14
15
F20-2300
P15-0150
P15-0170
124216P2
1A16207P1
1A19271P1*
1A19271P2*
1C19034P1
X-015A
P-2290
E05-4600

CLAMP WIRE
XFMR 500VA 60 575-230
16
21
23
Quantity
4
4
3
2
2
1
1
1
1
1
1
* Dual Float Pumps
March 2009 (Rev00)
- 45 -
11.
Piping Section
11.1. Air
Item
1
2
3
6
7
9
10
15
16
38
- 46 -
Part Number
Description
Quantity
P-3820
P-2290
F02-371A
P-5010
180493P2
SUCTION LINE ASSY 3/5T U C3000 (See Page 47)

LIQUID LINE ASSY 5T U EVAP (See Page 47)
DISCHARGE LINE ASSY 3/5T U C3000 (See Page 48)
HOT GAS ASSY 3/5T AWG U/D C3000 (See Page 48)
DISCHARGE LINE ASSY C3 5T UF (See Page 49)
SUPPORT VALVE TEV
STRAINER TXV .495ODX1.50 BULK
2
2
2
2
2
March 2009 (Rev00)
Piping Section
11.1.1.
Suction Line Assembly
Item
Part Number
Description
1
3
4
1C16925P2
P02-0270
P02-0290
VALVE ROTOLOCK 7/8"X1-1/4"-12

VALVE ACCESS BODY 1/4X SWT
VALVE CORE REFRIGERANT
11.1.2.
Quantity
1
1
1
Liquid Line Assembly
Item
Part Number
Description
1
2
4
P-0050
128177P1
P-0080
INDICATOR LIQUID 1/2 ODF

FILTER/DRIER SOLDER
VALVE SOLND 1/2MXF 24V-50/60
March 2009 (Rev00)
Quantity
1
1
1
- 47 -
11.1.3.
Item
Part Number
Description
1C16925P1
VALVE ROTOLOCK 5/8"X1"-14UNS
11.1.4.
- 48 -
Discharge Line Assembly
Quantity
1
Hot Gas Assembly
Item
Part Number
Description
1
2
P-0180
P-0080
VALVE BYPASS/DISCH 1/2ODF SLDR

VALVE SOLND 1/2MXF 24V-50/60
Quantity
1
1
March 2009 (Rev00)
Piping Section
11.1.5.
Discharge Line Assembly 5T
Item
Part Number
Description
2
3
4
5
W-0090
179680P1
P-391B
P02-0290
VALVE CHECK 7/8" OD

TUBE FORM CU7/8"SPUN W/.25HOLE
VALVE ACCESS BODY 1/4 EXT 1"
VALVE CORE REFRIGERANT
March 2009 (Rev00)
Quantity
1
1
1
1
- 49 -
11.2. Chilled Water
Item
Part Number
Description
Quantity
159007P3
159010P1
128122G2
146352G1
P-5540
127998P2
VALVE CW3WAY 1" 250# B/C

VALVE 1" 3WAY UNION BODY
ACTUATOR ASSY CHAL 3/5T /CAM77
ACTUATOR ASSY SP SML 92" WH
SW FLOW SPDT 1.25" MPT 300#
SW FLOW ASSY 1-1/8"
1
1
1
1
1
1
159006P3
159009P1
128122G2
146352G1
VALVE CW2WAY 1"250# B/C

ACTUATOR ASSY CHAL 3/5T /CAM77
1
1
1
1
2-Way Valve
3
11
18
3-Way Valve
3
9
- 50 -
March 2009 (Rev00)
Piping Section
11.3. Glycool
Item
Part Number
Description
5
6
7
10
15
16
17
P-0050

FILTER/DRIER SOLDER
128157P1
128177P1
159010P1
146352G1
148039P1
March 2009 (Rev00)
Quantity
1
1
1
1
1
1
- 51 -
11.4. Water Glycol
Item
Part Number
Description
5
6
7
10
17
24
25
P-0050

FILTER/DRIER SOLDER
RECVR V 5X14 .50IN/OUT 450# SG
VALVE HEAT RECLAIM
VALVE CHECK BRASS IN-LINE 5/8
VALVE SOLND 1/2" NC 24V 50/60
VALVE RELIEF 440# 1/4NPT
26
27
- 52 -
128157P1
128177P1
148039P1
148213P1
129644P1
P-411B
1A23985P1
168197P1
Quantity
1
1
1
1
1
1
1
1
1
March 2009 (Rev00)
Reheat Section
12.
Reheat Section
Item
14
Part Number
Description
136742P5
136742P10
REHEAT 3KW 575V

REHEAT 5KW 575V
148366P1
HEATER 03.0KW 208V SS 304 S/F
148366P2
148366P4
148366P5

148366P6
148366P7
148366P9
148366P10
136965P1

SAFETY SWT THERM 105F
March 2009 (Rev00)
Voltage
575/60/3
575/60/3
200/50/3
208/60/3
230/50/3
230/60/3
380/60/3
380/420/50/3
460/60/3
575/60/3
200/50/3
208/60/3
230/50/3
230/60/3
380/60/3
380/420/50/3
460/60/3
575/60/3
n/a
Quantity
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
2
- 53 -
13.
Miscellaneous Section
13.1. Firestat
- 54 -
Item
Part Number
Description
51
E-2350
FIRESTAT OPEN ON RISE
Quantity
1
March 2009 (Rev00)
13.2. Kit Open Comms
Item
Part Number
Description
Voltage
OC-DO
OCWEB-ADPT
OC485-ADPT
KIT OPENCOMMS DISCRETE OUTPUT

KIT OCWEB ADAPTER
KIT OC485 ADAPTER
208/60/3
Quantity
1
1
1
13.3. Liquitect
Part Number
020-0448
9A36116G2
9A36116G3
9A36120G2
9A36120G3
LT410
Description
Voltage
Quantity
LIQUITECT ASY LT300 "NO"S3

LIQUITECT ASY LT300 "NO"S3 (2)
LIQUITECT ASY LT300 "NO"S3 (3)
LIQUITECT LT-410 RLY SUPV (2)
LIQUITECT LT-410 RLY SUPV (3)
LIQUITECT W/DPDT RELAY SUPERV
200/50/3
208/60/3
230/50/3
380/60/3
380/420/50/3
460/60/3
13.4. Leak Detector Kit

Part Number
Description
LT460-Z20
LT460-Z25
LT460-Z30
LT460-Z35
LEAK
LEAK
LEAK
LEAK
LT460-Z45
LEAK DET KIT LT460 W/45' CABLE
March 2009 (Rev00)
DET
DET
DET
DET
KIT
KIT
KIT
KIT
LT460
LT460
LT460
LT460
W/20'
W/25'
W/30'
W/35'
CABLE
CABLE
CABLE
CABLE
Voltage
200/50/3
208/60/3
230/50/3
380/60/3
380/420/50/3
460/60/3
Quantity
- 55 -
13.5. Smoke Detector
- 56 -
Item
Part Number
Description
15
168115G1
168115G2
SMOKE DET ASSY U FR C3000

SMOKE DET ASSY U RR C3000
Quantity
1
1
March 2009 (Rev00)
13.6. Sensor
Item
27
Part Number
Description
Voltage
1C16334G16
1C16334G17
1C16334G18
1C16334G19
1C16334G20
SENSORS T/H 15/SMSYST REM 30'

SENSORS T/H 15 REM 060'
208/60/3
March 2009 (Rev00)
Quantity
1
1
1
1
1
- 57 -
14.
Parts Gallery
1A16207P1
1A17806P8
1A19271P1
1A19716P1
1C11305P1
1C14431P1
1C16334G16
1C18003G3
1C18351P1
1C18351P2
1C18352P1
1C18354P1
1C18603P1
1C19070P1
172213G1
1D14684P1
1D16204P1
4C13121G4
4C14651G1
4D14331G2
123273P1
124216P2
124220P1
124501P1
124502P2
124547P1
124578P1
127781P1
- 58 -
March 2009 (Rev00)
Parts Gallery
127997P1
127998P2
128158P1
128162P1
128177P1
128199P1
132487P1
132487P2
134142P1
135409P2
135409P3
135637P2
136200P1
136201P1
136202P1
136221P1
136223
136240P1
136241P10
136555G1
136556P1
136610P1
136611P1
136635P1
136637P1
136743P1
136810P1
136811P1
March 2009 (Rev00)
- 59 -
136821P1
136821P13
136965P1
136979P1
136987G1
136995P1
146352G1
148039P1
148213P1
151143P2
159007P3
159009P1
159010P1
159486P1
W-0090
166819G1
168197P1
179856G1
180908P1
185108P1
193972G1
193979P1
194029P1
415761G5
011399549
B02-0190
B13-0150
B-0330
- 60 -
March 2009 (Rev00)
Parts Gallery
B-0660
B13-0200
1A24383P1
E03-0170
E05-4600
E13-0040
E-011A
E-011B
E-0110
E-0130
E-362B
E-0380
E-1020
E-1230.
E-2070
E-2090
E-2350
E-2440
E-3620
E-6040
F02-371A
F20-2300
F-2320
F-6090
March 2009 (Rev00)
- 61 -
H-014A
H-0020
H-0370
H-0450
LT460
136746P3
OC-DO
P02-0260
P02-0270
P02-0290
P15-0140
P15-0150
P15-0170
P-0050
P-0080
P-0180
P-229A
P-31B
P-411B
P-2290
P-3820
P-5010
P-5400
P-5590
R13-0090
136742P5
S13-0140
136786P1
- 62 -
March 2009 (Rev00)
Revision Page
15.
Revision Page
Revision Date
02/2009
March 2009 (Rev00)
Modification
-
Details
Manual Release Date
- 63 -

Challenger ITR

Загружено:

Сведения о документе

Исходное описание:

Авторское право

Доступные форматы

Поделиться этим документом

Поделиться или встроить документ

Параметры публикации

Этот документ был вам полезен?

Это неприемлемый материал?

Авторское право:

Доступные форматы

Challenger ITR

Загружено:

Авторское право:

Доступные форматы

Liebert Challenger ITR

1.Product Description ................................................................................. 3

Liebert Challenger ITR

March 2009 (Rev00)

Self Contained Systems

Chilled Water Models

March 2009 (Rev00)

Liebert Challenger ITR

Water/Glycol Condensing Units

March 2009 (Rev00)

Model Number Definition

2. Model Number Definition

March 2009 (Rev00)

Liebert Challenger ITR

3. Blower/ Motor Section

March 2009 (Rev00)

Blower/ Motor Section

Blower Common Parts

March 2009 (Rev00)

BLOWER W/H A12-09ATX1.00

Liebert Challenger ITR

MOTOR 1.5HP 575 HI EFF

MOTOR 2.0HP 575 HI EFF

MOTOR 3.0HP 208/230/460-3-60

March 2009 (Rev00)

March 2009 (Rev00)

COIL ASSY 5T UF GLYCOOL C3000

Liebert Challenger ITR

COMP SCRL ZR61K3-TF5 W/ROTA

COMP SCRL ZR61K3-TFD W/ROTA

COMP SCRL ZR72KC-TF5 W/ROTA

COMP SCRL ZR72KC-TFD W/ROTA

COMP SCRL ZR61KC-TF5 W/ROTA

COMP SCRL ZR61KC-TFD W/ROTA

March 2009 (Rev00)

 5 Ton 2-Way SP/HP

March 2009 (Rev00)

Liebert Challenger ITR

TERM LUG MECH #14-2/0 1/4"

March 2009 (Rev00)

FUSEBLOCK 250V 2P 030A

FUSEBLOCK BUSS J 600V 30A 2P

FUSE DUAL ELMNT 250V 04.5AMP

FUSE DUAL ELMNT 250V 02.8AMP

FUSE DUAL ELMNT "J" 600V 2.0A

XFMR 150VA 460/615/2460

XFMR 200VA 200-240/2450

XFMR 200VA 380-415/2450

XFMR 400VA 200-240/24V

XFMR 400VA 380-415/2450

PWA ISO XFMR/FUSE INTF

GROUND LUG STRIP 13POS

TERMBLK 3PL 1)2/0:14 X 4)4:14

SW AIR DIFFERENTIAL 2PORTS

FUSE GLASS 250V 4AMP .25X1.25

FUSE GLASS 250V 6AMP .25X1.25

March 2009 (Rev00)

Liebert Challenger ITR

TERM LUG MECH #14-2/0 1/4"

CB MCB 2P 240/415V 1.6A K CURV

CB MCB 2P 240/415V 3A K CURVE

CB MCB 2P 240/415V 6A K CURVE

XFMR 400VA 200-240/24V

5 Ton 2-Way SP/HP