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SolidWorks
Engineering Design and Technology Series
Table of Contents
Lesson 1: Introduction .......................................................................................1 Using This Book ........................................................................................................... 2 What is SolidWorks Software?..................................................................................... 2 Prerequisites.................................................................................................................. 2 Conventions Used in This Book ................................................................................... 3 Before You Begin ......................................................................................................... 3 Analyzing a Structure Using SolidWorks and SolidWorks Simulation ....................... 5 Lesson 2: Structure Design ...............................................................................6 What is a Structure?...................................................................................................... 7 Structure Designs.......................................................................................................... 8 Trusses.................................................................................................................... 8 Beams ........................................................................................................................... 9 Strength....................................................................................................................... 10 Cross Section Shape............................................................................................. 11 Displacement........................................................................................................ 11 Material ................................................................................................................ 13 Truss Walls ................................................................................................................. 14 Triangles............................................................................................................... 14 Lesson 3: Using the Beam Calculator ............................................................16 Using Beam Calculations ........................................................................................... 17 Order of Magnitude.............................................................................................. 17 Starting SolidWorks and Opening a Part.................................................................... 18 Adding in SolidWorks Simulation ....................................................................... 18 The Model Geometry ........................................................................................... 19 Simplifying the Analysis ............................................................................................ 19 The Simply Supported Beam...................................................................................... 20 Fixtures................................................................................................................. 20
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SolidWorks
Engineering Design and Technology Series
External Loads ..................................................................................................... 20 Theoretical Model ................................................................................................ 20 Why are Simply Supported Beams Important?.................................................... 20 Required Data for the Beam Calculation ............................................................. 22 Collect the Data.................................................................................................... 23 Assign a Material........................................................................................................ 24 Section Properties ....................................................................................................... 25 Using Measure ............................................................................................................ 27 Beam Calculator ......................................................................................................... 28 Lesson 4: Analyzing the Structure..................................................................30 Analysis of the Structure ............................................................................................ 31 What is SolidWorks Simulation? ......................................................................... 31 Structural Analysis ............................................................................................... 32 Structural Analysis Stages .......................................................................................... 33 Design Cycle ........................................................................................................ 34 Changes in the Model........................................................................................... 34 Create a Study............................................................................................................. 35 FeatureManager Design Tree and Simulation Study Tree................................... 36 The Environment.................................................................................................. 36 Unit Settings......................................................................................................... 39 Pre-Processing ............................................................................................................ 39 Material ................................................................................................................ 39 Fixtures ................................................................................................................ 40 External Forces..................................................................................................... 41 Meshing the Model .............................................................................................. 43 Analysis ...................................................................................................................... 44 Expectations ......................................................................................................... 44 Some Terminology ..................................................................................................... 45 Bending and Displacement .................................................................................. 45 Tension and Compression........................................................................................... 46 Stresses................................................................................................................. 46 Yield Strength ...................................................................................................... 46 Factor of Safety .................................................................................................... 47 Post-Processing........................................................................................................... 47 Interpreting the Results............................................................................................... 48 Creating a New Plot ............................................................................................. 49 Iterating Changes ........................................................................................................ 50 Determine the Load.............................................................................................. 50 Editing Simulation Data....................................................................................... 50 Conclusion .................................................................................................................. 50
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SolidWorks
Engineering Design and Technology Series
Lesson 5: Making Design Changes.................................................................51 Adding to the Design .................................................................................................. 52 Open the Model.................................................................................................... 52 Existing Study............................................................................................................. 52 Change the Load .................................................................................................. 53 Cross Bracing.............................................................................................................. 54 Open the Model.................................................................................................... 54 Existing Study............................................................................................................. 54 What did the Cross Bracing do?........................................................................... 55 Working with Plots ..................................................................................................... 55 Deformation Plot Factor....................................................................................... 55 Superimposing the Model .................................................................................... 56 The Weakest Link ................................................................................................ 57 Using a Probe.............................................................................................................. 58 Adjusting the Number Format ............................................................................. 59 Solution....................................................................................................................... 60 Finishing the Bracing.................................................................................................. 60 Compare Stresses ................................................................................................. 61 Top Beams .................................................................................................................. 62 Strength to Weight Ratio ............................................................................................ 63 Efficiency Comparison......................................................................................... 64 More to Explore.......................................................................................................... 65 Reading the Plot ................................................................................................... 66 Lesson 6: Using an Assembly .........................................................................67 Creating an Assembly................................................................................................. 68 Testing using the Test Block................................................................................ 68 Changing the Model ................................................................................................... 69 Collision Detection............................................................................................... 70 Updating the Analysis .......................................................................................... 71 Lesson 7: Making Drawings of the Structure .................................................73 Drawings..................................................................................................................... 74 Creating a Drawing and Views................................................................................... 74 What is a Weldment Cut List Table? ................................................................... 76 Why are there two Items of the Same Length? ................................................... 77 Balloons................................................................................................................ 78 Lesson 8: Reports and SolidWorks eDrawings...........................................79 Reports and SolidWorks eDrawings........................................................................... 80 Creating a Report........................................................................................................ 80 SolidWorks eDrawings for Sharing Information..................................................... 83
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SolidWorks
Engineering Design and Technology Series
Advantages of eDrawings .................................................................................... 83 Viewing eDrawings.............................................................................................. 83 Creating a SolidWorks eDrawing............................................................................... 84 The eDrawings User Interface ............................................................................. 85 eDrawings Functions............................................................................................ 85 Playing an eDrawings Animation ........................................................................ 86 Saving eDrawings ................................................................................................ 86 Save the eDrawing ............................................................................................... 86 More to Explore.......................................................................................................... 88 Lesson 9: Building and Testing the Structure ...............................................89 Building the Structure................................................................................................. 90 Cutting to Length ................................................................................................. 90 Testing the Structure................................................................................................... 98 Creating the Span........................................................................................................ 98 Details .................................................................................................................. 98 Applying the Load ...................................................................................................... 99 Using Common Objects with Known Weights.................................................... 99 Glossary ...........................................................................................................100
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SolidWorks
Engineering Design and Technology Series
Lesson 1 Introduction