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Summary: The procedures for determining the section classification are similar to those for bare steel sections, although some modifications may be made. The moment resistance of class 1 and 2 sections is calculated using plastic analysis, the details depending on the neutral axis position. The moment resistance of class 3 sections is calculated using elastic analysis, with due account for creep and special consideration of buildings used mainly for storage. The vertical shear strength is based on that of the bare steel section. The details of the longitudinal shear connection (number and type of connector, and slab reinforcement) are determined on the basis of the longitudinal force transmitted between the steel section and concrete slab. Where insufficient connectors are provided, the beam may be designed on the basis of partial interaction, the moment resistance calculated on the basis of the longitudinal force transmitted between the steel section and concrete slab. Deflection limits are as stated in EC3 for bare steel sections. Concrete cracking can be controlled by ensuring a minimum amount of slab reinforcement and limiting bar size and spacing.
Objectives: To outline the design checks which are necessary for both ultimate and serviceability limit states. To describe the procedures for determining the section classification, and the modifications which may be made. To explain the procedures for calculating the plastic moment resistance of class 1 and 2 sections in relation to neutral axis position. To explain the procedures for calculating the elastic moment resistance of class 3 sections in relation to the method of construction, with special consideration of buildings used mainly for storage. To describe the simplified procedures for checking the vertical shear strength of composite beams. To explain how the longitudinal shear connection is designed. To introduce the concept of partial interaction, and describe how it affects the calculated moment of resistance. To outline the requirements for controlling deflections and concrete cracking at the serviceability limit state.
CONTENTS 1 2. 3 4 5 6 7 8 Introduction Advantages and Disadvantages of Composite Construction Construction Methods Effective Width Shear Connection: Full and Partial Interaction Moment Capacity Moment Capacity at High Shear Design of Shear Connections 8.1 Shear Stud Connectors in Solid Slab 8.2 Shear Stud Connectors in Composite Slab 8.3 Reduction Factor for Deck Shape 8.4 Full Shear Connection 8.5 Partial Shear Connection 8.6 Minimum degree of shear connection 9 Moment Capacity Mc with Partial Shear Connection Based on Plastic Theory 10 Check Capacity At Other Locations 11 Transverse Reinforcement 12 Composite Beams - Serviceability 12.1 Modular Ratio e 12.2 Second Moment of Area Ig 12.3 Elastic Section Modulus 12.4 Serviceability Stresses 12.5 Deflections 12.6 Deflection for Partial Composite Section 13 Examples
Composite Beams
1 Introduction Composite construction in buildings is covered by BS5950:Part 3: Section 3.1 which deals with the design of steel beams, usually I section, to act "compositely" with concrete or composite slab by use of shear connectors. If slip at the interface between concrete and steel is free to occur, each component will act independently, as shown in Figure 1. If slip at the interface is eliminated, or reduced, the slab and steel member will act together as a composite unit. The resulting increase in strength and stiffness will depend on the extent to which slip is prevented.
Figure 3 (a) composite beam with composite slab (b) Composite beam supporting precast slab One way of achieving a bond between beam and slab is to weld stud shear connectors on to the upper flange of the steel beam (Figure 3a). These form an anchorage for the concrete slab, preventing any movement in position between the underside of the slab and the beam flange. The concrete slab, which is necessary anyway to support area loads, acquires an additional function; it forms the compression chord of the composite cross-section. The tensile bending stresses are borne by the steel beam. A higher degree of stiffness thus ensures minimal deflection. 2. Advantages and Disadvantages of Composite Construction
Advantages Saving in Steel Weight up to 30 to 50% Greater stiffness leading to shallower steel beams for the same span Increase floor stiffness Increased span length for a given member Rapid construction 3 Construction Methods
Propped Construction Propping is generally required to support the steel beam until the concrete has hardened. Propping at the quarter-span points and mid-span is generally adequate. The props are usually left in place until the concrete slab has developed three-quarter of its design strength.
Unpropped Construction In order to reduce the time of construction, "unpropped construction" is usually preferred. Initially the steel beam alone resists its own weight, and that of the formwork, wet concrete and placement loads. Other loads are added later and so are carried by the composite member when the concrete is hardened.
Beam Span To Overall Depth It is normally found that strength and serviceability design limit states are just satisfied when the ratio of beam span to overall depth (including the concrete or composite slab) is between 18 to 22. This represents the optimum design of simple composite beams. 4 Effective Width A composite beam behaves structurally as one of the series of parallel T beams with thin wide flanges as shown in Figure 4. The effective width Be of the slab is defined which acts in conjunction with the steel beam. The concrete flange is in compression and the steel section is largely in tension when the beam is subject to sagging moment, as in simply-supported construction. The effective width Be is calculated as followed: Secondary beams (The slab is perpendicular to the beam span):: Be = 25% the beam length (L/4) but not greater than the beam spacing (bo)
4.6
Primary beams (The slab & the beam span in the same direction): Be = 25% the beam length (L/4) but not greater than 80% the beam spacing (0.8bo) Edge beams: Half of the above values (L/8), as appropriate, plus any projection of the slab beyond the centre-line of the beam. where bo = Average spacing of adjacent beams. L = Beam effective span length
Be e smaller of L/8 or bo /2
Be = smaller of L/4 or bo
bo
FIGURE 4
L
bo shown in the figure is the beam spacing for the secondary beam. For primary beam the beam spacing is L (i.e, bo = L) The effective widths are used in both strength and serviceability calculations. For the primary beam (i.e., slab spanning parallel to the steel beam) the factor 0.8 accounts for the co-existing effects of bending in the slab and beam where both span in the same direction and utilise a proportion of the compressive strength of the concrete. The effective span length is taken as the original span length for beams simple supported at both ends. In continuous beams L is taken as 0.8 x span length for end spans, or 0.7 x span length for internal spans.
5 Shear Connection: Full and Partial Interaction Sufficient shear studs are provided to develop the plastic Full Strength shear connection: strength of the beam. However, this may result in a large number of shear connections, particularly if the dimensions of the cross-section or the material properties are governed by factors other than the strength of the composite beam. Partial Strength Shear Connection: A economical design may be achieved in which the number of shear connections is such that the degree of interaction is just sufficient to provide the required flexural strength.
STUDS
6 Moment Capacity Compressive and Tensile Capacities of Concrete and Steel The tensile capacity of the steel section is obtained from Clause 4.4.2 as:
R s = Ay
where A =
y =
Cross-sectional area of the steel section Design strength of the steel (BS5950:Part 1, Table 5) and it is dependent on the thickness and grade of steel.
For deck laid perpendicular to the beam, the compressive capacity of the concrete slab over its effective width is obtained from Clause 4.4.2 as:
R c = 0. 45fcu Be ( Ds D p )
where Be = the effective width of the slab fcu = Cube strength of concrete
0 .4 5 fc
D s - Dp
R c
R s D
Ds
Dp
Parellel Decking
Perpendicular Decking
This equation also conservatively applies for cases where the deck is laid parallel to the beam. Plastic Moment Capacity of a Full Composite Beam B2.2 Only positive moment, full shear connection and compact steel beam, are considered in the following derivation. The plastic moment capacity of a symmetrical composite section, Mc, is derived based on the relative magnitudes of Rs and Rc which determines the position of the plastic neutral axis (PNA). Design equations, which are given in BS5950:Part 3 Appendix B, are presented in the following order using the case numbers as given in the code. Case 2b: R s R c (PNA in concrete flange)
e D - Dp s
x Compression = R s
Dp
D Tension = R s
Neutral axis depth, x Equilibrium of forces Tension = Compression Ay = 0. 45fcu Be x Ay x= 0. 45fcu Be x = R s ( D D ) because R c = 0. 45fcu Be ( Ds D p ) s p Rc Taking moment about the top of the slab, and substituting for x D x M c = R s ( Ds + 2 ) R s 2 = R s Ds + D R s R s (Ds D p ) 2 2R c 8
D Rs Mc = Rs Ds + 2 2R ( Ds Dp )
c
Be
Ds - Dp Ds x PNA D T
Neutral axis depth, x From equilibrium:
Rc y (Ds-Dp)/2+Dp
Dp
2y Bx + R c = Rs
2y Bx = R s R c
x= Rs R c Rs R c = 2y B 2Rf / T
B2.1
or
Ds + D p ( R R ) 2 T D Mc = Rs 2 + Rc 2 s R c 4 f
Case 1a:
Ds
Dp PNA x T y
D + 2D p + D s D p ) d Rc 1 M c = M s + R c Rc 2 R v 2 2
D + Ds + Dp ) d R2 c M c = M s + Rc R 2 4 v
where Ms = the moment capacity of the steel section Rv = the axial capacity of the web of depth d. This differs only slightly from Rw (due to the root radius) and may be taken as Rw = Dty as a good approximation.
The above equations assume that the web is compact (i.e., the depth of web in compression does not exceed 38t, where t is the web thickness and is 275 / y ), and the beam is fully composite. An equivalent expression is also given for a partially composite beam, and it will be discussed in Section 4.8.
10
5.3.4
For beams subject to point load, high shear and moment may co-exist at the point load positions. Where the applied shear force Fv exceeds 0.5Pv, the moment capacity of the composite section should be reduced to account for the effects of shear as given in Clause 5.3.4 as: 2 2F M cv = M c ( M c M f ) v 1 Pv where Mc = Moment capacity of the composite section Mf = Plastic moment capacity of the section having deducted the web area; Pv = shear stress of 0.6 y times the shear area of the beam when d / t 63 (Pv is the lesser of the shear capacity and web buckling capacity determined from BS5950:Part 1 Clause 4.2.3. Pv = 0.6yDt, as shown in the figure.
BS5950:Part3.1
Beam
3.0m
12m Be = 3m
Ds
11
Effective width of the concrete flange Be is the lesser of bo = 3.0m or L/4 = 3.0m Assuming that the natural axis is in the concrete flange i.e., Rc > Rs where R s = Ay
D Rs Mc = Rs Ds + 2 2R (Ds Dp )
c
Substituting for
D p = 0, Ds = 125mm and
(2) check Rc = 5063kN > Rs (3) evaluate Mc from Eq. (2) and check that Mc is greater than 839kNm. Section UB406 x 178 x 67 UB406 x 178 x 74 *UB457 x 191 x 74 D (m) 0.4094 0.4128 0.4572
R s (kN)
2350 2620 2620
*Work Example: Select UB 457 x 191 x 74 Rs = 2620kN < Rc = 5063kN, i.e., neutral axis lies in the slab
0.4572 2615 M c = R s0125 . + 2 2 5063 (0125 . ) =841.8kNm>839kNm OK
Check for High Shear Note that high shear does not co-exist with maximum moment, therefore moment reduction is not required.
The design assumes that serviceability criteria do not control and the beam is fully composite.
8 Design of Shear Connections 5.4.6
8.1 Shear Stud Connectors in Solid Slab The characteristic resistance Qk of a headed shear stud with the dimensions and properties given in Clause 5.4.6 (Table 5) as shown below.
12
The design capacities of shear connectors to resist longitudinal shear are taken as 80% of their characteristic resistance in sagging (positive) moment regions and 60% in the hogging (negative) moment region. 5.4.3 Design Capacity = Q = 0.8Qk For lightweight aggregate concrete, the characteristic resistance should be reduced and taken as 90% the value given in Table 5. For lightweight concrete: Q = 0.9(0.8Qk)
8.2 Shear Stud Connectors in Composite Slab There is a potential reduction in the resistance of the shear connectors when used in a composite slab consisting of deck profile.
In principle, the smooth flow of force into concrete depends on the projected angle from the base of the connector to the top of the adjacent profile, as shown in the figure below.
13
8.3 Reduction Factor for Deck Shape The following reduction factor, k, are to be applied to the characteristic resistance in Table 5 of the code. (i) Decking perpendicular to beam 5.4.7.2
b h k = 085 1 10 . r . D p D p
b h k = 0.6 Dr D 1 08 . p p
Dp
br
b h k = 05 . Dr D 1 0.6 p p
h Dp
br
14
where
b r is the average trough width (for trapezoidal deck profile) or minimum trough width
(for re-entrance deck profile). h is the as-welded height of shear connector In all cases h D p + 35 and h 2 D p . The lower limit is to ensure an adequate projection of the head of the stud above the trough. The upper limit is to avoid the above formulae becoming unconservative. Restrictions on br Restrictions are placed on the dimension br of that may be used in the above equations when shear connectors are welded non-centrally in the troughs. For shear connectors placed in the "unfavourable" location such that the zone of the concrete in compression in front of the stud is maximised, then b r = 2e where e = minimum distance from the centre of the shear connector to the mid-height of the adjacent web of the profile, as shown in the following figures. For shear connectors placed in pairs, but in off-set pattern, alternatively on the unfavourable and favourable sides on the trough, br may be determined as for centrally loaded shear connectors.
15
5.4.7.3
For b r / D p 1. 5; k = 1. 0
For b r / D p < 1. 5
b h k = 0.6 Dr D 1 10 . p p
Design capacity of shear connector with decking Normal weight concrete R = (0.8Qk ) k Light weight concrete R = 0.9 (0.8Qk ) k k = reduction factor for decking effect.
8.4 Full Shear Connection In order to develop full composite action, the longitudinal force Rq to be transferred by the shear connectors should exceed the smaller of Rc or Rs. This is known as "full shear connection."
R q > Smaller of R s or R c
where Rq = n s ( kQ k ) ns = number of shear connectors between the points of zero and maximum moment k = reduction factor for decking Qk = characteristic resistance from Table 5. If Rq is less than the smaller of Rc or Rs then the beam should be designed as "partial shear connection". The moment capacity of the section needs to be evaluated to account for the effects of partial connection.
Example 2: From Example 1, determine the number of shear studs required for full shear connection.
Design Data:
M = 839kNm
UB457x191x74 280kN Span = 12.0m Concrete slab depth = 125mm Concrete Grade = 30 Shear Studs: 19mm, 95mm long Loading Dead Load = 15.0kN/m Imposed Load = 16.0KN/m 16
280kN
Design moment = 839kNm Design Shear force = 280kN For UB 457 x 191 x 74
R s = Ay = 2615 kN
Smaller of Rc and Rs is 2615kN. Capacity of shear connector (19mm diameter and 95mm long) Design capacity Q = 0.8 Q k = 80 kN No. of connectors per half span = 2615/(80) = 32.7 Use 34 connectors with two connectors per trough in pairs with spacing as shown 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34
Q k = 100 kN
Table 5
If the choice of cross-section is governed by considerations other than ultimate flexural resistance, it may be unnecessary to provide as many shear connectors as required by full shear connection. Indeed such partial connection may be unavoidable where a slab is constructed with profiled sheeting. If this spans onto the steel section, the number of connectors may be limited by only being able to place them in the troughs of the profile. The reduced interaction between the slab and the steel beam will result in a reduction in the load carrying capacity of the composite member. Where ductile shear connectors are used, the resistance moment of the critical cross-section of the beam Mcr may still be calculated by means of plastic theory but now taking account of the reduced value of the compressive force that will be developed in the concrete flange.
17
Mcr/Mc
Ms
Rq Mr
Ms/Mc
Min. of Rc or Rs Mc
Na/Np
To avoid brittle failure of shear connector due to excessive slip, it is necessary to impose a minimum degree of shear connection, dependent of the span L of the beam. Let the degree of shear connection, Na/Np, be defined as the actual of shear connections provided (Na) divided by the number required for full shear connection (Np). Limits are placed on the degree of shear connections For spans up to 10m, Na/Np 0.4. For spans between 10 to 16m, Na/Np > (L-6)/10, 0.4 where L is the beam span in metres. For spans greater than 16m, full shear connection should be used. The moment capacity need o be calculated based on either the plastic method or by the simplified method.
Moment Capacity
5.5.2.
The reduced interaction between the slab and the steel beam will result in a reduction in the load carrying capacity of the composite member. Where ductile shear connectors are used, the 18
resistance moment of the critical cross-section of the beam MRd may still be calculated by means of plastic theory givenin the subsequent sections. but now taking account of the reduced value of the compressive force that will be developed in the concrete flange. The relation between Mrc and degree of shear connection is qualitatively given by the convex curve ABC in the above Figure where Ms and Mc are the design plastic resistances to sagging bending of the structural steel section alone, and of the composite section with full shear connection, respectively. Alternatively, a conservative value of Mrc may be determined by the straight line AC in the above Figure:
M rc = M s + ( M c M s ) Na Np
Moment Capacity Mc with Partial Shear Connection Based on Plastic Theory Appendix B Partial shear connection applies when R q is less than R c and R s .
For a compact section with equal steel flanges, the moment capacity of a composite section, Mc, is determined by the following: Case 3a: R q < R w (PNA in web)
B.2.3
Be Ds Dp PNA D y
Rq Rq y x y 2y Rq Ms
xt 2y = R q and R v = tdy Rq d Rq x= = t 2 y 2 R v y Also, R = R q c Ds D p Rq y= ( Ds D p ) Rc Take moment about the centroid of steel section Mc = Ms +Rq[D/2+Ds-y/2]-Rqx/2
Substituting for x & y and rearranging terms:
19
2 D Rq Ds Dp Rq d M c = M s + Rq 2 + Ds R 2 R 4 c v
Rw =Dt y is the axial capacity of the web between the extreme fibre of the flanges. Rv is the axial capacity of the web of depth d. Rv may be taken as equal to Rw. Case 4: R q R w (PNA in steel flange)
Be Ds - Dp Dp x Ds
y Rq y 2y PNA Rs y Rs -Rq Rq
x=
Rs R q 2 y B
y=
Rq
The last term in this equation is small, and can be neglected. Note that the expression in case 3a assume that the web is compact (see Table 2 of BS5950:Part 3 for web classification) 76 If d > , the web is non-compact. t 1 Rq / Rv A modified expression for Mc is given in BS5950: Part 3 Clause B2.3 Case 3 (b) when the web is non-compact.
10
20
For beams subject to uniform loads, no check is required on moment capacity at other locations except at the maximum moment location. For beams subject to concentrated loads, the number of shear connectors calculated shodl be distributed to ensure that all intermediate locations have adequate moment capacity. The following formula may be used (5.4.5.5): Ni = Np (Mi-Ms) / (Mc-Ms) Where Ni = number of shear connectors between the intermediate load point and the adjacent support. Np = number of shear connectors provided. Mi = moment at the intermediate point i. Ms = moment capacity of the steel section. Mc = moment at the composite section
N1
N2 N 1
N3 =0
N 2 N1
N1
N2 N1 N2 N1 M1 M2
Ms
21
Moment capacity of steel section Ms = 278 kNm Moment capacity of full composite section Mc = 612 kNm No. of connectors from zero to max. moment, Np = 38
15
35-15 = 23 M1 = 410
23 M2 = 565
15
N1
N2
11 Transverse Reinforcement
Composite design requires a shear transfer from the shear connectors to the effective width of the slab. It is therefore needed to prevent shear failure of concrete surrounding the connectors. The following figure shows the critical planes for shear failure, i.e., planes 1-1, 2-3-3-2. Transverse Reinforcement 1 3 2 1 2 1 1 3
Figure: Potential shear planes through slab. The shear resistance per unit length of shear plane in a solid slab of normal concrete is given by r = 0.7A sv f y + 0.03A cv f cu + Vp subject to an upper limit of 22
r = 0.8A cv f cu + Vp
fcu = characteristic cube strength of concrete in N/mm2 ( 40 N/mm2 ) fy = yield strength of the reinforcement shear plane Asv = steel reinforcement area per unit length of the beam, crossing the = cross-sectional area per unit length of beam of the concrete shear surface Acv under consideration. = 1.0 for normal weight concrete = 0.8 for lightweight concrete. = the contribution of the profile steel decking if applicable. Vp = thickness of steel deck x design strength of steel deck
Shear to be Resisted The total longitudinal shear per unit length V to be resisted should be determined from V = NQ/S N = no. of shear connectors in a group S = longitudinal spacing C/C of shear connectors Q = 0.8Qk Qk = characteristic resistance of shear connector from Table 5 of BS5950Part 3.1
23
1
Ds = 130mm
Example: Light-weight concrete Grade 30 to be used K = 0.8 = reduction facor due to metal decking
1 Design shear force V = NQ/S N = 2 studs per rib Q = 0.8 (0.9 x 0.8Qk) = 58 kN (0.8 is the rduction factor for decking perpendicular to the beam; 0.9 is rduction fator for light-weight concrte; Qk = 100 kN for 19mm stud) 24
Dp = 50mm
Metal Decking
Spacing of stud = 375 mm For intermediate beam, there are two shear planes For each shear plane 1-1 as shown in the figure V = 309/2 = 155 N/mm
Sehar Resistance r = 0.7A sv f y + 0.03A cv f cu + Vp
Acv = (80 + 50/2) x 1mm = 105 mm2 / mm = 0.8 fcu = 30 N/mm2 For sheeting continuous across the beam: Vp = tp x py = 1 x 280 N/mm2 = 280 N/mm Assume A142 mesh: Asv = 142 mm2/m or 0.142 mm2/mm, Fy = 460 N/mm2 0.7Asvfy = 0.7 x 0.142 x 460 = 46 N/mm 0.03Acvfcu = 0.03 x 0.8 x 105 x 30 = 76 N/mm
r = 0.7 A sv f y + 0.03A cv f cu + Vp
= 46 + 76 + 280 = 402 N/mm
12 Composite Beams - Serviceability 12.1 Modular Ratio e 4.1 The modular ratio e is defined as the ratio of the elastic moduli of steel to concrete .
e = s + ( s )
where
is the modular ratio for long term loading; s is the modular ratio for short term loading; is the proportion of the total loading which is long term. and s can be obtained from Clause 4.1, Table 1 of BS5950 Part 3.1.
Imposed loads on floors should be assumed to be two-thirds short term and one-third long term in building of normal usage. Storage loads and loads which are permanent in nature should be taken as long term
25
Appropriate values of e for office-type buildings are 10 and 15 for normal and lightweight concrete respectively.
e = Es / Ec
12.2 Second Moment of Area Ig
The second moment of area of the section (often termed inertia) is used in Establishing the moments and forces in the structures in elastic global analysis of continuous beams. Calculation of deflections. The second moment of area is normally derived assuming the concrete is uncracked, although allowance can be made for the effects of concrete cracking in as given in the code Clause 5.2.3. The composite section is transformed into an equivalent steel section by dividing the crosssectional area of concrete by the appropriate modular ratio e as shown in the figure. Take moments about the upper surface of the concrete gives a neutral axis depth, defining the part of the composite section in compression of
yg =
A e ( D + 2 Ds ) + Be ( Ds D p )2 2[ A e + Be ( Ds D p )]
Transformed Section
The second moment of area of the uncracked composite section Ig as in Appendix B.3 is given as:
26
Ig = Ix +
Be (D s D p ) 3 12 e
AB e ( D s D p )( D + D s + D p ) 2 4[ A e + B e ( D s D p )]
where Ix is the second moment of area of the steel section of cross-section area, A. e is the ratio of the elastic moduli of steel to concrete (modular ratio). This may be obtained from Clause 4.1, Table 1. This expression ignores the contribution of the concrete within the ribs of the decking which is conservative for the case where the ribs run parallel to the beam.
12.3 Elastic Section Modulus The elastic section modulus is used to determine the stresses in the section at the serviceability limit state. If the concrete is uncracked, the elastic section modulus is (i) At the lower fibre of the bottom Steel flange
Zs = Ig D + Ds y g
(ii) At the upper surface of the concrete slab I g e Zc = yg where yg is the depth of the elastic neutral axis below the upper surface of the concrete slab such that:
yg =
A e ( D + 2 Ds ) + Be ( Ds D p )2 2[ A e + Be ( Ds D p )]
Checking of cracked and uncracked section Appendix B.4 of the code gives alternative expressions for the cases where the concrete is cracked. In most cases, the concrete will be uncracked at the serviceability limit state.
2 If A < (Ds Dp ) Be (D + 2Dp )e
2 If A (Ds Dp ) Be
( D + 2Dp )e
27
12.4 Serviceability Stresses The stresses in the steel and concrete are determined using the elastic section moduli calculated from the above step for the case where the beam is subject to unfactored imposed loads. For unpropped beams add the steel stresses to those calculated for the steel section subject to the self-weight of the floor. Compare the total steel stresses with the stress limit of y (Clause 2.4.3).
For propped beams, determine the stresses in the concrete due to self weight of the floor applied to the composite section. Compare the total concrete stress due to self weight and imposed loads with the stress limit of 0.5 fcu (Clause 2.4.3). Compare the steel stresses with
y .
M fbs = Z < y s
At the extreme concrete fibre, the bending stress is
12.5 Deflections Deflection limits for beams are specified in BS5950:Part 1. Deflections are calculated for the case of unfactored imposed loads applied to the composite section. It is also necessary to consider the effect of deflection of the steel beam due to self weight of the floor in the unpropped construction.
For unpropped construction: Total deflection = Deflection of composite section due to unfactored imposed load + Deflection of steel beam due to self-weight of the floor. Deflection due to self weight may be offset by precambering of the steel beam. For propped construction. Total deflection = Deflection of composite section due to unfactored imposed load For the case where the composite beam is subject to unfactored imposed loading, the beam deflection is calculated using the second moment of area given in the previous section Compare this deflection with a limit of Span/360 typical of buildings of normal usage. It may be necessary to reduce this deflection limit for beams supporting cladding or heavy partition.
12.6 Deflection for Partial Composite Section For partial shear connection, the deflection of the beams should be determined from Clause 6.1.4 which is given below:
= c + 0. 5(1 N a / N p )( s c )
= c + 0. 3(1 N a / N p )( s c )
28
is the deflection of a composite beam with full shear connection for the same loading.
Clause 5.4.4
N p = number of shear connectors required for full composite N a = actual number of shear connectors provided
= c
Np
29
13 Examples 13.1 Example A From Example 1, determine the serviceability limit state of the simply-supported beam during (a) construction stage (b) composite stage.
Design Data: UB457x191x74 Span = 12.0m Beam spacing = 3.6m Concrete slab depth = 125mm Concrete Grade = 30 Desity of concrete = 24 kN/m3 Shear Studs: 19mm, 95mm long Loading
(1) During construction (Unpropped): 12m Dead Load =10.8kN/m Floor (Concrete slab) 0.125m x 24 kN/m3 x 3.6m Steel Beam 74kg/m x 9.81 x 10-3 = .73kN/m Total Dead Load =11.53kN/m Imposed construction loads = 0.50kN/m2 x 3.6m = 1.8kN/m (2) Composite Stage (After construction) Total Dead Load (including floor, beam, ceiling etc.) = 15.0kN/m ......................................in which 13kN/m is long term loading. Total Imposed Load (including partitions etc.) = 16.0KN/m .....................in which (1/3x16kN/m = 5.33kN/m) is long term loading.
Serviceability Deflection Deflection of beam at the construction stage:
= 5WL4 384 EI
5 11.53 120004 = 45.5mm > L/360 = 33.33mm 384 205000 33400 104 Precambering for dead load is required.
e = s + ( s ) Long term loading = Total Loading long term loading = dead load + 1/3 Imposed load 15 + 5.33 = = 0.656 15 + 16 e = 13.9
s = 6 = 18
30
Ig = Ix +
Be ( D s D p ) 3
ABe ( D s D p )( D + D s + D p ) 2
W = Imposed load + additional dead Load after construction = 16kN/m + (15-6.13) = 24.9
= 5 24.9 120004 = 37.4 mm 384 205000 87395 104
Total deflection for fully composite beam: Construction stage (assumed pre-cambering for 45mm).... Composite stage .............................................................. .. Total Deflection
This is slightly higher than the allowable limit of L/360.
0 mm 37.4mm = 37.4 mm =
L 321
Check for serviceability stresses To check whether the section is cracked or uncracked. A = 9500mm2 Be = 3600mm Ds = 125mm Dp = 0 D = 457.2mm
( Ds D p ) 2 Be ( D + 2 D p ) e Since A > uncracked. Bending stress in steel section at construction stage: 2 . 122 M = WL = 613 = 110.3kNm Bending stress fbf =
M 110.3 106 = = 7556 . N / mm2 Zx 1460 103 Stresses in steel and concrete at composite stage Depth of neutral axis below top of the concrete flange:
yg = A e ( D + 2 Ds ) + Be ( Ds D p )2 2[ A e + Be ( Ds D p )]
95 13.1(45.72 + 2 12.5) + 360(12.5) 2 =13.83cm 2[95 13.9 + 360(12.5)] (i) At the lower fibre of the Steel flange 87395 Ig = = 2173cm3 Zs = 45.72 + 12.5 13.83 D+D y
yg =
s g
(ii) At the upper surface of the concrete slab I g e = 87395 13.1 = 96938cm3 Zc = 13.83 y
g
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W = Imposed load + additional dead Load after construction W = 24.9kNm 2 2 Bending moment M = WL = 24.9 12 = 448.2kNm
8
Total stress in steel: Construction Stage...............................................75.56 N/mm2 Composite Stage...................................................206 N/mm2 282 N/mm2 Which is greater than y = 275 N / mm Use Grade 50 steel or larger steel section!!
2
NG!
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13.2 Example B The floor layout consisting of simply supported composite beams of 12m span length is shown below. Design the beam for strength and serviceability.
3m beams
Floor Plan
12m
Materials: Structural steel Grade 50
y = 355 N / mm 2 E = 205000N/mm2
D s = 130 mm
D p = 50 mm
Trough spacing = 300mm Average trough width = 150mm Design strength of profile steel sheets: yp = 280 N / mm 2 Thickness t p = 1 mm Shear connectors 19mm diameter studs 95mm as welded length
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Floor Loading: (i) Concrete slab and steel decking Assuming slab thickness of 80 + 25 =105mm Weight of concrete = 1800 x 9.81 x 105 x 10-6 = 1.85 kN/m2 Weight of steel deck = 0.15 kN/m2 Total weight = 2.00 kN/m2 (ii) Construction Stage Floor = 2.00 kN/m2 Steel beam = 0.22 kN/m2 Total dead load = 2.22 kN/m2 Imposed construction load 0.50 kN/m2 (iii) Composite Stage Floor = 2.00 kN/m2 Steel beam = 0.22 kN/m2 Ceiling = 0.50 kN/m2 Total dead load = 2.72 kN/m2 Total Imposed load (including partitions) 6.0kN/m2
Effective Width L/4 = 12000/4 = 3000 mm , bo = 3000mm Be = 3000mm Select initial size of steel beam At composite stage Design load W = (1.6 x 6 + 1.4 x 2.72 ) x 3 = 40.2 kNm Design shear force Fv = 40. 2 12 / 2 = 241 kN
2 2 Design moment M = WL = 40. 2 12 = 724 kNm
Assuming that the plastic neutral axis lies in the concrete slab i.e., R c > R s Full shear connection: M = R D + D R s ( D D ) p c s s 2 2R c s Resistance of concrete flange R c = 0. 45fcuBe (Ds D p )
B2.1
D p = 50, Ds = 130 mm
Normally the depth of the beam may be taken approximately as Span length / 20 By trial and error, check R c > R s , and Mc from Eq. (1) is greater than 724kNm. Section D (m) R s (kN) (Grade 50 Steel) UB356 x 171 x 67 0.364 3032 *UB457 x 191 x 67 0.4537 3032 Note design strength for Grade 50 steel is 355N/mm2
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12000 / 20 = 600 mm
M c (kNm)
834.4 968
*Select UB 457 x 191 x 67 Grade 50 Since (Rc = 3240kN) > (Rs = 3032kN), neutral axis lies in the slab 0.4537 3032 M c = 3032 0.13 + (0.08) = 968kNm > 724kNm OK 2 2 3240
Check for Shear
Note that high Shear does not coincide with the maximum moment.
Shear Connection
R c = 3240 kN
5.4.6
Reduction factor for deck profile b h . for two studs per rib k = 0.60 Dr D 1 08 p p b r = Average trough width = 150 mm h = overall height of the stud = 95 mm
5.4.7.2
k = 0.8 Resistance of a shear connector = 0.8 x 72 = 57.6kN For full composite, no. of connectors per half span required = 3032/(57.6) = 52 Since the trough spacing is 300 mm, no. of connectors that can be accommodated in half span, assuming two connectors per trough = 2 x 6000/300 = 40 as shown below.
C L
C L
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Np
= No. of actual connectors provided = 40 = 0. 77 No. of connectors in full composite 52 N a ( L 6) = 0. 6 0 . 4 Np 10
OK
B2.1
B2.3 B2.3
R f = 189. 9 12. 7 355 10 3 = 856 kN . 2304 80 (3032 2304)2 12.7 4536 Mc = 3032 2 + 2304130 3240 2 856 4
= 920kNm > M = 724kNm OK
Serviceability Deflection Deflection of beam at the construction stage due to dead load: 5WL4 = 384 EI 5 (2.22 3) 120004 = 29.8 mm < L/360 = 33.33mm = 384 205000 29410 104
Deflection of beam at the composite stage:
Table 1
e = 10 + 0. 541( 25 10 ) = 18.1
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4[Ae + Be ( Ds D p )] 2 A = 85.4cm Ix = 29410cm4 Be = 3000mm Ds = 130mm Dp = 50 D = 453.6mm 3 3000 80 8540 3000 80(453.6 + 130 + 50) 2 I g = 29410 104 + + = 80900 cm 4 12 18.12 4(8540 18.12 + 3000 80)
Ig = I x +
Be ( D s D p ) 3 12e
ABe ( D s D p )( D + D s + D p ) 2
5WL4 384EI g Total imposed load W = (6+0.5) x 3m = 19.3kN/m Dead Load due to ceiling is small (0.5kN/m2) and it is neglected in the service check. =
5 (19.3) 12000 4 = 31.7 mm 384 205000 80900 10 4 Deflection when steel beam is acting alone 80900 31.7 s = = 87.2mm 29410 = 31.7 + 0.3(1 - 0.77) (87.2 31.7) = 35.5 mm
c =
Total deflection for partial composite beam: Construction stage (no pre-cambering, and unpropped).... Composite stage .............................................................. .. Total Deflection
L 184 This is probably unacceptable. However, we will proceed with the calculation.
Check for serviceability stresses To check whether the section is cracked or uncracked. A = 8540mm2 ( Ds D p ) 2 Be 80 2 3000 = 1914mm 2 = ( D + 2 D p ) e (453.6 + 2 50)18.12
B.4
= 92 N / mm 2
yg =
A e ( D + 2 Ds ) + Be ( Ds D p )2 2[ A e + Be ( Ds D p )]
yg =
(i) At the lower fibre of the Steel flange 80900 10 Ig = = 1950 cm 3 Zs = D + D s y g 453. 6 + 130 169 (ii) At the upper surface of the concrete slab I g e = 80900 19. 3 Z = = 92400 cm 3
c
yg
169 10 1
Zc
92400 10
Total stress in steel: Construction Stage................................................92.0 N/mm2 Composite Stage...................................................166.2 N/mm2 258.2 N/mm2 2 2 As 258.2 N/mm is less than y = 355 N / mm OK
13.3 Example C The floor plan in Fig. 1 shows the layout of the secondary composite beams of 8m span length, simply supported at their ends. The beams are spaced at 3.0m centres. The steel decking acts compositely with the concrete slab and the deck ribs run perpendicular to the secondary beams. The materials used for the composite beams are Grade 43 steel and Grade 25 normal weight concrete. Shear studs of 19mm diameter and 95mm welded length are to be used to provide the composite action. Based on the following loading data: Slab weight of concrete and decking = 2.1 kN/m2 Weight of Steel beam (approximated) = 0.22 kN/m2 Imposed Construction Load = 0.50 kN/m2 Ceiling, services, and raised floor after construction = 0.7 kN/m2 (additional dead load) Total imposed load after construction = 5.0 kN/m2 (a) Design a composite beam section and determine the number of shear connectors required to carry the factored loading. (b) Determine whether propped construction method is required if the maximum service deflection is limited to L/360 (consider dead and imposed load)..
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Secondary beams
120 70 50
A A
Deck span L = 8m
160
300
3m
3m
3m Floor Plan
3m
3m
Figure 1
Solution: Floor Loading: (i) Construction Stage Dead Load = 2.1 + 0.22 = 2.32 kN/m2 Imposed Load = 0.50 kN/m2 (ii) Composite Stage Dead Load = 2.1 + 0.22 + 0.7 = 3.02 kN/m2 Imposed Load = 5.0 kN/m2 Effective Width L/4 = 8000/4 = 2000 mm , bo = 3000 mm Be = 2000 mm Select initial size of steel beam At composite stage Design load W = (1.6 x 5 + 1.4 x 3.02 ) x 3 = 36.7 kNm Design shear force Fv = 36. 7 8 / 2 = 146. 8 kN WL2 36. 7 82 = = 293. 6 kNm Design moment M = 8 8 Resistance of concrete flange R c = 0. 45fcu Be ( Ds D p ) D p = 50, Ds = 120 mm R c = 0. 45 25 2000 (120 50 ) 10 3 = 1575kN Assuming that the plastic neutral axis lies in the concrete slab R c > Rs
Full shear connection: M = R D + D R s (D D ) c s s s p
B2.1
2R c
(1)
Select a steel section and check the neutral axis depth lies with the concrete slab, i.e., R c > R s , and Mc from Eq. (1) is greater than 293.6kNm.
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Select UB356 x 127x 39 R c = 1575 kN R s = Ay = 1359 kN Smaller of Rc and Rs is 1359 kN. Capacity of shear connector (19mm diameter and 95mm long) in normal weight concrete is Q k = 95kN Design capacity Q = 0.8 Q k = 76kN Reduction factor for deck profile
k = 0.6 br h 1 0.8 for two stud per rib Dp Dp
b r = Average trough width = 170 mm Dp = 50 mm h = overall height of the stud = 95 mm 170 95 > 08 k = 060 . 50 50 1 = 1836 . . k = 0.8 Resistance of a shear connector = 0.8 x 76 =60.8 kN For full composite, No. of connectors per half span required = 1359/(60.8) = 22.4 = 23 Since the trough spacing is 300mm, max. no. of connectors can be accommodated (assuming two connectors per trough) = 2x 4000/300 = 27. i.e., full composite is possible!! Total number of studs per span for full composite action = 2 x 23 = 46 studs OK
Serviceability Deflection Deflection of beam at the construction stage: 5WL4 = W = 2.32 x 3 kN/m I = 10100 cm4 384 EI 5 ( 2. 32 3) 8000 4 = = 17. 93 mm 384 205000 10100 10 4 Deflection of beam at the composite stage: e = s + ( s ) s = 6 = 18 for normal weight concrete Long term loading: Dead load 3.02 kN/m2 1/3 Imposed Load 5/3 = 1.67 kN/m2 4.69 kN/m2
To check whether the section is cracked or uncracked. A = 4940 mm2 ( Ds Dp )2 Be 702 2000 = = 1664 m2 ( D + 2 Dp )e (352.9 + 2 50)13 ( D s D p ) 2 Be Since A > ( D + 2 D p ) e elastic neutral axis is in the steel member and the section is uncracked. Be ( D s D p )3 ABe ( D s D p )( D + D s D p )2 Ig = Ix + + 12 e 4[ A e + Be ( D s D p )] A =49.4 cm2 Ix = 10100 cm4 e = 13 Be = 2000mm Ds = 120mm Dp = 50 D = 352.9 mm 3 2000 70 4940 2000 70 352 ( .9 + 120 + 50) 2 + ) 10 4 I g = (10100 10 4 + 12 13 4(4940 13 + 2000 70) =33689cm4 5WL4 = 384 EI g Total imposed load W = 5 x 3m = 15kN/m additional dead load = 0.7kN/m2 x 3 = 2.1kN/m W = 15 + 2.1 = 17.1kN/m
c =
Total deflection for fully composite beam for unpropped construction: Construction stage (no pre-cambering, and unpropped).... 17.93 mm Composite stage .............................................................. .. 13.2 mm Total Deflection = 31.1 mm which is higher than allowable deflection of L/360 = 22.2mm. For propped construction: total deflection = 13.2 mm < L/360 = 22.2mm Hence propped construction is recommended.
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