Composite Exploded, I

COMPOSITE EXPLODED VIEW
, I
GROUP 301-
GROUP 19
GROUP 17
GROUP 109 ‘+“.’

____----------- /
IGROUPS 14oTSHOWN:
I
UNIVERSAL
I41-SHORT BLOCK 43-SERVICE ENGINE
I SPECIFICATION
I UNIVERSAL
’ 42-MINIBLOCK 44-SERVICE ENGINE
MODIFICATION I
~_____________-- -I
GRID A2
COMPOSITE EXPLODED VIEW
unvur Ld
GRID A3
This manual contains a complete listing of service replacement parts for Kohler 4KW Generator
Sets with specification'series code 102. These use the Kohler Model K321 Engine. The manual includes
the following main sections in the sequence listed.
1. Composite Exploded Views: Shows the general reference group location of the main components of the
generator set.
2. Specification Number Index: Listing of generator set spec numbers arranged in numerical sequence
on each page. Group variation numbers are listed in the horizontal line to the right of each spec
number.
3. Group Parts Lists: Indicates specific parts for each specification. Illustrations of parts are
shown for each of the various parts groups. Illustrations are keyed to the parts numbers found in
the parts group listings.
4. Accessory Parts List: The parts listed in this section are not installed but are shipped with the
generator set. Accessories are shown in back of manual.
5. Gasket Set Listinq: Lists the part number of the gasket set required for complete overhaul of the
unit plus a listing of the individual gaskets and seals which are included in the set. Gaskets and
seals are also listed individually in the various parts groups.
1 NUMBER SIGNIFICANCE 1
There are various numbers which must be used in determining how to identify a part number. The
significance of each of these numbers is explained as follows:
SPECIFICATION NUMBER: The generator set specification number, which is found on the nameplate
attached to the frame of the generator, indicates model variation or the combination of groups used to
build that particular generator set. The spec number is, in effect, a coded number. The first three
digits, which are the code designation for generator size and engine model, remain constant in this
series while the remaining digits in the spec number are issued in numerical sequence. When the se-
quential number reaches 99, the next number will be 100, for example: 10299 is followed by 102100--
note that the spec number goes from a 5 digit to a 6 digit number in the example.
GROUP NUMBER: The group consists of related parts needed to provide one or more related functions.
GROUP VARIATION NUMBER: There may be various groupings of parts designed to provide the same function,
however, with minor differences. Each of these differences necessitates the assignment of a group
variation number. Example, dry air cleaner or oil bath air cleaner--both perform the same function,
however, use different parts.
PART NUMBER: The part number is the number by which an individual piece part of a generator set is
identified and ordered.
IHOW TO FIND PART NUMBERS]

Following is a step-by-step procedure to be used in identifying and ordering a specific part.
Item to be ordered: ARMATURE ASSEMBLY
STEP 1: Record the Generator Set specification number from the nameplate on the generator frame.
(Sample: 10242A)
STEP 2: Turn to the composite views to determine the group in which the armature assembly is located.
The armature assembly is in Group 201 - Generator and Mounting.
STEP 3: In the Specification Number Index, find specification 10242A in the left-hand vertical column.
Under Group 201 - Generator and Mounting column, locate the variation number assigned to
specification 10242A. The variation number is 55.
STEP 4: Turn to Parts Group 201 - Generator and Mounting. Note that the armatures are identified with
Index Letter P--under this letfer locate Variation 55. Armature assembly A-252209 is assigned
to this variation.
GRID A4
GENERATOR SET SPEC. NO. INDEX
Gasket Set on GRID Cl3
GRID A5
GRID A6
GENERATOR SET SPEC. NO. INDEX
GRID A7
SERIES 102
1 :NDEX DESCRIPTION PART
.TR. VARIATION NUMBER NUMBER QTY.
F Gasket, air horn

1,3,13,15,27,28,37, 275341 1
38,44,51
G Precleaner, element
(May be used with filter
element 235116) 237421 1
H Stud, cleaner
l/4 - 20 x 4-718
27,37 235156 1
3 Gasket, cleaner
27,37 AC-1787 1
Kl Elbow, air cleaner
13 275259 1
K2 Elbow, air cleaner

15 235553 1
K3 Elbow, air cleaner

(Includes nipple)
B3 27,37 236229 1
L Ni;7pl;71/4 x l-118
II’ X-226-2 1
Ml Brace, air cleaner

15 235539 1
M2 Brace, air cleaner

27,37 235339 1
Elbow, street 90"

INDEX DESCRIPTION PART X-211-6
27,37 1
LTR. VARIATION NUMBER NUMBER QTY
Cup, air cleaner
A Nut, wing
X-276-7 1 15 231414 1
1,3,27,28,37,38,44,51
Baffle, air cleaner
Bl Cleaner, air - assembly
15 231415 1
(Includes A,Cl,Dl & El)
133 A-235100 1
Fastener, oil cup
15 231416 1
B2 Cleaner, air
13 272461 1 Body, upper
15 232561 1
63 Cleaner, air - assembly
(Includes O,P,Q & R) Seal, air cleaner
15 A-230538 1 38,5i 237423 1
Cl Cover, cleaner Screw, hex. hd.

1,3,27,37,44 235102 1 ii10 - 32 x 5/16
1,3,28,38,44 X-167-2 3
38,51 237848 1
c2 Cover, cleaner
28 277142 1
Dl Element, filter
1,3,27,37,38,51 235116 1
44 47 083 02 1
D2 Element, filter
28 277138 1
El Base, cleaner
1,3,44 235101 1
28 236638 1
38,51 237424 1
E2 Base, cleaner
27,37 235123 1
1.1 GRID A8
SERIES 102
23 4
Cover, scroll
61,62,193,198 275824
275827(Discont'd
130,164,191,199>229 237476
Bracket, scroll support

61,79,193,198 236718
Brace
229 41 120 02 1
Screen, air outlet

229 47 162 06 1
Switch
264 41 099 04 1
INDEX DESCRIPTION PART Nut (not shown)

LTR. VARIATION NUMBER NUMBER 264 41 100 02 1
Al Baffle, head
(Use 237520 after engine
serial no. 31849991
27,37,61,62,79,136,164,
193 235049
Baffle, head
191,198,199,206,229,264 237678
A2 Baffle, head
(Use 235049 prior to engine
serial no. 3185000) (Use
237677 on engine spec
suffix "C")
39,145 237520
Baffle, head
174,175,184,192 237677
B Baffle, cylinder
(Use 236676 after engine
serial no. 3184999)
27,37,39,61,62,79,130, 235054
206,264
Baffle, cylinder
145,164,174,175,184,191,
192,193,198,199,229 235054
BAFFLES
C Housing, blower AND
27,145,174,192,206 235901 SHROUD 2
37,175,264 235934
39,184 236289
61,62,79,130,164,191,193,
198,199,229 235561
D Baffle, side air

27,61,164,192,199 236272
37,39,62,79,130,145,174, 235652
175,184,191,193,198,206,
229,264
E Scroll
61,62,79,193,198 236717
130,164,191,199 237475
229 47 416 01
F Baffle, air
61,62,79,130,164,191,193,
198,199,229 236390
2.1-3.1 GRID A9
SERIES 102
34
INDEX
f
DESCRIPTION PART INDEX DESCRIPTION PART
LTR. VARIATION NUMBER NUMBER QTY LTR. VARIATION NUMBER NUMBER QTY.
Use stock of original part number Use stock of original part number
before ordering replacement. before orderinq replacement.
A Hose
l/2 I.D. x 3/4 O.D. x 3-l/8 Pin, camshaft
637 X-484-2 10,19,24 235193 1
8 Clamp, hose Spacer, camshaft .005

6 X-426-3 10,19,24 275066 A.R.
Spacer, camshaft .OlO

C Stud, valve cover
10,19,24 275067 A.R.
1,6,7 275220
Dl Cover, valve (Standard) Camshaft - assembly

1 275143 10,19,24 47 010 06
D2 Cover, valve
(Closed breather) Spring, actuating
6,7 275839 10,19,24 47 089 01
Gasket E Tappet
1,6,7 275144 1 10,19,24 D-235327
Seal, breather
1,697 231032 1 Fl Rotator, exhaust valve
10,19 230020
Filter
1,6,7 235118 1 F2 Retainer, exhaust valve
24 230011
Baffle
1,6,7 235117 1
Spring, exhaust valve
Reed, breather 10,19 235168
1,6,7 235047 1
24 235010
Plate, breather
1,6,7 235631 1 Retainer, spring upper
10,19,24 235011
Gasket
1,6,7 235048 1
Valve, exhaust (Stellite)
(Use 237672 on engine spec
suffix "D" & later)
10 235838
Valve, exhaust (Stellite)

19,24 237672
Valve, intake (Stellite)

10,19,24 235582 1
Keeper, valve
10,19,24 240013 4
Spring, intake valve

10,19 235168
24 235010
/D Rotator, intake valve

10,19 230020
Retainer, intake valve

24 230011
3.2-4.1 GRID A10

SERIES 102
5
NDEX DESCRIPTION PART
TR. VARIATION NUMBER NUMBER QTY.
Elbow
54 237813 1
Elbow
56,71 x-447-5 1
86 x-447-10 1
Elbow
73 x-215-5 1
Bracket, regulator
54,56,64,71,73 231471 1
Regulator
54,56,64,71,73 B-230695 1
Hose, flexible 8-l/2

54 x-409-5 1
Hose, flexible 11
73 X-651-10 1
Hose, flexible 12-l/4

INDEX DESCRIPTION PART 56,71 235171 1
Fitting, hose (Swivel)
54,73 X-653-l 1
Use stock of original part number
before ordering replacement. Fitting, hose
73 X-652-l 1
Al Carburetor - assembly
5,40,56,71,78,86 A-236271 Connector
54,73 X-296-2 1
61 E-235501
Connector
1 47 053 13
56 231509 2
14 47 053 15
71 231509 3
Adapter, carburetor - assem.

(Includes V & W)
A2 Ca;;u;t;; - assembly
56,71 A-237412(Discont'd)l
, 2 B-237821
B Gasket, carburetor
1,5,14,40,54,56,61,64,
71,73,78,86 271030
C Bushing, reducer
l/4 I.D. x 3/8 O.D.
54,73 X-202-30
Bushing, reducer
318 I.D. x 718 O.D.
56,71 X-202-28
Bushing, reducer
l/4 I.D. x 3/4 O.D.
56,71 X-202-7
73 A-105
D Nuk6(;;)pper fuel line only)

3 220786
E Sleeve (Copper fuel line only)

56,71 220547
Fl Elbow (Copper fuel line

use 231509)
1,5,14,40,56,61,71,78 x-391-1
F2 Elbow
S
54 x-274-9
CARBURETOR
64,73 X-211-8
5.1 GRID Al 1
SERIES 102
C’
INDEX DESCRIPTION PART
CARBURETOR

before ordering replacement.
ALLincludes variations1,5,14,40,56,61,71,78
and 500.
Carburetor - assembly
5,40,56,71,78 A-236271 1
61 E-235501 1
Carburetor - assembly
14,500 47 053 15 1
Screw, bowl retainer

5,14,40,56,71,78,500 235447 1
LTR. VARIATION NUMBER NUMBER QTY 61 200420 1
Bowl
N Choke, automatic
1,5,14,40,56,71,78,500 235448 1
5,56 230426 1
40,61,71,78 61 200418 1
238095 1
86 4717501
Float with lever
Linkage, choke ALL 200408 1
5,40,56,61,71,78,86 235466 1
Pin
Gasket, choke ALL 200376 1
5,40,56,61,71,78,86 240285 1
Gasket, bowl
Coupling l/8 ALL 200375 1
56,71 X-216-24 2
Gasket
56,71 270550 1
Pipe l/8 x 3/4

56,71 X-217-6 1
Pipe 3/8 x 2
64 X-204-6 1
Pipe l/4 x 718

73 X-220-5 2
Valve, needle
56,71 221282 1
Line, idle 14-13/16 copper

56,71 A-237389 1
Valve, adapter Al
56,71 270662 1
Venturi
56,71 237411 1
Clamp, hose
54 X-426-3 2
Screw, sltd. hd.

5/16 - 18 x 1
1,5,14,40,54,56,64,71>
73,78,86 x-770-1 2
Screw, hex. hd.

l/4 - 20 x l-114
54,56,64,71,73 X-776-l 1
Z Solenoid
86 47 462 02 1
CARBURETOR
S
5.2 GRID Al2
SERIES 102
5
INDEX DESCRIPTION PART NDEX DESCRIPTION PART
LTR. VARIATION NUMBER NUMBER TR. VARIATION NUMBER NUMBER QTY.
G Needle and seat Use stock of original part number

5,14,40,56,61,71,78 231555 before ordering replacement.
H Spring, main fuel adjusting A Carburetor - assembly

needle
54,64,73 B-23782 1 1
ALL 200383
B Venturi
J Needle, main fuel adjusting 54,64,73 236666
1,5,40,56,71,78 235415
C Screw, Venturi set
61 200442 X-60-l(Discont'd) l
54,64,73
500 47 103 01 0 Washer, split

54,64,73 X-18-2 1
Needle, main fuel adjusting
(Use 47 103 01 after engine E Screw, idle stop
serial no. 5125237) 54,64,73 236554 1
14 237489
F Spring, idle stop
K Spring, idle fuel adjusting 54,64,73 234208 1
needle
ALL 200380 G Arm, cast
54,64,73 236670 1
L Needle idle fuel adjusting
1,5,40,56,61,71,78 235006 H Screw, throttle lever
54,64,73 x-51-14 1
14,500 275231
J Lever, throttle
M Gasket, anti-splash
54,64,73 275228 1
ALL 200439
K Seal, felt
N Repair kit (Includes bowl
nut gasket, bowl ring gasket, 54,64,73 236669(Discont'd)l
bowl baffle gasket, needle
and seat with gasket, float L Sp;;nz; ;;le adjustment
pin & carburetor gasket) 9 > 234208 1
ALL 231555
Y Screw, idle adjustment
54,64,73 234206 1
l ooooooooooooe N Nut, load adjustment lock

54,64,73 236553 1
3 Screw, load adjustment

54,64,73 236552 1
l ooooooooooooo
[NDEX DESCRIPTION
@'F
CARBURETOR
PART
S
1 Carburetor - assembly
501 B-237821 1
5 CARBURETOR 3 Venturi
501 236666
CONTINUED ON GRID Bl
1
5.3 GRID Al3

SERIES
57
INDEX
4
DESCRIPTION PART NDEX DESCRIPTION PART
LTR. VARIATION NUMBER NUMBER QTY TR. VARIATION NUMBER NUMBER QTY.
236669(Discont'd)l
D Spring, idle adjustment

501 234208 1
E Screw, idle adjustment

501 234206 1
F Nut, load adjustment lock

501 236553 1
G Screw, load adjustment

501 236552 1
H Spring, throttle lever

adjusting screw
1,501 232555 1
J Screw, throttle lever

adjusting
1,501 232556(Discont'd)l
\IDEX DESCRIPTION PART
u /M TR. VARIATION NUMBER
Bearing, rear ball

NUMBER QTY.
ALL 235376 1
Plug, pipe
175,248 x-75-31 1
175,248 x-75-17 1
Seal, rear oil

175,222,240,248,249,278 x-379-9 1
Insert, exhaust valve

(fW)used after spec suffix
ALL 230170 1
LTR. VARIATION NUMBER NUMBER Insert, intake & exhaust
QTv
valve (Use exhaust valve
insert 230170 on spec
)Use stock of original part number)
suffix "A")
Ibefore orderins replacement. J
Balanced
f When replacing cylinder
engines with serial no.
block on Dynamic
4110021 and earlier,
ALL
Block, cylinder - assembly

175
230265
B-237347
2
1
required due to change in boss height. InstaZZation Block, cylinder - assembly
Instructions are included in the kit.
(Iyczudes C,D,E,J,K,M & N)
B-237845 1
Gasket, camshaft cover
ALL 235025 1
Cover, camshaft 240,249 B-237857 1
ALL 235026 1
Bearing, needle
(Includes C,D,E,K,M & N)
ALL 234866 1 1
248,278 B-237835
Shaft, governor
ALL 235125-S 1
Plug, expansion
ALL X-230-11 1
5.4-7.1 GRlDA14
SERIES 102
zw
LTR. VARIATION NUMBER NUMBER QTY.
M Guide
ALL 235007-S 2
N Shaft, stub
ALL 236559 2
0 Gasket, bearing plate .OlO

ALL 235070 A.R
P Gasket, bearing plate

ALL 235757 1
Q Bearing, front ball

ALL 235376 1
R Plate, bearing
ALL 45 156 03 1
Seal, front oil

ALL X-271-30 1
UDEX DESCRIPTION PART


@oQ@/D
L C
Screw, hex. hd.
3/S - 16 x 2-l/2 (Use
variation no. 27 after
engine serial no. 3184999)
7,12,61,69,85,97 235175 A.R.
Screw, hex. hd.
3/S - 16 x l-3/4 (Use
variation no. 7 orior to
engine serial no: 3185000)
27,45,46,55,57,70 270721
Screw, hex. hd.

3/S - 16 x l-1/2 (Use
variation no. 7 prior to
engine serial no. 3185000)
27,45,57,70 270158
Screw, hex. hd.

3/8 - 16 x l-1/2
INDEX DESCRIPTION PART 46,55 270158
LTR. VARIATION NUMBER NUMBER QTY Screw, hex. hd.
318 - 16 x 2-5/8
Crankshaft
85,97 275196
A
53,79 45 014 09 1
Washer
7,12,27,45,46,55,57,61,
B Gear - assembly
(Includes E)(Order spacer
69,70,85,97 2 JO889 10
kit no. 47 755 01 when
replacement spacers are Head, cylinder
required) (Use 237560 after engine
53 47 042 01 2 serial no. 3184999)
7 237831
Ki:; spacer (Includes D)
47 755 01
Head, cylinder
0 Retainer (Use 237828 after engine
53 X-269-34 i serial no. 3184999)
12 237830
E Bearing, needle
53 236506 i
(cl-CONTINUED NEXT PAGE)
7.2-8.1-9.1
GRID 61
SERIES 102
INDEX DESCRIPTION PART [NDEX DESCRIPTION PART

LTR. VARIATION NUMBER NUMBER QT’ .TR. VARIATION NUMBER NUMBER QTY.
(Cl-CONTINUED) I1 Dipstick 2-l/4" blade

1 A-235092 1
Head, cylinder
61,85,97 237671
42 Dipstick 4-3/B" blade
69 28 237013 1
237715
c2 Head, cylinder 43 Dig;tick 14-l/2" blade

(Use 237670 on engine spec 237052 1
suffix "Cl')
14 Dipstick 2-61/64" blade
27,46 237828
43 237552 1
Head, cylinder (Use 237714 31 Tube, oil fill l-13/16"

on engine spec suffix "D" & 28,43 237012 1
later)
45 32 Tube, oil fill g-11/32"
237560
30 236964 1
Head, cylinder
55,57 237670
I Gasket
30 237064 1
70 237714
Gasket. cylinder head

7,12;27;45,46,55,57,61,
69,70,85,97 237658
Strap, lifting
7,12,27,45,46,55,57,61,
69,70,85,97 47 445 01
Stud
46,55,97 237522
Spacer
13/32 I.D. x 5/8 O.D. x 23/32
46,55 x-400-71
IDEX DESCRIPTION PART

'R. VARIATION NUMBER NUMBER OTY.
1 Muffler
96,98 237485 1
2 Muffler
97,99,600 275679 1
Pipe 1 I.P. x 9
28 X-218-5 1
Pipe I.P. x 4-l/2

28 X-218-10 1
Pipe 1 1-P. x 3
99 41 136 02 1
Pipe, exhaust
23,24,96,98 237129 1
:2 Pipe, exhaust
96,98 237603 1
9.2-10.1-12.1 GRID 82
SERIES 102
EXHAUST
4
P
VDEX DESCRIPTION PART

Flywheel
1,13,102,132 A-235908 1
18,131,150 A-235978 1
58,82 A-236252 1
Support, rotor
58,82 236593 1
Rotor
58,82 277227 1
Key
ALL X-286-17 1
Shaft, front drive

18 235226 1
131 237506(Discont'd)l
150 235377 1
:1 Screen, grass
1 235208 1
:2 Screen, grass
13 47 162 02 1

LTR. VARIATION NUMBER NUMBER OTY
Pipe, exhaust
96,98 237608 1
Pipe, exhaust
97,600 235194 1
Elbow, exhaust
2,28,31 235166 1
Gasket, exhaust
2,28,31 235122 1
Nut, lock
23,24,96,97,98 AC-1536 1
600 238807 1
/
G Clamp, muffler
96,98 237548 3 62
H Elbow, street
28 x-215-15 1
Jl Bracket, muffler mounting

96,98 237609(Discont'd)l
52 Bracket, muffler
96,98 237642(Discont'd)l
53 Bracket, muffler mounting

98
FLYWHEEL
13
12.2-13.1
GRID B3
SERIES 102


Slp;ve (Copper fuel line only)

220547 1
Nut (Copper fuel line only)

18 220786 1
Line, fuel (Pump to carb.)

5 rubber (Copper fuel line-
235097)
18,20,25,28,32,38,48,66 X-810-1 1
Line, fuel (Pump to carb.)

5-l/2 rubber
30,41 X-386-25 1
Li;ti, fuel (Steel)

47 516 01 1
LTR. VARIATION NUMBER NUMBER QTY Clamp, hose
(W&g ;;e;,l ;F3;n$)41
F3 Screen, grass
18,131 235052 1 666’ ’ ’ ’ ’ ’ ’ x-309-14 2
150 237029 1 Elbow, street l/8 x 90"

18,20,25,28,41 x-211-10 1
F4 Screen, grass
132 236688 1 Elbow, street l/8 x 45'
38 X-274-4 1
Gl Pulley, electric start
(Single groove) Elbow 900
1,18,131 235207 1 18,44 x-447-10 2
62 Pulley, rope start Elbow 90"

82 235752 1 20,25,28,41 A-822 1
H Rope Elbow, street l/8 x 90'

ALL A-230099 1 30,44,66 X-555-2 1
J Nut, lock 5/8 - 18 Elbow, street

ALL x-119-14 1 44 x-774-1 1
Filter, fuel - assembly

(Includes G thru M)
18,20,25,28,30,38,41,44,66 A-210101 1
Top, filter
18,20,25,28,30,38,41,44,66 210478 1
Valve, needle
18,20,25,28,30,38,41,44,66 A-210480 1
Screen, filter
18,20,25,28,30,38,41,44,66 210479 1
Gasket, filter
18,20,25,28,30,38,41,44,66 210468 1
Bowl, glass
18,20,25,28,30,38,41,44,66 210467 1
Bail
18,20,25,28,30,38,41,44,66 A-210477 1
Pump, fuel
E2 (without prime lever)
18,20,25,30,32,38,41,44,66 A-235845 1
48 47 393 20 1
Pump, fuel
(with prime lever)
28 A-235807 1
13.2-14.1 GRID B4
14 FUEL
PUMP
/N’
_TR. VARIATION NUMBER NUMBER OTY.
N2'
/E5 Use stock of original part number
Briiket, upper tank

45 217 10 1
Bracket, lower tank

E4 44 47 217 11 1
Th
D /p
Valve, fuel (Use 47 462 01
D
after engine serial no.
5155715)
44 220764
Dl Tank, fuel 1.5 gallon

(Includes cap)
44 235164
D2 Tank, fuel 7.5 gallon

(Includes cap)
99 288831 1
El Strap
(Includes 1 screw X-5-26
,and 1 nut X-101-8) 237639 2
44
E2 Strap
99 288832
INDEX DESCRIPTION PART Spacer

LTR. VARIATION NUMBER NUMBER 44 X-400-89
0 Elbow, hose 900

(l/4" I.D. hose)
18,20,25,28,30,32,38,41,48,
66 x-391-1 A.F
Elbow, hose 90°

(3/16" I.D. hose) (Use X-391-1
prior to engine serial no.
5155716)
32,48;66 x-391-11
P Gasket, fuel pump pad

~;1~~2~~25,28,30.32,38,41,
I 9 47 041 04
Q Cover, pump pad

4 240282
R Nipple l/8 x 2-l/2

20,38,41 167196
66 47 136 02
S Repair kit (Use only with

pumps having letter "B"
stamped on body)(Includes Q
diaphragm, diaphragm spring,
valve assembly, valve gasket
F’
and pulsator diaphragm)
18,20,25,28,30,32,38,41,44 230675
15
FUEL
TANK
14.2-15.1
GRID85
SERIES 102
15 FUEL
TANK

I_TR. VARIATION NUMBER NUMBER QTY.
P2 before ordering replacement.
E2' A Lever, governor (Includes

1 screw X-776-1, 1 washer
X-25-72 & 1 nut X-81-1)
5,37 A-237653 1
B Spring, governor
5,37 1
C Bracket, speed control

5,37 235086 1
Dl Spacer
5,37 45 112 01 1
D2 Spacer (Use only on engines

after serial no. 3173783)
5,37 X-400&80 1
Bushing
5,37 235476 1
Pin, governor stop

5,37 231355 1
Shaft, governor cross

5,37 237455 1
LTR. VARIATION NUMBER NUMBER CITY Retainer, rod
5,37 235278 1
Rod, ball joint

5,37 235277 1
Gl Line, fuel 20
44 X-788-l 1 Ball, joint
5,37 237130 2
G2 Line, fuel 41
99 265484 1
Clamp, hose
44 X-426-8 2
Clip
99 286533 1
Webbing, tank
99 x-295-4 2
Elbow 90'
99 x-447-10 1
Gauge, fuel tank

99 234111 1
Tank, support
99 288635 1
Cap, tank
44 236655 1
&/D’
GOVERNOR
17
15.2-17.1
GRID 66
SERIES 102
1218
[NDEX DESCRIPTION PART

4 Stator, mangeto - assembly

(Includes B,C,F & G)
27,35,70,84 A-235741 1
B Kit, coil clip

27,35,70,84 237919 1
C Coil
27,35,70,84 238059 1
D Condenser
INDEX DESCRIPTION PART 27,35,?0,84 47 147 01 1
LTR. VARIATION NUMBER NUMBER QTY El Clip
27,35,70,84 275303 1
L Bracket, adjusting screw
5,37 235084 1
Clip l/2 wide
27,35,70,84 275183 1
M Washer, tension
5,37 275690
Clip 7/16 wide
27,35,70,84 X-728-l 1
N Damper, spring
37 45 263 01 1
Screw
27,35,70,84 234423 1
0 Rod, throttle
5,37 235078 1
Cable, hi-tension
27,35,70,84 234424 1
P Washer, thrust (Use with
nylon gear)(Use X-25-67
Cover, breaker
with steel gear)
1 27,35-,70,84 A-220136 1
5,37 237022
Plug, spark
Q Gear, governor A-236294-S 1
27,35,70 235040-S 1
R Screw, shoulder 84 235041-S 1
#lO -,24 x l/2
5,37 235477 Boot, spark plug
27,35,70,84 220791 1
Rod, breaker
27,35,70,84 X-489-7 1.
Breaker
27,35,70,84 47 150 01 1
Gasket, cover
27,35,70,84 220174 1
Lead, low tension
Use 14 gauge leads for all low tension circuit

wiring except use 6 gauge wherever battery
current is present and 10 gauge from ammeter
to .generator or to start switch. Low tension
leads are available only in "multiple-use" kit
form. Each kit includes an assortment of ter-
minals plus a length of wire which is cut to
match the length of the lead being replaced.
The available low tension lead kits are:
/K
% /
17.2-18.1
GRID 87
SERIES 102
?W? INDEX DESCRIPTION PART

LTR. VARIATION NUMBER NUMBER ClTV

Al Gasket, pan
1,4,25,28,42 235057 1
A2 Gasket, pan
33,34,35 235353 1
Bl Pan, oil (Side drain)

1,4,25,28,42 235115 1
82 Pan, oil (Side drain)
A Plate, switch instruction 33,34,35 237462 1
50 220725
Cap, pipe 3/4
B Switch, ignition 4,35 X-268-l 1
50 234690
Ni;p;; ii4 x Z-3/16
, , X-206-10 1
Nipple 314 x 2-l/2

28,34,42 X-206-4 1
Plug, drain 3/4 sq. hd.

X-75-6 7
1,25,28,33,34
Elbow
25,28,34,42 X-215-2
Bushing (Use after generator

set serial no. 440032)
33 X-202-23
Bushing
34,42 X-202-23
Hl Valve (Use after generator

set serial no. 440032)
33 238123
HZ Valve
34,42 X-256-l
Elbow, oil drain

(Use prior to generator set
serial no. 440033)
33 SA-472
OIL
PAN
19.1-21.1 GRID BB
SERIES 102
22zz3

LTR. VARIATION NUMBER NUMBER OTY.

A Starter, recoil - assembly

(Includes C thru R)
1 47 165 01
Starter, recoil - assembly

-D (Includes C thru R)
7 47 755 03
Cup
1>7 235685
Screw, hex. hd.
"'Y,, 32 x =I8 231691
Washer
_._1 ,7 231690
Washer
INDEX DESCRIPTION PART 1,7 231693 1
Retainer
1,7 231699 1
A Rod, connecting
Spring, retainer
7,B A-237344
137 232525 1
Rod, connecting
Brake
.OlO U.S. A-237344-10
1 ,J 231689 1
B Piston - assembly (Std.)
Washer, thrust
(Includes pin & retainers)
1>7 231692 1
738 47 074 06
Piston - assembly (.003)

(Includes pin & retainers) 47 074 07
Piston - assembly (.OlO)

(Includes pin & retainers) A-237403

(Includes pin & retainers) 47 074 09

(Includes pin & retainers) A-237405
C Retainer
7,a 235004
D Ring set - Std. & .003 (Svc.)

7,a 236763
Ring set - .OlO (Service) 236764
Ring set - .020 (Service) 236765
Ring set - .030 (Service) 236766
RETRACTABLE
STARTER
22.1-23-l
GRID B9
SERIES 102

K Dogs
1>7 231695 3
L Handle
I,7 234452 1
M Rope #6 - 66'
1.7 231686 1
N Pulley
197 231697 1
0 Sheave
137 231685 1
P Screw
1>7 231683 4
Q Spring, recoil
1>7 231705 1
7 47 165 01 1
SHORT BLOCK
41
(B-CONTINUED)

INDEX DESCRIPTION PART ,
L B-237845
3 B-237835
A Cutout, hi-temperature
1 230989 1 4 B-237857
Crankshaft
ALL 45 014 09
Plate, bearing
ALL 45 156 03
INDEX DESCRIPTION PART Rod, connecting - assem.

LTR. VARIATION NUMBER NUMBER QTY ( S~dli)
A-237344
Use stock of original part number Piston - assembly (Std.)

before ordering replacement. ALL 47 074 06
A Short Block - assembly Ring set (Std.)

1 B-237536 1 ALL 236763
2 B-237845 1 Bearing, ball

ALL 235376
3 B-237844 1
Seal, rear oil
4 B-237845 1 ALL x-379-9
B Block, cylinder - assembly Seal, front oil

1 B-237347 1 ALL X-271-30
23.2-31.1-41.1
GRID BlO
LTR. VARIATION NUMBER NUMBER QTY. TR. VARIATION NUMBER NUMBER QTY.
'AUTION: Balance gears and related spacers are not

'urnished with miniblocks--transfer these from J Block, cylinder - a.ssembly
engine being replaced if equipped with Dynamic 1 B-237347 1
Balance. When replacing Dynamic Balanced
engines with serial no. 4110021 and earlier, 2 B-237835 1
order and install spacer kit no. 47 755 Ol--
this is required due to change in boss height. 3 B-237857 1
Installation Instructions are included in the
kit. C Rod, corm.-assem. ( Std.)
ALL A-237344 1
D Piston - assembly (Std.)
ALL 47 074 06 1
A Miniblock - assembly
1 0-237347
E Ri;riLset(Std.)
2 A-237835 236763 1
A-237857 F Bearing, ball

3
ALL 235376 1
42.1GRID Bll
Service Engines are selected on the basis of their ability to be adapted to a specific application.
Certain applications will require one or more modifications. Modifications listed in this Group may be
required in addition to those listed in Group 44 - Service Engine Modifications.
Service Engines have 7-3/4" and 5-5/8" bolt circles. All have 3-l/2" bore and 3-l/4" stroke.
VARIATION
NUMBER DESCRIPTION
PA-60144-D* (Replaced by PA-60241-D) SERVICE ENGINE: Generator Set

PA-60204-D* SERVICE ENGINE: Generator Set
PA-60241-D" SERVICE ENGINE: Generator Set
PARTS GROUPS, APPLICATION AND MODIFICATION FEATURES
PARTS
GROUPS DESCRIPTION, FEATURES AND SPECIAL INSTRUCTIONS
AIR INTAKE Dry type air cleaner furnished. Transfer or order other types only when
necessary to retain for application involved.
BAFFLES AND High clearance type furnished. Air vat scroll and cover furnished on
SHROUD Variations 1 & 3. Transfer or order other types only when necessary to re-
tain for application involved. See Group 44 - Service Engine Modifications
for Air-Vat Cooling.
CAMSHAFT AND ACR Camshaft, Stellite Valves with Rotators.

VALVES
CARBURETOR Side draft gasoline carburetor furnished. Transfer automatic choke and/or
other components as required. See Group 44 - Service Engine Modifications
for LP natural and combination gas/gasoline systems.
CRANKCASE Features previously described.
CRANKSHAFT Standard Generator Set crankshaft furnished. Balance gears in Variation 2.
CYLINDER HEAD Standard gasoline head furnished.
DIPSTICK Flange type furnished.
EXHAUST Exhaust elbow furnished. Transfer or order other types only when necessary
to retain for application involved.
FLYWHEEL Provisions for front drive shaft or retractable starter drive cup-screen on
Variation 2. Air Vat Cooling flywheel on Variations 1 & 3.
FUEL PUMP Mechanical fuel pump furnished.
FUEL TANK Not furnished: See Group 44 - Service Engine Modifications.
GOVERNOR Constant speed furnished: Governor set for 1800 RPM operation. For 1500 RPM
operation adjust the governor speed adjusting nuts.
IGNITION Flywheel magneto type furnished.
INSTRUMENT Not furnished. Transfer from original engine or order and install parts as
PANEL called for in original spec. See Group 19.
OIL PAN Oil drain on side opposite carburetor. Two quart capacity on Variation 2.
Variations 1 & 3 have l-3/4 quart capacity pan. Two quart capacity oil
pan can be reversed if oil drain required on carburetor side.
PISTON & ROD Standard for 3-l/2" x 3-l/4" bore and stroke.
RETRACTABLE STARTER Not furnished: See Group 44 - Service Engine Modifications can be converted
to retractable start with kit described in Group 44.
HIGH TEMPERATURE Not furnished. Transfer from original engine or order and install cutout,
CUTOUT part number 230989.
*Modifications may be required on these engines. Check Group 44 of the Spec No. Index. Also check
Parts Groups, application and modification instructions in this group.
43.1 GRID 812

SERIES 102
44
To determine modifications needed to make the designated Service Engine compatible to the original
engine, check original specification and locate the variation number assigned under Group 44 - Service
Engine Modifications. These modifications are in addition to those explained in Group 43 - Service
Engines.
Use the following chart and find the Index Letter(s) applicable to the Service Engine modification
number. (Example: Original engine specification calls for Service Engine modification variation 43.
Variation 43 calls for Index Letter D. Index Letter D is for Gas Fuel System).
J
APPLICABLE
VARIATION INDEX
NUMBER LETTER(S)
43 D
44 A
45 B,C
46 A,D
47 C
INDEX
LETTER DESCRIPTION INSTRUCTIONS
A AIR VAC Transfer components, including flywheel, from original

COOLING engine or order and install Kit #237689.
B SIDE MOUNT Transfer from original engine or order and install

FUEL TANK Kit #237690.
C RETRACTABLE Transfer blower housing, starter and cup from original

STARTER engine or order and install Kit #237749.
D GAS FUEL Transfer from original engine or order and install

SYSTEM LP/Natural Gas Kit #237703 or combination Gas/Gasoline
Kit #237704.
44.1GRID 813
SERIES 102
[NDEX DESCRIPTION PART

(J-CONTINUED)
Spacer (Engine end)

76,77,18,79,20,22 X-400-84
: Tee, rubber
16,17,18,19,20,22 237451
cup, rubber
76,17,78,19,20,22 237452
Spring
16,17,18,19,20,22 237463

LTR. VARIATION NUMBER NUMBER
A Stud, generator mounting

1,3,10 230349
B Damper, vibro (Engine end)

40 duro
1,3,10 244613
Damper, vibro (Generator end)

60 buro
7,3,70 245038
Cl Skid
193 275304
C2 Skid
77,22 237500
18,20 237632
19 237963
D Frame, carrying
10 236793
El Bracket, mounting (L.H.)

16,17,78,19,20,22 237464
E2 Bracket, mounting (R.H.)

76,77,18,79,20,22 237465
Fl Support, engine
16 237466
F2 Support, generator
76 237467
Strap, ground
1,3,10,16,17,18,19,20~22 245297
Terminal, grounding
7,3,10,16,17,18,19,20,22 x-377-11
104
Spacer, rolled (Generator end)
16,17,18,19,20,22 X-400-82 SKID & MOUNTING
109.1 GRID 614

SERIES 102
:NDEX DESCRIPTION PART

Screw, hex. hd.

114 - 20 x s/a
59 X-465-Z
Clip
50,59,67,78,79,86,88,92,
96,97,98,99 x-428-i 2
Frame, generator - assembly

(Includes M,N & 0)
50,59 'A-252217(Discont'd) 1
67,71,78,79,86 A_237468(Discont'd) 1
91,94,104 A_252264(Discont'd) 1

(Includes M & 0)
55,61,90 A-252207 1

(Includes M,N & 0)
65,76,77,83 A-252248 1
70 A_252254(Discont'd)l
INDEX 88,92,96,97,98,99 B-237794 1

DESCRIPTION PART
LTR. VARIATION NUMBER NUMBER OTI
Coil, field
5D,59 A-242390 4
before ordering replacement. 55,61,67,71,78,79,86,88,
90,92,96,97,98,99 A-242014 4
A Key, woodruff #15
50,59,71,91 x-45-3 65,76,77,83 A-242449 4
B Bolt, thru 70,91,94,104 A-242779(Discont'd)4
50,55,59,61,65,67,71,76,
77,78,79,83,86,88,90,92,
96,97,98,99 242196
Bolt, thru
70,91,94,104 242786(Discont'd)
Fan, generator
ALL 242281
Shim, brush ring

ALL 242298
ALL 242299
Adapter, generator
ALL 252273
Cover, generator
50,55,59,61,65,67,71,76,
77,78,79,83,86,88,90,92,
96,97,98,99 242365
70,91,94,104 242753
G Guard, generator
55,61,65,67,70,71,76,77,
83,88,90,91,92,94,96,97,
98,99,104 252164
H Terminal, grounding
59,67,70,78,79,86,91,104 x-377-11
201
GENERATOR
&
MOUNTING
201.1GRID Cl
SERIES 102
201 GENERATOR
-_ &
MOUNTING
_-- - -_
CC \
\
\ ’ :
\
\ I “(si
/I I
1
’ /’
_ ___..,/OyAN
\ I ‘/
\
\ uI’/--., A A 2/@
II _r/
-\. \ . .
-_ -,-
_ s -
. ----- - - - -=_
4
‘, _---
---_ --
---- _---

LTR. VARIATION NUMBER NUMBER QTY TR. VARIATION NUMBER NUMBER QTY.
(S-CONTINUED)
N Baffle, air
61,65,76,78,79,86,90,92,
50,59,65,67,70,71,76,77,
98 A-242083 1
78,79,83,86,88,91,92,94,
96,97,98,99,104 242294 1
96 B-242084 1
0 Pole, field
97 A-237990(Discont'd)l
50,55,59,61,65,67,71,76,
77,78,79,83,86,88,90,92,
A-242391 4 Bracket, end - assembly
96,97,98,99
(Includes U & W)
4 70,91,94,104 A-252211 1
70,91,94,104 A-242778
P Armature - assembly
Anti-flicker
(Includes Q & R)
50,55,59,61,65.67,71,76,
50,55,59,67,71,83,88,96,99 A-252209 1
77,78,79,83,86,88,90,92,
96,97,98,99 233773 1
61,65,78,92 A-252308 1
76,79,86,90,98 A-252260(Discont'd)l
77 A-252260 1
Bracket, end
A-252272 . 1 50,55,59,61,65,67,71,76,
97
77,78,79,83,86,88,90,92,
96,97,98,99 242830
Armature - assembly
(Includes Q & R) 70,91,94,104 242749
70,91,94,104 E_252253(Discont'd)l
Rectifier
50,55,59,61,65,67,71,76,
Q Bearing, ball
X-758-l 1 77,78,79,83,86,88,90,92,
ALL
96,97,98,99 283741 1
R Ring, collector
50,55,59,67,71,77,83, Ring, brush - assembly
88,96,97,99 242860-S 1 (Includes X thru DD2)
50,55,59,67,71,77,83,88,
61,65,76,78,79,86,90,92, 99 C-242086 1
98 242160-S 1
70,91,94,104 26723; 1 Ring, brush - assembly

(Includes X thru D22)
S Bracket, end - assembly 61,65,76,78,79,86,90,92,
(Includes T,U,V & W) 98 B-242087 1
50,55,59,67,71,77;83,
88,99 A-242084
(W-CONTINUED NEXT PAGE)
201.2GRID C2
INDEX DESCRIPTION P.ART
LTR. VARIATION NUMBER NUMBER QTV
(W-CONTINUED)
Ring, brush - assembly
(Includes X thru 002)
70,91,94,104 B-252210
96,97 C-242086
X Washer, resistor centering

(l/2 I.D. resistor)
ALL X-364-2
Y Resistor, 4 ohm
50,55,59,61,65,67,71,76,
77,78,79,83,86,88,90,92,
96,97,98,99 242088
Resistor, 3 ohm
70,91,94,104 242698
Zl Brush AC
50,55,59,67,71,77,83,88,
96,97,99 242189 4
61,65,76,78,79,86,90,
92,98 242189
70,91,94,104 266822
22 Brush DC
50,55,59,61,65,67,71,76,
77,78,79,83,86,88,90;92;
96,97,98,99 242230 4
70,91,94,104 266821 4
AA1 Spring, brush

50,55,59,61,65,67,71,76,
77,78,79,83,86,88,90,92,
98,99 242191 A.R.
AA2 Spring, brush

70,91,94,104 266803 a VDEX DESCRIPTION PART
TR. VARIATION NUMBER NUMBER OTY.
BB Stud, resistor
ALL 242663 1
cc Nut, resistor before ordering replacement.
ALL 242840 1
Mount, vibro
DDl Capacitor, 1OOV. D.C.
64,71,110 223022 4
50,55,59,61,65,67,71,76,77,
78,79,83,86,88,90,92,96,97, 73,76,86 243833 4
9a,99 232413
Bracket, exhaust pipe
70,91,94,104 232411 90,94,97,98 237656 1
DD2 Capacitor, 240V. A.C. (R.H.) I Bracket, controller R.H.
50,55,59,61,65,6!,71,76, 56 246911 1
77,78,79,83,86,88,90,92,
96,97,98,99 232414 1 ? Bracket, controller L.H.
56 246912 1
Capacitor, 240V. A.C. (L.H.)
61,65,70,76,78,79,86.90. 3 Bracket, controller R.H.
91,92,94,98,104 232416 A.R. 64,70,71,110 245481 1
I Bracket, controller L.H.
64,70,71,110 245482 1
i Bracket, controller R.H.

73,76 248661(Discont'd)l
Bracket, controller L.H.

73,76 248662(Discont'd)l
Bracket, controller R.H.

201.3-301.1
GRID c3
SERIES 102
CONTROLLER DEX DESCRIPTION PART

'R. VARIATION NUMBER NUMBER QTY.
Co,ntroller- assembly
73 A-248934 1
Controller - assembly
83,90,94,97 A-248372 1
98 A-248895 1
86 C_245976(Discont'd) 1
Box, receptacle - assembly

100 A_233782(Discont'd) 1
103 A-233799 1
Grommet
56,64,70,71,73,75,76,
83,90,94,97,110 243488 A.R.
(Al-CONTINUED NEXT PAGE)
INDEX DESCRIPTION i PART

C8 Bracket, controller L.H.

c9 Bracket, controller R.H.

83,90,94,97,98 248366 1
Cl0 Bracket, controller L.H.

83,90,94,97,98 248367 1
Cl1 Bracket, controller R.H.

86 245383 1
Cl2 Bracket, controller L.H.

86 245384 1
Cl3 Bracket, receptacle box R.H.

103 233783 1
Cl4 Bracket, receptacle box L.H.

103 233784 1
D Switch, rockette
(See Optional Accessories--
Grid A6)
94,97 237652 1
E Enclosure, circuit breaker
94,97 248857(Discont'd)'l
F Breaker, circuit
94,97 248859
Gl* Controller - assembly

56 A-248372 1
64,110 C-245483 1
G2* Controller - assembly

71 C-248670(Discont'd)l
*For components furnished with the assembly, check items HI thm EE as listed for the variation number invotved.
301.2
GRID c4
SERIES 102

301
11 Bracket, resistor mounting

56,64,70,71,83,90,94,97,
98,110 X-363-l A.R.
56,70,83,90,94,97,98 X-363-2 1
12 Bracket, cover mounting

56,64,70,71,100,103,110 265348 4
13 Bracket, transformer mounting

14 Bracket, rectifier mounting

75 265320 1
15 Bracket, switch
83,90,94,97,98 248375 1

LTR. VARIATION NUMBER NUMBER QT’
(Hl-CONTINUED)
76,83,90,94,97 X-284-7 A.R
83,90,94,97 X-284-13
86 X-284-10
86 200705 2
86 X-284-3 1
86 X-284-4 1
100,103 D-1128 1
H2 Grommet
56,64,70,71,83,86,90,94,
97,110 243035 A.R.
*Forcomponentsfumished with the assembly, check items HI thru EE a8 Zisted for the variation number involved.
301.3GRID C5
SERIES 102

_TR. VARIATION NUMBER NUMBER QTY.
Block, terminal (4 terminal)

75 245511
L4 Block, terminal (3 terminal)

86 245372
L5 Strip, terminal (7 terminal)

86 245370
L6 Block, terminal (2 terminal 1

103 245756
Ml Block, terminal (1 terminal 1

73,76 284061 5
M2 End, terminal (1 terminal)

73,76 284062
Nl Resistor, 15 ohm (R2)

56,70,83,90,94,97,98 243890
64,71,86,118 x-474-4
N2 Resistor, 1.5 ohm (lR2)

56,70,83,90,94,97,98 245291 1
Resistor, 2.5 ohm (lR2)

INDEX DESCRIPTION PART 64,71,86,110 245442
0 Stud
83,90,94,97,98 168068 1
56 Bracket, resistor mounting
86 245746 1
P Lead, ground
64,71,73,76,86,110 200521 1
57 Bracket, terminal
86 X-668-1 2
Ql Receptacle
Bracket, terminal block 73,76 223156 A.R.
58
86 245741 1
Kl Washer, resistor centering

(3/4 I.D. resistor)
55,64,70,83,90,94,97>8
98,110 X-364-6 2
Washer, resistor centering

(l/Z I.D. resistor)
56,70,83,90,94,97,98 X-364-2 2
Washer, resistor centering

(1:{3:6I.D. resistor)
, X-364-5 A.R.
18
K2 Washer, insulated
64,71,110 243321
Ll Strip, terminal (3 terminal)

56,70 223096
Strip, terminal (5 terminal)

64,110 244742

71 x-405-3
St;:p, terminal (2 terminal)

X-405-2

75,83,90,94,97,98 266118
L2 Block, terminal (3 terminal)

56,64,70,71,83,86,90,94,
97,98,100,110 245448
75 245506
*For components furnished with the assembly, check items HZ thru EE as Zisted for the variation number involved.
301.4 GRID C6
LTR. VARIATION NUMBER NUMBER QTY.
Box, controller
83,90,94,97,98 248370 1
S6 Box, controller
86 245668 1
57 Box, receptacle
100,103 233589 1
Tl Transformer
71 245675 1
T2 Transformer (TR2,TR3)
75 243263 2
Ul Switch, toggle
56,70 243305 1
u2 Switch, toggle
64,86,110 268028 1
u3 Switch, thermal (1TS)

64,71,86,110 245803 1
u4 Switch, toggle
75 268042 2
u5 Switch, rocker
INDEX DESCRIPTION PART 83,90,94,97,98 248376 1
LTR. VARIATION NUMBER . NUMBER OTY
42 Receptacle
73 223187 2
43 Receptacle
100 248794
44 Receptacle
100;103 248795 A.R.
Rl Relay, dranking (C)

56,64,70,71,75,83,86,
90,94,97,98,110 233442
R2 Relay (RR)
56,64,70,71,83,86,90,94
97,98,110 245269
R4
R3 Relay (lCR,2CR)
56,70,83,90,94,97,98 245445
R4 Relay (CC)
64,71,86,110 245588
Relay (CR)
64,71,86,110 A-233059
R5 Relay (1CR)
71 233808
/Tl
R6 Re;y (L)
245674 /T2
Sl Box, controller
56,64,70,110 233192
s2 Box, controller
71 233227
53 Box, controller
73,76 245308(Discont'd)l
s4 Box, controller
75 24570D(Discont'd)l
301.5 GRID C7
SERIES 102
NOEX DESCRIPTION PART

TR. VARIATION NUMBER NUMBER "TV
Gasket, receptacle
100,103 233581(Discont'd) 4
Terminal, adapter
103 233704 1
Deflector, heat
98 248888 1
Insulator
98 248887 1
Wiring diagram
56,70 246643 1
64,110 C-245469 1
71 C-248671 1
73 245655 1
75 248722 1
76 245600 1
83,90,94,97,98 248374 1
LTR. VARIATION NUMBER NUMBER QTY 86 c-245979 1
Vl Cover, controller
100 233796 1
56,64,70,71,110 243484 1
103 233798 1
v2 Cover, control1 er
73,76 245310 1 Ring, lock (not shown)
110 151511 1
75 245529 1
Ammeter
86 245381 1 110 245377 1
v3 Cover, controller
83,90,94,97,98 248371 1
v4 Cover, receptacle box

P2
100,103 233590 1
Wl Cover, plate
73,76,86 245266 1
@
X'
w2 Cover, relay dust
86 245401 1
X Rectifier
75 245118 1
Yl Panel, controller
73,76 245309(Discont'd)l
75 245527 1
Y2 Panel, controller
86 245646 1
Y3 Panel, mounting
86 245669 1
Zl Breaker, circuit
64,71,86,110 265327 1
22 Breaker, circuit FF
100 233582 2
103 233582 4
AA Bushing
98 248896 2
301.6
GRID c8
SERIES 102

Strap, tank
7 288832 2
Cover, box
17,lB 266469 1
Box, junction
17,18 237615(Discont'd)l
Ca;;ei8battery (black 21")

Cable, battery (red 31"

17 237927 1
Cable, battery (red 42"

18 237927 1
Plate, mounting
17,18 237607(Discont'd)2
Block, terminal
17,18 245756 1
Bracket, terminal
17,18 237610(Discont'd)l
Insulator
17,18 233269 1
INDEX DESCRIPTION PART Enclosure, sound

LTR. VARIATION NUMBER NUMBER QTY 17,18 237776(Discont'd)l
A Webbing, tank Base, enclosure

7 17 237606(Discont'd)l
B Elbow 18 237824(Discont'd)l
7,17 x-447-10
18 x-447-1
C Gauge, fuel tank

7 234111
Dl Stud, battery hold down

7,8 244668
D2 Stud, brass
17,18 237612
El Line, fuel 41
7 265484
Line, fuel 14
17 265462
E2 Lin,e, fuel 11
18 256036
Clamp, battery
/N p/
798 274081
L
Clip, fuel line
7 286533
Clip, tube
17,18 X-414-2 0
C1;;pi8cable
I 275183
Support, tank
7 288635
Tank, fuel HOUSING

7 288831 al
MOUNTING SO?
501.1GRID C9
SERIES 102
SO?
HOUSING
&
MOUNTING P
/?
INDEX DESCRIPTION PART DESCRIPTION PART

LTR. VARIATION NUMBER NUMBER VARIATION NUMBER NUMBER QTY.
U Hood w2 Panel, front

798 288943(Discont'd)l . 7,8 288947(Discont'd)l
Vl Support, housing rear W3 Panel, upper R.H.

7,a 288936 1 798 288941(Discont'd)l
v2 Support, housing front Panel, upper L.H.

7,a 288937 1 7,a 288942 1
Wl Panel, rear w4 Panel, lower R.H.

7,a 288944(Discont'd)l 7,a 288940(Discont'd)l
Panel, lower L.H.

501.2
GRID CIO
OPTIONAL ACCESSORIES
i
Line, fuel l/4 0.D. i Elbow 7/16 - 20 x l/8
#D-31 #X-261-1 #X-447-10
L Cable, battery Red (+) 70"

#X-545-19
Cable, battery Red (+) 24"
#A-270251
Cable, battery Black (-) 24"
#A-270252
.!- Rope 64"
#150201 #A-230099
/J
P
0
IJ
*
f @
#237485
L Clamp, muffler
#237548
L Strap, muffler
#237549
1Pipe, exhaust
11237603
23!618
?Tki,.us
t
#237;04 #237;08
i
Bracket, muffler
mounting
#237609(Discont'd)
237618
/0’
L Kit, remote switch

#A-237617
1 Bracket, muffler
#237642(Discont'd)
L Kit, remote switch
#A-237925
GRID Cl 1
OPTIONAL ACCESSORIES-CONTINUED
LLine, flexible fuel 18"

#265461
/Cable, battery (set) Li_;G,;lexible fuel 10"
#275679
#244881
GRlDC12
MISCELLANEOUS
47 004 01 GASKET SET
Part No. Description QLYL
X-271-30 ............... Seal, front oil ........................ 1
X-379-9 ................ Seal, rear oil ......................... 1
220174 ................. Gasket, breaker cover .................. 1
231032 ................. Seal, breather ......................... 1
235025 ................. Gasket, camshaft cover ................. 1
235048 ................. Gasket, valve cover .................... 1
235057 ................. Gasket, oil pan ........................ 1
235070 ................. Gasket, bearing plate .................. 3
235122 ................. Gasket, exhaust ........................ 1
235353 ................. Gasket, oil pan ........................ 1
235757 ................. Gasket, bearing plate .................. 1
237064 ................. Gasket, starter pad oil fill ........... 1
237658 ................. Gasket, cylinder head .................. 1
275144 ................. Gasket, valve cover .................... 1
275341 ................. Gasket, air horn ....................... 1
47 041 04 .............. Gasket, fuel pump ...................... 1
47 049 01 .............. Gasket, carburetor ..................... 1
271030 ................. Gasket, carburetor ..................... 1
47 041 02 .............. Gasket, air cleaner .................... 1
47 041 07 .............. Gasket, oil pan ........................ 2
47 041 08 .............. Gasket, oil ............................ 1
GRID Cl 3
SERIES 102
NAMEPLATES AND DECALS
Part Part
Description Number Description Number
Nameplate, specification 287439 Decal, air cleaner 220720

Decal, Kohler loqo (8") 241543
Decal, Kohler logo (6") 241545
Decal, Kohler logo (4") 241559
Decal, radio interference 41 113 03
GRID Cl4

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COMPOSITE EXPLODED VIEW

GROUP 109 ‘+“.’

IHOW TO FIND PART NUMBERS]

Item to be ordered: ARMATURE ASSEMBLY

Gasket Set on GRID Cl3

F Gasket, air horn

K2 Elbow, air cleaner

K3 Elbow, air cleaner

Ml Brace, air cleaner

M2 Brace, air cleaner

Elbow, street 90"

Cl Cover, cleaner Screw, hex. hd.

Bracket, scroll support

Screen, air outlet

INDEX DESCRIPTION PART Nut (not shown)

D Baffle, side air

8 Clamp, hose Spacer, camshaft .005

Spacer, camshaft .OlO

Dl Cover, valve (Standard) Camshaft - assembly

Valve, exhaust (Stellite)

Valve, intake (Stellite)

Spring, intake valve

/D Rotator, intake valve

Retainer, intake valve

3.2-4.1 GRID A10

Hose, flexible 8-l/2

Hose, flexible 12-l/4

Adapter, carburetor - assem.

D Nuk6(;;)pper fuel line only)

E Sleeve (Copper fuel line only)

Fl Elbow (Copper fuel line

Use stock of original part number

Screw, bowl retainer

Pipe l/8 x 3/4

Pipe l/4 x 718

Line, idle 14-13/16 copper

Screw, sltd. hd.

Screw, hex. hd.

G Needle and seat Use stock of original part number

H Spring, main fuel adjusting A Carburetor - assembly

500 47 103 01 0 Washer, split

l ooooooooooooe N Nut, load adjustment lock

3 Screw, load adjustment

5.3 GRID Al3

D Spring, idle adjustment

E Screw, idle adjustment

F Nut, load adjustment lock

G Screw, load adjustment

H Spring, throttle lever

J Screw, throttle lever

\IDEX DESCRIPTION PART

u /M TR. VARIATION NUMBER

Bearing, rear ball

Seal, rear oil

Insert, exhaust valve

Block, cylinder - assembly

0 Gasket, bearing plate .OlO

P Gasket, bearing plate

Q Bearing, front ball

Seal, front oil

UDEX DESCRIPTION PART

Use stock of original part number