100 Part Name : Revision Level: 4 Nithyaraja GANESH UJWAL

IWI114 Tool Number : Revision Date: 2/11/2014 Approved by: ENG QA ISP / OSP SAFETY ( Optional)
MIM 4605 Mod
40SEC
Char.
No.
Location Equipment Name
Characteristic
Description
Class Specification Gage Number
Evaluation / Measuring
Technique
Sample
Size
Frequency Control Method Responsibility
1
Speed ( Rough
Boring)
_ 1500500 rpm
2 Feed ( Rough Boring) _ 0.12 mm / rev
3 Tool ( Rough Boring) _ CCMT
4
Speed ( Finish
Boring)
2200500 rpm
5 Feed( Finish Boring) 0.08-0.2 mm / rev
6 Tool ( Finish Boring) DCMT
7 Plug Gauge Diameter _ 15.92+0.02 IWI114-5501 Plug Gauge-GO only 100% Every batch
Inprocess inspection report
(INDo-MIM/QAD/FORM/009)
Operator
8 Air plug gauge Diameter _ 15.92+0.02 IWI114-5501 Air Gauge 100% Every batch
Inprocess inspection report
(INDo-MIM/QAD/FORM/009)
Operator
9 Elliptical plug gauge Diameter _ 15.92+0.02 IWI114-5501
Elliptical plug gauge-NOGO
only
100% Every batch
Inprocess inspection report
(INDo-MIM/QAD/FORM/009)
Operator
10
Best Fit Pin +Height
Gauge
Dimn 9.20.1 Best Fit Pin +Height Gauge
10 parts /
hr
Every batch
Inprocess inspection report
(INDo-MIM/QAD/FORM/009)
Operator
11
Symmetry Checking
Gauge
Symmetry Symmetry of 0.1 mm IWI114-5524 Symmetry Checking Gauge 100% Every batch
Inprocess inspection report
(INDo-MIM/QAD/FORM/009)
Operator
12 Naked Eye Visual _ Free from burr and damages _ Naked Eye 100% Every batch
Inprocess inspection report
(INDo-MIM/QAD/FORM/009)
Operator
If parts are NOTOK reset the process
parameters
If parts are NOTOK reset the process
parameters
Reset the parameter _ Machine Control _ Every Set up
Inprocess inspection report
(INDo-MIM/QAD/FORM/009)
Operator
Yes / NO
ENVIRONMENT INSTRUCTIONS
Process scrap pieces are to be placed in the Specified Bins.
PART OUTPUT DETAILS
Hardness :
Part Cycle Time in
Seconds:
Revision Change Description: Reviewed & updated
2.Process / Product Characteristic :

Notes: "C" --- Customer Product Critical characterstics
1.Optional:Use this page whenever making Control plan in Excel sheet, ( If you are making in AQUPRO this page not required and same page will be generated in Aqua Pro software.)
2.Ensure Gauges are calibrated before Use.
3.Ensure Jig & fixtures are calibrated before use.
4 If any Non conformance is observed , Inpectors are instructed to Reject the Lot and bring it to the notice of higher authorities immediately to Take necessary Corrective actions".
5. If any manual corrections on Doc , manual correction doc hand over one photo copy to Engg with part validation report to Engg for updation doc immediately and Note manual
correction doc with supervisor sign & date are valid only for Max 3 working days.
If parts are NOTOK reset the process
parameters
If parts are NOTOK reset the process
parameters
Scap the damaged part
If parts are NOTOK reset the process
parameters
Reaction Plan
INDO MIM
CNC TURNING
CENTER+BORING
FIXTURE (IWI114-
5301
Work instruction for CNC BORING
Process Sequence # : RUMP
Part number : IWI114-2001
Samita
1.Part Specfic Staging after Process : Std.Bins(Refer Std.ISP-WI-01 ) or If you have Part Specific Trays Paste here.
Prepared by:
PART INPUT MATERIAL DETAILS SAFETY INSTRUCTIONS
Part / process specific Safety related requirement ? Yes / No,If yes pl mention below and get the safety incharge
sign for the same.and also pl refer Process General safety procedure before start of work.
Material Name :
INDO-MIM/ENG/FORM/022.
Rev.04 Dt:01.07.2011
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100 Part Name : Revision Level: 4 Nithyaraja GANESH UJWAL
IWI114 Tool Number : Revision Date: 2/11/2014 Approved by: ENG QA ISP / OSP SAFETY ( Optional)
Work instruction for CNC BORING
This Page Continued from prevoius page
3.Procedure for Process setup with Step wise images : ( Process Parameters)
RUMP Samita
IWI114-2001 Prepared by:
Revision Change Description: Reviewed & updated
Process Sequence # :
Part number :
1)Hold the Fixture in the MAchine.
2)Place the part in the Fixture.
3)Tighten the clamp.
4)Make sure part is butting correctly in the fixture
for all parts.
INDO-MIM/ENG/FORM/022 Rev.04 Dt:01.07.2011
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100 Part Name : Revision Level: 4 Nithyaraja GANESH
IWI114 Tool Number : Revision Date: 2/11/2014 Approved by: ENG QA ISP / OSP SAFETY ( Optional)
Char.No.
1
Work instruction for CNC BORING
This Page Continued fromprevoius page
4.Process / Product Characteristics Checking method with images :
Prepared by:
UJWAL
Revision Change Description: Reviewed & updated
Process Sequence # :
Part number :
Part Drawing / Sketch Product characterstics Checking Method with images
RUMP Samita
IWI114-2001
Checking For Dimn 9.400.1 mm
1) Put the Best Fit Pin in the Bored hole.

2)Butt the part in the Parallel Block.

3)Make zero on the parallel Block.

3) Check the Dimn 9.200.1 mm. Hole taper is acceptable
It should be with in specification.
Checking For Symmetry
Parts should answer freely to the gauge
9.200.1 mm
Butting Face
INDO-MIM/ENG/FORM/022 Rev.04 Dt:01.07.2011
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