LU35/45

CNC LATHES

Coming soon to your factory floo or: the 4-axis turning revolution!
----High productivity and reliability in an environmentally friendly pair of Oku uma CNC lathes for medium/large parts runs. Performance priced, too.

BIG 2-SADDLE 4-AXIS CNC LATHES

Who says Okuma mechatronics cant meet the demand for speed, power and accuracy in a cost-efficient package that is easily operated, virtually maintenance-free, and packed with the performance you need to tackle medium to large parts production? Heres proof positive: The Okuma LU35/45. With the field-proven reliability, productivity and shop-friendly features for which Okuma is famous...

SEE HOW THE OKUMA LU35/45 GIV VE YOU THE EDGE

h Hig uc- How the LU35/45 stack up d Pro vity against conventional 2- and 4-axis ti turning
CYCLE TIME COSTPRODUCTIVITY EFFECTIVENESS

is 4-Axbility Applications abound with i 4-axis features Flex

High-efficiency turning the simultaneous 4-axis way Stops chatter during steadyrest work A chucker that turns shafts

an g Keeps your shop e l C ttin clean and safe... Cu

G Coolant handling, prevention of flying chips Covers on upper/lower ways inhibit chips/coolant. Lower turret also equipped with safety cover G Easy maintenance features throughout
2

2-axis IN THE CUT OPERATION 4-axis

(Previous)

1 1.5 1.7

1 1.2 1.4

LU35/45
1
Simultaneous 4-axis turning & utilization levels

Tailstock attachment Steadyrest

Rugged spindle for stable high-speed turning of heavy workpieces

Fast indexing of 22 tools by highly reliable upper/lower turrets

Easy pulse handle operation of powerful hydraulic tailstock

Incredibly easy chip and coolant disposal and minimal maintenance

Photo: LU45

Photo: LU45

Photo: LU45

Photo: LU35

High rigidity bolster high-speed turning G Heavy hogging at high speeds, thanks to broad-span 3point bearing support G Thermally balanced construction of spindlehead from computer-assisted design analysis for consistent accuracies in long runs.
LU45: 150 (5.91) LU35: 130 (5.12)

Faster tool-to-tool times with Okuma field-proven NC turrets G Non-cutting time slashed dramatically by fast indexing by NC servos: LU35: 0.3 sec/station (non-lift) LU45: 0.7 sec/station (lift-up) G Indexing speed not affected by unbalanced tooling G Powerful hydraulic clamping mechanism and largediameter couplings

Tow-along tailstock: Rugged and easy to operate (manual) G Standard-equipped with rugged live center: LU35: 120 mm quill; MT 5 LU45: 130 mm quill; MT 5 G Smooth, E-Z tailstock positioning by using upper saddle (clamping/unclamping, coupling of tailstock itself is done manually) Programmable tailstock for automatic tailstock travel available (option) Fully enclosed design is shop eco-friendly

Smooth, efficient handling of huge amount of chips G 45-degree slant bed, equipped with way cover for extrasmooth handling of big chip flow G Cover for XB-axis ways keeps out chips

LU45: 110 (4.33)

LU35: 90 (3.54)

Taper 1/10 LU45: JIS A2-11 LU35: JIS A2-8

Note: Big-bore spindle options: Bearing IDs of 180 and 150 (7.09 and 5.91) available for LU35 and LU45, respectively.

VAC spindle motor for full power across wide range G Fast G High output G High torque LU35 Max 3200 30/22 (40/30) 1308 (969) LU45 Max 2800 37/30 (50/40) 4136 (3052) min-1 kW (30 min/cont) (hp) N. m (ft-lbf)

Removable coolant tank

Low maintenance engineered in for far less work G Servos equipped with NC torque limiters to minimize damage from operation error and allow quick resumption of work G VAC spindle motor requires no brush changes (brushless motor design) G Removable coolant tank for easier maintenance G All routine (daily) maintenance can be done from front of machine (chuck hydlaulic adjustment, tailstock pressure adjustment, lubrication of ways at lube port) G Less downtime, thanks to easier maintenance of lower saddle

Photo: LU45

LU35
kW (hp) 30 (40) 1308 (964.9) 959 (707.4) 613 (452.1) 501 (369.6) 367 (271.2) 236 (174.3) 173 (128.0) 100 (72)
219 467 572

LU45
30 kW 1223 (40 hp) 1215 (30 min) 22 kW (30 hp) (cont) 1000 (723) 500 (362) Torque 10 (13) 5 (7) Power N . m (ft . lb) 3000 (2127) kW (hp) 50 (67) 4136 (3052) 3352 (2472) 85
214 227 420 569 1053 1116 37kW(min) 30kW(cont)

Close-tolerance, robust axial feed mechanism G Fast rapid traverse by high-precision servos: XA and XB axes: 15 m/min ZA and ZB axes: 20 m/min G Standard-equipped direct drive mechanism eliminates backlash LU35: for XA, ZA, ZB axes LU45: for XA axis G Pretensioned ball-screws standard on XA and XB axes to minimize dimensional inaccuracies due to thermal deviation G Streamlined, sleek appearance G Easy access inside machine G Complete enclosure to prevent machining materials, fluids, etc. from exiting the machine.

N . m (ft . lb) 5000 (3617)

10 (13)

1558 (1150) 1264 (933)

843 (622) 686 (506) 314 (232) 255 (188)

1000 (723) 500 (362) Torque 100 (72)

500 1000 2800 min-1

3 (4) Power

450 (332.0)

14

36 50

100

Spindle speed

200

400

1000

2000 3200

min-1

12

20 32

50 59

Spindle speed

85

156 200

Absolutely more machining capability for your money . . .

What 4-axis turning can do for you. . .

1. Shorter turning time
Vastly improved productivity and less processing time by simultaneous 4-axis turning with 2 turrets.

LU35
Workpiece Dimensions
Before*1
850 (33.46) 1500 (59.06) 2000 (78.74) 660 (25.98) 570 (22.44) 550 (21.65) 460 (18.11)

LU45
1000 (39.37) 2000 (78.74) 3000 (118.11)

6. Shaft turning with a chucker

Tailstock attachment on one turret allows shaft turning by the other.

Before*1

Tailstock attachment

mm (in.)

Maximum Machining Diameters

Chuck work

Upper A 550 (21.65) turret Lower B 360 (14.17) turret

2. Set-up time slashed

A 660 (25.98)
V12 Total 22 tools V10

7. Unloading assist lightens operator load

One turret is equipped with a receiving shaft, tray, etc. to receive workpieces on cutoff, then carry to designated position by turret rotation.
Workpiece receiving shaft

mm (in.)

Total of 22 tools on 2 turrets makes permanent tooling possible for far less set-up time.

B 470 (18.50)

mm (in.)

Shaft work

Upper C 450 (17.72) turret Lower D 260 (10.24) turret End E 710 (27.95) facing Side F 410 (16.14) facing

C 520 (20.47)

3. Shorter cycle times

Where interference means small work has to be turned with only one turret, turrets take turns cutting and indexing to minimize total turning time.

8. Good chip handling

Chip deflector on one turret allows removal of chip curlings from drilling etc.

mm (in.)

D 320 (12.60)

Using OD toolholder type I

mm (in.)

M machining*2 (live tooling)

40 (1.57)

E 830 (32.68)
chatter with long workpieces thanks to 4. No balanced cutting

Chip deflector

mm (in.)

9. Burr prevention
Simultaneous turning programs for facing or chamfering prevent burrs for improved part quality.

F 530 (20.87) 6 (0.0093) 5 (0.0078)

32 V : 30 (1.18) (1.26) f : 0.2 (0.008) 40 (1.57) 125 (4.92) t : 15 (0.59) f : 0.1 (0.004) t : 4 (0.16) f : 0.6 (0.024)

mm2 (in.2)

Maximum Capacities

Turning

Workpiece material S45C (Independent machining)

Upper turret Lower turret

5 (0.0078) 4 (0.0062)
32 V : 30 (1.18) (1.26) f : 0.2 (0.008) 30 (1.18) 80 (3.15) t : 12 (0.47) f : 0.1 (0.004) t : 35 (0.138) f : 0.4 (0.016)

Balanced cuts on both turrets make for chatter-free turning impossible with 2axis cutting.

mm2 (in.2)

M machining*2 End milling (roughing) (live Face milling tooling)

Drilling (HSS*3)

mm/min (ipm) mm/rev (ipr) mm (in.) mm (in.)/flute mm (in.) mm/rev (ipr)

5. No chatter with follow rest

Workpiece is supported by follow rest on one turret, making possible chatter-free turning of even long workpieces or long cantilever workpieces.
Follow rest

10. Dedicated boring turret (lower turret)

Using a dedicated boring turret (in place of the standard lower turret) allows a variety of different applications.
Dedicated boring turret

Tapping (Synchronized Tapping)

M24 P3

M33 P3.5

*1 Prior models *2 Equipped on LU35-M and LU45-M models *3 High-speed steel

Multitasking

LU35-M LU45-M

MACHINING CAPACITY / ACCURACY

LU35(-M)
Turning example (Material: S45C) Heavy-duty turning Upper turret: 5 mm2 (0.0078 in.2) Lower turret: 4 mm2 (0.0062 in.2) Machining Accuracy (Material: BsB)

Do it all in one chucking: turning, drilling, milling and tapping!

High-rigidity V12 multitasking turret
G Every station accepts turning (L) and milling (M) tooling G Fast-indexing turret under NC servo control: 0.3 sec/station for the LU35, 0.7 sec/station for the LU45.

Fast live tool spindle

G Speed: Max 2000 min G Output: LU35-M: VAC 5.5/3.7 kW (7/5 hp) (30 min/cont) LU45-M: VAC 7.5/5.5 kW (10/7 hp) G Synchronized Tapping LU35-M: Max M24 P3 LU45-M: Max M33 P3.5
-1

Live tool examples (Workpiece material: S45C) Drilling

32 ( 1.26) high speed steel drill Cutting speed V: 30 m/min (98 fpm) Feedrate f: 0.2 mm/rev (0.0079 ipr) 30 (1.18) 6-flute end mill (roughing) Cutting speed V: 30 m/min (98 fpm) Milling depth t: 12 mm (0.48 in.) Feedrate f: 0.1 mm (0.004 in.)/flute M24 P3 (Synchronized Tapping)

End milling

Roundness 1.0 m (0.00004 in.) /at 2,500 min -1 Surface roughness (tool path uniformity) 0.8 m (32 in.) /at 2,500 min -1

Tapping
Axial facing unit VAC motor

Machining example (Material: S45C)

Machine: Material: Part size:

Radial facing unit

LU35-M FC250 170 85 mm (6.69 3.35 in) Cycle time: 13 min 50 sec Featuring: Live tool macining

Machine: Material: Part size:

LU35-M FC200 155 120 mm (6.10 4.72 in) Cycle time: 11 min 20 sec Featuring: X-C axes generated

LU35-M
kW (hp) 10 (13) 80.8 N . m (59.6 ft-lbt) 54.3 N . m (40.07 ft-lbt)
650 (30 min) 5.5 kw (7.3 hp) 3.7 kw (4.9 hp) (cont.)

N . m (ft-lbf) 1000 (723)

LU45(-M)
Torque

Power

5 (6.7) 4 (5.3) 3 (4) 2 (2.7)

500 (362) 400 (289) 300 (217) 200 (145)

Turning example (Material: S45C) Heavy-duty turning Upper turret: 6 mm2 (0.0093 in.2) Lower turret: 5 mm2 (0.0078 in.2)

Machining Accuracy (Material: BsB)

1 (1.3)

100 (72)

40

G Lower turret: VDI

40 50 100 200 400 650 1000 2000
min
-1

Live tool examples (Workpiece material: S45C)

Spindle speed

High-speed, high-accuracy C-axis headstock

G Fast rapid traverse: 100 min G Repeatability: 0.005
-1

Drilling
N . m (ft-lbf)

LU45-M
kW (hp) 20 (27) 187.2 N . m (130.9 ft-lbt) 137.1 N . m (101.3 ft-lbt) 10 (13) 71.5 N . m (52.8 ft-lbt) 383 765 1000 52.5 N . m (39.1 ft-lbt) 5 (6.7) 3 (4) 2 (2.7) 1 (1.3)
40 (30 min) 7.5 kw (10 hp)

32 ( 1.26) high speed steel drill Cutting speed V: 30 m/min (98 fpm) Feedrate f: 0.2 mm/rev (0.007 ipr) 40 (1.57) 6-flute end mill (roughing) Cutting speed V: 30 m/min (98 fpm) Milling depth t: 15 mm (0.59 in.) Feedrate f: 0.1 mm (0.004 in.)/flute M33 P3.5 (Synchronized Tapping)

200 (145)

End milling
Torque

Roundness 0.6 m (24 in.) at 2,500 min-1 {rpm}

Surface roughness (tool path uniformity) 0.8 m (32 in.)/at 2,500 min-1 {rpm}

Power

100 (72) 50 (36)

5.5 kw (7.5 hp) (cont.)

Tapping

G C-axis static accuracy samples

Indexing Repeatabillty 0.01 0.005

(G00 positioning)

Machining example

40

104

200

500

1000 2000 3000

min-1

Drive system Control

Direct C-axis control by spindle wide-range VAC motor G00: Positioning, 100 min-1 G01: X-Z generating

Spindle speed

200

400

G C-axis control

Machine: Material: Parts size: Cycle time: Featuring:

LU45-M FC250 400 200 mm (15.75 7.87 in) 35 minutes Complete machining pulley mount holes

LU35
MACHINE SPECIFICATIONS
Model LU35 LU35-M 2ST 600 2SC 850 2SC 1500 2SC 2000 2ST 600 2SC 850 2SC 1500 2SC 2000 Capacity Swing over bed mm (in.) 740 (29.13) Swing over saddle mm (in.) 480 (18.90) Distance between centers mm (in.) 850 (33.46) 1,500 (59.06) 2,000 (78.74) 850 (33.46) 1,500 (59.06) 2,000 (78.74) Max turning diameter mm (in.) 550 (21.65) 560 (22.05) Max work length mm (in.) 600 (23.62) 850 (33.46) 1,500 (59.06) 2,000 (78.74) 600 (23.62) 850 (33.46) 1,500 (59.06) 2,000 (78.74) Travels X axis mm (in.) UT: 380 {275 + 105} / LT: 250 {180 + 70} UT: 380 {280 + 100} / LT: 250 {180 + 70} UT: 920 (36.22) Z axis mm (in.) UT: 920 (36.22) UT: 1,570 (61.81) UT: 2,070 (81.49) UT: 1,570 (61.81) UT: 2,070 (81.49) LT: 875 (34.45) LT: 875 (34.45) LT: 1,525 (60.04) LT: 2,025 (79.72) LT: 1,525 (60.04) LT: 2,025 (79.72) C axis mm (in.) 360 Spindle Speed range rpm 14 ~ 3,200 [12 ~ 2,800] No. of speeds & ranges 4 ranges (2 gear ranges 2 VAC motor coil switched ranges) Spindle nose JIS A2-8 [JIS A2-11] Spindle bore diameter mm (in.) 90 (3.54) [110 (4.33)] Diameter at front bearing mm (in.) 130 (5.12) [150 (5.91)] Turret (NC) Type UT: V12 / LT: V10 UT: M-V12 / LT: VDI-V10 No. of tool stations Upper: 12 / Lower: 10 Tool shank height mm (in.) 25 25 (1 1) 25 25 (1 1) {VDI shank: 50 (1.97)} Boring bar shank dia mm (in.) 50 (1-1/2) 50 (1-1/2) {VDI shank: 50 (1.97)} Indexing time s 0.3/index (non-lift) Live Tool Spindle speed range rpm 40 ~ 2,000 Feedrates mm/min (ipm) Rapid traverse X: 15,000 (591) / Z: 20,000 (787) / C: 100 min-1{rpm} X: 15,000 (591) / Z: 20,000 (787) mm/rev (ipr) Cutting feedrate X, Z: 0.001 ~ 1,000.000 (0.0001 ~ 40.0000) Tailstock mm (in.) Quill diameter 120 (4.72) 120 (4.72) Quill bore taper MT 5 (built-in) MT 5 (built-in) mm (in.) Quill travel 170 (6.69) 170 (6.69) Motors kW (hp) Spindle (30 min/cont) Wide range VAC 30/22 (40/30) 37/30* (50/40) kW (hp) Live tool (30 min/cont) VAC 5.5 / 3.7 (7/5) kW (hp) Feed drives XA: BL 3.6 (4.8); ZA: BL 4.8 (6.4) / XB: BL 2.5 (3.3) / ZB: BL 4.8 (6.4) kW (hp) Coolant pump 0.4 (0.7) Power Requirements kVA 43, 53* Machine Size mm (in.) Height 2,590 (101.97) mm (in.) 4,535 2,570 (179 101) 5,185 2,570 5,935 2,575 4,535 2,570 (179 101) 5,185 2,570 5,935 2,575 Floor space kg (lb) 9,000 (19,800) 9,500 (20,900) 14,000 (30,800) 17,000 (37,400) 9,600 (21,120) 10,100 (22,220) 14,600 (32,120) 17,600 (38,700) Weight (w/CNC system) CNC System Okuma OSP-P200LA UT: Upper Turret LT: Lower Turret [ ]: Big bore spindle * High-power motor

LU45
MACHINE SPECIFICATIONS
Model LU45-M LU45 2ST 750 2SC 1000 2SC 2000 2SC 3000 2ST 750 2SC 1000 2SC 2000 2SC 3000 Capacity Swing over bed mm (in.) 840 (33.07) Swing over saddle mm (in.) 555 (21.85) Distance between centers mm (in.) 1,000 (39.37) 2,000 (78.74) 3,000 (118.11) 1,000 (39.37) 2,000 (78.74) 3,000 (118.11) Max turning dismeter mm (in.) 650 (25.59) 660 (25.98) Max work length mm (in.) 750 (29.53) 1,000 (39.37) 2,000 (78.74) 3,000 (118.11) 750 (29.53) 1,000 (39.37) 2,000 (78.74) 3,000 (118.11) Travels X axis mm (in.) UT: 440 {330 + 110} / LT: 305 {230 + 75} UT: 440 {325 + 115} / LT: 305 {230 + 75} Z axis mm (in.) UT: 1,090 UT: 2090 UT: 3090 UT: 1,090 UT: 2090 UT: 3090 LT: 1,025 LT: 2025 LT: 3025 LT: 1,025 LT: 2025 LT: 3025 C axis mm (in.) 360 Spindle Speed range rpm 12 ~ 2,800 [12 ~ 2,400] No. of speeds & ranges 4 ranges Spindle nose JIS A2-11 [JIS A2-11] Spindle bore diameter mm (in.) 110 (4.33) [130 (5.12)] Diameter at front bearing mm (in.) 150 (5.91) [180 (7.09)] Turrets (NC) Type UT: M-V12 / LT: VDI-V10 UT: V12 / LT: V10 No. of tool stations Upper: 12 / Lower: 10 Tool shank height mm (in.) 32 32 (1.26 1.26) {VDI shank: 60 (2.36)} 32 32 (1.26 1.26) Boring bar shank dia mm (in.) 63 (2.48) {VDI shank: 60 (2.36)} 63 (2.48) Indexing time s 0.7/index (lift-up) Live Tool Spindle speed range rpm 40 ~ 2,000 Number or ranges 2 ranges Feedrates mm/min (ipm) Rapid traverse X: 15,000 (591) / Z: 20,000 (787) / C: 100 min-1{rpm} X: 15,000 (591) / Z: 20,000 (787) mm/rev (ipr) Cutting feed X, Z: 0.001 ~ 1,000.000 (0.0001 ~ 40.0000) Tailstock mm (in.) Quill diameter 130 (5.12) 130 (5.12) Quill bore taper MT 5 (built-in) MT 5 (built-in) mm (in.) Quill travel 170 (6.69) 170 (6.69) Motors kW (hp) Spindle (30 min/cont) Wide range VAC 37/30 (50/40) 45/37*(60/50) kW (hp) Live tool (30 min/cont) VAC 7.5 / 5.5 (10/7) kW (hp) Feed drives XA: BL 3.6 (4.8); ZA: BL 6(8) / XB: BL 2.5 (3.3) / ZB: BL 6 (8) kW (hp) Coolant pump 0.4 (0.7) Power Requirements kVA 54.3, 63.3* Machine Size mm (in.) Height 3,040 (119.69) mm Floor space 4,750 2,832 6,060 2,832 7,900 2,939 4,750 2,832 6,060 2,832 7,900 2,939 kg (lb) 16,000 (35,200) 17,000 (37,400) 20,700 (45,540) 23,000 (50,600) 16,500 (36,300) 17,500 (38,500) 21,200 (46,400) 23,500 (51,700) Weight (w/CNC system) CNC System Okuma OSP-P200LA mm 25.4 = in. UT: Upper Turret LT: Lower Turret [ ]: Big bore spindle * High-power motor

STANDARD KIT
Model LU35 LU35-M 2ST 2SC 2ST 2SC Machine Spindle motor VAC 30/22 kW [30 min/cont] Specs Spindle speeds 14 ~ 3,200 min-1 1 M* tool motor VAC 5.5/3.7 kW [30 min/cont] 40 ~ 2,000 min1 M tool speeds Turret*2 Upper: V12 NC Lower: V10 NC Hyd tailstock Bore taper: MT 5 Standard Hydraulic unit Equipment Coolant system Chip shield Work lamp Standard Foundation washers Accessories Levelling jack screws Hand tools CNC OSP-P200LA *1. Live *2. For LU35-M; Upper: M-12, Lower: VDI-V10

TOOLING KIT
Model LU35 2SC 2ST A B A B 1 1 1 1 5 5 3 3 1 1 6 8 8 10 4 6 2 4 8 10 8 10 2 2 2 2 2 2 4 4 4 4 4 4 4 4 2 2 1 1 1 1 1 1 1 1 1 1 LU35-M 2ST 2SC A B A B 1 1 1 1 5 5 3 3 1 1 4 6 2 4 2 4 4 6 2 2 2 2 8 10 8 10 2 2 2 2 2 2 4 4 4 4 4 4 4 4 2 2 1 1 1 1 1 1 1 1 2 4 2 3 2 3 2 4 3 3 3 3 1 1

STANDARD KIT
Model LU45 LU45-M 2ST 2SC 2ST 2SC Machine Spindle motor VAC 37/30 kW [30 min/cont] Spindle speeds 12 ~ 2,800 min-1 Specs M*1 tool mortor VAC 7.5/5.5 kW [30 min/cont] 40 ~ 2,000 min1 M tool speeds 2 Turret* Upper: V12 NC Lower: V10 NC Hyd tailstock Bore taper: MT 5 Standard Hydraulic unit Equipment Coolant system Chip shield Work lamp Standard Foundation washers Accessories Levelling jack screws Hand tools CNC OSP-P200LA *1. Live *2. For LU35-M; Upper: M-12, Lower: VDI-V10

TOOLING KIT
Model LU45 2ST 2SC A B A B 1 1 1 1 5 5 3 3 1 1 6 8 8 10 4 6 2 4 8 10 8 10 2 2 2 2 2 2 4 4 4 4 4 4 4 4 2 2 1 1 1 1 1 1 1 1 1 1 LU45-M 2ST 2SC A B A B 1 1 1 1 5 5 3 3 1 1 4 6 2 4 2 4 4 6 2 2 2 2 8 10 8 10 2 2 2 2 2 2 4 4 4 4 4 4 4 4 2 2 1 1 1 1 1 1 1 1 2 4 2 3 2 3 2 4 3 3 3 3 1 1

OPTIONAL EQUIPMENT & ACCESSORIES

High-speed NC gantry loader; OGL type Bar feeder (1 bar feed, continuous feed) NC robot, OR35 type Auto steadyrest (self-centering) Programmable tailstock (towalong) VDI turret (upper V12 + lower V10)

Auto work gauging (in-process & post-process) Touch Setter (A, M) Lube monitors: B1, B2, C1, C2 Chip conveyor, chip bucket Chip pan Big-bore spindle; dia at front bearing: 150 (5.91)

Chucking 12" solid hyd chuck (1 set std soft jaws) Standard soft jaws, A Standard soft jaws, B Standard hard jaws Turret OD toolholders I Tooling II A B C ID toolholder base H50 Boring bar sleeves 12-H50 16-H50 20-H50 25-H50 25-H50 40-H50 Drill sleeves MT2 3 4 Axial drill/mill unit Radial drill/mill unit Dummy holder Tailstock Dead center MT5

OPTIONAL EQUIPMENT & ACCESSORIES

High-speed NC gantry loader;

OGL Bar feeder (1 bar feed, continuous feed) NC robot, OR35 Auto steadyrest (self-centering) Programmable tailstock (towalong) VDI turret (upper V12 + lower V10)

Auto work gauging (in-process & post-process) Touch Setter (A, M) Lube monitors: B1, B2, C1, C2 Chip conveyor, chip bucket Chip pan Big-bore spindle;

Chucking 15" solid hyd chuck (1 set std soft jaws) Standard soft jaws, A Standard soft jaws, B Standard hard jaws Turret OD toolholders I Tooling II A B C ID toolholder base H63 Boring bar sleeves 16-H63 20-H63 25-H63 32-H63 40-H63 50-H63 Drill sleeves MT2 3 4 Axial drill/mill unit Radial drill/mill unit Dummy holder Tailstock Dead center MT5

10

LU35
TOOLING SYSTEM Standard Turret Tooling ID Turning
Upper V12 turret
Boring bar sleeves 12(1/2)-H50 25(1)-H50 16(5/8)-H50 32(1-1/4)-H50 20(3/4)-H50 40(1-1/2)-H50 50 (1.97)

mm 25.4 = in.

WORKING RANGES LU35 OD Turning

OD toolholder Type I
380 travel 275 35 380 travel

2ST OD tools directly mounted

100 118 920 travel 7

2SC OD toolholder type I

100 118 920 travel (850) 1570 travel (1500) 2070 travel (2000)

): Distance between centers

7 35 50 Bult-in center MT 5 Quill travel 170 mm 50 35 7

[570 (22.44) across flats]

304

275

250 travel

250 travel 180 70

118

875 travel

35

118 Solid hyd chuck, 12"

G Boring bar shank dia 50 (1.97)

Solid hyd chuck, 12"

875 travel (850) 1525 travel (2000) 2025 travel (2000)

ID toolholder base

G OD tool 25 x 25 (1 x 1)

LU35-M
OD toolholder A ID toolholder base
( ): Distance between centers
920 travel (850) 1570 travel (1500) 2070 travel (2000) 100 97 518 (850) 95 307 1168 (1500) 1668 (2000) 380 travel 250 travel 920 travel (850) 1570 travel (1500) 2070 travel (2000) 100 69 90 95 307 518 (850) 1168 (1500) 1668 (2000) 380 travel

Drill sleeves G Drill

MT 1-H50 MT 2-H50 MT 3-H50 MT 4-H50

180 70

250 travel

50 (1.97)

280

100

G U drill

U-drill sleeves 20(3/4)-H50U 32(1-1/4)-H50U 25(1)-H50U 40(1-1/2)-H50U

Oil-hole ID toolholder base (optional)

Lower V10 turret [470 (18.50) across flats]

98

534 (850) 1184 (1500) 1684 (2000) 68 93 50 130 875 travel (850) 1525 travel (1500) 2025 travel (2000)

70 68 93 50130 534 (850) 1184 (1500) 1684 (2000) 875 travel (850) 1525 travel (1500) 2025 travel (2000)

Radial drill/mill unit

100 61 920 travel (850) 1570 travel (1500) 2070 travel (2000) 98

Axial drill/mill unit

100 14.7 920 travel (850) 1570 travel (1500) 2070 travel (2000) 144.3

G Commercial part

VDI Turret Tooling

G OD tool 25 x 25 (1 x 1)

[OD: 580 (22.83)]

95 518 travel (850) 1168 (1500) 1668 (2000)

307

518 (850) 1168 (1500) 1668 (2000) 95

25

Upper V12 turret

Axial drill/mill unit

380 travel

Turning

Multitasking

380 travel

(Optional) (LU35-M only)

365

25

OD toolholder Type II

20

130 120 307

105

304

G Boring bar

6 ~ 34 (0.24 ~ 1.34)

TOOL INTERFERENCE DIAGRAM

Upper V12 turret

M 8 ax t 65 oo

ID toolholder base
28 0

Lower V10 turret

M 6 ax 25 too ls wi

155

ID toolholder base

OD toolholder A

OD toolholder B (shaft work)

OD toolholder C (end facing) Alps Tools Collets (AR50-OO) 6, 8, 10, 12, 14, 16, 18, 20, 22, 24, 25, 26, 28, 30, 32, 34 mm

595

ls

35

wi

ng

Ma

235

OD toolholder, I

Upper M-V12
turret radial tools

280

35

Drill sleeves
MT 1 MT 2 MT 3 MT 4

Boring bar sleeves 12(1/2)-H50 25(1)-H50 16(5/8)-H50 32(1-1/4)-H50 20(3/4)-H50 40(1-1/2)-H50

Lower V10 turret

G Boring bar

28 5

[Peripheral dia: 520 (20.47)]

6 ~ 34 (0.24 ~ 1.34)

(OD toolholder, radial M)

560

50 25 25

OD toolholder, II

Max 506

OD toolholder, I

Max

316

G Commercial part

OD toolholder, II

30

304

37

Holder Compatability
LU35 standard tooling Same as for the LB35II. LU35 VDI Tooling Turning Same as for the LB35II and LU35 VDI (-M) spec machines.
Consult with Okuma for other than listed machines.

(ID toolholder base, Axial M)

865

Axial tools

460

Lower V10 (VDI) turret

260
5 62

31

220

73
36

Multitasking . Dedicated for the LU35II-M.

240
464

70

25 25

25

35

ID toolholder base [50 (1.97)]

70

ax

285

285

25

Radial drill/mill unit

315 Max 26 0

275

5
Max 36 0

ax

00

235

Ma x 45 0

l oo dt St

55 6 ng i sw

Ma
ng

575

35

04

35

30

50 35

St

dt

oo

i sw

ng

50

5 27

600

35

2 90

444

240

330
46

250

228 188

380

11

202

126

12

LU45
TOOLING SYSTEM Standard Turret Tooling ID Turning
Upper V12 turret
G Boring bar
Boring bar sleeves 12(1/2)-H63 32(1-1/4)-H63 16(5/8)-H63 40(1-1/2)-H63 20(3/4)-H63 50(2)-H63 25(1)-H63

To convent: in. = mm 25.4

WORKING RANGES LU45 OD Turning

OD toolholder Type I
440 travel 330 45

2ST OD tools directly mounted

99 130 1090 travel 8

2SC OD toolholder type I

99 130 1090 travel (1000) 2090 travel (2000) 3090 travel (3000)

): Distance between centers

8

[700 (27.56) across flats]

381

440 travel

260

305 travel

160 145

305 travel 230 75

45

130

1025 travel

130 Solid hyd chuck, 15"

G Boring bar shank dia 63 (2.48)

ID toolholder base

G OD tool 32 x 32 (1.26 x 1.26)

Solid hyd chuck, 15"

1025 travel (1000) 2025 travel (2000) 3025 travel (3000)

LU45-M
OD toolholder A ID toolholder base
( ): Distance between centers
1090 travel (1000) 2090 travel (2000) 3090 travel (3000) 99 90 76 30 325 641 (1000) 1641 (2000) 18 2641 (3000) 440 travel 70 305 travel 75 1090 travel (1000) 2090 travel (2000) 3090 travel (3000) 99 50 76 18 30 325 641 (1000) 1641(2000) 2641(3000) 440 travel

Drill sleeves G Drill

MT 2-H63 MT 3-H63 MT 4-H63

415

110 20

381

115

63 (2.48)

G U drill

U-drill sleeves 20(5/8)-H63U 32(1-1/4)-H63U 25(1)-H63U 40(1-1/2)-H63U

Oil-hole ID toolholder base (optional)

Lower V10 turret [540 (21.26) across flats]

108

658 (1000) 1658 (2000) 2658 (3000) 60 47 260 1025 travel (1000) 2025 travel (2000) 3025 travel (3000)

55 47 260 663 (1000) 1658 (2000) 2658 (3000) 1025 travel (1000) 18 2025 travel (2000) 3025 travel (3000)

Radial drill/mill unit

99 1090 travel (1000) 2090 travel (2000) 3090 travel (3000) 144.3

Axial drill/mill unit

1090 travel (1000) 2090 travel (2000) 3090 travel (3000) 98

G Commercial part

VDI Turret Tooling

(Optional)
415 440 travel

(LU45-M only)

440 travel

Turning
G OD tool 32 x 32 (1.26 x 1.26)

Multitasking
Upper V12 turret
6 ~ 34 (0.24 ~ 1.34) Axial drill/mill unit

15.7

[OD: 660 (25.98)]

641 (1000) 76 30 1641 (2000) 2641 (3000) 18

325

124 641 (1000) 1641 (2000) 2641 (3000)

135

25

305

305 travel 25 285

OD toolholder Type II

325

230

325

TOOL INTERFERENCE DIAGRAM

OD toolholder A OD toolholder B (shaft work) OD toolholder C (end facing)

Upper V12 turret

OD toolholder, I OD toolholder, II

350

725 45

440 330 52 0 110

Lower V10 turret

6 60

660 Max tool swing

ID toolholder base

63

40

Max

66

turret radial tools

Drill sleeves
MT 1 MT 2 MT 3 MT 4

700

3 83

Radial drill/mill unit

42

10

46

ax

ID toolholder base [63 (2.48)]

Upper M-V12 (OD toolholder, radial M)

Ma x

[
Lower V10 turret
G Boring bar

Alps Tools Collets (AR50-OO) 6, 8, 10, 12, 14, 16, 18, 20, 22, 24, 25, 26, 28, 30, 32, 34 mm

ing

too

45 70
60

Ma x

l sw

350

378

50

39

780 Max tool swing

17

540

10

Spindle center
342 63

Boring bar sleeves 16(5/8)-H63 32(1-1/4)-H63 20(3/4)-H63 40(1-1/2)-H63 25(1)-H63 50(2)-H63

35
8

60 70 45

40

[Peripheral dia: 620 (24.41)]

6 ~ 34 (0.24 ~ 1.34)
496

Max 414

38

G Commercial part

Holder Compatability
LU45 standard tooling Same as for the LB45II. LU45 VDI Tooling Turning Same as for the LB45II and LU45 VDI (-M) spec machines.
Consult with Okuma for other than listed machines.

284

286 350

26

OD toolholder, I OD toolholder, II 75 230 305 45 545 270

340

Max

320

70 45

63 (2.48)

110

381

180

45 70 Bult-in center MT 5 Quill travel 170 mm

4 31

Ma

8 60
650
80

xt oo ls ng wi

6 6
80

Spindle center

32

7 30

300
78 0

32
242

8
1 0 01

46 0

1010

238

212

280

Multitasking . Same as for the LB45II-M.

252

540

489

Lower V10 (VDI) turret

13

312

270

(ID toolholder base, Axial M)

Axial tools

52

256

14

DIMENSIONAL DRAWING

LU35 850 1500 2000

LU45 1000 2000

LU45 3000

OSP-P200LA Okuma Sampling Path Control

An OSP / Windows Collaboration
The NC software developed by our Single Source for Machine & Control platform continues to provide advanced functions like Collision Avoidance System and other truly innovative control technologies.

The advanced architecture

Windows-based Applications Windows Machine Control Functions Real-Time OS

E A C B G H J I G H J I

A high-performance NC computer in a flat panel

PC-based expandability, highly reliable protection of machine control and data in tough factory environments to give keep you constantly competitive and operating with optimum efficiency.

High Performance NC Computer Ethernet USB Servo Link DeviceNet

Windows is a registered trademark of Microsoft Corporation in the United States and other countries. DeviceNet is a trademark of Open DeviceNet Vendors Association.

INSTALLATION DRAWING LU35 2000 : 2 front covers LU45 2000 : 2 front covers LU45 3000 : 3 front covers
A LU35
I

700

Networking and large program storage capacity (standard)

Standard-equipped Ethernet specs ready for fast part program up/downloads with servers Program storage expanded to 2 GB, plus program management with directory trees

2ST 600 4535 950(37.40) 5485(215.94) 2590 762(30.00) 1340 387 715 1465 2567 2SC 850 (178.54) [1260(49.61)] [5795(228.15)] (101.97) [1302(51.26)] (52.76) (15.24) (28.15) (57.68) (101.06)

5185 950(37.40) 6135(241.54) 2590 762(30.00) 1340 387 715 1465 2567 LU35 2SC 1500 (204.14) [1260(49.61)] [6445(253.74)] (101.97) [1302(51.26)] (52.76) (15.24) (28.15) (57.68) (101.06)
J

5935 950(37.40) 6885(271.06) 2744 762(30.00) 1340 387 715 1465 2567 LU35 2SC 2000 (233.66) [1260(49.61)] [7195(283.27)] (108.03) [1302(51.26)] (52.76) (15.24) (28.15) (57.68) (101.06)
H

Easy-to-use operation panel

Large 15-inch display Touch panel USB ports

2ST 750 4750 900(35.43) 5650(222.44) 3040 787(30.98) 1500 382 880 1570 2832 LU45 2SC 1000 (187.01) [1260(49.61)] [6010(236.61)] (119.69) [1327(52.24)] (59.06) (15.04) (34.65) (61.81) (111.50)
A C B

Screen is 2.1 times larger than before Huge increase in amount of information that can be displayed Direct manipulation of data Durable panel resists dirt and scratches 2 ports are standard. Various devices can be connected, like USB memory sticks for transfer of large NC programs, and bar code readers for production control applications.

6060 900(35.43) 6960(274.02) 3040 787(30.98) 1500 382 880 1570 2832 LU45 2SC 2000 (238.58) [1212(47.72)] [7272(286.30)] (119.69) [1327(52.24)] (59.06) (15.04) (34.65) (61.81) (111.50) 7900 650(25.59) 8550(336.61) 2808 787(30.98) 1500 489 880 1570 2939 LU45 2SC 3000 (311.02) [962(37.87)] [8862(348.90)] (110.55) [1327(52.24)] (59.06) (19.25) (34.65) (61.81) (115.71) [ ]: Chip conveyor, H type (high)

VARIOUS CHIP CONVEYORS

Chip conveyor types and application Name Application Features
For

Hinge type
steel use
For

Scraper type
castings

Magnet scraper type

For

Hinge scraper type

For

castings

steel, castings, nonferrous metal of long and short chips and coolant

General

Magnet

scraper for sludge processing Easy for maintenance Blade scraper

Suitable with sludge Not suitable for

Filtration

ADMAC-Parts

CAD/CAM System for Parts Machining

nonferrous metals

Manual inputs, interactive inputs, CAD inputsall kinds of ways to program with this comprehensive programming package.

Shape
Magnet

Note: Machine platform may be necessary depending on the type of conveyor.

With drum filter

15

16

OSP-P200LA
Collision-Free Machining [Collision Avoidance System]
Automatic operation
Collision Avoidance System

OSP-P200LA
Standard Specifications
Control Position feedback Min / Max inputs Feed Spindle control Tool compensation Display Self-diagnostics Program capacity Programing Machine operations MacMan Basic Specs Turning: X, Z simultaneous 2-axis, Multitasking: X, Z, C simultaneous 3-axis OSP full range absolute position feedback (zero point return not required) 8-digit decimal, 99999.999 ~0.001 mm (3937.0078~0.0001 in.), 0.001 Decimal:1 m, 10 m, 1 mm (0.0001,1 in.) (1, 0.01, 0.001) Override: 0 to 200% Direct spindle speed commands (S4) override 50~200% Constant cutting speed, optimum turning speed designate Tool selection: 32 sets, tool offset: 32 sets 15-inch color display operational panel, touch panel Automatic diagnostics and display of program, operation, machine, and NC system problems Program storage: 2 GB, operation buffer: 2 MB Program management, edit, multitasking, scheduled programs, fixed cycles, special fixed cycles, tool nose R compensation, tapping, fixed drilling cycles, arithmetic functions, logic statements, trig functions, variables, branch statements, auto programming (LAP4), programming help MDI, manual (rapid traverse, manual cutting feed, pulse handle), load meter, operations help, alarm help, sequence return, manual interrupt & auto return, threading slide hold, data I/O Machining Management: machining results, machine utilization, fault data compile & report, external output Browser, DNC-T1, USB ports, Ethernet Hi-G control

Interference checked ahead of collision

Operations

NC movements checked in real time Movement stopped before the programmed block containing a collision risk

Manual operation

Stops the machine before a collision

Com / Net High speed/accuracy

Real-time just-ahead checks of manual movements Manual movement stopped when collision just ahead detected

Optional Specifications
K it New Advanced One-Touch IGF (multitasking) Programming Circular threading User Task 2 I/O variables, eight each Tool offsets: 200 sets (Std: 96) Common variables: 1000 (Std: 200) Thread matching (spindle orientation required) Threading slide hold (G34, G35) Spindle variable-speed threading Spindle synchronized tapping (rigid tapping) Spindle dead-slow cutting Helical cutting Multitasking Coordinate conversion machines Profile generation Flat turning B-axis slope machining Monitoring Collision Avoidance System One-Touch Spreadsheet Real 3D simulation Cycle time over check Load monitor (spindle, feed axis) Load monitor no-load detection (load monitor ordered) Tool life management Operation end buzzer Chucking miss detection Work counters Count only, ( ) pcs Cycle stop, ( ) pcs Start disabled, ( ) pcs Hour meters Power ON Spindle rotation NC operating NC operation monitor (counter, totaling) NC work counter (stops at full count with alarm) Operation end lamp (yellow) Alarm lamp (red) Status indicator (triple lamp) Type C [Type A, Type B] Gauging In-process work gauging Z-axis auto zero offset (touch sensor) C-axis auto zero offset by touch sensor Gauging data output, file output Post-process Set levels (5-level, 7-level) work gauging BCD RS-232-C (dedicated channel) interfaces Touch setter [M, A]
NML E D 3D E D
One-Touch One-Touch IGF-M

K it External I / O, Communication Functions Additional RS-232-C channel [1 chan, 2 chan] (Standard specs iinclude 1 channel) USB (additional) 2 additional ports possible DNC link DNC-T3 DNC-C / Ethernet * DNC-DT FL-net * Automation / Untended Operation Spindle orientation, electric Variable spindle speed control Auto power shutoff M02, alarm Warmup function (by calendar timer) Tool retract cycle A (pushbutton) 8 types External B (rotary switch) 8 stages program C1 (digital switch) BCD, 2-digit selections C2 (external input) BCD, 4-digit Okuma loader (OGL) interfaces Third party TYPE B (machine) robot TYPE C (robot and loader) and loader TYPE D interface * TYPE E Bar feeders Bar feeder Interface only Maker Type Cycle time Operation time reduction Spindle rotating chuck open/close reduction *
Spindle rotating tailstock advance/retract

NML E D

3D E D

One-Touch One-Touch IGF-M

Program check
Fast possible collision checks just prior to actual machining
Caution
The Collision Avoidance System (CAS) detects collision per 3D models of the machine components, tools, fixtures, and workpieces stored in the OSP. Thus, if the entered tool, fixture, or workpiece shape differs from their actual dimensions, CAS will not accurately detect possible collisions. CAS will not function when turned OFF (though machine is ON).

Advanced One-Touch IGF (Optional)

Operate from Process Sheets
A single screen shows actual position, simulation, machining prep
tables, and more. Mode switchover is eliminated; with minimal screen switchovers and cursor movements. Program create, machining preps; various operations can be done directly from Process Sheets Operation is simple even without memorizing G/M codes
ACTUAL POSITION SIMULATION, SHAPE DEFINE

Included in machine specs

Included in machine specs

Included in machine specs

PROCESS SHEET

High-Speed / High-Accuracy Functions AbsoScale feedback * 0.1 m (0.01 in.) control * Pitch error compensation Other Functions Short circuit breaker External M signals [2 sets, 4 sets, 8 sets, ( )] Note 1. NML: normal, 3D: Real 3-D, E: economy, D: deluxe Note 2. * Requires technical consultation and confirmation with machine specifications Note 3. Available with M machines (multitasking specs)

Tool comp adj Machining

Machining

Machining

Edit program

Edit program

Input Comparison

Before

Create program
Machining Mach preps

Mach preps
Tool comp adj

Mach preps

Mach preps

Mach preps

Mach preps

Included in machine specs

Advanced One-Touch IGF

Create program

Continuous machining

Machining preps refer to tasks done to alter the program or machining parameters, such as program store, tool compensation settings, program call-up, and sequence return.

Machining Edit program

Machining Edit program

76% less

Included in machine specs *1. (Std: 200 sets)

17

18

LU(-M) SERIES
mm 660
gD ia inin
LU35(-M) LU45(-M)

LU35/45

CNC LATHES

When using Okuma products, always read the safety precautions mentioned in the instruction manual and attached to the product.

Ma ch

550
LU400(-M)

420
LU300(-M,-MY,-2M)

360

15

25

35

45

Size

LU300(-M) Standard machining dia Max machining dia Machining length Swing over saddle Spindle speed Spindle motor Turret M-tool spindle speed M-tool spindle motor Upper turret live tools Live tool shank dia
< >: High-power motor

LU400(-M) 250 (9.84) 420 (16.54) 650, 1250, 2,000 ( 25.59, 49.21, 78.74) 420 (16.54) Max 3800 VAC 22/15 <30/22> (30/20 <40/30>) V12 + V10 Max 3000 PREX 7.0/3.3 (9/4) L/M 12 Max 25 (0.98)

LU35 (-M) 350 (13.78) 550 [560] 520* (21.65 [22.05] 20.47*) 850, 1500, 2000 (33.46, 59.06, 78.74) 480 (18.90) Max 3200 VAC 30/22 <37/30> (40/30 <50/40>) V12 + V10 Max 2000 VAC 5.5/3.7 (7/5) L/M 12 Max 32 (1.26)

LU45 (-M) 450 (17.72) 660 [650] (25.98 [25.59]) 1000, 2000, 3000 (39.37, 78.74, 118.11) 555 (21.85) Max 2800 VAC 37/30 <45/37> [50/40 <60/50>] V12 + V10 Max 2000 VAC 7.5/5.5 (10/7) L/M 12 Max 32 (1.26)

G The specifications, illustrations, and descriptions in this brochure vary in different markets and are subject to change without notice. Pub No.LU35/45-E-(9a)-100 (Mar 2012)

mm (in.) mm (in.) mm (in.) mm (in.) min {rpm} kw (hp)

-1

150 (5.91) 370 [340] (14.57, 13.39) 600, 1,000 (23.62, 39.37) 380 (14.96) Max 5000 VAC 22/15 (30/20) V12 + V8 Max 4500 PREX 7.0/3.3 (9/4) L/M 12 Max 20 (0.79)

min {rpm}
-1

kW (hp) mm (in.)
[ ]: M specs

This product is subject to the Japanese government Foreign Exchange and Foreign Trade Control Act with regard to security controlled items; whereby Okuma Corporation should be notified prior to its shipment to another country.

, OGUCHI-CHO, NIWA-GUN, AICHI 480-0193, JAPAN TEL (0587) 95-7825 FAX (0587) 95-6074