JOB DESCRIPTION

a. Auto Normal Working Conditions 1. This item separator system operates automatically. 2. Plant can work by pressing the START button and can be stopped after pressing the STOP. 3. When the start button is pressed, the conveyor 1 and 2 will be ON, the solenoid valve 1 will open a can of paint and will go down to the conveyor 1. 4. 1st conveyor would carry item through the sensor metal before directed with solenoid valve 2 and 3. 5. If the paint can is made of metal, then the solenoid 2 will work and it will fall into the metal option then will be sent to the conveyor 2. 6. If the paint can is not made of metal, then the solenoid 3 will work and it will fall into the no metal option then will be sent to the conveyor 2. 7. After passing through the sensor metal the cans will go to the color sensor in the conveyor 2. 8. The color sensor used to detect the color of paint that is represented by the paint can lid. Colors are detected, there are three colors: White,Red,Blue,Yellow,Green and Black 9. Item will be directed to use solenoid valve heading into existing packaging conveyor 2, including: a. If the item is White and the can not made of metal, then the item will be sent to the first place in the packaging conveyor 2. b. If the item are Red and the can not made of metal, then the item will be sent to second place in the packaging conveyor 2. c. If the item is Blue and the can not made of metal, then the item will be sent to the third place in the packaging conveyor 2. d. If the item are Yellow and the can made of metal, then the item will be sent to the fourth place in the packaging conveyor 2. e. If the item are Green and the can made of metal, then the item will be sent to the fifth place in the packaging conveyor 2. f. If the item are Black and the can made of metal, then the item will be sent to the sixth place in the packaging conveyor 2. 10. When in 120 seconds no cans that pass through the sensor counter number of cans are sorted, then the process will work OFF, and return to the no.2 squence.

b. Manual Normal Working Conditions 1. If the P1 button is pressed, it will be ON conveyor 1. In the manual condition of the conveyor will be ON if the P1 button is pressed, if released it will conveyor OFF 2. If the P2 button is pressed, the conveyor 2 will be ON. In the manual condition of the conveyor will be ON if the P2 button is pressed, if released it will conveyor OFF Work Disorders Conditions 1. If the motor overload conveyor 1, then the process will stop working, and will be ON buzzer with interval

2. If the motor overload conveyor 2, then the process will stop working, and will be ON buzzer with interval

3. If the number of cans of paint that reject already reached 100, the buzzer will be ON the interval

4. Within 120 seconds if no paint cans paint cans through a sensor timer that will be sorted, then the buzzer will be on continuously.

INPUT PLC
No. 1 2 3 4 Input Name Start Stop Metal Sensor Non Metal Sensor Colour Sensor Counter Sensor 1 Counter Sensor 2 Counter Sensor 3 Counter Sensor 4 Counter Sensor 5 Addres Input PLC %IX0.0.0 %IX0.0.1 %IX0.0.2 %IX0.0.3 Address Input SCADA %MX100 %MX101 %MX103 %MX104 Notasi PLC START STOP METAL_S NONMETAL_S Function Running Work Plant Stopping the Plant Work Detecting Canned Cat Made From Metal Detecting Canned Cat Made from Not Metal Detecting color paint cans white, red, yellow, blue, green,black Counting the number of cans of paint that goes white Calculate the amount of paint cans incoming red color Calculate the amount of paint cans that go blue color

%MW118

%MW118

OPT4

%IX0.0.5

%MX106

C_NM_WHITE

%IX0.0.6

%MX107

C_NM_RED

%IX0.0.7

%MX108

C_NM_ BLUE

%IX0.0.8

%MX109

Counting the number of C_M_YELLOW cans of paint that goes yellow color C_M_GREEN Counting the number of cans of paint that goes green color

10

%IX0.0.9

%MX110

11

Counter Sensor 6

%IX0.0.10

%MX111

C_M_BLACK

Counting the number of cans of white paint that black color

18 19

Counter Sensor Stop

%IX0.0.17 %IX0.0.18

%MX119 %MX120

SC SB

Count the number of items already sorted Stop the buzzer sound

Buzzer 20 Overload Konveyor 1 Overload Konveyor 2 Push Button 1 %IX0.0.19 %MX121 OL_K1 Stop the conveyor 1 when overload Stop the conveyor 2 when overload

21

%IX0.0.20

%MX122

OL_K2

22

%IX0.0.21

%MX136

PB1

Running Conveyor 1 when manual mode

23

Push Button 2 Selector Switch Manual Selector Switch Auto Push Button 1

%IX0.0.22

%MX137

PB2

Running Conveyor 2 when manual mode

24

%IX0.0.23

%MX138

SSM

Select to manual mode

25

%IX0.0.24

%MX139

SSS

Select to auto mode

26

%IX0.0.25

%MX140

PB1

Turn ON SLV 1 when manual mode

27

Push Button 2

%IX0.0.26

%MX141

PB2

Turn ON SLV 2 when manual mode

28

Push Button 3

%IX0.0.27

%MX142

PB3

Turn ON SLV 3 when manual mode

29

Push Button 4

%IX0.0.28

%MX143

PB4

Turn ON SLV 4 when manual mode

30

Push Button 5

%IX0.0.29

%MX144

PB5

Turn ON SLV 5 when manual mode

31

Push Button 6

%IX0.0.30

%MX145

PB6

Turn ON SLV 6 when manual mode

32

Push Button 7

%IX0.0.31

%MX146

PB7

Turn ON SLV 7 when manual mode

OUTPUT PLC
No. 1 2 3 4 5 Output Name Conveyor 1 Conveyor 2 SLV 1 SLV 2 SLV 3 Addres Input PLC %Q0.0.0 %Q0.0.1 %Q0.0.2 %Q0.0.3 %Q0.0.4 Address Output SCADA %MX123 %MX124 %MX125 %MX126 %MX127 Notasi PLC KONVEYOR_1 Function Running cans of paint to be sorted

KONVEYOR_2 Running cans are already sorted SLV_1 SLV_2 SLV_3 Drop the cans to conveyor Sort of non metal paint cans Sort of metal paint cans

SLV 4

%Q0.0.5

%MX128

SLV_4

Sorting non metal cans red

SLV 5

%Q0.0.6

%MX129

SLV_5

Sorting non metal cans blue

SLV 6

%Q0.0.7

%MX130

SLV_6

Sorting metal cans yellow

SLV 7

%Q0.0.8

%MX131

SLV_7

Sorting metal cans green

13

Buzzer

%Q0.0.12

%MX135

BUZZER

Tells us that there is interference with the work process

Election of Cabel and MCB / Load Analysis

KHA1 : 125% . In1 : 125% . 24.8 A : 31 A KHA2 : 125% . In2 : 125% . 50 A : 62.5 A KHA3 : 125% . In3 : 125% . 0,7 A : 0.875 A KHA4 : 125% . In4 : 125% . 3,7 A : 6,625 A

: : : :

NYY 3 x 2.5mm2 NYY 3 x 2.5 mm2 NYAF 1,5 mm2 NYM 3 x 1,5 mm2 41.7A NYY 3 x 4 mm2

KHA5 : In1 + In2 + In3 + In4 + ( 25% . Biggest In ) : :

MCCB1 :Biggest MCB + In1 + In2 + In3 : 160.76 A MCB2 : 250% . In2 = 250% . 24.8 = 62 A MCB4 : 250% . In4 = 250% . 0,7 = 14,8 A MCB5:250% . In4 =250% .10.26 =25.65A : : :

MCCB 200 A

MCB 3 63 A MCB 1 2 A MCB 1 25 A

Safety rating
M1 & M2 (Conveyor 1&2) : MCB2 : 2 x 2.5 x In = 2 x 2.5 x 12,4 : 62 A MCB Standard : 63 A (MCB 3)

CONVENTIONAL/CONTROL

MCB4 : 2.5 x In = 2.5 x 0.7

: 1.75 A MCB Standard SCADA : : 2A MCB5 : 3 x 2.5 x In = 3 x 2.5 x 3.42 : 25.65 A MCB Standard MCCB1 : 25 A (MCB 1)

: Biggest MCB + In1 + In3 + In4 125 A + 24.8 + 0.7 + 10.26 160.76 A 200 A

CABLE SCHEDULE

In panel Cable type NYAF NYAF NYAF NYAF Size 1,5 mm2 1,5 mm2 1,5 mm2 1,5 mm2 total 10 meters 10 meters 10 meters 5 meters In Plant
Cable type

explanation Red Yellow Black Blue

Size
3 X 2,5 mm2 3 X 2,5 mm2 3 X 4 mm2 3 X 2,5 mm2

Total 50 meters 35 meters 20 meters 10 meters

Explanation Motor SLV Supply Control

NYY NYY NYY NYM

BILL OF QUANTITY
No 1 2 3 4 5 6 7 8 9 10 11 12 13 Name MCB 3 MCB 1 MCCB Contactor TOR Line Up Terminal TRAFO AC/DC HRC fuse PLC digital PLC analog C profile Relay Bush bar On plant 8m x 0,5m x 1m, 3 phasa, 2,5 KW, 380V/660V, 4 pole, pf 0,8 , 1460 rpm, 50Hz, 6m x 5m x 1m, 3 phasa, 2,5 KW, 380V/660V, 4 pole, pf 0,8 , 1460 rpm, 50Hz, 24vdc Motor 15HP capacity 300L 24V DC 24V DC 24V DC HRB-P75 220V AC 75-80 dB On door panel 22 23 24 25 26 27 28 29 30 Ampere meter Volt meter Indikator lamp Selector switch Push button Cable NYAF Cable NYY Cable NYY Cable NYM 0,5 VA 50/60 Hz 0100 A 0 500 V 50 60 Hz 220V AC / 24V DC (Green, Red, Yellow) 2 pole (auto-manual) 690 V 20A 1 NO/ NC (Green/Red) 3A 250V AC 1,5 mm2 Red, Yellow, Black, Blue 3 x 2,5 mm2 3 x 4 mm2 3 x 2,5 mm2 1 1 18 1 12 35m 85m 20m 10m coil 24V DC 220V AC/24V DC 63 A GLOFA G7M-DR60U 60 i/o GLOFA G7MU 4 input NC 25 A,63 A NC 2A, 25 A 220 V 200 A 3 pole 400/690 VAC Telemecanique/LC1-D129/A60 Class 10A conforming to IEC 60947-4-1 Spesification Inside of Panel 2 2 1 2 2 50 1 7 1 1 6 3 5 Quantity

14 15 16 17 18 19 20 21

Conveyor 1 Conveyor 2 SLV Compressor Colour sensor Counter sensor Metal sensor Buzzer

1 1 10 1 2 7 1 1

PRACTICE REPORT SORTERS CANNED CAT ON METAL AND COLOUR 5 th SEMESTER

Practican name

: Aditya Safarudin (1311020019) : Muhammad Rido (1311020034)

Lecturers

:1. A. Damar Aji ST., M.Kom 2. Kendi Moro N,ST

Class

: Electricity Engineering 5A

Grade:

ELECTRICITY ENGINEERING COURSES DEPRTMENT OF ELECTRICAL ENGINEERING STATE POLYTHENIC OF JAKARTA 2013