2.4.a - SMUH Mechanical Systems Description - Medical Gases

P3 Bid for Design, Financing, Construction, Equipment and FM of Response to Bid Doc. Ref.
Smouha Maternity University Hospital

Egyptian Ministry of Health Alexandria University

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T.H.E. Architects, Planners and Civil Engineers

TABLE OF CONTENTS
MATERIALS & EQUIPMENT LIST
Medical Air Compressor System
Waste Anesthetic Gas Disposal Pumps
Instrument Air Compressor System
MATERIALS

SUBSYSTEMS
A. Liquefied Bulk Gas Sources
B. Gas Cylinder Manifolds
C. Liquid Container Manifolds
D. Medical Vacuum Pumps
E. Medical Air Compressor System
G. Instrument Air Compressor System
H. MEDICAL GAS OUTLET STATIONS:
I. MEDICAL GAS VALVES
J. MEDICAL GAS ALARM SYSTEMS

A. Bases and Site preparation
B. Pipe work
C. Labeling



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MATERIALS & EQUIPMENT LIST

- Seamless type K or L hard drawn seamless medical gas copper tubing, identified by the
markings OXY MED OXY/MED OXY/ACR , or ACR/MED in green (Type K) or blue (Type
L) - ASTM B-819.

- Vacuum tubing Type L, M, or ASTM B-280 ACR copper

- WAGD piping - Type L, M, or ASTM B-280 ACR copper, Schedule 5 galvanized steel, or
equivalent sized ductwork.
- Liquefied Bulk Gas Sources - Bulk Cryogenic (Oxygen, Nitrogen) System. Coordinate all plumbing
and alarm connections to the bulk gas source, source start up and system testing, providing
owner with system ready for use.
- Gas Cylinder Manifolds - NFPA 99 5.1.3.4.9. and 5.1.3.4.10. c.w. Pressure switches, Display,
indicators, Gauges and pressure gauge for line pressure.
- Liquid Container Manifolds and manifolds controls c.w. pressure switches visible displays for
(exhausted and secondary bank in operation), (header ready for the secondary header), (reserve
is in operation) and (reserve contents are low).
- Medical Vacuum plant -
o FOR LIQUID RING
o Provide oil-free, single-stage positive displacement, and non-pulsating liquid ring type
pumps. The pump will be fitted with mechanical seals. Each pump will be of all iron
construction with a bronze or stainless rotor and carbon steel shaft. Maintenance
intervals are calendar based and there is no hours based maintenance. Under normal
operation, system shall minimize fresh seal water required. System shall include reservoir
sufficient for up to 48hours operation without fresh water supply. System is self
contained. Provide Supplier systems utilizing NASH pumps or preapproved equal.

o FOR LUBRICATED ROTARY VANE
o Provide oil lubricated rotary vane pumps, dynamically balanced multi vane design with
heavy duty aluminum alloy vanes for maximum heat dissipation. Minimum vane life is
50,000 operation hours. Oil recirculation is differential pressure with full recirculation and
multistage exhaust oil separation rated at not less than 99.998% efficiency. Each pump is
provided with an oil non-return valve, filter change indicator for exhaust oil separation
filters, and high discharge temperature switch. Service to the oil lubrication system filters
does not require disconnection of the exhaust piping. The oil lubrication system shall all
be enclosed in one module to minimize oil leaks. Systems with external piping for oil
lubrication are not acceptable. Systems requiring separate additional external electric
motors for oil cooling are not acceptable. Rubber hose flex connectors and hose clamps


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are not acceptable for assembling package. Provide Supplier packaged vacuum system or
preapproved equal.

o FOR OIL LESS ROTARY VANE
o Provide completely dry pumps equipped with self-lubricating carbon/graphite vanes.
Bearings shall be lubricated and sealed. No oil is permitted in any pump. Each pump is
completely air-cooled and has absolutely no water requirement. Each pump is fitted with
a 5micron inlet filter and is equipped with a vacuum relief valve, check valve to prevent
backflow through off-cycle units, flexible connector, isolation valve, and vibration
isolators at each mounting location. Provide Supplier packaged vacuum system or
preapproved equal.

o FOR DYNAMIC
o Provide multistage regenerative pumps, dynamic principle, employing four stages of
compression. Internal construction is absolutely friction free and contact-less with rotor
turning freely in the housing. Each pump is provided with four bearing points which
require lubrication not more often than twice annually. Pump is completely dry with no oil
or other sealants anywhere in the machine. Pump does not have any wearing vanes.
Pump with contact-less air-ends driven by lubricated gear sets requiring oil seals between
oil chamber and compression chamber are not acceptable. Pumps are equipped with high
exhaust temperature shutdown and alarm. Provide Supplier packaged vacuum system or
preapproved equal.

o FOR CLAW
o Provide non contacting claw style rotary pumps. Internal construction is friction free and
rotors are non-contacting. Air end is oil free and requires no sealants. Each pump is air
cooled and continuous duty rated. Pump is provided with a single lubricated gearbox
requiring oil change not more often than 5,000 operating hours. Pump is provided with
exhaust silencer. Pumps are equipped with high vacuum shutdown, high temperature
shutdown and alarm. Lubricant supplied shall be inert with oxygen and pumps shall be
factory cleaned for oxygen service. Provide Supplier O2Assured pump or pre approved
equal.

- Medical Air Compressor System
FOR SCROLL TECHNOLOGY


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14. The compressors shall be a continuous duty rated scroll type with sealed bearings. The
design shall be single stage, air-cooled, consisting of one fixed and one orbiting scroll
sealed with PTFE tip seals between the scroll halves and rated for 828kPa (120 PSIG)
discharge pressure. Orbiting bearings shall be grease filled and permanently sealed type
requiring no lubrication at any time. Units requiring re-lubrication are not acceptable.
Noise level shall not exceed 75dB(A) for duplex system, 78dB(A) for triplex system, and 80
dB(A) for quad system with pumps running at peak demand. Belt tensioning shall be
achieved with a pivoting motor mounting base adjustable with one tensioning screw.
Each compressor shall be equipped with an integral air-cooled after cooler designed for a
maximum approach temperature of 7C (15F) at 37.8C (100F) ambient and complete
with electronic drain valve. The discharge of piping of each compressor shall incorporate
an integral valve to prevent more than 1/4 revolution of reverse rotation of the scroll at
shutdown. The MGEM shall include in their price all labor and parts required for normal
maintenance of the actual scroll compressor(s) (i.e. not including service for the package
and accessories) for the life of the compressor.
FOR RECIPROCATING TECHNOLOGY
14. The compressors shall be single stage, air cooled, reciprocating type with corrosion
resistant valves with stainless steel reeds. The crankcase and head shall be constructed of
durable nodular graphite cast iron and designed to be fully supported on both ends by
heavy duty permanently lubricated and sealed ball bearings. Aluminum crankcases and
heads are not acceptable. An insulated heat cut piston pin shall minimize the heat
transmission from the piston head to the connecting rod. Pistons with a thermal coating
are not acceptable. Each compressor head shall have in-head unloader. The maximum
compressor rotation speed shall not exceed 1180 RPM. Crankcase ventilation shall be
filtered to prevent dust and insects from entering the crankcase. All bearings shall be
permanently lubricated and sealed; pumps that require bearings to be re-greased are not
acceptable. Each compressor shall have an aftercooler with approach temp of not greater
than 5.7C (12F).

- Waste Anesthetic Gas Disposal Pumps
FOR LIQUID RING
8. Provide oil-free, single-stage positive displacement, and non-pulsating liquid ring type
contained. Provide vacuum regulation to maintain a maximum system vacuum of
177mmHg (7inHg). . Provide Supplier packaged WAGD system using NASH pumps or
preapproved equal.


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FOR CLAW
8. Provide non contacting claw style rotary pumps. Internal construction is friction free and
requiring lubricant change not more often than 5,000 operating hours. Pump is provided
with exhaust silencer. Pumps are equipped with high vacuum shutdown, high
temperature shutdown and alarm. Lubricant supplied shall be inert with oxygen. Pump
shall be provided with vacuum modulated variable speed drive to control vacuum level at
177mmHg (7inHg). Provide Supplier OxyAssured pump or pre approved equal.
The complete WAGD system and all electrical components shall be factory pretested
prior to shipment by the MGEM.
- Instrument Air Compressor System
if providing a full duplex plant, use this paragraph:
3. Furnish a complete plant consisting of duplex compressors, receiver, duplex air treatment
systems and controls capable of providing scheduled capacity with one compressor out of
service.
if providing a plant with cylinder backup, use this paragraph
3. Furnish a complete plant consisting of one compressor, receiver, simplex air treatment
system, backup manifold for at least one hours operation and controls.
6. Compressor motors shall be a NEMA rated, open drip proof unit with 1.15 service factor
suitable for 220/360 volt.
- MEDICAL GAS OUTLET STATIONS:
Medical gas outlet stations shall be modular, quick-disconnect recessed type, or DISS screw
thread recessed type equal to Supplier B. Threaded DISS connector shall be per CGA
standards.
- MEDICAL GAS VALVES
All Medical Gas Valves shall be specially prepared for oxygen service and shall conform to NFPA
99.
- MEDICAL GAS ALARM SYSTEMS
UL listed as an assembly- Alarm panels shall meet the FCC Part 15.
2. Master Alarms
3. Area Alarms
SECTION 15213 - MEDICAL GAS, VACUUM AND WAGD SYSTEMS
PART 1 GENERAL



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1.2 SUMMARY EXTENT OF WORK
A. This Section pertains to all labor, equipment and services necessary for and incidental to the
installation of piped medical gas and vacuum systems (PMGVS) including oxygen, medical air,
medical vacuum, waste anesthesia gas disposal (WAGD), nitrogen, instrument air, nitrous oxide,
helium, carbon dioxide, argon, dental air, dental vacuum, laboratory air and mixed gas systems as
specified herein.
1. Oxygen systems shall be complete to the source valve, ready for connection to the bulk gas
supply system.
2. Medical Vacuum, WAGD and Medical Air systems shall be complete, started, tested and
ready for use.
3. Nitrous Oxide, Nitrogen, Carbon Dioxide, Helium, Argon and Mixed Gas Systems shall be
complete, tested and ready for use.

B. Owner Furnished Materials for installation under this section
1. Supply of gases in cylinders or containers as appropriate for manifolds.
2. Initial supply of liquid (oxygen, nitrogen).

If owner will supply bulk liquid gas sources, use this paragraph;
3. Bulk Cryogenic (Oxygen, Nitrogen) System. Coordinate all plumbing and alarm connections
to the bulk gas source, source start up and system testing, providing owner with system
ready for use.

C. Related Sections
1. Related work and materials are specified in Section 15010, General Provision Section 15050,
Basic Materials and Methods; and other appropriate Sections of this Division.
2. Division 11 Section Laboratory Fume Hoods for outlets requiring medical gas service.
3. Division 12 Section Laboratory Casework for outlets requiring medical gas service.
4. Division 12 Section Medical Case Work for outlets requiring medical gas service.

1.3 DEFINITIONS AND REFERENCES: All references refer to the most recent edition.
A. National Fire Protection Association (NFPA), NFPA 99 Health Care Facilities.
B. National Fire Protection Association (NFPA), NEC National Electrical Code.
C. American Society of Sanitary Engineers (ASSE) 6010 Professional Qualification Standards for
Medical Gas System Installers.


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D. American Society of Sanitary Engineers (ASSE) 6030 Professional Qualification Standards for
Medical Gas System Verifiers.

1.4 PERFORMANCE REQUIREMENTS
A. All materials used shall be new and of the best grade and quality obtainable and workmanship
shall be first class in every respect. Contractor shall be responsible for compliance with all Local
codes.
B. Provide all elements and accessories required for complete systems per NFPA 99 most recent
edition.
C. Contractor shall make all necessary connections to owner furnished equipment.
D. Install all piping as shown on Drawings, as described herein and as described in Section 15050,
Basic Materials and Methods, using methods of fabrication, grading, testing, repairing, cleaning
and other procedures as described.
E. Electrical power wiring for vacuum pump(s), medical air compressor(s), WAGD Producer(s),
ceiling columns, alarms, and modular accessories associated with the system(s) shall be part of
the electrical contract. Any equipment supplied by this contractor that require additional
electrical services shall be the responsibility of this contractor to supply these services.
F. Perform Installer pressure testing, cross connection testing and final testing per NFPA 99 most
recent edition and using procedures as specified.
If contractor will retain Verifier, use this paragraph;
G. Retain a qualified third party verifier acceptable to the engineer and owner to Perform and
attest to final verification of the systems. Make corrections as required, including additional
testing if necessary to attain full and unqualified certification.
OR if Owner will retain Verifier, use this paragraph;
H. Coordinate with owner retained verifier for final verification of the systems. Make corrections as
required, including additional testing if necessary to attain full and unqualified certification.

1.5 COORDINATION
A. Medical Gas Contractor shall coordinate with other trades to ensure timely installations and
avoid conflicts and interference.
B. Work with metal stud partition installer and/or mason to ensure anchors, sleeves and similar
items are provided in sufficient time to avoid delays; chases and openings are properly sized
and prepared.


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C. Coordinate with owner to ensure medical gas outlets, whether owner supplied or contractor
supplied, in walls, ceiling and all equipment is provided by the same Medical Gas Equipment
Manufacturer (MGEM) satisfactory to the owner.
D. Coordinate with bulk cryogenic gas supplier for installation, connection and verification of bulk
gas supply systems.
E. Medical Gas Contractor shall supply and install the master alarm system, including the signal
wiring. The electrical contractor shall provide power wiring to each alarm panel. Medical Gas
Contractor is responsible for proper termination, testing and marking of alarm panels.
Termination shall be done by or under supervision of manufacturer of alarm panels.
F. Coordinate with Medical Gas Verifier to deliver a complete, tested medical gas installation
ready for owners use.

1.6 SUBMITTALS
A. Furnish the following as one package:
1. Medical Gas Equipment Manufacturer (MGEM) submittals including at least;
a. Complete specifications for the product intended to be installed, dimensional drawings,
and wiring schematics where appropriate.
b. For Medical Air, medical vacuum and WAGD plants include:
(i) Package drawing indicating package style, dimensions when complete, method of
disassembly and sizes of subsections for rigging and installation.
(ii) Compressor and package capacity expressed in ICFM.
(iii) Lubrication method (if any).
(iv) Drive detail including adjustment method.
(v) Motor including manufacturer, frame type, service factor, horsepower, current
draw, and RPM.
(vi) Air filters including type and replacement element.
(vii) Pressure regulators including type and manufacturer.
(viii) Dew point monitor including technology employed, calibration interval, and
annual drift in degrees.
(ix) Carbon monoxide monitor including technology employed, calibration interval,
and annual drift in ppm.
(x) Air dryers, type; manufacturer; and design dew point at 50 psig.
(xi) Sound pressure in dBa when operated at NFPA capacity.
(xii) BTU output for the equipment


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c. For other medical gas products include:
(i) Outlet keying system.
(ii) Alarms networking instructions.
d. Complete installation instructions for the use of the installer.
e. Statement of specific compliance with paragraphs of NFPA 99 most recent edition as
relevant to the equipment and as listed in those sections.
f. Complete maintenance schedules.
g. Warranty statement which must encompass all system components. Warranties
covering only specific components or containing exclusions are not acceptable.
h. Name and contact information for installation assistance, startup, warranty and service.
i. Description of available Preventative Maintenance programs for Owners review.
j. Information on training programs available to maintenance personnel for Owners
review.
B. Medical Gas Verifier Submittals shall include:
1. Name, contact information, MGPHO Credential Number and reference list. Reference list to
include not fewer than three references on projects of similar size and complexity.
2. A notarized affidavit from the verifier stating that the verifier undertakes to verify this
project and thus agrees to disqualify themselves from supplying any equipment which will
be included in the scope of their verification. No verifier who supplies equipment shall be
permitted to verify that equipment.
3. Statement declaring that the MGEM has no fiduciary interest in the verifier and that the
verifier is not an agent or representative of the MGEM.
4. Statement declaring that the installing contractor has no fiduciary interest in the verifier and
that the verifier has no fiduciary interest in the contractor.

C. Pre-approval;
1. Written pre-approval is required for equipment not exactly matching specifications. Submit
the information required under Submittals above, attaching a cover letter stating the exact
areas of deviation.
2. A Request for pre-approval of equipment must be received by the Engineer not less than
three days (72 hours) prior to bid.
1.7 QUALITY ASSURANCE
A. Regulatory Requirements


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1. Electrical Control systems and Medical Gas Alarms are to be UL listed as assemblies with
label affixed.
2. Medical air, instrument air, medical vacuum and WAGD controls are to be wired in
accordance with NEC.
3. MGEM will include with submittals an affidavit attesting to compliance with all relevant
paragraphs of NFPA 99 most recent edition including (d) below.
4. MGEM personnel assembling medical air, instrument air, vacuum and WAGD plant shall
meet NFPA 99 5.1.10.10.11 Qualification of Installers and hold medical gas endorsements
as under ASSE 6010.
5. The Contractor shall furnish documentation attesting that all installed piping materials were
purchased cleaned and complied with the requirements of NFPA 99 5.1.10.1 and 5.1.10.2.
6. The Contractor shall furnish copies of ASSE 6010 qualifications for all workers installing
medical gas piping.
B. Installation and Start-up: The MGEM will provide factory authorized representatives to review
installation and perform initial start up of system.
C. Warranty
1. Warranty will be expressly complete, include all components of the system and be the
responsibility of the MGEM of record only. Warranties limiting the responsibility of the
MGEM for any system component or which pass through the MGEM to another
manufacturer are not acceptable.
2. Warranties shall include on site repairs including travel, labor and parts. Warranties
requiring return of equipment for adjustment are not acceptable.
3. All medical gas pipeline components shall be warranted by the MGEM of record for
24months or longer from start-up.
4. Medical Air dryer switching valves shall be warranted by the MGEM of record for 10 years
from start-up.
D. Maintenance
1. MGEM shall demonstrate a national factory direct service capability able to perform major
overhauls.
2. MGEM shall offer factory direct preventative maintenance contract for the owners
consideration.
3. MGEM shall offer formal maintenance training courses for owners review.
4. MGEMs offering scroll compressors shall include in their price all labor and parts required
for normal maintenance of the actual scroll compressor(s) (i.e. not including service for the
package and accessories) for 20,000 operating hours.


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E. Verification: Medical Gas Contractor shall deliver to the owner a complete system certification
without qualifications.

PART 2 - PRODUCTS
2.1 QUALIFICATION OF MANUFACTURER(S)
A. One Medical Gas Equipment Manufacturer (MGEM) shall supply the medical-gas system(s) and
equipment to include outlets, valves and gauges, valve boxes, alarm panels, manifolds,
medical air, instrument air, vacuum and WAGD sources.
B. The MGEM shall have a product specialist available to periodically check with the Contractor
during installation of the pipeline systems equipment. MGEM shall provide service support to
the hospital after turnover. Demonstrate factory trained service technician is available within
the facility.
C. Approved MGEM: Piping Systems Components and Medical Gas Alarms;
1. ___________________ or equivalent approved
D. Written Pre-approval is required for all equipment from other manufacturers.

2.2 MATERIALS
A. All pressurized medical gas piping shall be;
1. Seamless ASTM B-819, type K or L hard drawn seamless medical gas copper tubing,
identified by the markings OXY MED OXY/MED OXY/ACR , or ACR/MED in green
(Type K) or blue (Type L).
2. Fittings shall be wrought copper, brass or bronze designed expressly for brazed connection,
compliant with ANSI B16.22.
3. Pipe (Tube), fittings, valves, and other components shall be specially cleaned for oxygen
service in a facility equipped to clean, rinse, and purge the material in accordance with the
requirements of NFPA 5.1.10.1.1 and received on job site cleaned and capped. On site
cleaning of the interior surfaces of tubes, valves, fittings, and other components is not
allowed.
4. Brazing alloy shall be BCuP-5 Brazing alloy or equivalent alloy with at least 1000 degree F
melting point.
B. All vacuum tubing shall be:
1. Type L, M, or ASTM B-280 ACR copper.
2. Brazed with BCuP-5 Brazing alloy or equivalent alloy with at least 1000 degree F melting
point.
C. All WAGD piping shall be:


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1. Type L, M, or ASTM B-280 ACR copper, Schedule 5 galvanized steel, or equivalent sized
ductwork.
2. If copper, brazed with BCuP-5 Brazing alloy or equivalent alloy with at least 1000 degree F
melting point.
D. Isolation of copper tubing from dissimilar metal shall be accomplished either through use of
copper or copper plated hangers or hangers with plastic isolators.

2.3 SUBSYSTEMS
A. Liquefied Bulk Gas Sources
1. The liquid bulk gas source(s) shall be provided by the gas supplier under separate contract
with the Owner. Medical Gas Contractor to coordinate with supplier and verifier to ensure a
complete and verified installation properly connected to the Medical Gas contractors work.
1. The liquid bulk gas source(s) shall be provided by the Owner. Medical Gas Contractor shall
indicate in their bid what contractor shall be responsible to install this equipment. Medical
Gas Contractor to coordinate with Contractor installing the source (if not themselves) and
verifier to ensure a complete and verified installation properly connected to the Medical
Gas contractors work.
2. The concrete equipment pad, concrete delivery pad and fencing shall be furnished under
other divisions.
3. Lighting and electrical power shall be furnished and installed under Division 16. The Medical
Gas Installer shall coordinate installation and connection of signal wiring to alarm panels.
5. Medical gas contractor shall install and verify prior to the installation of the liquid bulk gas
source(s):
a. The main line from the equipment location to the building, stubbed up and capped at
the equipment pad in the location determined by consultation with the Contractor
installing the source.
b. The main line valve.
c. Emergency oxygen inlets, with supply line and associated components in locations as
required by NFPA 99 5.1.3.4.14, as otherwise in accordance with NFPA 99, and as
indicated on the drawing. Emergency oxygen supply connection shall be as
manufactured by Supplier.
5. If the Emergency Oxygen Inlet location as shown on drawings is not found to be accessible
by delivery vehicles for any reason, inform the engineer for possible relocation prior to final
installation.
B. Gas Cylinder Manifolds
1. Manifolds shall meet the requirements of NFPA 99 5.1.3.4.9. and 5.1.3.4.10.


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2. The manifold control(s) shall be fully automatic, including shifting to secondary bank when
the service bank is exhausted, with automatic reset of replaced bank to primary status.
Semi-automatic manifolds are not acceptable.
3. The manifold control(s) shall incorporate:
a. Pressure switches to actuate designated signals when service bank is exhausted.
b. Visible display on control unit to determine when primary bank is exhausted and the
secondary bank is in operation.
c. A continuously lit green indicator to indicate header in use.
d. Gauges to indicate contents of each header.
e. An amber indicator of header ready for the secondary header.
f. A red indicator of header empty for each header
g. A pressure gauge for line pressure.
4. Manifold design shall ensure that the failure of any one component does not prevent
continued supply of gas to patients.
5. Manifolds design shall incorporate dome biased regulators for header switching and shall
not require heaters for any gas.
6. Alarm Manifold power supply shall be separate unit for ease of installation. Wiring between
manifold and power supply shall be manufacturer supplied. Manifolds requiring electrical
work inside the manifold cabinet during installation are not acceptable.
7. Wiring shall terminate in power supply box not in manifold. Power supply box shall include
terminals for all NFPA mandated alarm signals per Table A-5.1.9.2.
8. Oxygen manifolds shall not include polymeric materials.
a. Furnish Copper pigtails. Flexible leads with polymeric linings are not acceptable.
b. Cylinder check valves shall contain no Teflon or Kel-F.
c. Header valves shall be furnished with copper seats.
9. Manifolds shall be designed to permit cylinders to be placed under the manifold controls.
10. Contractor shall furnish and install or field fabricate cylinder storage racks adequate to
restrain the anticipated number of cylinders while attached to the manifolds.
restrain the number of cylinders indicated on the plans while in storage.
12. Manifolds shall be with sizes as scheduled on the plans.
C. Liquid Container Manifolds
1. Manifolds shall at least meet the requirements of NFPA 99 5.1.3.4.12.


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2. The manifold control(s) shall be fully automatic, including shifting to secondary bank when
the primary bank is exhausted with automatic reset of replaced bank to reserve status.
Semi-automatic manifolds are not acceptable.
3. The manifold control(s) shall incorporate:
a. Pressure switches to actuate designated signals.
b. Visible display on control unit to indicate when either bank is exhausted and the
secondary bank is in operation.
c. An indicator of header ready for the secondary header.
d. Visible display on power supply box to indicate when Reserve is in operation.
e. Visible display on power supply box to indicate when reserve contents are low.


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f. A continuously lit green indicator to indicate header in use.
g. Gauges to indicate contents of each header.
h. A pressure gauge for line pressure.
4. Manifold shall include all reserve header components necessary to complete a manifold
with reserve. Header shall include at least the number of connections scheduled on the
plans.
5. Reserve headers shall be separate sub assemblies suitable for mounting separate from the
manifold controls using standard Type K tubing and brazing techniques. No special piping
materials or techniques shall be required.
6. Alarm Manifold power supply shall be separate unit for ease of installation. Wiring between
manifold and power supply shall be manufacturer supplied. Manifolds requiring electrical
work inside the manifold cabinet during installation are not acceptable.
7. Wiring shall terminate in power supply box not in manifold. Power supply box shall include
terminals for all NFPA mandated alarm signals per Table A-5.1.9.2. Wiring between the
power supply and reserve pressure switch shall be by installing contractor.
8. Manifold design shall ensure that the failure of any one component does not prevent
continued supply of gas to patients.
9. Manifolds design shall incorporate dome biased regulators for header switching and shall
not require heaters for any gas.
10. Oxygen reserve headers shall not include polymeric materials.
a. Furnish Copper pigtails. Flexible leads with polymeric linings are not acceptable.
b. Cylinder check valves shall contain no Teflon or Kel-F.
c. Header valves shall be furnished with copper seats.
restrain the anticipated number of containers and cylinders while attached to the
manifolds.
12. Contractor shall furnish and install or field fabricate storage racks adequate to restrain the
number of containers and cylinders indicated on the plans while in storage.
13. Manufacturer shall include with the manifold one copy of an applications guide
describing* the operation of liquid manifolds and their limitations for the operators use.
14. Manifolds shall be Supplier's with sizes as scheduled on the plans.
D. Medical Vacuum Pumps
Determine the size of vacuum plant required and place on the medical gas schedule.


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1. Provide a complete medical vacuum source, complying with NFPA 99 5.1.3.6 in all respects,
as specified and scheduled on the drawings and as manufactured by Supplier or pre
approved equal to (
2. NFPA-99) to permit service to any component without interrupting vacuum supply to the
facility during any maintenance operation or any condition of single fault failure. Each
pump exhaust shall be isolated by a union fitting permitting capping for service removal.
3. Furnish complete plant consisting of pumps, receiver and controls capable of providing the
scheduled capacity with one pump out of service. All capacities will be indicated in SCFM at
19 inches HG.
4. System shall be completely factory assembled, requiring only interconnection between
modules on site. Systems requiring on site assembly other than interconnection are not
acceptable (replacement of components removed for shipping is permitted).
5. Each pump will be direct or close coupled to a NEMA rated High Efficiency TEFC motor with
a service factor of 1.15.
6. Each pump will include inlet and outlet flex connectors supplied by the MGEM.
7. Programmable Logic Controllers (PLC) will be used to implement operating logic. PLC has
integral memory and EPROM backup. PLC shall control the automatic alternation of the
vacuum pumps with provisions for simultaneous operation if required, and automatic
activation of reserve unit if required. A lag alarm on control cabinet and contacts for the
master alarm will be provided.
8. The complete control system and all electrical components shall be NEMA 12 and UL
labeled. The control system shall provide:
a. Automatic lead/lag sequencing including self adjusting minimum run timers which
adaptively optimize the number of pump starts based on demand.
b. Circuit breaker disconnects for each vacuum pump with external operators. Units with
fuses instead of circuit breakers in motor circuit are not acceptable. The control system
shall include an automatic minimum run time adjustment to automatically adjust run
time based on demand.
c. Full voltage motor starters with overload protection.
d. Redundant 220 volt control circuit transformers.
e. Visual and audible reserve unit alarm with isolated contacts for remote alarms and audio
cancel.
f. Control cabinet shall have lighted HOA selector switches
g. Panel mounted vacuum gauge.
h. Runtime hour-meter for each pump.



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FOR LIQUID RING
construction with a bronze or stainless rotor and carbon steel shaft. Maintenance intervals
are calendar based and there is no hours based maintenance. Under normal operation,
system shall minimize fresh seal water required. System shall include reservoir sufficient for
up to 48hours operation without fresh water supply. System is self contained. Provide
Supplier systems utilizing NASH pumps or preapproved equal.

FOR LUBRICATED ROTARY VANE
9. Provide oil lubricated rotary vane pumps, dynamically balanced multi vane design with
heavy duty aluminum alloy vanes for maximum heat dissipation. Minimum vane life is
50,000 operation hours. Oil recirculation is differential pressure with full recirculation and
multistage exhaust oil separation rated at not less than 99.998% efficiency. Each pump is
provided with an oil non-return valve, filter change indicator for exhaust oil separation
filters, and high discharge temperature switch. Service to the oil lubrication system filters
does not require disconnection of the exhaust piping. The oil lubrication system shall all be
enclosed in one module to minimize oil leaks. Systems with external piping for oil
lubrication are not acceptable. Systems requiring separate additional external electric
motors for oil cooling are not acceptable. Rubber hose flex connectors and hose clamps are
not acceptable for assembling package. Provide Supplier packaged vacuum system or
preapproved equal.
FOR OIL LESS ROTARY VANE
9. Provide completely dry pumps equipped with self-lubricating carbon/graphite vanes.
Bearings shall be lubricated and sealed. No oil is permitted in any pump. Each pump is
completely air-cooled and has absolutely no water requirement. Each pump is fitted with a
5micron inlet filter and is equipped with a vacuum relief valve, check valve to prevent
backflow through off-cycle units, flexible connector, isolation valve, and vibration isolators
at each mounting location. Provide Supplier packaged vacuum system or preapproved
equal.
FOR DYNAMIC
9. Provide multistage regenerative pumps, dynamic principle, employing four stages of
compression. Internal construction is absolutely friction free and contact-less with rotor
turning freely in the housing. Each pump is provided with four bearing points which require
lubrication not more often than twice annually. Pump is completely dry with no oil or other
sealants anywhere in the machine. Pump does not have any wearing vanes. Pump with
contact-less air-ends driven by lubricated gear sets requiring oil seals between oil chamber
and compression chamber are not acceptable. Pumps are equipped with high exhaust
temperature shutdown and alarm. Provide Supplier packaged vacuum system or
preapproved equal.


Page 18 of 32

FOR CLAW
requiring oil change not more often than 5,000 operating hours. Pump is provided with
exhaust silencer. Pumps are equipped with high vacuum shutdown, high temperature
shutdown and alarm. Lubricant supplied shall be inert with oxygen and pumps shall be
factory cleaned for oxygen service. Provide Supplier O2Assured pump or pre approved equal.

10. The complete medical vacuum system and all electrical components shall be factory pretested

E. Medical Air Compressor System
1. Provide a complete medical air source, complying with all relevant requirements of NFPA 99
5.1.3.5 and supplying medical air continuously for the life of the equipment. The unit shall
be manufactured by Supplier or pre approved equal.
2. All components are at least duplexed and valved to permit service to any component
without interrupting air supply to the facility.
3. Furnish a complete plant consisting of compressors, receiver, air treatment system and
controls capable of providing scheduled capacity with one compressor out of service.
4. System is modular or field separable, allowing for ease of shipment and handling on site. All
sections fit through a standard 36 inch door frame on a standard pallet jack. System is
completely factory assembled, requiring only interconnection between modules on site.
Systems requiring site assembly other than interconnection are not acceptable
(remounting of components removed for shipping is permitted).
5. The control system is NEMA 12 and UL labeled. Provide in the control system:
a. Automatic lead/lag sequencing and alternation.
b. A separate circuit breaker disconnect for each compressor internal to the main control
cabinet and protected by the safety interlock of that cabinet.
d. Redundant 120 Volt control circuit transformers
e. Visual and audible reserve unit alarm with isolated contacts for remote alarm and
cancelable audio.
f. HOA lighted selector switches
g. Panel mounted pressure gauge
h. Runtime hour-meters for each compressor.


Page 19 of 32

i. When HOA switches are in Hand mode, system will operate on pressure switch and
compressors will not run if lead switch is satisfied.
j. Provide visual and audible alarm indication for high discharge air temperature shutdown
with isolated contacts for remote alarm.
k. A temperature sensor at the outlet of each compressor cylinder or air-end to provide hi-
temp alarm and shutdown that compressor. Systems employing a single switch for
multiple cylinders are not acceptable.
l. Dryers are controlled from main control panel with selector switches mounted on control
panel.
suitable for 220/360 volt, three phase, 50hz.
7. All moving parts (fans, pulleys and belts) shall be fully protected by an OSHA approved
enclosure.
8. All support structures shall be minimum of 10 Gauge Steel.
9. The compressor modules and motors shall be fully isolated from the main compressor base
by means of a four point, heavy-duty isolation system for a minimum of 95% isolation
efficiency. Engineering data shall be provided supporting isolation efficacy and equal
weight distribution between supports. Pumps not having this feature shall have an inertia
base sized for that system installed at this contractors expense.
if seismic restraint is required, use this paragraph instead:
by means of a four point; heavy-duty seismic restrained Cal. OSHPD approved isolation
system for a minimum of 95% isolation efficiency. Engineering data shall be provided
supporting isolation efficacy and equal weight distribution between supports. Pumps not
having this feature shall have a inertia base sized for that system installed at this
contractors expense.
10. Provide redundant medical air treatment systems including desiccant dryers, filters, and
purifiers sized for peak calculated demand. Include dew point and carbon monoxide
monitoring Medical air treatment shall include:
a. Desiccant dryers producing a 10F (-12C) pressure dew point. Refrigerant dryers are not
acceptable.
b. Dryer purge flow control through an integral dew point based purge control system.
Purge controllers using desiccant temperature are not acceptable.
c. 441 transfer valve utilizing two ceramic slide plates. Units utilizing multiple solenoids or
diaphragm type switching are not acceptable. Valve shall require no periodic service
and be covered by a 10 year factory warranty.


Page 20 of 32

d. Mounted pre-filter rated for 0.01 micron with automatic drain and element change
indicator at the inlet to each dryer.
e. Final line filters rated for 0.01 micron with element change indicators, duplexed final line
regulators, and duplexed safety relief valves shall be factory mounted and piped at the
outlet of each dryer.
11. System piping shall be brazed except where unions are required for service. Vibration
flexes shall be all metal and of sufficient length to achieve full isolation. Systems using
rubber tubing flex connectors with hose clamps are not acceptable. Systems with short
flex connections providing only nominal isolation are not acceptable.
12. Provide corrosion resistant, ASME Coded, National Board Certified receiver rated for a
minimum 150 PSIG design pressure. Include a liquid level glass, safety relief valve, manual
drain valve, and a screened automatic solenoid valve. During normal operation the flow of
air will travel through the tank to allow water vapor to condense in tank.
13. The complete medical air package shall be pre-wired, pre-piped and assembled on one
common base with single point connections for electrical, intake air, discharge air, and
condensate drains. All elements shall be factory installed including source valve. All
piping shall be factory complete including all valves per NFPA 99 Fig. A-5.1.3.5.11.6.
Select the paragraph below reflecting the preferred technology

FOR SCROLL TECHNOLOGY
14. The compressors shall be a continuous duty rated scroll type with sealed bearings. The
design shall be single stage, air-cooled, consisting of one fixed and one orbiting scroll
sealed with PTFE tip seals between the scroll halves and rated for 828kPa (120 PSIG)
discharge pressure. Orbiting bearings shall be grease filled and permanently sealed type
requiring no lubrication at any time. Units requiring re-lubrication are not acceptable.
Noise level shall not exceed 75dB(A) for duplex system, 78dB(A) for triplex system, and 80
dB(A) for quad system with pumps running at peak demand. Belt tensioning shall be
achieved with a pivoting motor mounting base adjustable with one tensioning screw.
Each compressor shall be equipped with an integral air-cooled after cooler designed for a
maximum approach temperature of 7C (15F) at 37.8C (100F) ambient and complete
with electronic drain valve. The discharge of piping of each compressor shall incorporate
an integral valve to prevent more than 1/4 revolution of reverse rotation of the scroll at
shutdown. The MGEM shall include in their price all labor and parts required for normal
maintenance of the actual scroll compressor(s) (i.e. not including service for the package
and accessories) for the life of the compressor.
FOR RECIPROCATING TECHNOLOGY
14. The compressors shall be single stage, air cooled, reciprocating type with corrosion
resistant valves with stainless steel reeds. The crankcase and head shall be constructed of
durable nodular graphite cast iron and designed to be fully supported on both ends by


Page 21 of 32

heavy duty permanently lubricated and sealed ball bearings. Aluminum crankcases and
heads are not acceptable. An insulated heat cut piston pin shall minimize the heat
transmission from the piston head to the connecting rod. Pistons with a thermal coating
are not acceptable. Each compressor head shall have in-head unloader. The maximum
compressor rotation speed shall not exceed 1180 RPM. Crankcase ventilation shall be
filtered to prevent dust and insects from entering the crankcase. All bearings shall be
permanently lubricated and sealed; pumps that require bearings to be re-greased are not
acceptable. Each compressor shall have an aftercooler with approach temp of not greater
than 5.7C (12F).
15. The complete medical air system and all electrical components shall be factory pretested
F. Waste Anesthetic Gas Disposal Pumps
Determine the type and size of WAGD plant required and place on the medical gas schedule.
1. Provide a complete WAGD source, complying with NFPA 99 5.1.3.7 in all respects, as
specified and scheduled on the drawings and as manufactured by Supplier or pre-approved
equal.
2. All components shall be at least duplexed and valved to permit service to any component
without interrupting WAGD supply to the facility during any maintenance operation or any
condition of single fault failure.
3. Furnish complete plant consisting of producer and controls capable of providing the
scheduled capacity with one producer out of service.
4. System shall be completely factory assembled. Systems requiring site assembly are not
acceptable (removal of components for shipping is permitted).
5. Each producer will include inlet and outlet flex connectors supplied by the MGEM.
6. Programmable Logic Controllers (PLC) will be used to implement operating logic. PLC will
have integral memory and EPROM backup. PLC shall control the automatic alternation of
the producers with provisions for simultaneous operation if required, and automatic
activation of reserve unit if required. A lag alarm on control cabinet and contacts for the
master alarm will be provided.
7. The complete control system and all electrical components shall be NEMA 12 and UL
labeled. The control system shall provide:
a. Automatic lead/lag sequencing.
b. Circuit breaker disconnects for each producer with external operators. Units with fuses
instead of circuit breakers in motor circuit are not acceptable.
d. Redundant 120 volt control circuit transformers.


Page 22 of 32

e. Visual and audible reserve unit alarm with isolated contacts for remote alarms and audio
cancel.
f. Control cabinet shall have lighted HOA selector switches
g. Runtime hour-meter for each producer.
select the paragraph below reflecting the preferred technology:

FOR LIQUID RING
contained. Provide vacuum regulation to maintain a maximum system vacuum of
177mmHg (7inHg). . Provide Supplier packaged WAGD system using NASH pumps or
preapproved equal.
FOR CLAW
requiring lubricant change not more often than 5,000 operating hours. Pump is provided
with exhaust silencer. Pumps are equipped with high vacuum shutdown, high
temperature shutdown and alarm. Lubricant supplied shall be inert with oxygen. Pump
shall be provided with vacuum modulated variable speed drive to control vacuum level at
177mmHg (7inHg). Provide Supplier OxyAssured pump or pre approved equal.
9. The complete WAGD system and all electrical components shall be factory pretested prior
to shipment by the MGEM.
G. Instrument Air Compressor System
Determine the size of instrument air plant required and place on the medical gas schedule.
1. Provide a complete Instrument air source, complying with all relevant requirements of NFPA
99 5.1.3.8 and supplying instrument air continuously for the life of the equipment.
2. All components are valved to permit service to any component without interrupting
instrument air supply to the facility.
if providing a full duplex plant, use this paragraph:
3. Furnish a complete plant consisting of duplex compressors, receiver, duplex air treatment
systems and controls capable of providing scheduled capacity with one compressor out of
service.


Page 23 of 32

if providing a plant with cylinder backup, use this paragraph
3. Furnish a complete plant consisting of one compressor, receiver, simplex air treatment
system, backup manifold for at least one hours operation and controls.
4. System is modular, allowing for ease of shipment and handling on site. All modules fit
through a standard 36 inch door frame on a standard pallet jack. System is completely
factory assembled, requiring only interconnection between modules on site. Systems
requiring site assembly other than interconnection are not acceptable (remounting of
components removed for shipping is permitted).
5. The control system is NEMA 12 and UL labeled. Provide in the control system:
a. Automatic lead/lag sequencing and alternation (duplex compressor only)
b. Circuit breaker disconnects for each compressor internal to the main control cabinet and
protected by the safety interlock of that cabinet.
c. Full voltage motor starter(s) with overload protection.
d. Redundant 120 Volt control circuit transformers (duplex compressor only)
e. Visual and audible reserve unit alarm with isolated contacts for remote alarm and
cancelable audio.
f. HOA lighted selector switches
g. Panel mounted pressure gauge.
h. Runtime hour-meters for each compressor.
i. When HOA switches are in Hand mode, system will operate on pressure switch and
compressors will not run if lead switch is satisfied.
j. Provide visual and audible alarm indication for high discharge air temperature shutdown
with isolated contacts for remote alarm.
k. Dryers are controlled from main control panel with selector switches mounted on
control panel.
l. Controls to activate the reserve manifold if the compressor is unable to supply the
system. (simplex compressor only)
alter this paragraph if other voltages/cycles or phase are required:
suitable for 220/360 volt.
7. All moving parts (fans, pulleys and belts) shall be fully protected by a OSHA approved
enclosure.
8. All support structures shall be minimum of 10 Gauge Steel.


Page 24 of 32

by means of a four point, heavy-duty isolation system for a minimum of 95% isolation
efficiency. Engineering data shall be provided supporting isolation efficacy and equal
weight distribution between supports.
if seismic restraint is required, use this paragraph instead:
by means of a four point; heavy-duty seismic restrained Cal. OSHPD approved isolation
system for a minimum of 95% isolation efficiency. Engineering data shall be provided
supporting isolation efficacy and equal weight distribution between supports.
10. Provide redundant instrument air treatment systems including desiccant dryers, filters, and
purifiers sized for peak calculated demand. Include dew point monitor. Air treatment shall
include:
a. Desiccant dryers producing a -40C (-40F) pressure dew point.
b. Mounted pre-filter rated for 0.01 micron with automatic drain and element change
indicator at the inlet to each dryer.
c. Final line coalescing filters rated for 0.01 micron with element change indicators,
charcoal adsorbers, duplexed final line regulators, duplexed safety relief valves shall be
factory mounted and piped at the outlet of each dryer.
11. System piping shall be brazed except where unions are required for service. Vibration
flexes shall be all metal. Systems using rubber flex connectors with hose clamps are not
acceptable.
12. Provide corrosion resistant, ASME Coded, National Board Certified, receiver rated for a
minimum 300 PSIG design pressure. Include a liquid level glass, safety relief valve,
manual drain valve, and a screened automatic solenoid valve. During normal operation
the flow of air will travel through the tank to allow water to condense in tank.
13. The complete instrument air package shall be pre-wired, pre-piped and assembled on one
common base with single point connections for electrical, intake air, discharge air, and
condensate drains. All elements shall be factory installed including source valve. All
piping shall be factory complete including all valves per NFPA 99 Fig. A-5.1.3.5.11.6.
14. The compressors shall be two stage, air cooled, reciprocating type capable of 200 psig
minimum. Each compressor shall have a aftercooler with approach temp of not greater
than 5.6C (12F).
if providing a plant with manifold backup, use this paragraph:
15. Reserve cylinder header shall be fitted with CGA V-1 medical air connections and include
sufficient connection points for cylinders to allow one hours operation from cylinder
supply.


Page 25 of 32

16. Reserve header shall be shipped complete with regulator, header valve, and reserve low
switch. Contractor shall wire reserve header switch to the controls.
17. The complete instrument air system and all electrical components shall be factory
pretested prior to shipment by the MGEM.

H. MEDICAL GAS OUTLET STATIONS:
Alter paragraph to reflect owners preference of outlet style.
1. Medical gas outlet stations shall be modular, quick-disconnect recessed type, or DISS screw
thread recessed type equal to Supplier B. Threaded DISS connector shall be per CGA
standards.
If match existing is required, add this paragraph.
Provide keying systems compatible with existing keying system.
2. Outlets shall be field assembled with sequences and services indicated. Centerline spacing
of multiple outlets shall be 5 inches minimum.
3. Outlet stations shall have a die cast light gray epoxy powder coated trim plate. Furnish
indexed rough in and gas specific latch valve with noninterchangeable safety keying and
with color coded gas service identification. The safety keying index pins shall be
permanently captured in the latch assembly and unremovable without destroying the
outlet. Designs with index pins molded in plastic are not acceptable.
4. The latch mechanisms shall be designed for one handed, single thrust mounting and one
handed fingertip release of secondary equipment.
5. The complete outlet shall be made, cleaned and packaged to NFPA 99 Standards, UL Listed
and CSA certified. Medical gas outlets shall be cleaned for oxygen service in accordance
with CGA Pamphlet G-4.1. The assembly shall be capped and the finish assembly poly
bagged for shipment.
6. The rough in assembly shall be of modular design and include a gas specific 16 gauge steel
mounting plate designed to permit on-site ganging of multiple outlets, on 5 inch center
line spacing. A machined brass outlet block shall be permanently attached to the mounting
bracket to permit the 1/2 OD, type-K copper inlet to swivel 360 degrees for attachment to
the piping system. The rough in assembly shall contain a double seal to prevent gas
leakage between the rough in and latch-valve assemblies after the wall is finished. A single
o-ring seal shall not be acceptable.
7. The latch-valve assembly shall telescope up to 3/4 to allow for variation in finished wall
thickness from 1/2 to 1-1/4.
8. DISS Outlets shall be used for all ceiling mount applications.
9. Furnish hose assemblies for all ceiling outlets for the finished ceiling height as indicated on
drawings. Provide each hose with a heavy-duty chain type dual retractor for pressure gases


Page 26 of 32

and dual for vacuum. Retractors made of stainless cable are not acceptable. Allow an extra
18 of hose length for retractors.
B. Nitrogen (N2) and Instrument Air (IA) Control Panels;
1. Nitrogen and IA control panels shall be designed to deliver variable pressures to power
pneumatic surgical tools.
2. The control panel shall be provided with a 0-300 psig pressure gauge, shutoff valve,
pressure regulator, delivery pressure gauge and outlet. A quarter turn of the valve handle
shall be required to obtain a fully open or closed position.
3. An adjustable self relieving type pressure regulator, with a operating range of 10 to 250 psi.
4. Control panels shall be pre-piped internally requiring only external supply line connections.
Additional outlets in the same room may be connected to the remote outlet pigtail
furnished in the control panel. Remote outlets shall be regulated by the adjustable
pressure regulator within the panel and shall match the nitrogen control panel outlet.
5. Control panels shall be available in horizontal or vertical orientation.
I. MEDICAL GAS VALVES
1. All Medical Gas Valves shall be specially prepared for oxygen service and shall conform to
NFPA 99. Valves shall be ball-type, with Teflon seats and adjusting stem packing gland with
Teflon stem seal.
2. Ball valves shall be rated 600 WOG, actuate from full ON to full OFF by 90 degree turn of
vinyl gripped valve handle.
3. Furnish and install only valves with factory installed type K copper tubing extensions.
4. Valves not in valve boxes shall be provided with locking handles, Supplier 4255 (locks to be
provided by contractor to owner).
5. All valves shall be cleaned for oxygen, capped and sealed in a polyethylene bag for shipping
and storage.
6. Valve boxes shall be constructed of 18 gauge steel with white enamel finish. The valve box
shall have a sliding, opaque door with pull ring and clear gauge window. The removable
window cannot be replaced when any valve is closed. The frame assembly shall be capable
of adjusting for variances in wall thickness up to 1. The window shall conceal piping and
mounting screws. Window shall be labeled Caution - Medical Gas Shut - Off Valves - Close
Only in Emergency. Provide clear viewing space in the window to display the gas service,
the pressure gauges and the label for areas controlled by the valve.
7. Provide color coded self-adhesive gas labels for compliance with NFPA 99 labeling
requirements. Apply labels to each valve in the assembly for gas service identification
according to manufactures recommendations.
8. Zone valves shall include a 1 1/2 inch pressure gauge reading 0 to 100 psig for oxygen, air,
nitrous oxide; 0 to 300 psig for nitrogen; and 0 to 30 HG for vacuum and WAGD. The gauge


Page 27 of 32

port shall be equipped with removable plug for pressure testing before final assembly of
gauge.
9. All zone valve boxes assemblies shall read pressure downstream and vacuum upstream of
the valve per NFPA 99. Valves shall be piped left to right with right being on patient side.
10. All main line, riser, service, and futures valves as scheduled on the drawings shall include
plugged 1/8 nptf ports on inlet and outlet.

J. MEDICAL GAS ALARM SYSTEMS
1. General Requirements
a. All Medical Gas Alarm panels shall be UL listed as an assembly and shall include factory
wiring, transformers, and circuitry requiring only 115 or 230 volt primary power.
b. Alarm panels shall meet the FCC Part 15, Subpart B and ICES-003 to reduce possibility of
magnetic radiation interference with other equipment.
c. The alarm shall arrive on the job site pre-configured as shown on the drawings and
schedules or shall be configured by MGEM personnel at no additional charge.
d. Alarm shall supervise its wiring to sensors and switches, indicating at the relevant
panel(s) if any wire is cut, disconnected or open.
e. Each signal will include an indicator light to signify the condition monitored. Activation
of any switch will light its LED and actuate the audio alarm.
f. Each panel shall include a power on indicator and test function for testing all modules
electrically.
g. Alarms shall include features permitting field adjustment of alarm volume and display
intensity.
h. Termination of alarm wiring to be done by or under supervision of manufacturer of
alarm.
i. Network communication implementation provides browse, download, configure, and
troubleshooting of Master Alarms and Area Alarms with a personal computer that is
connected to the facilitys Ethernet. The alarms Web pages are built-in; no setup is
required.
If alarms are to be networked, include the following
j. Medical Gas contractor to include as separate price all labor, materials, specialist
subcontractors, programming and other costs required for full advertised functionality
of alarm network. Contractor shall coordinate with owners Information Technology
(I.T.) personnel as required, but is not permitted to use owners I.T. personnel for
system installation.


Page 28 of 32

k. Alarms shall be compatible with Johnson Control Metasys Building Management System
protocol or building information systems. If a specific BAS is to be interfaced, specify it
here)
l. Alarm shall include protocol card allowing connection to the facilitys Ethernet network.
Alarms shall require no special programming or software to allow remote interrogation
through any computer on the same intranet. MGEM personnel shall be responsible for
alarm configuration at no additional charge.
m. Provide owner with any software and manuals required for interface at time of
commissioning at no additional charge.
2. Master Alarms
a. Furnish exact duplicate Master Alarm Panels at the two locations shown on the plans.
b. Wire the master alarm panels alarms directly to the individual sensors/switches,
furnishing duplicate sensors/switches as required for compliance with NFPA 99
5.1.9.2.4. Low voltage shielded wire shall be provided and installed by this contractor.
c. Alarms shall be tested, labeled and fully operational for owner. Where alarm
configuration in software is necessary, it shall be provided by MGEM representative at
no additional charge.
d. Provide alarm points as indicated in NFPA 99 Table A.5.1.9.2. and as detailed on
drawings.
e. Master alarm panels shall be fully compatible with owners ethernet network as
supplied.
3. Area Alarms
a. Each area alarm shall include a rough in including power supply, a sensor for each
specific gas, and one digital display for each specific gas.
b. The power supply shall be of the universal switching type (100-250VAC, 50/60/440Hz,
120-300VDC). Power supply shall be fused to protect the system from voltage and
amperage surges. Alarm shall clearly indicate when power is on.
c. The area alarm shall provide an audible and visual signal when an advisory or a fault
signal is received. Signal limits shall be factory set, with the ability to be field adjusted
without the use of tools.
d. Each panel shall provide continuous digital display of the vacuum or pressure, high
pressure LED indicator, low pressure (or vacuum) LED indicator and a Normal LED
indicator.
e. The Sensor shall contain a transducer to drive the Digital Module. Sensors shall be gas
specific, provided with integral demand checks and capable of mounting directly in the
gas pipeline system above the ceiling. Connectors shall be provided for attaching field
wiring.


Page 29 of 32

f. Furnish and install the alarm. Coordinate the power wiring with Division 16. Low voltage
shielded signal wiring will be provided and installed by this contractor.
g. Termination of signal wiring at alarm location will be done by or under supervision of
manufacturer of alarm.

PART 3 EXECUTION
3.1 INSTALLATION
A. Bases and Site preparation
1. Contractor shall furnish 4inch high concrete housekeeping pads under all medical air,
instrument air, vacuum and WAGD plant in this section. Refer to Division 3 for formwork,
reinforcement and concrete requirements.
2. Contractor shall furnish inertia bases in lieu of housekeeping pads where the equipment
installed is not factory isolated by the manufacturer.
3. Cast anchor bolts into bases.
B. Pipe work
1. All installation shall be performed in strict accordance with NFPA 99 5.1.10. Brazing
procedures shall be as detailed in NFPA 99 5.1.10.5. Brazing shall be performed only by
brazers qualified under NFPA 99 5.1.10.10.11.
2. Where piping runs underground, install in accordance with NFPA 99 5.1.10.10.5.
3. Copper, tubing, valves and fittings shall be pre cleaned and prepared for oxygen service by
the manufacturer and received sealed on the job. Certificates of origin and of proper
preparation shall be maintained on the job site attesting the above.
4. The use of flux is prohibited when making of joints between copper to copper pipes and
fittings.
5. During any brazing operation, the interior of the pipe shall be purged continuously with oil
free, dry nitrogen NF, following the procedure in NFPA 99 5.1.10.5.5. At the completion of
any section, all open pipe ends shall be capped using an EXTERNAL cap.
6. Threaded joints in piping systems shall be avoided whenever possible. Where unavoidable,
make up the male threads with polytetrafluorofethylene (such as Teflon) tape. Do not use
liquid sealants.
7. Piping shall be supported with pipe trays or hangers at intervals as shown on the drawings
or as defined in NFPA 99 Table 5.1.10.10.4.5. Piping shall not be supported by other piping.
Isolation of copper piping from dissimilar metals shall be of a firm, positive nature. Duct
tape is not acceptable as an isolation material.
8. After installation of the piping, but before installation of the outlet valves, blow lines clear
using nitrogen NF.


Page 30 of 32

9. Piping exposed to physical damage shall be protected.
10. Label piping with name of gas service, identification color and direction of flow. Where
non-standard pressures are piped, label for pressure. Labels shall be placed at least once
every 20 feet of linear run or once in each story (whichever is more frequent). A label
shall additionally be placed immediately on each side of each wall or floor penetration.
Pipe labels shall be self adhesive vinyl or other water resistant material with permanent
adhesive colored in accordance with NFPA 99 Table 5.1.11 and shall be visible on all sides
of the pipe. Pipe labels shall be Supplier 6-435.
11. Alarms and valves shall be labeled for gas service and areas monitored or controlled.
Coordinate with owner for final room or area designations. Label valves with name and
identification color of the gas and direction of flow.
12. Piping penetrating an electromagnetic shield shall have an isolation device on each side of
shield.
C. Labeling
1. Label the medical gas pipelines per NFPA 99 5.1.11 and as follows:
a. Label each master alarm signal for function after ring out.
b. Label each zone valve and area alarm for the area of control or surveillance after test.
2. Labels shall be permanent and of a type approved by the owner.

3.2 INSTALLER TESTING
A. Prior to declaring the lines ready for final verification, the installing contractor shall follow
strictly the procedures for verification as described in NFPA 99 5.1.12.2 and attest in writing
over the notarized signature of an officer of the installing company the following;
1. That all brazing was conducted by brazers qualified to ASSE 6010 and holding current
medical gas endorsements.
2. That all brazing was conducted with nitrogen purging. (Procedure per NFPA 99 5.1.10.5.5).
3. That the lines have been blown clear of any construction debris using oil free dry nitrogen or
air are clean and ready for use. (Procedure per NFPA 99 5.1.12.2.2).
4. That the assembled piping, prior to the installation of any devices, maintained a test
pressure 1 1/2 times the standard pressures listed in NFPA 99 Table 5.1.11 without leaks.
(Procedure per NFPA 99 5.1.12.2.3).
5. That after installation of all devices, the pipeline was proven leak free for 24hours at a
pressure 20% above the standard pressures listed in NFPA 99 Table 5.1.11. (Procedure per
NFPA 99 5.1.12.2.2.6)
6. That the systems have been checked for cross connections and none were found.
(Procedure per NFPA 99 5.1.12.2.4)


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7. That the manufacturer has started up all medical air compressors, medical vacuum pumps
WAGD producers, liquid oxygen system(s) and manifolds, and that they are in operating
order.
B. Provide four originals of the affidavit, distributed; (1) to the engineer, (1) to the owners
representative, (1) to the general contractor and (1) to the verifier.

3.3 VERIFIER TESTING
A. Prior to handing over the systems to the owner, contractor shall retain a Verifier acceptable to
the engineer and owner who shall follow strictly the procedures for verification as described in
NFPA 99 5.1.12.3 and provide a written report and certificate bearing the notarized signature
of an officer of the verification company which contains at least the following:
1. A current ACORD insurance certificate indicating professional liability coverage in the
minimum amount of EGP 1 Million per occurrence, and general aggregate liability in the
minimum amount of EGP 1 Million, valid and in force when the project is to be verified.
General liability insurance is not alone acceptable.
2. An affidavit bearing the notarized signature of an officer of the verification company stating
that the verification company is not the supplier of any equipment used on this project or
tested in this report and that the verification contractor has no relationship to, or
pecuniary interest in, the manufacturer, seller, or installer of any equipment used on this
project or tested in this report
3. A listing of all tests performed, listing each source, outlet, valve and alarm included in the
testing.
4. An assertion that all tests were performed by a MGPHO Certified Medical Gas Verifier
(CMGV) or by individuals qualified to perform the work and holding valid qualifications to
ASSE 6030 and under the immediate supervision a CMGV Verifier. Include the names,
credential numbers and expiration dates for all individuals working on the project.
5. A statement that equipment used was calibrated at least within the last six months by a
method traceable to a National Bureau of Standard Reference and enclosing certificates
or other evidence of such calibration(s). Where outside laboratories are used in lieu of on
site equipment, those laboratories shall be named and their original reports enclosed.
6. A statement that where and when needed, equipment was re calibrated during the
verification process and describing the method(s) used.
7. A statement that the systems were tested and found to be free of debris to a procedure per
NFPA 99 5.1.12.3.7.
8. The flow from each outlet when tested to a procedure per NFPA 99-5.1.12.3.10.
9. A statement that the systems were tested and found to have no cross-connections to a
procedure per NFPA 99 5.1.12.3.3.


Page 32 of 32

10. A statement that the systems were tested and found to be free of contaminants to a
procedure per NFPA 99 5.1.12.3.8 except that the purity standard shall be 2 ppm
difference for halogenated hydrocarbons and 1 ppm total hydrocarbons (as methane).
11. A statement that all local signals function as required under NFPA 99 5.1.3.4.7 and as per
the relevant NFPA 99 sections relating to the sources.
12. A listing of local alarms, their function and activation per NFPA 99 5.1.12.3.14.
13. A listing of master alarms, their function and activation, including pressures for high and
low alarms per NFPA 99 5.1.12.3.5.2.
14. A listing of area alarms, their function and activation pressures per NFPA 99 5.1.12.3.5.3.
15. A statement that the sources include all alarms required by NFPA 99 Table A.5.1.9.5.
16. The concentration of each component of NFPA 99 Table 5.1.12.3.12 in the medical air after
24hours of operation of the medical air source.
17. The concentration of each gas at each outlet as specified in NFPA 99 5.1.12.3.11.
18. A statement that all valves and alarms are accurately labeled as to zone of control.
B. Provide four originals of this affidavit, and report, distributed; (1) to the engineer, (1) to the
owners representative, (1) to the general contractor and (1) to the installing contractor.
END OF SECTION

2.4.a - SMUH Mechanical Systems Description - Medical Gases

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P3 Bid for Design, Financing, Construction, Equipment and FM of Response to Bid Doc. Ref.

Smouha Maternity University Hospital

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