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EXInstallationMethods ConduitorCableGlands...
DirectEntryviaEExdgland
IndirectEntryviaEExe gland&enclosure
DirectEntryviaEExd conduit
TypicalWiringMethods
RigidConduit
Unarmored Cable bl
Armored Cable
IECCableTypesandConstruction
UnarmoredCablesimilartoUSTCtypecablesbutwithfullyextrudedfillers.ArmoredCablesimilarin concepttoIEEE45TypePmarineshipboardcableandcontinuouscorrugatedaluminumarmorcable.
TypeSWA SteelWireArmor
TypeSWB SteelWireBraid
Cable/ConductorRequirementsinZone applications
ThefollowingmainrequirementsarelistedintheEN60079standardforcablesandconductors: useonlyinsulatedcablesandconductors(testvoltage500VAC), inspecialcasesearththerequiredscreeningonlyonceattheendofthenonexplosiveenvironment, protectintrinsicallysafecircuitsagainstexternalelectricalormagneticfieldsthroughthemaintenanceof adequatedistances,screeningand/orcoretwisting,isolateintrinsicallysafecablesandconductorsfromnon intrinsicallysafecablesandconductorsor,protectagainstmechanicaldamageor,protectthroughmetal housing,orscreeningofthecablesandconductorsdonotcombineconductorsofintrinsicallysafeandnon intrinsically safecircuits preventthefrayingoffinewiredconductorsthroughtheuseofcablesleeves,forexample: keeptominimumdiameterof0.1mm, isolateintrinsicallysafeandnonintrinsicallysafecircuitsincablebundlesorductsviainsulationspaceroran earthedmetalspacer(notrequiredwithscreeningorsheathing) sheathing), identify(i.e.lightblue)thecablesandconductorsofintrinsicallysafecircuits(notrequiredwithshieldingor metalsheathing)
Cable/ConductorRequirementsinZone applications
Whenselectingcablesandconductors,onlyusethosewhichcanwithstandtheexpected mechanical,chemicalandthermalinfluences.Cablesandconductorswiththermoplasticsheath, duroplasticsheath,elastomersheathormineralinsulationwithmetalsheathmaybeusedforfixed routing. i C Cable bl b branch hli linesmustcomply l with i hthe h requirements i f forh hazardous d areas. Thecablesandconductorsmustbeconnectedtotheelectricalequipmentinlinewiththedirectives fortheassociatedtypeofprotection.Unusedopeningsondevicesandequipmentmustbeclosed. Whencablesandconductorsareinstalledthrough g openings p g intononhazardousareas, ,caremustbe takentoprovideanadequatesealattheopenings(e.g.sandfilling,mortar)topreventcarryingover ofthezone.Atparticularly hazardouspoints,cablesandconductorsmustbeprotectedagainstthermal,mechanicalorchemical stressby,forexample,conduits,tubingorcovers.Theflameretardanceofcablesandconductorsfor fixedroutingmustbeproveninaccordancewithIEC603321. 1
IECCableTypesandConstruction
Ingeneral,SWAcablehasbeenthecableofchoiceintheUKfor onshoreinstallations.Itissomewhatflexible,readilyavailable andhasgoodbendingcapabilities. SWBcablehasbecomethechoiceforinstallationsoffshorewith variousarmormaterialsincludingtinnedcopper,bronzeand othermaterials.Veryflexibleyetdurableunderverydemanding conditions.Manydifferentjackettypesavailable. STAismoreofanonshoretypecableandiswidelyusedin onshoreapplicationsincontinentalEurope,especiallyforpower applications.ClientshavestartedtoshyawayfromSTAasitis generally ge e a yregarded ega dedass slightly g ymore o ed difficult cu to oterminate e a ethan a eitherSWAorSWB. Onevariationcommonlyusedfordirectburyapplicationsisa Leadsheathedarmorcable.Leadprovidesaverygood i l ti due insulation d to t corrosive i elements l t and dis i particularly ti l l resistant i t t torodentsandants.Cableglandsforleadsheathedcable typicallyneedanadditionalcomponenttoseattheleadportion ofthecable. DesignationsonglandsistomarkaXZforbraidandtape,witha Wforwirearmorforfieldinstallation.
IECCableTypesandConstruction
BFOU&RFOUinstrumentationcablesaremanufacturedwitheitheroverallorindividualscreens screens,the coresareeitherlaidupaspairsortriples.Idealforsignalandinstrumentationcircuitswherethefire performanceandLowSmokeZeroHalogenpropertiesareincreasinglybeingrequiredwithinpublic buildingsandpowerstations,aswellastraditionalPetro/Chemindustries.Thecableisdesignedto carryonworkingforaperiodof3hourswhenexposedtofire,accordingtoIEC60331testprocedure. BFOUalso l offers ff good dscreeningproperties,reducing d Electro l MagneticInterference f (EMI). ( ) Construction Tinnedstrandedcopper pp conductor, ,MICAtape, p ,EPRinsulation, ,overallscreenofCopper pp backed Polyestertapewithastrandedcopperdrainwire0.75mm,innersheathofHalogenFreeThermoset Elastomer,tinnedcopperwirebraidandanoutersheathofHalogenFreeThermosetElastomer.The individuallyscreenedversionhasaCopperbackedPolyestertapewithastrandedcopperdrainwire 0.75mm aroundeachpairortriple. Corecolors Pairs - Light blue, black Triples - Light blue, black and brown Each pair or triple is identified by a numbered tape.
IECCableTypesandConstruction
CableTypes ThemostcommonsheathmaterialfordatacablinginuseintheUKisPVC.Formanyenvironments, PVCistheidealmaterial,havingsuperiormechanicalcharacteristicsandhighreliability.However,in afire,PVCemitsheavyblacksmokemixedwith hydrochloricacid, acid thusreducingvision vision,immediatelyimpairingbreathing breathing,andadditionallyinitiating corrosionofallequipmentexposedtothefumes.Forimprovedfireperformance,itiscommonfor LSZHLowSmokeZeroHalogen(usuallymeetingIEC61034,IEC607542andIEC603323)cable sheathstobeusedwithinEurope.
IECCableTestsforFireApplications
TypicalIECCableTests
FireResistantTest IEC6033121Underlongfire exposure,thecablemustmaintainthepower supplyforvitalsafetyequipment(emergency lighting, g g,alarm, ,systems y &firepumps, p p ,etc.) )
IEC6033212Singlewireorcable
A test on a single length of cable 600mm long held between 2 clamps. The flame is applied for a predetermined amount of time based on the weight of the cable. To pass the test there should not be any visible damage or charring within 50mm of the lower edge of the top clamp l (E (Equal l to t 425mm 425 hi h than higher th the flame source) once all combustion has stopped. This test replaces IEC603321, 1 BS4066 pt 1 & BS EN 5026521.
IEC603323Theladdertest
The IEC603323 ranges of tests are conducted on bunches of cables and are much closer to a real life installation. 3.5m Lengths g of cables are bunched onto a cable ladder in a chimney simulating a building riser. The volume of cable on the ladder is determined in litres of combustible material to offer a balanced view of performance across a cable range. A flame is applied 500mm from the base of the ladder for a predetermined time. When the burner has extinguished a one hour afterburn period is allowed then the cables are checked for performance. To pass the T th tests t t the th cables bl should h ld not t be b affected ff t d by b the flame 2.5m above the flame source. BS EN 50266 is the BS standard for the same test procedure
IEC603323categories
Test 60332322CatA Qtyofmaterial 7 0litres 7.0 Flameapplication 40minutes Supersedes IEC603323A BS4066pt3A IEC603323B BS4066pt3B IEC603323C BS4066pt3C
60332323CatB
3.5litres
40minutes
20minutes 20minutes
UsedforlargeO.Dcablesinsteadof322CatA.Thecablesare mountedonthefrontandbackoftheladder
Allthesetestsaretobeconductedoncompletecables. CompoundsalonecannotbetestedtoIEC60332
FireResistantTesting
A cables bl ability b l to continue operating safely f l during d a fire. f Also l referred f d to as circuit integrity. Widely used in commercial/public buildings & MOG applications to control fire alarm/monitoring systems, emergency lighting, fire shutters and emergency evacuation equipment.
EuropeanFireStandards
Standard IEC60331 IEC6033121 IEC6033123 IEC6033125 IEC6033131 VDE0472 DIN4102 DIN4102 Ref. Performancerequirement Cables0.6/1kV. 3hoursat750C(1970edition) Cables0.6/1kV 90minutes@750C(unlessalt.statedinthecablespec) Datacables 90minutes@750C Opticalfibre 90minutes@750C Cables0.6/1kV 120minutes@830Cwithvibration FE180 E30 E90 q toIEC60331(1970 ( edition) ) Thistestisequal Completesystemintegrityfor30minutes Complete p system y integrity g yfor90minutes BS8434wasdevelopedandenhancedfromthisstandard. CurrentlyEN50200isinferiortoBS8434asitdoesnot includethewaterspraytest.
EN50200PH30,PH60,PH120
SmokeEmission&ToxicGas
Obscuration of vision and toxic gas are the main threat to people during a fire leading to disorientation and chocking from fumes. fumes Death is normally caused by . choking rather than flames. flames Reducing smoke & fume emissions is vital to enable safe evacuation. Equipment damage is caused by HCl gases mixing with moisture from the sprinkler systems and creates acid rain leading to long term component failure even if the equipment does not look damaged. damaged Notallmaterialsthatarelowsmokearehalogenfree,examples: LSPVC(LimitedSmokePVCtoUL1685) Fluorocarbons(PTFE (PTFE,FEPetc etc.) ) TypeBCSPtoBS6883(1991)
EuropeanSmokeTesting
IEC 610342: A one meter sample of cable (or a bundle of cables depending on the outer diameter) is placed in a 3m cube and subjected to combustion by an alcohol produced flame for 20 minutes. The light transmission through the cube should not fall below 60% during the test (at peak or total) Measurement method : 100W halogen light source sensed by a photoelectric cell positioned on the opposite side of the smoke cube. IEC610342 is the most popular test used for cable in Europe. IEC610341 covers the apparatus required and test procedure.
ToxicGasEvolutionIEC60754
IEC607541 (BS EN 50267 pt1) measures the amount of hydrochloric acid (HCl) evolved during burning The result is normally expressed as a percentage of the sample weight. burning. weight There is no pass/fail criteria. This method is not suitable for testing cables classed as Zero Halogen and compounds containing less than 5mg/g (5%) IEC607542 (BS EN 50267 pt2) measures the corrosiveness of the evolved gas in terms of acidity (pH) and conductivity. IEC 607542 recommended values are : pH > 4.3. & Conductivity of combustion gases < 10 mS/mm
PanelWiringtoIECrequirements
MostofEuropeabidesbyIEC(InternationalElectrotechnical Commission)wiringcolorcodesforAC branchcircuits.Theoldercolorcodesinthetablereflectthepreviousstylewhichdidnotaccountfor properphaserotation.Theprotectivegroundwire(listedasgreenyellow)isgreenwithyellowstripe. Function ProtectiveEarth Neutral Line,singlePhase Line 3phase Line, Line,3phase Line,3phase Label PE N L L1 L2 L3 CurrentColorIEC GreenYellow Blue Brown Brown Black Grey OldColorIEC GreenYellow Blue Brown orBlack Brown orBlack BrownorBlack BrownorBlack
TheUnitedKingdomnowfollowstheIECACwiringcolorcodes. codes Thetablebelowliststhese alongwiththeobsoletedomesticcolorcodes. Function Protective o ec eEarth a Neutral Line,singlePhase Line,3phase Line,3phase Li 3phase Line, h Label PE N L L1 L2 L3 CurrentColorUK Green G ee Yellow e o Blue Brown Brown Black G Grey OldColorUK Green G ee Yellow e o Black Red Red Yellow Bl Blue
ExampleofoldUKwiringcolors
Theuseofcolorcodedferrulesorsleevesistypicallyleftuptotheclient/userpreference. EitherpracticeisacceptabletorelevantIECstandards.
CableGlandSelectionCriteria
Cableglandsusedinenclosuresintendedforuseina hazardousareamustmeetwiththe samecriteriaastheenclosuretowhichthey yare connected.Forexample,cableglandsusedon anEExeenclosuremustmeettherequirementsforthe enclosuresoftheEExe standardi.e.mustbecapableofwithstandinga7Nm impactandcapableofmaintainingan ingressprotectionofatleastIP54. Ifaplasticornonmetalliccableglandisuseditmustbe capableofpassingthesetestsafter havingundergoneanacceleratedconditioningperiod. Mostreputablecableglandmanufacturershavetheir productsapprovedbyasuitablynotified bodyandwillcarrythecertificationmarkingsonthebody ofthegland.Cableglandsareaveryimportantelementin theprotectionofelectricalequipmentandshouldnotbe underestimated.Thereareavastarrayofdifferentcables inusetodayanditisimportantthatadviceissoughtfrom acable bl gland l dmanufacturer f regarding di selection. l i
TestingProceduresforCable Glands
TestingProceduresforCable Glands
LoadTest Unarmoredcableglandwithmandrelto notslipmorethan6mmover6hrs.
WiringMethods
WiringconceptsOffshorefollowtheestablished&prevailingMarinestandards, e.g.IEC60092352 Metallic ll parts( (including l d armour) )shall h llb beearthed h deffectively ff l topreventthem h frombecominglive. CableArmour/Braidprovidesameansofgoodearthcontinuityaswellas mechanicalprotection. Normalpracticehasbeentouseexternalgroundingasthemostdirectrouteto earth. Thisiseasilyachievedwithmetalliccableglandsinnonmetallicenclosuresby theuseofanearthtag Shroudshavebeenfoundtobeanineffectivemeansofkeepingwateroutof enclosuresandglandsaretypicallynotusedforNorthSeaapplicationsany more
TypicalEExd&earmoredcablegland
ComponentsofTypicalEExe&dcablegland.
InnerSeal
InstallationofEExedgland
Inner&OuterSeals Locknut
EExd&EExe RequirementforEExdcableglandsforequipment<2litres Screwedentrythreadsmustmaintainflamepath Innersealmustbeexplosionproofandgastight TrendistousedualcertifiedExd&Exe RequirementsforEExecableglands Impactstrength 7NmMinimum MinimumI.P.rating IP54gas/vapour IP64dust Single(outer)sealasaminimum Trendistouseadouble(inner/outer)seal NotunusualtousetheidenticalglandforbothEExdandEExeapplicationsforlessconfusionininstallation inthefield.
InstallationofEExdbarrier gland
Exhaust Routes
DirectEntryintoZone1,EExdenclosureover2litersvolume WithArcingSparkingDevices
SampleofCableTypes
WhichtypeissuitableforusewithFlameproofExdequipment usingaglandwithanELASTOMERIC seal?
CableA
IncorrectShape, CablesShould b Round be d
CableB
CableC