FLEXAIR PNEUMATIC

CONTROL VALVES
Service Information

INTRODUCTION
The FLEXAIR Valve is a highly versatile pressure control
valve with many assembly combinations for a wide variety of
control functions. There are three valve cavities in the body
which may contain several types of valve assemblies or may be
plugged. Two standard handle lengths, plus an adjustable
handle, are available. Various handle guide inserts limit the
handle motion to the desired areas of travel. The handle return
characteristic may be one of three different types.
Since its introduction, the Flexair Valve has undergone a
number of design changes and modifications to improve
performance and satisfy customers requests. The engineering
performance and production quality of the current valve are the
result of years of field service.
This publication points out most of the design changes that
affect interchangeability of parts and, thus, assist you in
updating your valve. Major repair kits, which include necessary
conversion kits if applicable, are listed in the Part Number
Index on the last pages of this publication. When these kits are
installed as recommended, the result should be a fully rebuilt,
current Flexair Valve. Partial repair kits are listed by model
designation under Repair & Conversion Kits.

Technical Data
Port sizes
Working pressure
Supply pressure max.
Temperature range
Media
Materials

Weight

1/4"-18 NPTF
per control valve spring rating
150 psi (10.3 bar)
-40F to +160F (-40C to +71C)
Air, clean and dry
Housing and Body: Die cast aluminum
Internal Parts: Rubber (Buna-N), aluminum,
stainless steel
6 lbs. (2.7 kg)

Table of Contents

Page

Technical Data
Operation
Maintenance and Repair
Disassembly
Levers
Model Designation Code
Assembly View
Assembly (Exploded)
Parts List
Body Assemblies
Graduating Vlvs-Seat Replacement
Graduating Spring Assemblies
Adjustment
Obsolete Assemblies
Design Changes Affecting
Replacement
Accessories
Test Arrangement Diagram
Testing and Test Set-Up
Repair and Conversion Kits
Part Number Index

1
2
2
3
3
4
5
6
7
8-9
8
10
11
12
12
13
14
15
16
17

SM-800.40

Installation and General Maintenance Recommendations

WARNING: INSTALLATION
AND MOUNTING
WARNING! The user of these devices
must conform to all applicable
electrical, mechanical, piping and other
codes in the installation, operation or
repair of these devices.
INSTALLATION! Do not attempt to
install, operate or repair these devices
without proper training in the technique
of working on pneumatic or hydraulic
systems and devices, unless under
trained supervision.
Compressed air and hydraulic systems
contain high levels of stored energy.
Do not attempt to connect, disconnect
or repair these products when a
system is under pressure. Always
exhaust or drain the pressure from a
system before performing any service
work. Failure to do so can result in
serious personal injury.

OPERATION
Pressure Graduating Valves
The precise pressure control of the
Flexair valve, and its ability to change
outlet pressure in small increments is
obtained through the use of a spring
balanced piston. With the handle in the
center position, the inlet valve is held
closed by the inlet spring. The outlet
port is connected to atmosphere
through the hollow plunger in the inlet
valve. When the handle is moved, the
exhaust valve moves down to seal off
the exhaust port. Further movement
unseats the inlet valve to connect the
inlet port to the outlet port and the
underside of the piston. Air pressure
builds up in the outlet line and
underneath the piston. When the air
pressure (working on the pistons area)
overcomes a spring on top of the piston,
the inlet valve seats.

Movement of the handle to decrease

pressure decreases the force on the
valve assembly, and allows the air
pressure and return spring to raise the
piston and unseat the exhaust valve.
Pressure is therefore vented from the
outlet line until it is reduced to the value
called for by the handle position.
Should leakage or a temperature
variation occur that would change the
outlet line pressure called for by the
handle position, this deviation in
pressure opens either the inlet valve or
exhaust valve to restore the correct
pressure.

3 Way Valves

With the handle in the center position

the inlet valve is held closed by the inlet
spring. The outlet port is connected to
atmosphere through the hollow plunger.
When the handle is moved, the exhaust
valve moves down to seal off the
Further movement of the handle to exhaust port and unseat the inlet valve.
increase pressure depresses the valve The inlet pressure then pressurizes the
assembly, and again opens the supply outlet port to full pressure.
MOUNTING! Devices should be
valve. Pressure is increased in the
Movement of the handle back to
mounted and positioned in such a
outlet line and below the piston until center position allows the inlet spring to
manner that they cannot be
another balanced condition occurs at close off the inlet port and open the
accidentally operated.
the higher pressure.
delivery port to exhaust.

Maintenance
Major repair kits, which include necessary conversion kits, are
listed in the Part Number Index (page 17). For partial repair kits
by model designation, see Repair & Conversion Kits on page 16.
Graduating
Spring
(inner)

Handle
Return
Spring
(outer)

Piston
Return
Spring

Piston
Supply
Valve Seat

Exhaust
Valve Seat

Plunger
Return
Spring
Delivery
Port

Supply
Port

Exhaust
Port

NOTE: Every 500 hours of operation, clean and lubricate the

following portions of the valve (it is not necessary to remove the
valve from its mounting): slots inside the latch cover (9); slots,
center hole, underside and groove on the detent latch (108);
edges of the handle guide insert and the four detent lugs on the
cover (14). Lubricate with Sun Oil Company C-8-91-1, Sunaplex
780, Texaco Marfax-0 or equivalent grease.
Every 1000 hours of operation, using the above lubricant,
additionally clean and lubricate the following (it is not necessary to
remove the valve from its mounting): contact ends of the set
screws (27); handle shafts (29); contact surface (top) of the full
pressure adjusting caps (33); and the inside of the handle shaft
bearing (24). Refer to the Assembly View on page 5 for other
lubrication points.
Page 2

Disassembly
Periodically remove the valve
from its mounting and disassemble
for cleaning, inspection and
complete lubrication. Refer to the
applicable exploded view for order of
disassembly.
When the valve units are removed
from cavities 1 and 2 make sure
they are reinstalled in the same
cavities from which they were
removed to prevent possible
changes in the operating
characteristics of the valve. Up to
1970, in some valves, there were
from one to three 0.005 shims
located on top of the graduated
spring assembly (34).
The number of shims required
was stamped on the underside of
the spring housing (32) adjacent to
the applicable cavity. However, it
was found that these shims were not
necessary for the proper
performance of the valve, and they
may be discarded. The loss of space

can be compensated by adjusting

the set screws (27) so that there is a
0.001 to 0.003 (0.03 to 0.08 mm)
clearance between the screw and
cap (33). See pages 5 & 6.
NOTE: The graduating spring
assembly (34) is set at the factory
and should not be disassembled
(see pages 8 & 10).

proceeds, follow the previously

noted lubrication recommendations.
1.

Lubricate all metal-to-metal

contact surfaces with same
lubricant as noted under
Maintenance note for 500
and 1000 hours (page 2).

2.

Lubricate all rubber parts

with Dow Corning Number
55 Pneumatic Grease.

3.

After reassembly is
complete, test for correct
operation and evidence of
leakage.

Cleaning
1. Clean all metal parts with a
nonflammable solvent.
2. Wash all rubber parts with
soap and water.
3. Rinse parts thoroughly and
blow dry with a low pressure.
4. Inspect all parts and replace
those which are worn or
damaged.

Reassembly
Refer to the applicable exploded
and assembly views and
reassemble the valve. No special
tools are required. As the assembly

NOTE: When reinstalling the

graduating valve assembly (34) in
cavities 1 and 2, make sure that the
flat sides of the spring washers face
toward cavity 3 (see illustration on
page 8). If improperly installed,
these washers will interfere with the
valve operation in cavity 3. before
tightening the spring housing (32) to
the body (64), be sure these
washers are entirely seated in the
recess provided in the body.

Levers
(Ref. 30 of Parts List Operating Assemblies.)
The yoke on the handle lever varies in dimensions between centers (Dimension A) to
obtain an essentially common handle force for both long and short handles. Normally,
the close-yoke lever (30A) is used with the short handle (6A), and the wide-yoke lever
(30B) requires the long handle (6B) or adjustable handle (6E). Even lighter handle
forces can be obtained by combining the close-yoke lever with the long handle. The
lever and handle combinations for special handle and variations from standard are
noted in the Part Number Index.
Choice of graduating springs for valve cavities 1 and 2 is directly related to the width
of the lever yoke (see Graduating Spring Assemblies page 10 and 11).

Ref.
No.
A
YOKE SPACING Dim. "A"
Close
1-5/8"
Wide
1-7/8"

30A
30B

Description New Part No.

Old Part No.

Lever, Handle
R431003126 P -053151-00001
(close yoke)
Lever, Handle
R431003127 P -053151-00002
(wide yoke)

Quantities when first digit is:

1
2
3
S
--

--

--

*See the Part Number Index

Page 3

MODEL DESIGNATION CODE

DESIGNATION CODE EXAMPLE
1

-A

-0
SIDE
VALVE

0-Cavity plugged
1-3 way valve
2-Graduating

HANDLE
RETURN

HANDLE

VALVE

D-Spring return with detents

CAVITIES

F-Friction (short handle only)

1&2

S-Spring return, no detents

HANDLE

A-One operating valve, other

GUIDE

cavity plugged

INSERTS

B-Two operating valves

(see diagrams)

LENGTH

Inserts are staked in place

and require replacement of
the complete cover when
changing the function of the
valve.

1-Long Handle
2-Short Handle
3-Adjustable Handle

1
3

3
2

3
2

3
2

M
3

COVER WITH INSERTS

3
2

1
3
2

Part No. According to 4th digit:

HANDLE GUIDE INSERTS
INSERT
VALVE CAVITY ACTUATED
A
1, 2 separately
B
2, 3 sep or simult
C
2 only
D
1, 2, 3 sep; 1, 3 or 2, 3 simult
E
1, 3 sep or simult; 2 after 3
G
1, 2, 3 sep
J
1, 2, 3 sep; 1, 3 simult
K
1, 3 sep; 2 after 3
L
2, 3 sep
M
3 sep; 2 after 3
N
1, 3 sep or simult
P
3 sep; 1 partial; 1 full after 3
R
(no longer used)
U
(no longer used)
* No detent lugs on cover.

NEW D & S
R431003131
R431003130
R431003132
R431003128
R431003129
R431003133
R431003134
R431003135
R431003136
R431003137
R431003746

OLD D & S
P -053153-00003
P -053153-00002
P -053153-00004
P -053153-00000
P -053153-00001
P -053153-00005
P -053153-00006
P -053153-00010
P -053153-00026
P -053153-00012
P -053153-00013
P -055477-00001*
N/A
N/A

Page 4

NEW F
R431003320
R431003319
R431003321
R431003318
R431003322
R431003323
-

OLD F
P -054173-00003
P -054173-00002
P -054173-00004
P -054173-00000
P -054173-00001
P -054173-00005
P -054173-00006
P -054173-00010
P -054173-00016
P -054173-00012*
P -054173-00013
N/A
N/A

ASSEMBLY VIEW

Contact surfaces of valve cavity

details that require lubrication
when valve is periodically
disassembled for cleaning,
inspection and lubrication. See
page 3, Reassembly Note 1.

Page 5

EXPLODED VIEW
Handle Assemblies
(See Levers for handle and lever relationshippage 3.)
(Refer to Parts List)

HANDLE ASSEMBLIES
WHEN 1ST DIGIT IS
1

OPERATING ASSEMBLIES

WHEN 4TH DIGIT IS

D

F
D

S
7
7

8
9
9

10A
10B

10A
10C

10B

For Handle Guide

Insert, see page 4.

14
13
12

14

See Obsolete
Assemblies

13
12

See page 3
(Levers)

31

31
27

28

30
11A - 11B

27

28
29A
24

26
25

30
11A
29B

26
25
23

23

24

21

17

32C

32A
32B

22

20
19
18

Page 6

16
15

PARTS LIST
HANDLE ASSEMBLIES
REF.
1A*
1B
2*
3*
4
5A
5B*
6A
6B
6C
6D
6E*

DESCRIPTION

1st
DIGIT

KNOB, STANDARD
KNOB, FLUTED
EXTENSION, HANDLE
LOCKNUT
RING, RETAINING
PIN, 1/8 x 5/8"
PIN, 1/8 x 9/16"
HANDLE,SHORT-12" (305mm)
HANDLE,LONG-20-7/8" (530mm)
HANDLE,SPECIAL-16" (406mm)
HANDLE,SPECIAL-18" (457mm)
HANDLE, ADJUSTABLE

NEW PART NO.

OLD PART NO.

1
---1
1
--1
----

1
---1
1
-1
-----

1
1
1
1
--1
----1

1
1
--1
1
---1
1
--

See Kit
R431005572
See Kit
See Kit
R431003424
R431003425
See Kit
R431005377
R431005378
R431005379
R431005380
See Kit

See Kit
P -060745-00000
See Kit
See Kit
P -054685-00000
P -054686-00000
See Kit
P -060049-00000
P -060049-00001
P -060049-00002
P -060049-00003
See Kit

*These parts are available in kit form, order Kit Part Number R431003981 (P -057058-00000).

OPERATING ASSEMBLIES
REF.
7
8
9A
9B
10A
10B*
10C
11A*
11B
12
13
14
15
16
17
18
19
20
21
22
23*
24*
25*
26
27*
28*
29A
29B
30
31*
32A
32B
32C

DESCRIPTION
4th DIGIT:
COVER, LATCH SPRING
SPRING, DETENT LATCH
COVER, LATCH SPRING
COVER, LATCH SPRING (black vinyl paint)
SPACER, COVER
LATCH, DETENT
RETAINER, LATCH COVER
PIN, 1/8 x .610"
PIN, 1/8 x 21/32
SCREW
WASHER
COVER (with handle guide insert)
NUT, HEX
SPRING, FRICTION BRAKE
SCREW, HEX HEAD
SCREW
SPACER, BRAKE
BODY, BRAKE (with grease fitting)
PIN, 3/16 x 1-1/8" ROLL
COLLAR
PIN, 1/8 x 1-3/4" ROLL
BEARING, HANDLE SHAFT
NUT, HEX
SEAT, SPRING (only when 5th digit is 2)
SCREW, SET
PIN, 3/1 x 1" ROLL
SHAFT, HANDLE
SHAFT, HANDLE
LEVER, HANDLE
GASKET
HOUSING, SPRING
HOUSING, SPRING (only when 2nd digit is P)
HOUSING, SPRING

D
1
1
1

S
1
1
1

F
1
1
1

1
1
-1
-4
4
1
--------1
1

1
1
-1
1
1
1
--

--1
-1
4
4
1
--------1
1

1
1
-1
1
1
1
--

1
1
-1
-4
4
1
1
1
1
2
2
1
1
1
1
1

1
-1
1
1
--1

NEW PART NO.

OLD PART NO.
R431003117
P -053134-00001
R431003890
P -055681-00000
R431007526
P -069974-00000
Obsolete
Obsolete
R431004606
P -058584-00000
See Kit
See Kit
R431003682
P -055206-00000
See Kit
See Kit
R431002358
P -049877-00005
R431001391
P -046062.00000
R431002408
P -049898-00000
See Covers pg. 4 See "Covers" pg. 4
R431001892
P -049605-00024
R431003312
P -054161-00000
R431002218
P -049832-00017
R431001880
P -049604-00006
R431004007
P -057150-00000
R431003313
P -054168-00000
R431002141
P -049803-00031
R431003316
P -054169-00000
See Kit
See Kit
See Kit
See Kit
See Kit
See Kit
R431002167
P -049804-00047
See Kit
See Kit
See Kit
See Kit
R431003035
P -052899-00000
R431003317
P -054170-00000
See Levers pg. 3 See "Levers" pg. 3
See Kit
See Kit
R431003107
P -053126-00000
R431003891
P -055685-00000
R431003108
P -053126-00002

* Recommended spare parts to be retained in stock at all times. These parts are available in kit form (see pages 17-29 for part numbers).
One each required for each cavity that has a valve unit.
Eliminated on newer models due to redesign of Latch Cover, ref. no. 9.
Page 7

BODY ASSEMBLIES
NOTE: See the "Part Number Index" for exact assembly. When only one graduating valve is required and cavity 3 is
plugged, normal assembly is with the graduating valve in cavity 2. Push or pull operation can be obtained by proper
mounting of the Flexair Valve.

QTY

REF.
NO.

CAVITIES 1 & 2

WHEN 3RD DIGIT IS

B

A
One Graduating Valve
One Plugged Cavity

Two Graduating Valve

CAVITIES 1 & 2
PLUGGED
CAVITY

GRADUATING
VALVE

DESCRIPTION

II

III

NEW PART
NO.

OLD PART NO.

33*

CAP, Full pressure

adjusting

See Kit

See Kit

34

ASSEMBLY,
Graduating spring

34A* O-RING
SEAT, Exhaust
34B
valve (not shown)

See Kit

See Kit

R431000512

P -005137-00000

34C CLIP

R431005207

P -059672-00000

SPRING,
Piston return
36 SPACER, Filter
37 RING, Retaining

See Kit

See Kit

1
1

2
1

4
2

R431004545
R431002385

P -058471-00000
P -049882-00005

38 PLUG

R431003118

P -053135-00001

39* Seat, Supply valve

See Kit

See Kit

40* O-RING
41 PLUNGER, Valve
42* O-RING

1
1

1
1
1

2
2
2

See Kit
R431006833
See Kit

See Kit
P -066554-00000
See Kit

See Kit

See Kit

35*

GRADUATING
VALVE

43*

SPRING,
Plunger return

44 WASHER
- 1 2 R431002158 P -049804-00017
45* O-RING
- 1 2
See Kit
See Kit
I Plugged cavity
II Graduating Valve
III Two Graduating
* Recommended spare parts to be retained in stock at all times.
These parts are available in kit form (see "Repair & Conversion
Kits page 16).
See "Graduating Spring Assemblies" page 10.

Cavity 3

SUPPLY VALVE SEAT

REPLACEMENT

Cavity 1

REF.
DESCRIPTION QTY
NO.
63 SCREW
64 WASHER, LOCK
65 BODY

3
3
1

NEW P/N
R431002216
R431002572
R431003029

Cavity 2

Graduating Valves
Cavities 1 & 2

Before removing or installing

the retaining ring (37), force the
plunger (41) down until the
plunger is exposed below the
bottom of the valve body (65).

OLD P/N
P -049832-00008
P -049982-00006
P -052884-00003

Page 8

BODY ASSEMBLIES
Cavity 3
CAVITY 3

WHEN 5TH DIGIT IS

Fastens on
Spring
Housing (32)

REF.
DESCRIPTION
NO.
46 SEAL, DUST
SPRING, HANDLE
47*
RETURN
EXTENSION, 1.733
48A*
(3 WAY)
EXTENSION,
48B* 1.265 (LESS FULL
PRESSURE)
EXTENSION, 1.624 (W/
48C*
FULL PRESSURE)
49 RING, RETAINING

NEW P/N

OLD P/N

See Kit

See Kit

See Kit

See Kit

See Kit

See Kit

See Kit

See Kit

1 R431002392 P -049882-00037

50A NUT, RETAINING

50B NUT, RETAINING

SPRING, HANDLE
51A*
RETURN
SPRING, CONTROL (0-40
51B*
W/FP)
SPRING, CONTROL (0-70
51C*
W/FP, 0-65 LESS FP)
SPRING, CONTROL
51D*
(0-100 LESS FP)
52 INLET VALVE

1 R431003115 P -053131-00001

See Kit

See Kit

See Kit

See Kit

1 R431003052 P -052947-00000

1 R431005549 P -060559-00000

R431000533 P -005163-00000

R431003114 P -053131-00000

R431003741 P -055474-00002

53

WASHER

1 R431000567 P -005234-00000

54

PLUG

R431005364 P -060028-00000

55

RING, RETAINING

R431001749 P -049438-00000

56

O-RING

R431002016 P -049708-00115

* Recommended spare parts to be retained in stock at all times. These parts

are available in kit form (see "Repair & Conversion Kits") page 16.

Page 9

GRADUATING SPRING ASSEMBLIES

GRADUATING SPRING ASSEMBLIES
(Ref. 34 of Parts List Cavities 1 & 2 Body
Assemblies)
All graduating spring assemblies for cavities 1 and
2 are made from four basic assemblies, each colorcoded for easy recognition and reference. Pressure
ranges and part numbers change only because of the
lever used, adjustment for full pressure, or the
addition of shims for preload.
The pressure range and full pressure aspect of the
graduating spring assemblies installed in each
Flexair Valve are listed in the Part Number Index.
On standard valves the suffix of the complete part
number also indicates the maximum pressure for
springs furnished in cavities 1 and 2.
The lever used (see Levers page 3) is directly
related to the length of the handle, which is indicated

by the first digit of the model designation. Exceptions

to the normal handle and lever combinations are
noted in the index.
Example: A Flexair Valve in service has the
following information on its nameplate:
Pt. No.
1A-BS-0

P54649-5575,

Model

Designation

The Part Number Index lists P54649-0000 as a

standard valve with a spring assembly in both cavities
1 and 2, and without the full pressure feature. The
suffix of the part number on the valve nameplate
shows the maximum pressure of the springs installed
in cavities 1 and 2 to be 55 psi (3.8 bar) and 75 psi
(5.1 bar), respectively. Both on the nameplate and in
the Index, the first digit of the model designation
indicates the valve uses a long handle and,
consequently, a wide-yoke lever.

STANDARD SPRING ASSEMBLIES

DESCRIPTION

SHORT HANDLE
[Close-Yoke
Lever] (Ref. 30A)

LONG HANDLE
[Wide- Yoke
Lever] (Ref. 30B)

COLOR
RANGE
CODE
(psi)
Red
Blue
0-40
Green
0-50
Yellow
0-70
Orange 0-95
Blue
0-45
Green
0-60
Yellow
0-80
Orange 0-110

WITH FULL PRESSURE

NEW P/N

OLD P/N

R431003274
R431003275
R431003278
R431003280
R431003291
R431003293
R431003294
R431003290

P -054050-04000
P -054050-05000
P -054050-07000
P -054050-09500
P -054060-04500
P -054060-06000
P -054060-08000
P -054060-01100

LESS FULL PRESSURE

RANGE
(psi)
0-30
0-50
0-65
0-90
0-120
0-55
0-75
0-100
0-135

NEW P/N

OLD P/N

R431003283
R431003284
R431003286
R431003288
R431003282
R431003300
R431003302
R431003298
R431003299

P -054051-03000
P -054051-05000
P -054051-06500
P -054051-09000
P -054051-01200
P -054061-05500
P -054061-07500
P -054061-01000
P -054061-01300

PRELOAD SPRING ASSEMBLIES

COLOR
RANGE
CODE
(psi)
Blue
Blue
25-65
Blue
7-55
SHORT HANDLE Green
24-74
[Close-Yoke Lever] Green
(Ref. 30A)
Yellow
5-75
Yellow
10-80
Orange 5-100
Orange 35-130
Blue
Blue
8-53
LONG HANDLE
[Wide-Yoke Lever] Green
8-68
(Ref. 30B)
Yellow
5-85
Yellow
10-90
DESCRIPTION

WITH FULL PRESSURE

NEW P/N

OLD P/N

R431003276
R431003277
R431003279
R431009097
R431003281
R431003292
R431003295
R431003296

P -054050-04025
P -054050-05007
P -054050-05024
P -054050-07005
P -054050-07010
P -054050-09505
P -054050-09535
P -054060-04508
P -054060-06008
P -054060-08005
P -054060-08010
Page 10

LESS FULL PRESSURE

RANGE
(psi)
10-60
18-68
20-70
5-70
28-93
5-95
8-63
30-85
-

NEW P/N

OLD P/N

R431003285
R431003287
R431003289
R431003301
-

P -054051-05010
P -054051-05018
P -054051-05020
P -054051-06505
P -054051-06528
P -054051-09005
P -054061-05508
P -054061-05530
-

ADJUSTMENT
Do not attempt to adjust the graduating spring assembly.
The required operating pressure range is set at the
factory and locked in position.
FULL PRESSURE
ADJUSTING SCREW
SPRING GUIDE

B
SPRING
WASHER

Dimension A is 2.420 (61.5mm) for current graduating

spring assemblies with a round exhaust valve seat, and
2.400 (61mm) for earlier assemblies with a flat seat (see
Graduating Spring Assemblies for conversion of flat to
round seats). If inspection shows a deviation from Dimension
A the complete graduating spring assembly should be
replaced.
Full pressure engagement is normally set at
16 (419mm) of handle travel from center position. At the
normal setting, Dimension B is 2.755 (700mm) when a
close-yoke handle lever (30B) is used. If adjustment is
necessary, hold the spring guide stationary with a wrench
and use a 5/32 Allen wrench to adjust the full pressure
adjusting screw. Turn the adjusting screw clockwise to cause
a decrease of Dimension B and the full pressure feature to
engage at a later point in the travel path of the handle.
Turning the adjusting screw counter-clockwise will cause an
increase in Dimension B and an earlier engagement of the
full pressure feature. The full pressure may be completely
nullified by turning the screw in until slightly below the spring
guide. To prevent altering the pressure range of the
graduating spring assembly, the spring guide must be
held stationary during these adjustments.
Refer to the applicable exploded views in other sections of
this publication.

EXHAUST
VALVE SEAT

TYPICAL GRADUATING
SPRING ASSEMBLY

As the set screw (27) and cap (33) wear, the resulting free
handle travel may prevent a valve unit from being actuated
when the handle is at the normal three degrees from center.
To remove lost handle motion, place the handle perfectly
vertical in the center of the handle guide insert and adjust the
screw (27) until there is 0.001 to 0.003 (0.03 to 0.08 mm)
clearance between the screw and cap.
The detenting force of the handle (6) may be varied as
desired, but excessive force should be avoided to reduce
wear on detent lugs and detent latch (10B). Force is changed
by turning the latch spring cover (7) clockwise to increase the
force and counterclockwise to decrease force.
The adjustable handle (6E) can be varied in length and
locked in place by means of a handle extension (2) and
locknut (3). Holding the handle extension firmly, turn the
locknut clockwise until the extension moves freely up and
down the handle. Holding the extension at the desired
position, turn the locknut counterclockwise until the extension
is securely in place. The holding force of the friction brake
can be adjusted by tightening or loosening the screw (17) as
desired.
Since the delivery line pressure called for by any handle
position is a function of the graduating spring rate, leakage or
temperature variations that occur in the delivery line are
automatically compensated for within the valve assembly.
Page 11

OBSOLETE ASSEMBLIES AND DESIGN CHANGES

OBSOLETE ASSEMBLIES
The detent latch was originally designed crossslotted to accommodate a lever with pin. By rotating the
latch 90 the handle detent feature could be nullified.
9C
9B

Obsolete

11B

Obsolete

Obsolete

Subsequently, the handle lever was redesigned with

a key slot instead of a pin hole. Concurrently, the
detent latch was redesigned with a T slot for use with
either a pin (new size) on the old lever or key on the
new lever. The keyed lever also required rotating the
latch 90 to nullify the detent feature. Since the T
slotted latch could not be rotated on the pinned lever, a
retainer (9C) was substituted when a replacement latch
was required for non-detented handle operation using
the pinned lever. Later still, levers were furnished with
both a key slot and a pin hole.
On the current design, the T slotted detent latch and
the retainer have been retained, but the key slot in the
lever has been omitted in favor of the pin and hole.
Keys are not recommended as a service part, and their
replacement with the current lever and pin is urged.

DESIGN CHANGES AFFECTING REPLACEMENT

GRADUATING SPRING ASSEMBLIES
Clip
Rounded Seat

CURRENT ASSEMBLY

The current graduating spring assemblies listed on

the facing page include a rounded exhaust valve seat.
This rounded seat is used with the current valve
plunger, Part No. R431006833 (Old Part No.
P -066554-00000) (see Ref. 41 of Parts List Body
Assemblies).
IMPORTANT: These two assemblies are interchangeable, but the exhaust valve seat is compatible
only with its associated plunger because important
tolerances are involved.

Rivet

If replacement of the complete graduating spring

assembly is required, make sure the current valve
plunger in used. If only repair of an assembly with a
flat seat is necessary, convert as follows, using the

Flat Seat

OBSOLETE ASSEMBLY

SPRING VALVE SEAT CONVERSION KIT, Complete: R431005262 (P -059835-00000)

REF. NO.
DESCRIPTION
34B
SEAT, Exhaust valve (not shown)
34C
CLIP
41
PLUNGER, Valve

Page 12

ACCESSORIES
Panel Mounting Kit,
Complete:
REF. NO.
1
2
3
4
5

QTY
1
4
4
4
2

DESCRIPTION
BAND
RETAINER, Grip nut
SCREW, Hex nut
WASHER, Lock
BRACKET, Panel mounting

2B

Kit Part No.

R431003978
(common bolt pattern)

5
2

Early model Flexair Valves were made with a cast iron body, and
mounting dimensions were different from current models; however,
the current valve can be used as a direct replacement for an early
model by using the kits below. Complete Mounting Adapter Kit
(R431003978) adapts the mounting holes on the current valve to the
bolt pattern of the cast iron model. Kit R431003979 more closely
approximates the handle position of the cast iron model.

2A
1

New P/N R431003026

(Old P/N P -052875-00000)

Mounting Adapter Kits:

New P/N R431003978 (Old
Kit Part No.
R431003979
New P/N R431003979 (Old
(common bolt pattern
and handle height) REF. NO. QTY
DESCRIPTION
1
2A
2B

4
1
1

P/N P -057013-00000) &

P/N P -057013-00001)

SCREW
PLATE, Mounting adapter (for R431003978)
PLATE, Mounting adapter (for R431003979)

Exhaust Adapter Kit, Complete:

New P/N R431005756 (Old P/N P -061340-00000)
REF. NO.
1
2

QTY
4
2

DESCRIPTION
SCREW, Self-tapping
ADAPTER, Exhaust

4
1

Adjustable Handle Kit, Complete:

New P/N R431003981(Old P/N P -057058-00000)
REF. NO. QTY DESCRIPTION
1
1 HANDLE
2
1 HANDLE ASSEMBLY
3
1 LOCKNUT
4
1 PIN, Spirol

Page 13

2
1

TEST ARRANGEMENT DIAGRAM

NOTES:
1. REXROTH TASKMASTER timing volume, New Part Number
R434002899 (Old P/N TM -058887-00225), can be used for
the volumes indicated. Three (3) set ups required (cavity 1, 2,
3).
2. The supply air lines to the valve and delivery lines must be full
size as shown. Line length must not exceed 3 ft. (1 meter)
between the supply valve and IN port, and between the
OUT port and delivery test volumes. Piping connections must
have zero leakage, and must not restrict the flow. If quick
couplers are used, be sure they are full-flow or oversize.
3. It is recommended that as large of a gauge as practical be
used on the delivery lines. A 6 (152mm) test gauge is
recommended.
4. Close supply lines when all testing has been completed and
remove test valve.

TEST VALVE
NOTE:
ALL (3) DELIVERY PORTS
TO HAVE SAME SET-UP.

CHOKE PLUG .032

Unknown
Old P/N PD2-31-0191
Clean, dry chemical-free air supply 150 psi maximum (or 20 psi
above maximum delivery pressure of any valve to be tested).

New P/N 432016359

Old P/N (PR-007816-00010)

Page 14

TESTING AND TEST SETUP

After any repair or adjustment, the Flexair Valve
should be tested using procedures and test
arrangements described in this section. Pressure control
valves of this nature should be tested for the following:
1. Function
2. Pressure range
3. Leakage
4. Response

3b. On all valves with spring ranges 100 psi (6.9

bar) and above, set supply line pressure to 100
psi (6.9 bar). Move handle to deliver 95 psi (6.5
bar) to delivery line from OUT port. Close valve
in supply line to IN port, and valve in delivery line
from OUT port to trap the supply pressure at the
valve. Observe the OUT delivery line pressure
gauge. A pressure drop of no more than 3 psi (0.2
bar) in 30 seconds is permitted.
4. Response: Move handle to full travel position.
Fully open the valve at delivery volume so that air
exhausts through the choke plug. Observe the
delivery line pressure gauge. A pressure drop of
no more than 3 psi (0.2 bar) is permitted.
Release handle.

5. Mechanical detent
6. Spring return models
7. Friction models

The adjustments affecting these points have been

described in the previous section. General instructions
for accomplishing the above tests follow.

1. Function: The Flexair Valves are spring returned,

3 way pressure graduating valves. A handle
actuates the valve to increase, decrease or
maintain graduated air pressure to the delivery
line. This function should be checked using test
arrangement shown.
2. Pressure range Cavities 1, 2 & 3: Supply
pressure at IN port will be delivered as
graduated pressure to OUT port delivery line
depending on range of control spring being used
and handle position. In handle release position the
OUT line is at zero pressure setting. Moving the
handle actuates the graduating control portion to
deliver graduated pressure to the OUT line. See
Adjustment (page 11) to adjust the valve. After
valve is adjusted, check that minimum and
maximum pressure ranges are generated in
delivery line per valve part number.
3. Leakage: Set supply pressure to 20 psi (1.4 bar)
above maximum delivery pressure of valve being
tested. Using soap solution, coat the valve at pipe
bracket and spring housing parting lines. No
leakage is permitted in any handle position.
3a. On all valves with spring ranges less than
100 psi (6.9 bar), set supply line pressure to 100
psi (6.9 bar). Move handle to full travel position
and hold. Close valve in supply line to IN port,
and valve in delivery line from OUT port to trap
the supply pressure at the valve. Observe the
OUT delivery line pressure gauge. A pressure
drop of no more than 3 psi (0.2 bar) in 30 seconds
is0permitted.

Page 15

5. Mechanical detent: (D Models only) Connect a

spring scale just under the knob. Move handle
from neutral position to Position #1. A minimum
of 4 to 6 lbs. (1.8 to 2.7 kg) should be required to
pull handle until 30 psi (2.0 bar) output is
indicated. Adjust detent knob to proper load.
Repeat by moving handle toward Position #2.
6. Spring return models: Must return to center
position from all positions when released.
7. Friction models: Must remain in any position
that the handle is in.

REPAIR AND CONVERSION KITS

Major repair kits, which include applicable kits, are listed by the part number of each valve in the Part Number
Index. When these kits are installed as recommended, the result is a fully rebuilt and current Flexair Valve.
When partial repairs are desired, the basic repair kits that follow should provide adequate selection. All major kits
for Flexair Valves are made up from these six basic kits. The major kits listed in the index are identified here by valve
model designation and show the basic kits they include.

MAJOR REPAIR KITS

MAJOR
REPAIR KIT QTY
WHEN
DIGITS ARE PART NO.
D
A or

D
B or

R431004962
(P -059301-00000)
1
1
1

MAJOR REPAIR KIT

REPAIR KIT, Common Parts
REPAIR KIT, Detent
REPAIR KIT, Cavities 1 & 2

A or - or

R431004963
MAJOR REPAIR KIT
(P -059301-00001)
1 REPAIR KIT, Common Parts
1 REPAIR KIT, Cavities 1 & 2
R431004964
(P -059301-00002)
1
1
2

MAJOR
REPAIR
QTY
KIT PART
NO.

WHEN
DIGITS
ARE:

DESCRIPTION

Use kit R431004966 (P -059301-00012)

when cavity 3 is 3-way
Use kit R431004967 (P -059301-00013)
when cavity 3 graduated

1
1
1
1

A S -or

REPAIR KIT, Common Parts

REPAIR KIT, Detent
REPAIR KIT, Cavities 1 & 2

1
1
1

1
1

REPAIR KIT, Common Parts

REPAIR KIT, Cavities 1 & 2
Use kit R431004966 (P -059301-00012)
when cavity 3 is 3-way

A or - or

Use kit R431004967 (P -059301-00013)

when cavity 3 graduated

1
1
1
1

A S - or
1
1
1

B S - or
2

B or - or
F

Use kit R431004971 (P -059301-00017)

when cavity 3 graduated

REPAIR KIT, Common Parts

1
2
1

REPAIR KIT, Detent

REPAIR KIT, Cavities 1 & 2
REPAIR KIT, Cavity 3

S - or
2

Use kit R431004973 (P -059301-00019

when cavity 3 graduated

1
1
1

REPAIR KIT, Common Parts

REPAIR KIT, Cavities 1 & 2
REPAIR KIT, Cavity 3

Use kit R431004972 (P -059301-00018)

when cavity 3 is 3-way
Use kit R431004973 (P -059301-00019)
when cavity 3 graduated

1
1
1

REPAIR KIT, Common Parts

REPAIR KIT, Cavities 1 & 2
REPAIR KIT, Cavity 3

DESCRIPTION
Repair Kit, Common Parts
Repair Kit, Detent
Repair Kit, Cavities 1 & 2
Repair Kit, Handle

NEW P/N
R431003221
R431003220
R431003219
R431003981

OLD P/N
P -053460-00003
P -053460-00002
P -053460-00001
P -057058-00000

Repair Kit, Major Cavity 3,

Graduated

R431003224

P -053460-00008

R431003223

P -053460-00007

R431003222

P -053460-00006

R431003741

P -055474-00002

Repair Kit, Major Cavity 3,

3-Way
Repair Kit, Minor Cavity 3,
Graduated
Repair Kit, Minor Cavity 3,
3-Way

Use kit R431004972 (P -059301-00018)

when cavity 3 is 3-way

REPAIR KIT, Common Parts

REPAIR KIT, Detent
REPAIR KIT, Cavities 1 & 2
REPAIR KIT, Cavity 3

BASIC KITS

REPAIR KIT, Common Parts

REPAIR KIT, Cavities 1 & 2
REPAIR KIT, Cavity 3
Use kit R431004970 (P -059301-00016)
when cavity 3 is 3-way

1
1
2
1

Use kit R431004968 (P -059301-00014)

when cavity 3 is 3-way
Use kit R431004969 (P -059301-00015)
when cavity 3 graduated

REPAIR KIT, Common Parts

REPAIR KIT, Detent
REPAIR KIT, Cavities 1 & 2
REPAIR KIT, Cavity 3

1
- or

REPAIR KIT, Common Parts

REPAIR KIT, Cavities 1 & 2
REPAIR KIT, Cavity 3
Use kit R431004970 (P -059301-00016)
when cavity 3 is 3-way
Use kit R431004971 (P -059301-00017)
when cavity 3 graduated

R431004965
MAJOR REPAIR KIT
(P -059301-00003)
B

REPAIR KIT, Common Parts

REPAIR KIT, Detent
REPAIR KIT, Cavities 1 & 2
REPAIR KIT, Cavity 3
Use kit R431004968 ( -0P59301-00014)
when cavity 3 is 3-way
Use kit R431004969 (P -059301-00015)
when cavity 3 graduated

MAJOR REPAIR KIT

DESCRIPTION

These repair kits renew the elastomer seals and some

common wear parts of the component. On damaged or
severely worn valves, additional parts may be required.

Page 16

PART NUMBER INDEX

These repair kits renew the elastomer seals and some common wear parts of the component. On damaged or
severely worn valves, additional parts may be required.
Complete part numbers of most Flexair Valves in service are listed numerically in the following index. For part
numbers not listed, consult the factory.
Major repair kits, which include necessary conversion kits, if applicable, are listed beside the complete part number of
each valve. When these kits are installed as recommended, the result is a fully rebuilt, current Flexair Valve. If partial
repairs are desired, see Repair and Conversion Kits page 16 for selection.
PART NUMBER CODE
NOTE: Obsolete part numbers are noted Obs. for service parts only cannot be purchased.
The construction of each valve is indicated by the model designation (see Model Designation Code). Additional
information on each valve is indicated by the suffix of the complete ptn as follows:

SUFFIX:
0000 Standard valve with a current valve unit cavity 3, if filled.
The pressure range on a standard valve may range from zero to any maximum delivery pressure with the design
limitations of the valve. On the nameplate of a standard valve, the 4-digit suffix (replacing the 4 zeroes) of the
complete part number indicates the maximum delivery pressure in psi of the graduated valve units in cavities 1 & 2.
The 1st and 2nd digits apply to cavity 1, and the 3rd and 4th to cavity 2. When the digits are:
40-95 Actual maximum pressure
10-12 Multiply times 10 for actual maximum pressure
13
Maximum pressure is 135 psi. (9.3 bar)
1 digit or none Non-standard valve with obsolete details in cavity 3, if filled (a few exceptions appear, but the major
repair kits listed are appropriate). Pressure ranges listed in the Index are fixed and not stamped on the valve
nameplate.
000 & 4th digit Non-standard valve with a current valve unit in cavity 3. Pressure ranges listed are fixed and not
stamped on the valve nameplate.
Valve
OLD P/N
P -052735-04545
P -052735-06060
P -052735-08080
P -052735-01111
P -052772-04545
P -052772-06060
P -052772-08080
P -052772-08011
P -052772-01111
P -052783-04545
P -052783-06060
P -052783-08080
P -052783-01111
p -052784-00000
P -052785-00000
P -052785-00001
P -052786-00000
P -052809-04040
P -052809-05050
P -052809-07070
P -052809-09595
P -052830-04040
P -052830-05050
P -052830-07070
P -052830-09595

NEW P/N
R431002990
R431002991
R431002992
R431002989
R431002997
R431002998
R431002999
R431002996
R431003002
R431003001
OBSOLETE
OBSOLETE
R431003003
OBSOLETE
R431003007
R431003008
R431003009
R431003011
R431003012
R431003013

Repair Kit
OLD P/N
P -059301-00016
P -059301-00016
P -059301-00016
P -059301-00016
P -059301-00002
P -059301-00002
P -059301-00002
P -059301-00002
P -059301-00002
P -059301-00016
P -059301-00016
P -059301-00016
P -059301-00016

NEW P/N
R431004970
R431004970
R431004970
R431004970
R431004964
R431004964
R431004964
R431004964
R431004964
R431004970
R431004970
R431004970
R431004970

P -059301-00000
P -059301-00012
P -059301-00002
P -059301-00002
P -059301-00002
P -059301-00002
P -059301-00016
P -059301-00016
P -059301-00016
P -059301-00016

R431004962
R431004966
R431004964
R431004964
R431004964
R431004964
R431004970
R431004970
R431004970
R431004970

Page 17

Remarks
OLD P/N

NEW P/N

P -052785-00001

R431003003

Val ve
OLD P/N
P -052867-00000
P -052867-00001
P -052867-00002
P -052867-00003
P -052868-00000
P -052868-00001
P -052948-00000
P -053082-04040
P -053082-05050
P -053082-07070
P -053082-09595
P -053087-00000
P -053127-05050
P -053127-06565
P -053127-09090
P -053127-01212
P -053266-00000
P -053268-04040
P -053268-05050
P -053268-07070
P -053268-09595
P -053485-04040
P -053485-05050
P -053485-07070
P -053485-09595
P -053488-00000
P -053791-00050
P -053791-00065
P -053791-00090
P -053791-00012
P -054089-00000
P -054092-05050
P -054092-06565
P -054092-09090
P -054092-01212
P -054157-05050
P -054157-06565
P -054157-09090
P -054157-01212
P -054177-00000
P -054589-00000
P -054589-00001
P -054589-00002
P -054649-05555
P -054649-07575
P -054649-01010
P -054649-01313
P -054656-00000
P -054657-05050
P -054657-06565
P -054657-09090
P -054657-01212

NEW P/N
R431003020
OBSOLETE
R431003021
R431003022
OBSOLETE
R431003023
OBSOLETE
R431003097
OBSOLETE
R431003110
R431003111
R431003112
R431003109
OBSOLETE
R431003146
R431003147
R431003239
R431003240
OBSOLETE
R431003250
R431003251
R431003249
OBSOLETE
R431003304
R431003308
R431003309
R431003310
R431003307
OBSOLETE
OBSOLETE
OBSOLETE
R431003388
R431003410
R431003411
R431003415
R431003417
R431003418
R431003419
R431003416

Repair Kit
OLD P/N
P -059301-00002

NEW P/N
R431004964

P -059301-00002
P -059301-00002

R431004964
R431004964

P -059301-00002
P -059301-00016
P -059301-00017
P -059301-00017
P -059301-00017
P -059301-00017
P -059301-00002
P -059301-00002
P -059301-00002
P -059301-00002
P -059301-00002
P -059301-00017
P -059301-00017
P -059301-00017
P -059301-00017
P -059301-00017
P -059301-00003
P -059301-00003
P -059301-00003
P -059301-00003
P -059301-00001
P -059301-00000
P -059301-00000
P -059301-00000
P -059301-00000
P -059301-00012
P -059301-00017
P -059301-00017
P -059301-00017
P -059301-00017
P -059301-00002
P -059301-00002
P -059301-00002
P -059301-00002
P -059301-00001

R431004964
R431004970
R431004971
R431004971
R431004971
R431004971
R431004964
R431004964
R431004964
R431004964
R431004964
R431004971
R431004971
R431004971
R431004971
R431004971
R431004965
R431004965
R431004965
R431004965
R431004963
R431004962
R431004962
R431004962
R431004962
R431004966
R431004971
R431004971
R431004971
R431004971
R431004964
R431004964
R431004964
R431004964
R431004963

P -059301-00002
P -059301-00003
P -059301-00002
P -059301-00002
P -059301-00002
P -059301-00002
P -059301-00002
P -059301-00003
P -059301-00003
P -059301-00003
P -059301-00003

R431004964
R431004965
R431004964
R431004964
R431004964
R431004964
R431004964
R431004965
R431004965
R431004965
R431004965

Remarks
OLD P/N

NEW P/N

P -052867-00002 R431003021

Page 18

P -052868-00001 R431003023

P -052772-00000

P -054173-00009

P -054589-00001

Val ve
OLD P/N
P -054658-00050
P -054658-00065
P -054658-00090
P -054658-00012
P -054699-00000
P -054700-00000
P -054701-00000
P -054707-00000
P -054725-04040
P -054725-05050
P -054725-07070
P -054725-09595
P -054726-00050
P -054726-00065
P -054726-00090
P -054726-00012
P -054727-00040
P -054727-00050
P -054727-00070
P -054727-00095
P -054728-04040
P -054728-05050
P -054728-07070
P -054728-09595
P -054729-00000
P -054730-00000
P -054731-00000
P -054732-00000
P -054733-00000
P -054734-00000
P -054735-00000
P -054736-00050
P -054736-00065
P -054736-00090
P -054736-00012
P -054737-05050
P -054737-06565
P -054737-09090
P -054737-01212
P -054738-04040
P -054738-05050
P -054738-07070
P -054738-09595
P -054766-00000
P -054770-00000
P -054775-00001
P -054775-00002
P -054776-00000
P -054776-00002
P -054777-00000
P -054777-00001
P -054777-00002
P -054785-00040

NEW P/N
R431003422
R431003420
OBSOLETE
OBSOLETE
OBSOLETE
R431003446
R431003447
R431003448
R431003449
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE
R431003450
R431003451
R431003452
R431009109
R431003454
OBSOLETE
R431003455
R431003456
OBSOLETE
OBSOLETE
-

Repair Kit
OLD P/N
P -059301-00001
P -059301-00001
P -059301-00001
P -059301-00001
P -059301-00002
P -059301-00016
P -059301-00001
P -059301-00002
P -059301-00002
P -059301-00002
P -059301-00002
P -059301-00002
P -059301-00013
P -059301-00013
P -059301-00013
P -059301-00013
P -059301-00013
P -059301-00013
P -059301-00013
P -059301-00013
P -059301-00013
P -059301-00017
P -059301-00017
P -059301-00017
P -059301-00016
P -059301-00016
P -059301-00016
P -059301-00017
P -059301-00016
P -059301-00017
P -059301-00017
P -059301-00000
P -059301-00000
P -059301-00000
P -059301-00000
P -059301-00002
P -059301-00002
P -059301-00002
P -059301-00002
P -059301-00002
P -059301-00002
P -059301-00002
P -059301-00002
P -059301-00002
P -059301-00000
P -059301-00016
P -059301-00016
P -059301-00017
P -059301-00017
P -059301-00017
P -059301-00017
P -059301-00017
P -059301-00000
Page 19

NEW P/N
R431004963
R431004963
R431004963
R431004963
R431004964
R431004970
R431004963
R431004964
R431004964
R431004964
R431004964
R431004964
R431004967
R431004967
R431004967
R431004967
R431004967
R431004967
R431004967
R431004967
R431004967
R431004971
R431004971
R431004971
R431004970
R431004970
R431004970
R431004971
R431004970
R431004971
R431004971
R431004962
R431004962
R431004962
R431004962
R431004964
R431004964
R431004964
R431004964
R431004964
R431004964
R431004964
R431004964
R431004964
R431004962
R431004970
R431004970
R431004971
R431004971
R431004971
R431004971
R431004971
R431004962

Remarks
OLD P/N

NEW P/N

P -054656-00000

R431003415

Val ve
OLD P/N
P -054785-00050
P -054785-00070
P -054785-00095
P -054790-00045
P -054790-00060
P -054790-00080
P -054790-00011
P -054830-00000
P -054831-00000
P -054868-00000
P -054868-00001
P -054872-00000
P -055082-00000
P -055082-00001
P -055083-00000
P -055264-00000
P -055309-00000
P -055311-00000
P -055323-04545
P -055323-06060
P -055323-08080
P -055323-01111
P -055415-00000
P -055416-00040
P -055416-00050
P -055416-00070
P -055416-00095
P -055435-04040
P -055435-05050
P -055435-07070
P -055435-09595
P -055436-04040
P -055436-05050
P -055436-07070
P -055436-09595
P -055459-00000
P -055459-00001
P -055480-00000
P -055480-00001
P -055494-04545
P -055494-06060
P -055494-08080
P -055494-01111
P -055601-00000
P -055601-00001
P -055602-00000
P -055603-00000
P -055603-00001
P -055604-00001
P -055613-00001
P -055613-00002
P -055631-00001
P -055631-00002

NEW P/N
R431003457
R431003458
R431003460
R431003461
R431003459
R431003464
R431003465
OBSOLETE
R431003466
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE
R431003685
OBSOLETE
R431003687
R431003689
R431003690
R431003691
R431003688
OBSOLETE
R431003721
R431003725
R431003726
R431003727
R431003728
OBSOLETE
OBSOLETE
OBSOLETE
R431003748
R431003758
R431003759
R431003760
R431003757
R431003856
OBSOLETE
OBSOLETE
R431003857
R431003858
R431003859
R431003862
R431003863

Repair Kit
OLD P/N
P -059301-00000
P -059301-00000
P -059301-00000
P -059301-00000
P -059301-00000
P -059301-00000
P -059301-00000
P -059301-00002
P -059301-00000
P -059301-00017
P -059301-00017
P -059301-00012
P -059301-00002
P -059301-00002
P -059301-00017
P -059301-00002
P -059301-00000
P -059301-00002
P -059301-00017
P -059301-00017
P -059301-00017
P -059301-00017
P -059301-00012
P -059301-00001
P -059301-00001
P -059301-00001
P -059301-00001
P -059301-00017
P -059301-00017
P -059301-00017
P -059301-00017
P -059301-00017
P -059301-00017
P -059301-00017
P -059301-00017
P -059301-00015
P -059301-00015
P -059301-00014
P -059301-00014
P -059301-00003
P -059301-00003
P -059301-00003
P -059301-00003
P -059301-00017
P -059301-00017
P -059301-00002
P -059301-00013
P -059301-00013
P -059301-00016
P -059301-00013
P -059301-00013
P -059301-00017
P -059301-00017
Page 20

NEW P/N
R431004962
R431004962
R431004962
R431004962
R431004962
R431004962
R431004962
R431004964
R431004962
R431004971
R431004971
R431004966
R431004964
R431004964
R431004971
R431004964
R431004962
R431004964
R431004971
R431004971
R431004971
R431004971
R431004966
R431004963
R431004963
R431004963
R431004963
R431004971
R431004971
R431004971
R431004971
R431004971
R431004971
R431004971
R431004971
R431004969
R431004969
R431004968
R431004968
R431004965
R431004965
R431004965
R431004965
R431004971
R431004971
R431004964
R431004967
R431004967
R431004970
R431004967
R431004967
R431004971
R431004971

Remarks
OLD P/N

NEW P/N

P -054868-00001

R431003466

P -052809-00000

P -055459-00001

P -055480-00001
P -055478-00000

R431003748
R431003747

P -055603-00001

R431003857

Valve
OLD P/N
P -055929-00000
P -055929-00001
P -055943-00000
P -055943-00001
P -055943-00002
P -055944-00000
P -055964-00000
P -056171-00040
P -056171-00050
P -056171-00070
P -056171-00095
P -056191-00000
P -056249-04040
P -056249-05050
P -056249-07070
P -056249-09595
P -056278-00000
P -056315-00000
P -056425-04040
P -056425-05050
P -056425-07070
P -056425-09595
P -057000-00000
P -057004-00000
P -057011-00000
P -057042-00000
P -057046-00000
P -057051-00000
P -057055-00000
P -057101-00000
P -057101-00001
P -057116-00000
P -057142-00000
P -057143-00000
P -057154-00000
P -057158-00000
P -057158-00001
P -057158-00002
P -057160-00000
P -057160-00001
P -057175-00000
P -057177-00000
P -057178-00000
P -057248-04040
P -057249-00000
P -057260-00000
P -057475-00000
P -057478-00000
P -057485-00000

NEW P/N
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE
R431003939
OBSOLETE
OBSOLETE
R431003962
R431003963
OBSOLETE
OBSOLETE
OBSOLETE
R431003966
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE
R431004012
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE

Repair Kit
OLD P/N
P -059301-00017
P -059301-00017
P -059301-00002
P -059301-00002
P -059301-00002
P -059301-00016
P -059301-00003
P -059301-00000
P -059301-00000
P -059301-00000
P -059301-00000
P -059301-00018
P -059301-00018
P -059301-00018
P -059301-00018
P -059301-00018
P -059301-00018
P -059301-00019
P -059301-00016
P -059301-00016
P -059301-00016
P -059301-00016
P -059301-00003
P -059301-00019
P -059301-00000
P -059301-00017
P -059301-00000
P -059301-00017
P -059301-00015
P -059301-00012
P -059301-00012
P -059301-00002
P -059301-00003
P -059301-00001
P -059301-00019
P -059301-00013
P -059301-00013
P -059301-00013
P -059301-00017
P -059301-00017
P -059301-00018
P -059301-00013
P -059301-00013
P -059301-00016
P -059301-00003
P -059301-00016
P -059301-00002
P -059301-00015
P -059301-00013

Page 21

NEW P/N
R431004971
R431004971
R431004964
R431004964
R431004964
R431004970
R431004965
R431004962
R431004962
R431004962
R431004962
R431004972
R431004972
R431004972
R431004972
R431004972
R431004972
R431004973
R431004970
R431004970
R431004970
R431004970
R431004965
R431004973
R431004962
R431004971
R431004962
R431004971
R431004969
R431004966
R431004966
R431004964
R431004965
R431004963
R431004973
R431004967
R431004967
R431004967
R431004971
R431004971
R431004972
R431004967
R431004967
R431004970
R431004965
R431004970
R431004964
R431004969
R431004967

Remarks
OLD P/N

NEW P/N

P -055943-00002
P -055943-00002

R431003939
R431003939

P -057101-00001
P -053147-00000

R431003122

P -057158-00002
P -057158-00002

P -057160-00001

R431004012

P -053153-00000

R431003128

Valve
OLD P/N
P -055631-00003
P -055636-00001
P -055660-00000
P -055684-00000
P -055693-04545
P -055693-06060
P -055693-08080
P -055693-01111
P -055694-04545
P -055694-06060
P -055694-08080
P -055694-01111
P -055695-04545
P -055695-04545
P -055695-06060
P -055695-08080
P -055695-01111
P -055718-00000
P -055718-00001
P -055718-00002
P -055718-00003
P -055724-00000
P -055724-00001
P -055724-00002
P -055725-00000
P -055725-00001
P -055725-00003
P -055764-00000
P -055765-00000
P -055766-00000
P -055784-00000
P -055784-00001
P -055784-00002
P -055794-00000
P -055794-00001
P -055801-00000
P -055807-00000
P -055808-00000
P -055809-00000
P -055816-00000
P -055816-00002
P -055816-00003
P -055817-00000
P -055845-00000
P -055850-00000
P -055855-00000
P -055856-00000
P -055871-00000
P -055911-00000

NEW P/N
R431003864
R431003866
R431003869
OBSOLETE
R431003898
R431003899
R431003900
R431003897
R431003901
R431003902
R431009012
R431003904
R431003904
R431003905
R431003903
OBSOLETE
OBSOLETE
R431003912
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE
R431003920
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE
R431003923
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE

Repair Kit
OLD P/N
P -059301-00017
P -059301-00017
P -059301-00002
P -059301-00016
P -059301-00002
P -059301-00002
P -059301-00002
P -059301-00002
P -059301-00016
P -059301-00016
P -059301-00016
P -059301-00016
P -059301-00016
P -059301-00016
P -059301-00016
P -059301-00016
P -059301-00016
P -059301-00002
P -059301-00002
P -059301-00002
P -059301-00002
P -059301-00002
P -059301-00002
P -059301-00002
P -059301-00016
P -059301-00016
P -059301-00016
P -059301-00017
P -059301-00002
P -059301-00000
P -059301-00017
P -059301-00017
P -059301-00017
P -059301-00017
P -059301-00017
P -059301-00002
P -059301-00012
P -059301-00016
P -059301-00002
P -059301-00017
P -059301-00017
P -059301-00017
P -059301-00003
P -059301-00000
P -059301-00013
P -059301-00014
P -059301-00002
P -059301-00003
P -059301-00019

Page 22

NEW P/N
R431004971
R431004971
R431004964
R431004970
R431004964
R431004964
R431004964
R431004964
R431004970
R431004970
R431004970
R431004970
R431004970
R431004970
R431004970
R431004970
R431004970
R431004964
R431004964
R431004964
R431004964
R431004964
R431004964
R431004964
R431004970
R431004970
R431004970
R431004971
R431004964
R431004962
R431004971
R431004971
R431004971
R431004971
R431004971
R431004964
R431004966
R431004970
R431004964
R431004971
R431004971
R431004971
R431004965
R431004962
R431004967
R431004968
R431004964
R431004965
R431004973

Remarks
OLD P/N

NEW P/N

P -055435-00000

P -054113-00014

DELETE

DELETE
DELETE

DELETE

DELETE

DELETE

Valve
OLD P/N
P -057526-00000
P -057548-00000
P -057594-00000
P -057597-00000
P -057597-00001
P -058388-00000
P -058440-00000
P -058489-00000
P -058489-00001
P -058543-00000
P -058544-00000
P -058545-00000
P -058550-00000
P -058626-00000
P -058631-00000
P -058631-00001
P -058899-00000
P -058904-00000
P -058925-00000
P -058970-00000
P -058992-00001
P -059057-00001
P -059057-00002
P -059170-00000
P -059175-00000
P -059214-00000
P -059294-00050
P -059294-00065
P -059294-00090
P -059294-00012
p -059512-00050
p -059512-00065
p -059512-00090
p -059512-00012
P -059652-00000
P -059653-00000
P -059676-04040
P -059676-05050
P -059676-07070
P -059676-09595
P -059793-00001
P -059825-00000
P -059836-00001
P -060038-00001
P -060071-00000
P -060072-00000
P -060074-00000
P -060143-04545
P -060143-06060
P -060143-08080
P -060143-01212
P -060314-04545

NEW P/N
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE
R431004183
OBSOLETE
OBSOLETE
OBSOLETE
R431004547
R431004604
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE
R431004815
OBSOLETE
R431004891
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE
R431004950
R431004949
OBSOLETE
OBSOLETE
R431005208
OBSOLETE
R431005264
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE
R431005399
R431005400
R431005401
-

Repair Kit
OLD P/N
P -059301-00017
P -059301-00013
P -059301-00001
P -059301-00014
P -059301-00014
P -059301-00000
P -059301-00019
P -059301-00013
P -059301-00017
P -059301-00002
P -059301-00000
P -059301-00002
P -059301-00000
P -059301-00015
P -059301-00002
P -059301-00002
P -059301-00019
P -059301-00019
P -059301-00017
P -059301-00000
P -059301-00017
P -059301-00019
P -059301-00018
P -059301-00017
P -059301-00019
P -059301-00019
P -059301-00015
P -059301-00015
P -059301-00015
P -059301-00015
P -059301-00012
P -059301-00012
P -059301-00012
P -059301-00012
P -059301-00018
P -059301-00019
P -059301-00018
P -059301-00018
P -059301-00018
P -059301-00018
P -059301-00003
P -059301-00000
P -059301-00016
P -059301-00017
P -059301-00016
P -059301-00016
P -059301-00003
P -059301-00017
P -059301-00017
P -059301-00017
P -059301-00017
P -059301-00017
Page 23

NEW P/N
R431004971
R431004967
R431004963
R431004968
R431004968
R431004962
R431004973
R431004971
R431004964
R431004962
R431004964
R431004962
R431004969
R431004964
R431004964
R431004973
R431004973
R431004971
R431004962
R431004971
R431004973
R431004972
R431004971
R431004973
R431004973
R431004969
R431004969
R431004969
R431004969
R431004966
R431004966
R431004966
R431004966
R431004972
R431004973
R431004972
R431004972
R431004972
R431004972
R431004965
R431004962
R431004970
R431004971
R431004970
R431004970
R431004965
R431004971
R431004971
R431004971
R431004971
R431004971

Remarks
OLD P/N
P -058489-00001

NEW P/N
R431004547

P -057597-00001

R431004183

P -058489-00001

R431004547

P -063044-00000

P -056249-04040
P -056249-05050
P -056249-07070
P -056249-09595

Valve
OLD P/N
P -060314-06060
P -060314-08080
P -060314-01111
P -060362-00000
P -060363-04040
P -060363-05050
P -060363-07070
P -060363-09595
P -060399-00055
P -060399-00075
P -060399-00010
P -060399-00013
P -060418-00050
P -060418-00065
P -060418-00090
P -060418-00012
P -060480-00001
P -060583-00000
P -060650-05500
P -060650-07500
P -060650-01000
P -060650-01300
P -060653-00000
P -060654-00000
P -060655-00000
P -060658-00000
P -060738-00000
P -060750-05050
P -060750-06565
P -060750-09090
P -060750-01212
P -060779-00000
P -060826-00055
P -060826-00075
P -060826-00010
P -060826-00013
P -060830-00000
P -060838-04500
P -060838-06000
P -060838-08000
P -060838-01100
P -060851-00000
P -060881-00000
P -060893-04545
P -060893-06060
P -060893-08080
P -060893-01111
P -060897-00000
P -060955-00000
P -060956-00000
P -060956-00001
P -060979-00000
P -060983-00000

NEW P/N
R431005490
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE
R431005570
OBSOLETE
OBSOLETE
R431005590
R431005591
R431005589
OBSOLETE
OBSOLETE
R431005613
OBSOLETE
R431005630
R431005631
OBSOLETE
OBSOLETE

Repair Kit
OLD P/N
P -059301-00017
P -059301-00017
P -059301-00017
P -059301-00013
P -059301-00017
P -059301-00017
P -059301-00017
P -059301-00017
P -059301-00001
P -059301-00001
P -059301-00001
P -059301-00001
P -059301-00015
P -059301-00015
P -059301-00015
P -059301-00015
P -059301-00018
P -059301-00000
P -059301-00015
P -059301-00015
P -059301-00015
P -059301-00015
P -059301-00019
P -059301-00003
P -059301-00003
P -059301-00012
P -059301-00002
P -059301-00002
P -059301-00002
P -059301-00002
P -059301-00002
P -059301-00016
P -059301-00000
P -059301-00000
P -059301-00000
P -059301-00000
P -059301-00003
P -059301-00013
P -059301-00013
P -059301-00013
P -059301-00013
P -059301-00019
P -059301-00017
P -059301-00017
P -059301-00017
P -059301-00017
P -059301-00017
P -059301-00014
P -059301-00017
P -059301-00017
P -059301-00019
P -059301-00015
P -059301-00013
Page 24

NEW P/N
R431004971
R431004971
R431004971
R431004967
R431004971
R431004971
R431004971
R431004971
R431004963
R431004963
R431004963
R431004963
R431004969
R431004969
R431004969
R431004969
R431004972
R431004962
R431004969
R431004969
R431004969
R431004969
R431004973
R431004965
R431004965
R431004966
R431004964
R431004964
R431004964
R431004964
R431004964
R431004970
R431004962
R431004962
R431004962
R431004962
R431004965
R431004967
R431004967
R431004967
R431004967
R431004973
R431004971
R431004971
R431004971
R431004971
R431004971
R431004968
R431004971
R431004971
R431004973
R431004969
R431004967

Remarks
OLD P/N

NEW P/N

Valve
OLD P/N
P -060987-00000
P -060988-00000
P -061003-00000
P -061057-00000
P -061058-00000
P -061163-00000
P -061164-00000
P -061168-00000
P -061198-00000
P -061222-00000
P -061237-00050
P -061237-00065
P -061237-00090
P -061237-00012
P -061276-00000
P -061472-05050
P -061472-06565
P -061472-09090
P -061472-01212
P -061524-00000
P -061559-05050
P -061559-06565
P -061559-09090
P -061559-01212
P -061563-00050
P -061563-00065
P -061563-00090
P -061563-00012
P -061641-00000
P -061661-05555
P -061661-07575
P -061661-01010
P -061661-01313
P -061690-04040
P -061690-05050
P -061690-07070
P -061690-09595
P -061740-00000
P -061746-04000
P -061746-05000
P -061746-07000
P -061746-09500
P -061751-05555
P -061751-07575
P -061751-01010
P -061751-01313
P -061856-05050
P -061856-06565
P -061856-09090
P -061856-01212

NEW P/N
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE
R431005723
R431005780
R431005779
OBSOLETE
R431005794
OBSOLETE
-

Repair Kit
OLD P/N
P -059301-00017
P -059301-00019
P -059301-00018
P -059301-00013
P -059301-00018
p -059301-00003
P -059301-00018
P -059301-00002
P -059301-00002
P -059301-00017
P -059301-00015
P -059301-00015
P -059301-00015
P -059301-00015
P -059301-00002
P -059301-00019
P -059301-00019
P -059301-00019
P -059301-00019
P -059301-00017
P -059301-00017
P -059301-00017
P -059301-00017
P -059301-00017
P -059301-00013
P -059301-00013
P -059301-00013
P -059301-00013
P -059301-00017
P -059301-00018
P -059301-00018
P -059301-00018
P -059301-00018
P -059301-00002
P -059301-00002
P -059301-00002
P -059301-00002
P -059301-00003
P -059301-00015
P -059301-00015
P -059301-00015
P -059301-00015
P -059301-00002
P -059301-00002
P -059301-00002
P -059301-00002
P -059301-00019
P -059301-00019
P -059301-00019
P -059301-00019

Page 25

NEW P/N
R431004971
R431004973
R431004972
R431004967
R431004972
R431004965
R431004972
R431004964
R431004964
R431004971
R431004969
R431004969
R431004969
R431004969
R431004964
R431004973
R431004973
R431004973
R431004973
R431004971
R431004971
R431004971
R431004971
R431004971
R431004967
R431004967
R431004967
R431004967
R431004971
R431004972
R431004972
R431004972
R431004972
R431004964
R431004964
R431004964
R431004964
R431004965
R431004969
R431004969
R431004969
R431004969
R431004964
R431004964
R431004964
R431004964
R431004973
R431004973
R431004973
R431004973

Remarks
OLD P/N

NEW P/N

Valve
OLD P/N
P -061868-00000
P -061925-00000
P -061926-00000
P -061927-00000
P -061965-00000
P -062046-00045
P -062046-00060
P -062046-00080
P -062046-00011
P -062118-00000
P -062179-00000
P -062180-00000
P -062221-00000
P -062224-04040
P -062224-05050
P -062224-07070
P -062224-09595
P -062232-05555
P -062232-07575
P -062232-01010
P -062232-01313
P -062424-00000
P -062435-04545
P -062435-06060
P -062435-08080
P -062435-01111
P -062560-00000
P -062584-00000
P -062616-04545
P -062616-06060
P -062616-08080
P -062616-01111
P -062672-00000
P -062740-00000
P -062799-04040
P -062799-05050
P -062799-07070
P -062799-09595
P -062870-00000
P -062901-04545
P -062901-06060
P -062901-08080
P -062901-01111
P -063041-00000
P -063044-05555
P -063044-07575
P -063044-01010
P -063044-01313
P -063303-04040
P -063303-05050

NEW P/N
R431005921
R431005922
R431005923
R431005926
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE
R431006029
R431006054
R431006055
OBSOLETE
OBSOLETE
R431006088
R431006089
OBSOLETE
R431006123
R434002108
OBSOLETE
R431006140
R431006141
OBSOLETE
R431006172
R431006173
R431006214

Repair Kit
OLD P/N
P -059301-00002
P -059301-00017
P -059301-00002
P -059301-00002
P -059301-00003
P -059301-00001
P -059301-00001
P -059301-00001
P -059301-00001
P -059301-00012
P -059301-00002
P -059301-00017
P -059301-00016
P -059301-00017
P -059301-00017
P -059301-00017
P -059301-00017
P -059301-00002
P -059301-00002
P -059301-00002
P -059301-00002
P -059301-00017
P -059301-00019
P -059301-00019
P -059301-00019
P -059301-00019
P -059301-00018
P -059301-00002
P -059301-00016
P -059301-00016
P -059301-00016
P -059301-00016
P -059301-00003
P -059301-00018
P -059301-00017
P -059301-00017
P -059301-00017
P -059301-00017
P -059301-00017
P -059301-00019
P -059301-00019
P -059301-00019
P -059301-00019
P -059301-00003
P -059301-00019
P -059301-00019
P -059301-00019
P -059301-00019
P -059301-00019
P -059301-00019

Page 26

NEW P/N
R431004964
R431004971
R431004964
R431004964
R431004965
R431004963
R431004963
R431004963
R431004963
R431004966
R431004964
R431004971
R431004970
R431004971
R431004971
R431004971
R431004971
R431004964
R431004964
R431004964
R431004964
R431004971
R431004973
R431004973
R431004973
R431004973
R431004972
R431004964
R431004970
R431004970
R431004970
R431004970
R431004965
R431004972
R431004971
R431004971
R431004971
R431004971
R431004971
R431004973
R431004973
R431004973
R431004973
R431004965
R431004973
R431004973
R431004973
R431004973
R431004973
R431004973

Remarks
OLD P/N

NEW P/N

Valve
OLD P/N
P -063303-07070
P -063303-09595
P -063355-00000
P -063406-00000
P -063409-00000
P -063426-00000
P -063484-00000
P -063551-00000
P -063555-00000
P -063885-00000
P -063925-00000
P -063935-00000
P -063938-04040
P -063938-05050
P -063938-07070
P -063938-09595
P -063974-00000
P -064004-00000
P -064005-00040
P -064005-00050
P -064005-00070
P -064005-00095
P -064006-00000
P -064252-00000
P -064315-00000
P -064455-00000
P -064597-00000
P -064598-00000
P -064649-00000
P -064653-00000
P -064688-00000
P -064745-00000
P -064751-00000
P -064769-00000
P -064770-00000
P -064810-04545
P -064810-06060
P -064810-08080
P -064810-01111
P -064811-04545
P -064811-06060
P -064811-08080
P -064811-01111
P -064824-00000
P -064852-00000
P -064871-00000

NEW P/N
R431006215
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE
R431006297
R431006298
R431006314
R431006315
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE
R431006467
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE
R431006494
R431006495
OBSOLETE
OBSOLETE
R431006511

Repair Kit
OLD P/N
P -059301-00019
P -059301-00019
P -059301-00013
P -059301-00013
P -059301-00017
P -059301-00003
P -059301-00002
P -059301-00017
P -059301-00003
P -059301-00019
P -059301-00003
P -059301-00019
P -059301-00018
P -059301-00018
P -059301-00018
P -059301-00018
P -059301-00002
P -059301-00002
P -059301-00015
P -059301-00015
P -059301-00015
P -059301-00015
P -059301-00015
P -059301-00018
P -059301-00019
P -059301-00000
P -059301-00003
P -059301-00002
P -059301-00017
P -059301-00002
P -059301-00012
P -059301-00018
P -059301-00015
P -059301-00019
P -059301-00019
P -059301-00002
P -059301-00002
P -059301-00002
P -059301-00002
P -059301-00002
P -059301-00002
P -059301-00002
P -059301-00002
P -059301-00003
P -059301-00018
P -059301-00003

Page 27

NEW P/N
R431004973
R431004973
R431004967
R431004967
R431004971
R431004965
R431004964
R431004971
R431004965
R431004973
R431004965
R431004973
R431004972
R431004972
R431004972
R431004972
R431004964
R431004964
R431004969
R431004969
R431004969
R431004969
R431004969
R431004972
R431004973
R431004962
R431004965
R431004964
R431004971
R431004964
R431004966
R431004972
R431004969
R431004973
R431004973
R431004964
R431004964
R431004964
R431004964
R431004964
R431004964
R431004964
R431004964
R431004965
R431004972
R431004965

Remarks
OLD P/N

NEW P/N

Valve
OLD P/N
P -064873-00050
P -064873-00065
P -064873-00090
P -064873-00012
P -064918-00000
P -064931-00000
P -064932-00000
P -064981-00000
P -065020-00000
P -065021-00000
P -065026-00000
P -065098-04545
P -065098-06060
P -065098-08080
P -065098-01111
P -065161-00000
P -065162-00000
P -065175-00000
P -065220-00000
P -065221-00001
P -065222-00000
P -065226-00000
P -065263-00000
P -065350-00000
P -065437-00050
P -065437-00065
P -065437-00090
P -065437-00012
P -065450-00000
P -065466-00000
P -065470-00000
P -065471-00000
P -065522-01270
P -065600-00000
P -065681-00000
P -065682-00000
P -065708-00000
P -065709-00000
P -065714-00000
P -065838-04545
P -065838-06060
P -065838-08080
P -065838-01111
P -065844-00000
P -066306-00000
P -066422-00000
P -066431-00000
P -066458-00000
P -066556-00000
P -066610-00000

NEW P/N
R431006537
R431006538
OBSOLETE
OBSOLETE
R431006558
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE
R431006577
R431006578
OBSOLETE
R431006586
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE
R431006639
OBSOLETE
R431006664
OBSOLETE
OBSOLETE
R431006666
R431006667
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE

Repair Kit
OLD P/N
P -059301-00014
P -059301-00014
P -059301-00014
P -059301-00014
P -059301-00002
P -059301-00003
P -059301-00019
P -059301-00014
P -059301-00018
P -059301-00017
P -059301-00019
P -059301-00017
P -059301-00017
P -059301-00017
P -059301-00017
P -059301-00019
P -059301-00002
P -059301-00017
P -059301-00002
P -059301-00003
P -059301-00017
P -059301-00002
P -059301-00014
P -059301-00002
P -059301-00015
P -059301-00015
P -059301-00015
P -059301-00015
P -059301-00018
P -059301-00019
P -059301-00016
P -059301-00016
P -059301-00017
P -059301-00017
P -059301-00002
P -059301-00019
P -059301-00017
P -059301-00017
P -059301-00017
P -059301-00017
P -059301-00017
P -059301-00017
P -059301-00017
P -059301-00002
P -059301-00019
P -059301-00016
P -059301-00012
P -059301-00002
P -059301-00002
P -059301-00019

Page 28

NEW P/N
R431004968
R431004968
R431004968
R431004968
R431004964
R431004965
R431004973
R431004968
R431004972
R431004971
R431004973
R431004971
R431004971
R431004971
R431004971
R431004973
R431004964
R431004971
R431004964
R431004965
R431004971
R431004964
R431004968
R431004964
R431004969
R431004969
R431004969
R431004969
R431004972
R431004973
R431004970
R431004970
R431004971
R431004971
R431004964
R431004973
R431004971
R431004971
R431004971
R431004971
R431004971
R431004971
R431004971
R431004964
R431004973
R431004970
R431004966
R431004964
R431004964
R431004973

Remarks
OLD P/N

NEW P/N

Valve
OLD P/N
P -066627-00000
P -066779-00000
P -066919-00000
P 066981-00000
P 066981-00001
P -067135-00000
P -067558-00000
P -067586-00040
P -067586-00050
P -067586-00070
P -067586-00095
P -067587-00040
P -067587-00050
P -067587-00070
P -067587-00095
P -067906-00000
P -068569-00000
P -068981-00000
P -068992-00000

NEW P/N
OBSOLETE
OBSOLETE
OBSOLETE
OBSOLETE
R431007219
R431007232
OBSOLETE
-

Repair Kit
OLD P/N
P -059301-00002
P -059301-00018
P -059301-00002
P -059301-00002
P -059301-00002
P -059301-00003
P -059301-00002
P -059301-00015
P -059301-00015
P -059301-00015
P -059301-00015
P -059301-00013
P -059301-00013
P -059301-00013
P -059301-00013
P -059301-00013
P -059301-00017
P -059301-00012
P -059301-00019

Page 29

NEW P/N
R431004964
R431004972
R431004964
R431004964
R431004964
R431004965
R431004964
R431004969
R431004969
R431004969
R431004969
R431004967
R431004967
R431004967
R431004967
R431004967
R431004971
R431004966
R431004973

Remarks
OLD P/N

NEW P/N

NOTICE TO PRODUCT USERS

1. WARNING: FLUID MEDIA
Bosch Rexroth pneumatic devices are designed and tested for
use with filtered, clean, dry, chemical free air at pressures and
temperatures within the specified limits of the device. For use
with media other than air or for human life support systems,
Bosch Rexroth must be consulted. Hydraulic cylinders are
designed for operation with filtered, clean, petroleum based
hydraulic fluid; operation using fire-resistant or other special
types of fluids may require special packing and seals. Consult
the factory.
2. WARNING: MATERIAL COMPATIBILITY
Damage to product seals or other parts caused by the use of
noncompatible lubricants, oil additives or synthetic lubricants in
the air system compressor or line lubrication devices voids
Bosch Rexroth's warranty and can result in product failure or
other malfunction. See lubrication recommendations below.
AIR LINE LUBRICANTS! In service higher than 18 cycles per
minute or with continuous flow of air through the device, an air
line lubricator is recommended.* (Do not use line lubrication with
vacuum products.) However, the lubricator must be maintained
since the oil will wash out the grease, and lack of lubrication will
greatly shorten the life expectancy. The oils used in the
lubricator must be compatible with the elastomers in the device.
The elastomers are normally BUNA-N, NEOPRENE, VITON,
SILICONE and HYTREL. Bosch Rexroth recommends the use
of only petroleum based oils without synthetic additives, and with
an aniline point between 180 F and 210 F.
COMPRESSOR LUBRICANTS! All compressors (with the
exception of special "oil free" units) pass oil mist or vapor from
the internal crankcase lubricating system through to the
compressed air. Since even small amounts of non-compatible
lubricants can cause severe seal deterioration (which could
result in component and system failure) special care should be
taken in selecting compatible compressor lubricants. It is
recommended that users review the National Fluid Power
Association "Recommended Guide Lines For Use Of Synthetic
Lubricants In Pneumatic Fluid Power Systems" (NFPA T1.9.21978).
3. WARNING: INSTALLATION AND MOUNTING
The user of these devices must conform to all applicable
electrical, mechanical, piping and other codes in the installation,
operation or repair of these devices.

INSTALLATION ! Do not attempt to install, operate or repair

these devices without proper training in the technique of working
on pneumatic or hydraulic systems and devices, unless under
trained supervision. Compressed air and hydraulic systems
contain high levels of stored energy. Do not attempt to connect,
disconnect or repair these products when a system is under
pressure. Always exhaust or drain the pressure from a system
before performing any service work. Failure to do so can result
in serious personal injury.
MOUNTING! Devices should be mounted and positioned in such
a manner that they cannot be accidentally operated.
4. WARNING: APPLICATION AND USE OF PRODUCTS
The possibility does exist for any device or accessory to fail to
operate properly through misuse, wear or malfunction. The user
must consider these possibilities and should provide appropriate
safe guards in the application or system design to prevent
personal injury or property damage in the event of a malfunction.
5. WARNING: CONVERSION, MAINTENANCE AND REPAIR
When a device is disassembled for conversion to a different
configuration, maintenance or repair, the device must be tested
for leakage and proper operation after being reassembled and
prior to installation.
MAINTENANCE AND REPAIR! Maintenance periods should be
scheduled in accordance with frequency of use and working
conditions. All Bosch Rexroth products should provide a
minimum of 1,000,000 cycles of maintenance free service when
used and lubricated as recommended. However, these products
should be visually inspected for defects and given an "in system"
operating performance and leakage test once a year. Where
devices require a major repair as a result of the one million
cycles, one year, or routine inspection, the device must be
disassembled, cleaned, inspected, parts replaced as required,
rebuilt and tested for leakage and proper operation prior to
installation. See individual catalogs for specific cycle life
estimates.
6. PRODUCT CHANGES
Product changes including specifications, features, designs and
availability are subject to change at any time without notice. For
critical dimensions or specifications, contact factory.
*Many Bosch Rexroth pneumatic valves and cylinders can
operate with or without air line lubrication; see individual sales
catalogs for details.

LIMITATIONS OF WARRANTIES & REMEDIES

Bosch Rexroth warrants its products sold by it to be free from defects in material and workmanship to the following:
For twelve months after shipment Bosch Rexroth will repair or replace (F.O.B. our works), at its option, any equipment which under
normal conditions of use and service proves to be defective in material or workmanship at no charge to the purchaser. No charge will
be made for labor with respect to defects covered by this Warranty, provided that the work is done by Bosch Rexroth or any of its
authorized service facilities. However, this Warranty does not cover expenses incurred in the removal and reinstallation of any
product, nor any downtime incurred, whether or not proved defective.
All repairs and replacement parts provided under this Warranty policy will assume the identity, for warranty purposes, of the part
replaced, and the warranty on such replacement parts will expire when the warranty on the original part would have expired. Claims
must be submitted within thirty days of the failure or be subject to rejection.
This Warranty is not transferable beyond the first using purchaser. Specifically, excluded from this Warranty are failures caused by
misuse, neglect, abuse, improper operation or filtration, extreme temperatures, or unauthorized service or parts. This Warranty also
excludes the use of lubricants, fluids or air line additives that are not compatible with seals or diaphragms used in the products. This
Warranty sets out the purchaser's exclusive remedies with respect to products covered by it, whether for negligence or otherwise.
Neither, Bosch Rexroth nor any of its affiliates will be liable for consequential or incidental damages or other losses or expenses
incurred by reason of the use or sale of such products. Our liability (except as to title) arising out of the sale, use or operation of any
product or parts, whether on warranty, contract or negligence (including claims for consequential or incidental damage) shall not in
any event exceed the cost of replacing the defective products and, upon expiration of the warranted period as herein provided, all
such liability is terminated. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, WHETHER FOR
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR OTHERWISE. No attempt to alter, amend or extend this
Warranty shall be effective unless authorized in writing by an officer of Bosch Rexroth Corporation.
Bosch Rexroth reserves the right to discontinue manufacture of any product, or change product materials, design or specifications
without notice.

Page 30

Bosch Rexroth Corporation

Pneumatics
1953 Mercer Road
Lexington, KY 40511-1021
Telephone (859) 254-8031
Facsimile (859) 254-4188
pneumatics@boschrexroth-us.com
www.boschrexroth-us.com/brp

International offices:
Asia:
China
India
Japan
Malaysia

Russia
Singapore
South Korea

Australia
Europe:
Austria
Belgium
Bulgaria
Czech Republic
Denmark
Finland
France
Germany
Greece
Hungary
Italy
United Kingdom

Netherlands
Norway
Poland
Portugal
Romania
Slovakia
Spain
Sweden
Switzerland
Turkey
Ukraine

North America:
Canada
Mexico

United States

South America:
Argentina
Brazil

Venezuela

Factory Automation
Regional sales offices:
Central
Bosch Rexroth Corporation
5150 Prairie Stone Parkway
Hoffman Estates, IL 60192-3707
Telephone (847) 645-3600
Facsimile (847) 645-0804
Great Lakes
Bosch Rexroth Corporation
2730 Research Drive
Rochester Hills, MI 48309
Telephone (248) 393-3330
Facsimile (248) 393-2893
Northeast
Bosch Rexroth Corporation
99 Rainbow Road
East Granby, CT 06026-0000
Telephone (860) 844-8377
Facsimile (860) 844-8595
Bosch Rexroth Corporation
2315 City Line Road
Bethlehem, PA 18017-2131
Telephone (610) 694-8300
Facsimile (610) 694-8467
Southeast
Bosch Rexroth Corporation
14001 South Lake Drive
Charlotte, NC 28273-5544
Telephone (704) 583-4338
Facsimile (704) 583-0523
West
Bosch Rexroth Corporation
11 Goddard
Irvine, CA 92618-4600
Telephone (949) 450-2777
Facsimile (949) 450-2790

2008 Bosch Rexroth Corporation

North American offices:

Bosch Rexroth Corporation
Corporate Headquarters
5150 Prairie Stone Parkway
Hoffman Estates, IL 60192-3707
Telephone (847) 645-3600
Facsimile (847) 645-0804
Bosch Rexroth Corporation
Industrial Hydraulics
2315 City Line Road
Bethlehem, PA 18017-2131
Telephone (610) 694-8300
Facsimile (610) 694-8467
Bosch Rexroth Corporation
Electric Drives and Controls
5150 Prairie Stone Parkway
Hoffman Estates, IL 60192-3707
Telephone (847) 645-3600
Facsimile (847) 645-6201
Bosch Rexroth Corporation
Linear Motion and Assembly
Technologies
816 E. Third Street
Buchanan, MI 49107
Telephone (269) 695-0151
Facsimile (269) 695-5363
14001 South Lakes Drive
Charlotte, NC 28273
Telephone (800) 438-5983
Facsimile (704) 583-0523
Bosch Rexroth Corporation
Mobile Hydraulics
145 Southchase Boulevard
Fountain Inn, SC 29644-9018
Telephone (864)967-2777
Facsimile (864)962-5338

Bosch Rexroth Canada

3426 Mainway Drive
Burlington, Ontario L7M 1A8 Telephone
(905) 335-5511 Facsimile (905) 335-4184
www.boschrexroth.ca
Bosch Rexroth, S.A. de C.V.
Calle Neptuno # 72
Unidad Industrial Vallejo
CP 07700 Mexico, D.F.
Telephone (555) 754-1711
Facsimile (555) 752-5943

Further contacts:
www.boschrexroth.com/addresses

The data specified herein only serves to

describe the product. No statements
concerning a certain condition or
suitability for a certain application can be
derived from our information. The given
information does not release the user
from obligation of own judgment and
verification. It must be remembered that
our products are subject to a natural
process of wear and aging.
This
document, as well as the data,
specifications and other information set
forth in it, are the exclusive property of
Bosch Rexroth Corp. Without their consent it may not be reproduced or given to
third parties.

Printed in the United States

SM-800.40
(Supercedes B4-72.03)
December 2008