0 оценок0% нашли этот документ полезным (0 голосов)
137 просмотров19 страниц
The manual does not include any form of assurance, standpoint expression, or other intimations. The product and the information mentioned in this manual are for reference only. It can store about 2000 programs for each program at least 10 million data of holes can be input. There are four major pages, which can be switched by keys of [menu], [adjustment], [parameter] and [diagnose] on the controller.
The manual does not include any form of assurance, standpoint expression, or other intimations. The product and the information mentioned in this manual are for reference only. It can store about 2000 programs for each program at least 10 million data of holes can be input. There are four major pages, which can be switched by keys of [menu], [adjustment], [parameter] and [diagnose] on the controller.
The manual does not include any form of assurance, standpoint expression, or other intimations. The product and the information mentioned in this manual are for reference only. It can store about 2000 programs for each program at least 10 million data of holes can be input. There are four major pages, which can be switched by keys of [menu], [adjustment], [parameter] and [diagnose] on the controller.
2 Copyright Notice The property rights of all the parts of the manual belong to Adtech (Shenzhen) CNC Technology Co., Ltd. (Adtech for short), and any form of imitation, copying, transcription or translation by any company or individual without the permission is prohibited. This manual does not include any form of assurance, standpoint expression, or other intimations. Adtech and the stuffs have no responsibility for any direct or indirect disclosure of the information, benefit loss or business termination of this manual of the quoted product information. In addition, the product and the information mentioned in this manual are for reference only, and the content is subjected to change without notice. ALL RIGHTS RESERVED!
Adtech (Shenzhen) CNC Technology Co., Ltd
Version Upgrading Instruction
NO Version Number Modification Date Instruction XT20071001 1.0 2009/4/8 The First Version Remarks: the meanings of the three numbers in the version number are as follows:
Bank Main Version Number/ Bank Secondary Version Number/ Reservation
Notes: the above version table only refers to the version updating of the modification of the instruction
Brief function introduction
4-axis motion control 5.7 inch monochrome LCD, resolution would be nice with 320X240 pixel it can store about 2000 programs For each program at least 10 million data of holes can be input There are different working modes like full/ partial automation and testing, it is convenient for users to reach selected hole hole-dividing, copy and transition functions Users can carry out the data modification 8 programmable output (including 1 color output ) Screen protect function 3
It has U-disc analog function (controller is emulated as a U-disc) which is used for data exchanging.
In the controller there are four major pages, which can be switched by keys of [menu], [adjustment], [parameter] and [diagnose] on the keyboard. 1. Main page Press [menu] and enter main page as following. All normal machining tasks will be carried out in this interface.
6
Detailed instruction
1) Product numberthe number of the product currently under machining. 2) Outputplus 1 to data after each machining, and you can press [F3] to clear. The Output will reset to 0 automatically when changing products. 3) Total holes quantitycurrent product contains the total holes quantity from the initial point. 4) Current hole refers to the hole number that the cursor is currently at. 5) Statusrefers to current machining status (running/pause/stop) 6) Modecurrent working mode (full automatic/partial automatic/testing) 7) Information display three columns of information with the newest at bottom. 8) The bottom column represents the key function of F1-F6 9) Bigger number represents current position (against initial point) 10) Main axis speed display current the rotate speed of main axis
Functions of keys in main page 7 Key Function Number keys Use with [repair hole] and [previous hole], [next hole] keys to reach wanted holes positions directly F1 Repair hole, if you dont input number key, it will punch once at current hole position; if you input the number key, it will go to the appointed hole position and punch. Considering safety it is required to carry it out at high order. F2 Working mode choosing: users can switch among full automatic, partial automatic and testing modes by pressing this key. F3 Clear the output F4 Choose the product to be machined and create new products F5 Return to zero point. It is normally used to create initial point for new products. Please check Data testing
operation for details Considering safety it is required to carry it out at high order. F6 Return to initial point. It must return to the initial point after starting the machine and changing the product in order to assure correct position. The course is: return to zero point first and then return to initial point. Considering safety it is required to carry it out at high order. Upper hole If users dont input number key, it will move to previous hole position; if users input the number key, then it will move to the appointed hole position directly. Considering safety it is required to carry it out at high order. Lower hole If users dont input number key, it will move to next hole position; if users input the number key, then it will move to the appointed hole position directly. Considering safety it is required to carry it out at high order. Start Same as [start] button on operation box. To start machining the product by pressing this key. Pause Same as [pause] button on operation box. To stop machining the product temporarily by pressing the key. Cancel It is able to clear input numbers
Note: buttons on the operation box are effecti ve only under main page. 2. Adjustment page Press [adjustment] to enter the page as following
Detailed instruction
1) Hole Noto indicate following number represents which hole. 0 represents initial point. 2) n-axis represents data for each axis. Note: data of initial point is against the distance to zero point, so the position value is displayed as 0 at initial point; while the data of other points are against initial point. All the hole positions will shift due to initial point data modification. Modification on the data of other points will only affect the modified hole while others will not be affected. 3) Color able to program output points 4) Output: seven programmable output points 8
9 5) Total holes quantity: total holes quantity of current product containing initial point 6) Current hole: indicate the number of current hole 7) Speed: indicate the speed of manual moving 8) The bottom column represent the key function of F1-F6 9) X, Y, Z, A and B represent the position of each axis. Keys function in adjustment page
Keys Functions 0 To modify color output, synchronous action of real output. 1-7 To modify the output for 1-7 points, synchronous action of real output. +/- To modify the speed of manual moving Previous hole Move to previous hole Next hole Move to next hole X+/X- Y+/Y- Z+/Z- A+/A- B+/B- To move axis. Move 0.1mm by quick click. Successive moving by press on it without loose, and moving will stop when loosing hand. F6 Switch F1-F5 function F1 Add: add a hole Divide: add hole between two holes F2 Modification: to modify hole data Copy: to copy holes within appointed range F3 Delete: to delete current hole data Translation: refers to holes within appointed range F4 Insert: to insert a hole before current hole Edit: to edit hole data by number keys directly F5 Locating: choose holes quantity to be moved to Hand wheel: to start adjustment box Detailed operation can be seen as following 3.Parameters page Press [parameter] key and input password (654321), and then enter following interface.
To choose the parameter to be modified by press up/down arrow; to modify parameter by press number keys, and the parameter modification will come into effect after pressing [confirm]; to cancel the input numbers by pressing [cancel]
To choose different axis by F1-F5, and choose system parameter by F6.
Please refer following contents for specific meaning of the parameters
4.Diagnose page To press [diagnose] key to enter following page.
10
This page is mainly used to test if external input/output is normal.
F1, F2 for choosing input, output
As showed in following output page. Whether output is normal or not can be tested by number keys 0-9.
11
5Products selecting page Press [F4] key (product) in main page to enter following page:
Page instructions: 1) Total models of products: refers to total quantity of products saved in controller. 2) Hole number of current product: to display the hole number of the product at inverse position, for reference use. To choose exist products by pressing up/down/left/right cursor key, and press [confirm] to choose and return to main page. Users can press [previous hole] and [next hole] to turn page when total models exceed 32. To create a new model by pressing [F1] (create) To delete current products at inverse side by pressing [F2] (delete) To copy current machining file by pressing [F3] (copy) To come into U-disc operation function by pressing [F4] (U-disc management) To emulate controller to be a U-disc by pressing [F5] (USB communication) To return to main page by pressing [F6] (exit)
Note: 1. The first file displayed in the menu is current machining file. 2. Current machining file cannot be deleted. 3. For copying action it is to copy current machining file but not to copy products at inverse side.
12
Operation instructions
1adding a new product aStart the machine and enter main page. as following
bPress [F5], the machine will return to 0 position; return to zero finished is showed in the page.
cPress [F4] (product) to enter product page as following; 13
dpress [F1] create a new product and input the name of product; press [confirm] and return to main page automatically if it dont appear wrong.
cPress [adjustment] key to enter adjustment page;
14
dpress [F1]key continuously and add data, until need the hole number, if the total hole member is 40, it should add to the hole number 40 and showing 41 on the scream , because it is including 0 hole , as following picture
ePress [F6] key ,the next can change, then press [F4]key enter editing mode, as following picture
fPress [X+] until moving to the first hole position, as following picture
gUsing 0-9 +/- and radix point key , according to measured XY axis data input, the data of Z axis should be input according to factual measured data , after finishing the input , press [F6] key returned to adjustment page, then press [page] returned to main page hData is auto saved , it dont need do other operation , there isnt used the data of 0 point 15
2 Translate and Modification aOn the main page, Press [F6] , the machine return to initial point first, then move to hole 1 position, In fact the current position is different from real hole position bPress [adjustment] key to enter adjustment page, as following
cPress [X+][X-][Y+][Y-] key, make the machine aiming at the first hole position, press [F6] choice next column, and press [F3] key choice translate function, input hole number as following picture(the hole number should be the last hole numberr, also, total hole quantity minus 1 )
dpress [confirm] and finished the data modification, all the data equal change 16
ePress [page]key, retured to main page, press [F6] retured to the 1 hole position , it can starting to process fIf position still have warp, please press[F6] and return to the first point position again, and it is translate from the second step again Note: 1) starting to process, if it dont press [F6] and return to the 1 hole position, it cant enter adjustment page. 2) the data of hole cannt be modify directly, it must use translate method
17
18 Parameters instruction
1Parameters for each axis Parameters meaning for 4 axis are the same. a) Pulse for each turn: refers to how much pulse need by motor to rotate one turn. Abouting your company, XYA axis should be set as 1000, Z axis can be 100 b) The screw pitch of screw mandrel: refers to the screw pitch of screw mandrel used on X, Y table. ZA axis doesnt have specific meaning. Note: above mentioned two parameters were set, please dont modify , or else, the initialal product data cant be used c) Starting speed: it can be set as 10-15 times screw pitch, because of adopting servo,i.e. 100-150 The bigger the value is, the quicker the processing product in per minute. but it is easy to cause more shake for motor if the value is too high. It should choose appropriate value d) Actuating speed: it can be set as 20-25 times screw pitch, because of adopting servo i.e. 200-250 e) Accelerated speed: normally it is better to set it at 50
f) Leapfrogging distance:not being used, it can be set as 1000 g) Speed of returning to zero: the speed of returning to zero point can be set as 20 h) Adjustment on quick speed: refers to manual speed of switching from adjustment status to be quick and can be set as 20 i) Adjustment on slow speed: refers to manual speed of switching from adjustment status to be slow and can be set as 5 2. System parameters a Off time for backlight: to prolong the lifecycle of the LCD, set the time duration for shutting off the backlight if there is no actions on keys. To set it as 0 means let it on all the time.
b maxmal value of X axis , the minimal value of X axis, The maxmal value of Y axis , the minimal value of Y axis, The maxmal value of Z axis , the minimal value of Z axis can be used to setting limitation
19 Installing and debugging
1. Start the machine and enter main page 2. Press [diagnose] key and enter test page, checking whether the input signal is normal. X limitation,Y limitation,Z limitation isnt used normally The standby of the operation box isnt used The all input of adjustment box isnt equal used, and dont check. 3. Press [F2] enter output testing page 4. Testing all output point,it can press relevant key 5. Confirming all input/output signal is normal, press [page] key return to main page, under the information intem shouldnt show any alarm information 6. Press [Parameter] key, then press654321 , it can enter parameter page 7. According to the data of parameter introduction , the maxmal value of every axis dont set 8. After confirming parameter is right ,press [adjustment] key enter adjustment page 9. Press [X-] key ,if the X axis run turnnig to initial, Press [X+] key , wherth the X axis run contrary , if it is contrary,please modify parameter and make it right, if it run one direction ,please check the outer connection and the paremeter set of servo 10. YZ axis are same as above mentioned ,press [Y-][Z-] run turnnig to initial ,press [Y+][Z+] run contrary 11. Press [A+][A-] key , A axis will move in positive and negative 12. Above mentioned operation is normal , press [page] key return to main page, then Press [F5], the machine will return to 0 position,then return back a litter and continued return to 0 position,if it is normal, return to zero finished is showed on the information columns, if it isn t finished , please checking wherth parameters are set correctly, if the motion direction of servo-actuator motor is right, wherth initial point switch can detect out that. 13. Return to zero point is normal , press [adjustment] to enter the page, press[X+]key , until close to anode position, write down the current position of Xaxis, the value is used to setting the maximal value of X axis 14. Then press [X-]key , until close to cathode position, and write down the current position of Xaxis, the value is used to setting the minimum value of X axis 15. Same as above mentioned method , the maximal and minimum value of YZ can be set 16. After finishing above mentioned operation , it can add new product