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API 580 & API 581

Risk-Based Risk-Based Inspection Inspection & & Base Base Resource Resource Document Document
Sculpt Your Skills and Optimize Your Inspection Methods and Frequencies

Kuala Lumpur, Malaysia | 10th - 14th June 2013



Introduction to the basic concept of Risk-Based Inspection and the basis for the API 580 RBI program and methodology. Understand the purpose, scope, and examination of the critical steps in the RBI process. Overview of deterioration mechanisms and failure modes affecting the plant equipment. Introduction to the risk-based inspection priority matrix and the means to utilize its results in determining inspection priorities. Introduction to the ISO risk plot and its use, especially in combination with the risk-based inspections priority matrix. Discussion of risk-based inspection documentation and recordkeeping needs. Understanding of the basic concepts of risk acceptance, risk assessment, risk perception, risk mitigation and managing residual risk.
Limited Attendees The course has limited seats to ensure maximum learning and experience for all delegates. Certificate of Attendance You will receive a Certificate of Attendance bearing the signatures of the Trainer upon successful completion of the course. This certificate is proof of your continuing professional development. Interactive Training You will be attending training designed to share both the latest knowledge and practical experience through interactive sessions. This will provide you with a deeper and more long-term understanding of your current issues. High Quality Course Materials Printed course manual will provide you with working materials throughout the course and will be an invaluable source of reference for you and your colleagues afterward. You can follow course progress on your laptop with soft copies provided.

Uday B. Kale (M. Eng. Mechanical)

Technical Director KUB Quality Services


API 580 Risk Based Inspection Supplementary Certification API 510 & 570 Authorized Inspector AWS Certified Welding Inspector CSWIP 3.1 Authorized Welding Inspector ACCP Professional Level III (ASNT) ASNT NDT Level III BS EN 473 Level III


The Middle East: Qatar Petroleum, QAFAC, ADCO, ADGAS, ADMA, GASCO, Banagas, Technip (Bahrain), Equate Petrochemicals Company, Al Jubail Fertilizer Company, TUV Akadamie Middle East (UAE, Saudi Arabia and Qatar) Africa: BP - GUPCO (Egypt), Inspection and Test Nigeria Ltd India & Asia: Oil India Limited, Tata, Dacon Inspection Ltd Europe: Rosen Europe (The Netherlands)

API 580 & API 581 : Risk Based Inspection (RBI) & Base Resource Document 10TH - 14TH JUNE 2013, Kuala Lumpur, Malaysia

The course is based on API RP 580 Risk-Based Inspection and API Publication 581, Base Resource Document. The course first explains feasible means and alternatives for achieving a successful RBI program without undue complications. This course deals with RBI framework and methodology in a simple straight forward manner to establish and implement a risk-based inspection program best suited for the company objectives. Its utility is based on the premise that a few vital equipments in a process plant contribute a majority of the risk. Consequently, if these few equipments can be identified, then testing and inspection can be focused on them rather than several low-risk items. RBI helps to prioritize their equipment for inspection, optimize inspection methods and frequencies, and develop effective inspection plan commensurate with the risk contribution and equipment condition. The course is focused on methodology of actual implementation of RBI in Oil and Gas industry. It covers advanced knowledge of RBI implementation in addition to the knowledge required for passing the Certification Examination. The candidates should possess at least one certification out of API 510, API 570 or API 653 certifications. With Mr. Uday Kales extensive involvements in the facilities inspection, as well as his practical coaching and mentoring approaches, this course not only prepare the candidates to pass API 580 examination with confident, it will also advance the helps the participants broaden the technical knowledge base in order to avoid unplanned shutdown and reduce expenses!

This course will specifically benefit Engineers, Supervisors, and Managers and Individuals who are responsible for implementing risk- based inspection programs within their own company or plant facility such as Mechanical integrity, Equipment Reliability, and Inspection Personnel who are responsible for maintaining the serviceability of process plant equipment based on a cost-effective inspection program.

08:00 08:10 11:00 11:00 11:15 11:15 13:00 13:00 14:00 14:00 15:30 15:30 15:45 15:45 18:00 18:00 Registration (Day1) Session I Refreshment & Networking Session II Networking Buffet Lunch Session III Refreshment & Networking Session IV End of Day

API 580 & API 581: Risk Based Inspection (RBI) & Base Resource Document 10TH - 14TH JUNE 2013, Kuala Lumpur, Malaysia

Introduction What is RBI? Scope of RBI Purpose & Utility of RBI Common Definition RBI Definition of Risk Relative Risk V/S Absolute Risk Relationship between Inspection & Risk Types Of RBI Assessments Qualitative, Quantitative and Semi-Quantitative Approaches

Inspection Effectiveness Optimizing Inspection Methods And Frequencies Risk Mitigation and Follow-Up Re-Assessment and Updating RBI Implementation of RBI in Oil And Gas Industry Final Quiz Feedback and Concluding Session


To ensure that all objectives of the course matches yours, all PetroSync programs are developed after intensive and extensive research within the industry PetroSync programs focus on your immediate working issues to ensure that you are able to apply and deliver immediate results in real work situations Application and implementation of industry knowledge and experience are the drivers for our course design, not theoretical academic lectures PetroSync training focuses on practical interactive learning tools and techniques including case studies, group discussions, scenarios, simulations, practical exercises and knowledge assessments during the course. Invest a small amount of your time to prepare before attending the course to ensure maximum learning PetroSync follows a rigorous selection process to ensure that all expert trainers have first-hand, up-to-date and practical knowledge and are leaders of their respective industrial discipline

Planning RBI Assessment Selecting Type of RBI Assessment Identifying Deterioration Mechanisms Introduction to Qualitative Analysis Likelihood Category Consequence Category Step-By Step Method for Qualitative Analysis Understanding the Damage Factors Determine Likelihood Category Determine Consequence Category and Risk Category Preparation of Risk Matrix, Analysis and Conclusion

Introduction to Quantitative Analysis Flammable Effects Toxic Effects Business Interruption Effects Estimation of Release Rate and Post Leak Response Risk Evaluation Risk-Weighted Consequences


Introduction to Semi Quantitative Approach Likelihood Analysis Consequence Analysis Risk Management Post RBI Analysis Inspection Strategies Post RBI Analysis Using RBI Findings To Evolve Inspection Strategy In Oil And Gas Industry

PetroSync understands that in current economic climate, getting an excellent return on your training investment is critical for all our clients. This excellent training can be conducted exclusively for your organization. The training can be tailored to meet your specific needs at your preferred location and time. We will meet you anywhere around the globe. If you like to know more about this excellent program, please contact Jerry Tay (Senior Conference Manager) on +65 6408 9775 or email jerry.t@petrosync.com

API 580 & API 581 : Risk Based Inspection (RBI) & Base Resource Document 10TH - 14TH JUNE 2013, Kuala Lumpur, Malaysia


Uday B. Kale (M. Eng. Mechanical)

Technical Director KUB Quality Services


API 580 Risk Based Inspection Supplementary Certification API 510 & 570 Authorized Piping Inspector AWS Certified Welding Inspector CSWIP 3.1 Authorized Welding Inspector ACCP Professional Level III (ASNT) ASNT NDT Level III BS EN 473 Level III API 510 Authorized Pressure Vessel Inspector API 653 Authorized Aboveground Storage Tank Inspector


Qatar Petroleum BP - GUPCO (Egypt) Oil India Limited ADCO (Abu Dhabi) ADGAS (Abu Dhabi) ADMA (Abu Dhabi) GASCO (Abu Dhabi) QAFAC Rosen Europe (The Netherlands) Banagas (Bahrain) TATA (India) Al Jubail Fertilizer Company Technip (Bahrain) Equate Petrochemicals (Kuwait) TUV Akadamie Middle East (UAE, Saudi Arabia and Qatar) Inspection and Test Nigeria Ltd Dacon Inspection Ltd HBJ pipeline up-gradation projects

Uday B. Kale is an API570 authorized piping inspector. Currently

he is the technical director of M/s KUB Quality Services. He has involved in inspection, welding and NDT projects in the Middle East, Africa and India for over 15 years on offshore production platform and petrochemical refineries. Mr. Uday is very well-versed in international Codes and Standards. He performed and led the shutdown teams in performing NDE, internal and external inspection of equipments in central processing plant, ammonia plant, FCCU, SRU, SWS and amine treating units for Code stamp facilities of ADCO, Qatar Petroleum, Oil India, QAFAC, Banagas, Al Jubail Fertilizer Company. He was the appointed plant inspector for BP (GUPCO) in asset integrity management, who took charge of 9 offshore production complex, 75 Satellites and Onshore process units involving Close Visual Inspection of piping, equipments, NDT co-ordination, Baseline and Corrosion Monitoring. Furthermore, as an Inspector in GASCO OAG pipeline project, he conducted and witnessed Ultrasonic Examination of first 50 production weld joints of pipeline done by PWT (Pipe Welding Technology, GMAW).

With his extensive involvement in various projects, Mr. Uday is also an enthusiastic and knowledgeable mentor, who has been a faculty in training, examination, qualification and certification of API 510 & 570, ASME B31.3, API653, welding and NDT in the Middle East, Africa and Asia. He is a charted engineer with a Masters in Mechanical Engineering.

Investment Package Standard Price Team Discount ( for 3 or more delegates) Deadline
7th June 2013 4th May 2013 7th June 2013
API 580/581 5 DAYS

Contact Email Phone Fax : Cay Aagen : registration@petrosync.com : +65 6415 4500 : +65 6826 4322

SGD$ 2,995 SGD $ 2,795 SGD $ 2,495


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