Machine Tools and Machining (ME 30604); Spring Semester 2012

Name of the text: Machining and Machine Tool, Prof. A B Chattopadhyay, Willey India, 2 !!, !"t edition I#BN no: $%&'&!'2()'* $&'+ Both the chapter and in many place" the article n,m-er of intere"t ha" -een incl,ded for the -enefit of the "t,dent". Article". chapter for "elf "t,dy ha/e -een "eparately indicated. It may -e noted that 0hile thi" co,r"e include but is not limited to the follo0ing. Introduction 1 hapter 1 o! the te"t (Machining and Machine Tool, Prof. A B Chattopadhyay, Willey India, 2 !!, !"t edition I#BN no: $%&'&!'2()'* $&'+1 What i" man,fact,ring2 Cla""ification of man,fact,ring What i" machining2 Proce"" parameter" Material 3emo/al rate 4M331 Con"traint" in machining.

Introduction 2 hapter 11 o! the te"t plus hapter 1#$1%$20(Sel! stud&) and 21'1$21'2$21'3'1 cla""ification of lathe 4"elf "t,dy1 Primary idea a-o,t lathe, milling and "haping external feat,re" and 5inematic chain of a lathe gear -oxe" 6 "peed gear -ox and feed gear -ox Norton Cone and Meander 7ri/e 4only characteri"tic"1 apron 6 "liding apron and "0i/elling apron, and apron con"tant, 0or5 holding in lathe" machining operation" ,"ing lathe -a"ic" of longit,dinal feed, cro"" feed and thread c,tting

(eneratri" and )irectri" hapter 12 o! te"t Tracing forming tangent tracing and generation a" applied to /ario," machining proce""e"

Tool geometr& *rticles 2'1 $ 2'2$ 2'3 (till page 41) $ 2'4(till p'+#) $ 2'4'1'2 o! the te"t #ingle point t,nring tool All axe" tool in hand nomenclat,re A#A and 83# "y"tem" Ma"ter line M3# "y"tem con/er"ion of angle" from one "y"tem to other inclination angle of the a,xiliary c,tting edge -a"ic" of /ector method -a"ic" of normal ra5e "y"tem W3# 4Tool in 9"e1 "y"tem" Primary idea of "traight fl,ted and helical fl,ted "la- milling c,tter and drill geometry.

hip !ormation *rticles 3'1 $ 3'2 $ 3'3'1 $ 3'3'2 $ 3'3'2 $ 3'4 $ 3'4'1 , 3'4'6 $ 3'4'-'1' $ 3'4'-'2 (1st para) $ 3'4'-'2 $ 3'4'# $ 3'6 o! the te"t #chematic 7epiction of ", t, a!, a2, -!, -2, :c, :f *7 depiction ;*7 pipe t,rning depiction 27 "pecial ca"e < = $ > 7efinition and "chematic for ? c,tting ratio =!. ? Pii"panen model Why doe" chip thic5en2 3elation -et0een @, Ao and ? Bronen-ergC" model :elocity triangle C,tting "train #train rate Dffect of :c and # on ? B9DE effect of Ao on ? Chip de/iation 6 F, no"e radi," and re"tricted c,tting effect 8rthogonal machining P,re orthogonal machining 7eri/ation" of chip de/iation concept of effecti/e ra5e Chip formation in "la- milling Contact length' A-,ladGeC" model

 Chip formation in -rittle material Irreg,lar chip" #egmented chip" in high "peed machining, and certain 0or5 material" utting !orces *rticles 4'1 $ 4'2 $ 4'3 $ 4'6 $ 4'- $ 4'# $ 4'#'1 $ .4'#'2 (sel! stud&)/ o! the te"t C,tting force component" po0er e"timation MerchantC" Circle 7iagram Angle relation"hip" #pecific c,tting energy #ignificance of c,tting force component" primary idea of force" in drilling and milling Mea",rement" 4"elf "t,dy1

utting temperature *rticles +'1 $ +'2 $ +'3 $ +'4'2'2 $ +'4'2'3 $ +'4'3 $ +'4'4 $ +'+ (sel! stud&) o! the te"t Heat "o,rce" in machining po0er calc,lation temperat,re calc,lation" 4mainly "hear plane temperat,re1 effect of proce"" parameter" on c,tting temperat,re control of temperat,re temperat,re mea",rement

Tool 0ear1 Tool 2i!e 3 Tool Materials *rticles 6'1 $ 6'2 $ 6'3 $ 6'4 $ 6'+ (sel! stud&) $ !or machina4ilit& #'1$#'2$#'2'1$#'2'2 (sel! stud&) Tool 0ear type" tool 0ear mechani"m role of parameter" tool life te"t TaylorC" primary and modified eI,ation tool material" machina-ility

Machining Time and Machining Economics *rticles -'1$-'2$-'3$-'4$-'4'1$-'4'2$-'4'3$-'4'4 o! the te"t Machining time tm, and cycle time tc

di"tance tra/elled feed rate :ol,me of material remo/ed tm = mrr di"tance tm = feed rate Calc,lation for "traight t,rning, Taper t,rning4CNC and centre Jathe1 facing4 in CNC and centre Jathe1 drilling, "ide and face milling, face milling, end milling, machining co"t per piece calc,lation tm =

Sur!ace roughness (sel! stud&; to 4e dealt in the la4 course) *rticles #'6$#'6'1$#'6'2$#'6'3$#'6'4$#'6'+5 o! the te"t Machine Tools *rticles1+'1 $ 1+'2 $ 1+'3 $ 21'3'2 (drilling) $ 21'3'4 (milling) #peed change mechani"m" Norton and Meander dri/e" thread c,tting 5inematic "cheme" of drilling and milling