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VA CU U M & A B ATEM EN T
IN N O VAT IV E TECHNO L O GY
GL O B AL STRENGTH
L O CAL SU P P ORT
Our Commitment
We will be the leader in the field of vacuum pumping and abatement by applying technology, products and services to benefit the environment for future generations. Edwards is committed to excellence in the management of the environment and there is no higher priority for us. Over our products lifecycle we are Green House Gas or Carbon equivalent negative, in other words our abatement products destroy compounds that have a very high global warming potential. Our technologies enable the manufacturing of a wide range of environmental products - vacuum is essential for the production of solar cells and solid state lighting. When our products need replacing we offer ways to refurbish them for reuse we already refurbish 35,000 of them each year. At the end of their life cycle, our vacuum products are disassembled so that their primary materials are recycled keeping them out of landfills. Were also investing in new facilities that meet or exceed environmental norms and changing the ways we work. Read on to find out how we are doing it... and see our website for live updates on our progress.
Resource Conservation
Reduce/Reuse/Recycle Reduce hazardous content of our products Remanufacturing & Service
* SEMI = Semiconductor Equipment & Materials International ITRS = International Technology Roadmap for Semiconductors S23 = Guide for conservation of energy, utilities and materials used by semiconductor manufacturing equipment
Our Aims
To support these aims, we have published a set of Green Goals covering our plans to reduce the impact of our operations of our products. We will Reduce our customers carbon footprints through the use of our products - by providing equipment to abate our customers emissions and introducing high efficiency vacuum and abatement products. Reduce the carbon intensity of our operations. Reduce waste - from our facilities, eliminating all waste to landfill - and by enabling the reuse of our products through service and remanufacture. Reduce water usage at our facilities.
Contributing to case studies, such as the Special Report on GHG Management and Reporting, with Institute of Environmental Management and Assessment (IEMA) the professional membership body for promoting best practice standards in environmental management, auditing and assessment for all industry sectors.
Product use
Abatement
Annual CO2e reduction due to Edwards products - production and use (millions tonnes)
Scope 1 (Direct emissions) and Scope 2 (emissions from electricity use) carbon emissions as defined by the Greenhouse Gas Protocol. All other data is Scope 3 (Indirect emissions).
The graph shows the results for these calculations for the calendar year 2009. Manufacturing, remanufacturing and product use generates ~2 million tonnes of CO2 equivalent p.a. at Edwards, our supply chain and our customers facilities. Abatement prevents the emission of ~6 million tonnes CO2 equivalent p.a. at our customers facilities.
SOLAR CELLS
A photovoltaic solar cell (PV cell) is also a semiconductor device which, in the presence of light, generates electricity. Solar cells provide clean renewable energy, producing zero air pollution, hazardous waste or noise. As economies of scale take effect, the size of the process chambers has increased again Edwards vacuum and abatement equipment is at the forefront of enabling the development of this environmentally beneficial technology ensuring it is achieved with minimum environmental impact from production.
GLASS COATING
Vacuum coated glass is primarily used to control the solar generated thermal energy load on buildings. Multiple layers comprising exotic metal oxides create infrared reflecting properties. Reducing the heat load on buildings reduces the need for electrical power to run air conditioning in hot countries. Conversely in cold countries these same reflective properties are used to retain heat and reduce fuel used for heating. By upgrading the vacuum pumping technology (from diffusion pumps to STP turbo molecular pumps) we have reduced the energy consumption of this process by up to 95%, with a CO2 reduction of 22.6 tonnes per year.
BIOFUEL PRODUCTION
The term biofuel applies to any solid, liquid or gaseous fuel produced from organic (once-living) matter. The word biofuel covers a wide range of products, some of which are commercially available today and some of which are still in research and development. Processing this material under vacuum, using Edwards chemical dry pumps, avoids contamination of oil and water that is an integral part of other vacuum technologies.
STEEL DEGASSING
Vacuum degassing (VD) and vacuum oxygen decarburisation (VOD) are used in the production of speciality steel alloys to reduce the levels of hydrogen, carbon and other impurities during the secondary steel making process. Edwards dry mechanical vacuum pumps offer considerable energy savings compared to the traditional multi-stage steam ejector systems, backed with liquid ring pumps.
Primary Pumps
Reducing our customers energy use
In the semiconductor industry process pumps are one of the largest energy users on a process tool which in turn can account for over a third of a fabs energy use (SEMATECH Energy research). The global installed base of semiconductor vacuum pumps consumes the equivalent energy of Sheffield in the UK or Plano in Texas, USA. At Edwards, we design in energy saving and reduced utility costs without compromising reliability. Using a platform design process each successive generation of our primary pumps consumes less energy. For example the latest generation dry pumps use around 30% less energy than previously. And now, with the introduction of Active Utility Control (AUC) we reduce consumption of energy and utilities even further when pumps are idle using signals from the tool. We make sure that the benefits of our latest generation platform technology are used throughout our pump range. These benefits are made available to customers running older generation pumps through Edwards energy efficiency upgrade programmes. We also advise customers how to minimise energy used by our equipment.
Secondary Pumps
Reducing our customers energy use
Reducing global energy consumption is key in the fight against global warming. In addition to minimising the energy our production facilities and offices consume, our latest generations of turbo molecular pump ranges enable our customers to meet their energy reduction targets. Edwards offers upgrade programmes enabling customers to switch to energy efficient turbo molecular pump technology. For example, benefits of switching from oil diffusion pumps to STP turbo molecular pumps: Lower utility cost (Power and Water) No annual maintenance or oil changes Increased pumping performance Very low ambient noise and low vibration Reduced space requirements
Utility Use
14 12 slm or kW 10 8 6 4 2 0 HT16 Diffusion pump HT10 diffusion pump STP Maglev Turbo Power Water
Edwards Spectra Z
Green Solar Manufacturing Award
Edwards Spectra Z 300 was shortlisted for the Green Solar Manufacturing Award - for technology which reduces emissions or impacts positively on the environment during the solar manufacturing process. Solar cell manufacturing is becoming increasingly important as an environmentally-friendly means of generating electrical power, and the growth of thin films of micro crystalline silicon will form a key part of this. The PECVD growth of this material poses a number of significant challenges regarding the treatment of the resultant exhaust gases, in terms of removing toxic, corrosive, global warming, and flammable gases safely, at low cost, whilst also minimising the environmental impact. This award is one of the International Solar Technology Awards which are organised by a group of leading solar media, research organisations and industry associations
Operations
Actions on Resource Conservation
We have an excellent track record in the environment, helping bring benefits to some of the worlds biggest businesses by reducing customers power and water consumption, treating hazardous waste and remanufacturing used pumps. Our remanufacturing story is a particularly significant environmental success story. Imagine a car industry able to offer complete recycling, but thats what happened in the world of vacuum pumps. In the last thirty years we are now the global leader of recycling pumps and remanufacturing is now a significant part of Edwards service business.
Reducing Waste
Reduce/Reuse/Recycle It is Edwards policy that all major facilities are certified to ISO14001. As part of our ISO14001 management systems, our environmental policy incorporates a number of initiatives to minimise unnecessary waste. For a number of years we have been implementing a successful recycling policy as part of our active company policy on reducing landfill waste.
* EU Directive 2002/95/EC on the Restriction of certain Hazardous Substances controls the levels of lead, mercury, cadmium, hexavalent chromium, polybrominated biphenyls and polybrominated diphenyl ethers in certain categories of electrical equipment.
Edwards the company you have known and trusted for nearly 100 years continues to deliver innovative vacuum pumps and related systems. We strive to lower your cost of ownership, increase your productivity and enhance your final product quality. Edwards products are based on a solid foundation of manufacturing excellence, field-proven technologies and are supported by a renowned global services network.
Edwards stands behind each product with exceptional integrity and strength, supporting our customers beyond standard expectations. Edwards is essential to your process.
PRODUCTS:
Dry Vacuum Pumps Oil-sealed Vacuum Pumps Turbomolecular Pumps Exhaust Management Integrated Vacuum and Abatement Liquid Abatement
Edwards Limited 2011. All rights reserved. Edwards and the Edwards logo are trade marks of Edwards Limited.
SERVICES:
Equipment Service and Repair Product Exchange Refurbished Equipment Field and On-site Services Remote e-Diagnostics Product Training
GLOBAL CONTACTS:
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info@edwardsvacuum.com