System 1000 Series Troubleshooting Guides 2. UF Self-Test Errors

2.
UF Self-test Errors
System 1000 Series Troubleshooting Guides
2. UF Self-test Errors

157-1276-116 Rev A 2-1
February 2003
System 1000 Troubleshooting Guides
Table of Contents
2. UF SELF-TEST ERRORS ...................................................................................................................1
2.1 Summary of UF System Self-test Failures........................................................................................................ 5
2.2 Flow Charts ......................................................................................................................................................... 6
2.2.1 Average dialysate pressure less than low limit .............................................................................................. 6
2.2.2 Average dialysate pressure exceeded high limit............................................................................................ 7
2.2.3 Transmembrane pressure not stable............................................................................................................... 8
2.2.4 Test vented D. P. not in range......................................................................................................................10
2.3 Tools Required ..................................................................................................................................................11
2.4 Testing Information..........................................................................................................................................12
2.4.1 UF Self-test failed........................................................................................................................................12
2.4.1.1 Procedure for leaky two-way valve or diaphragm ("D. P. Exceeded Hi Limit") .................................14
2.4.1.2 Procedure for faulty two-way valve ("D. P. Less Than Lo Limit") .....................................................17
2.4.2 Acid Test ......................................................................................................................................................19
2.4.3 Dialysate Pressure Accuracy Test................................................................................................................20
2.5 Components Involved.......................................................................................................................................22
2.5.1 Dialyzer connectors and rinse block............................................................................................................23
2.5.1.1 Test........................................................................................................................................................24
2.5.2 Dialysate pressure transducer ......................................................................................................................25
2.5.2.1 Test........................................................................................................................................................26
2.5.3 Output pressure equalizer ............................................................................................................................27
2.5.3.1 Test........................................................................................................................................................28
157-1276-116 Rev A 2-2
February 2003
2.5.4 UF flow meter manifold...............................................................................................................................29
2.5.4.1 Possible causes for UF flow meter output problems ............................................................................29
2.5.5 Flow equalizer..............................................................................................................................................30
2.5.5.1 Test........................................................................................................................................................31
2.5.6 Rinse valve...................................................................................................................................................35
2.5.6.1 Possible cause for rinse valve failure....................................................................................................37
2.5.7 Two-way valve.............................................................................................................................................38
2.5.7.1 Possible cause for two-way valve leakage............................................................................................39
2.5.8 Input pressure equalizer ...............................................................................................................................40
2.5.8.1 Test........................................................................................................................................................41
2.5.9 Bypass Valve (three-way valve) ..................................................................................................................42
2.5.10 UF Regulator..............................................................................................................................................44
2.5.10.1 Possible causes for pressure problems with the UF Regulator...........................................................45
2.6 Glossary..............................................................................................................................................................46

157-1276-116 Rev A 2-3
February 2003

157-1276-116 Rev A 2-4
February 2003
2.1 Summary of UF System Self-test Failures
During the self-test, the Instrument will create a closed UF circuit by closing the rinse valve. The UF
flow meter will then remove approximately 1.5 mL to create a negative pressure inside of the UF circuit.
A negative pressure in the UF circuit will be a positive TMP (transmembrane pressure) display. During
the self-test, the TMP must reach a minimum pressure of 95 mmHg and not exceed a maximum of 300
mmHg.
If the minimum 95 mmHg can not be achieved, then a second 1.5 mL is removed from the UF
system.
If the minimum of 95 mmHg still can not be achieved then the error message "Average D.P. less
than Lo Limit" is displayed.
If the TMP exceeds the maximum of 300 mmHg during the self-test, the error message "Average
D.P. Exceeded High Limit" will be displayed.
The second portion of the UF self-test is the stability portion. The system is monitored for leaks by
monitoring to make sure the dialysate pressure does not change by more than 50 mmHg over one
minute. If the TMP changes more than 50 mmHg in less than one minute, then the error message "TMP
Not Stable" will be displayed.

157-1276-116 Rev A 2-5
February 2003
2.2 Flow Charts
2.2.1 Average dialysate pressure less than low limit
Monitor UF
output line
(See 2.4.1
Testing)
Does flow start
and stop?
No
Yes
Check UF
Regulator
(2.5.10)
Check dialysate
pressure
accuracy with
independent
meter (2.4.3)
Pressure
accurate?
No
Go to Dialysate
Pressure
Transducer
(2.5.2)
Perform functional
checks per maintenance
manual
Yes
Go to Dialyzer
Connector (2.5.1),
Rinse Valve (2.5.6),
and Bypass Valve
(2.5.9)
Problem
solved?
No
Go to
Output (2.5.3) and
Input (2.5.8)
Pressure
Equalizer
UF Regulator
functioning?
Error Message: "02. UF
Tst: Avg D.P. Less Than
Lo Limit"
Yes
Problem
solved?
Yes
Call Baxter
Technical Support
No
Replace and
calibrate
No
Yes
Replace and
calibrate
NOTE: No flow = NO
Continuous flow = NO

157-1276-116 Rev A 2-6
February 2003
2.2.2 Average dialysate pressure exceeded high limit
No
Go to Testing (2.4.1),
UF Flow Meter
(2.5.4) and Two-way
Valve (2.5.7)
Check dialysate
flow @ 500 mL/
min for 2 minutes.
Should be 1000
mL +/- 30 mL
Flow correct? No
Yes
Go to Flow
Equalizer (2.5.5) and
Two-Way Valve
(2.5.7)
Perform functional
checks per maintenance
manual
Problem
solved?
Check Input
Pressure
Equalizer (2.5.8)
Check for visible
leaks
Error Message:
"02. UF Test: Avg
D. P. Exceeded Hi
Limit"
Problem
solved?
Yes
No
Leaks visible?
No
Repair fluid leak
Input Pressure
Equalizer OK?
Call Baxter
Technical Support
Yes
Perform service or
replace and
calibrate
Yes
No
Yes

157-1276-116 Rev A 2-7
February 2003
2.2.3 Transmembrane pressure not stable
Measure
pressure with
independent
meter (2.4.3)
Pressure
Accurate
No
Yes
Go to Dialysate
Pressure
Transducer
(2.5.2)
Calibrate Dialysate
Transducer per
maintenance
Manual
Perform functional checks
per maintenance manual
Cal Succesful
?
No
Yes
Error Message:
"02. UF Test: TMP
Not Stable"
Leaks visible? Repair fluid leak Yes
Check for visible
leaks
Pressure
transducer
OK?
No
Call Baxter
Technical Support
No
Replace and
calibrate
Yes
A

157-1276-116 Rev A 2-8
February 2003
Yes
Go to Dialyzer
Connectors
(2.5.1)
Connectors
OK?
No
Yes
Go to Output
(2.5.3) and Input
(2.5.8) pressure
equalizer
Perform functional checks
per maintenance manual
Input/Ouput
functioning
properly
No
Yes
Go to Two-way valve
(2.5.7), rinse valve
(2.5.6) and 3- way valve
(bypass valve) (2.5.9)
Perform service or
replace and
calibrate
Yes
A
Problem
Solved?
Call Baxter
Technical Support
No

157-1276-116 Rev A 2-9
February 2003
2.2.4 Test vented D. P. not in range

Error Message: "02 UF
Test Vented D.P. Not in
Range"
Problem
solved?
Perform functional
checks per
maintenance manual
Flow correct?
Problem
solved?
Correct flow.
Call Baxter
Technical Support
No
Yes
No
Yes
Yes
Go to Dialysate
Pressure
Transducer
(2.5.2)
Check dialysate
pressure
accuracy with
independent
meter (2.4.3)
Pressure
accurate?
Yes
No No
Check dialysate
flow @ 500 mL/
min for 2 minutes.
Should be 1000
mL +/- 30 mL.
Drain
obstruction?
Yes
Clean drain line.
No

157-1276-116 Rev A 2-10
February 2003
2.3 Tools Required
System 1000 maintenance manual (L251788)
Calibration Kit P/N K020000
Calibrated conductivity, temperature and pressure meter (Neo-2 or equivalent)
Calibrated, True RMS Multimeter, with 3-1/2 digit display, frequency counter and minimum,
maximum and average recording (Fluke 87 or equivalent)
ESD wrist ground strap
Additional 30 psi gauge and supply pressure regulator gauge fitting adapter
5/32" Allen wrench
20-60 cc Syringe
Torque wrench
Hemostats or tubing clamps
Assorted hand tools
o Phillips screwdriver
o Flat blade screwdriver
o Pliers
o Nut driver kit
o Flashlight

157-1276-116 Rev A 2-11
February 2003
2.4 Testing Information
2.4.1 UF Self-test failed
If the UF Self Test is failing due to the TMP test
(DP Exceeded Hi limit or D P Less Than Lo
Limit), the following test will help isolate the
problem.
First, you will need to locate the UF flow meter
drain line tubing (see Figure 1).

Figure 1. Drain line tubing location
157-1276-116 Rev A 2-12
February 2003
There are three different styles of UF flow meter drain lines as described below and shown in Figure 2.
They are all located in the same place on the Instrument. The tubing is looped on the rear of the
hydraulic cabinet in the upper left-hand corner.
Metal luer fitting: the tubing is connected to the output of the UF flow meter and the metal luer fitting
is connected to the Instruments drain line. To remove the tubing from the metal luer fitting, twist the
tubing counterclockwise. You may have to plug the metal luer fitting if fluid is leaking from it.
Quick connect: the tubing with the 90 male quick connect is connected to the output of the UF flow
meter. The female quick connect is connected to the Instruments drain line. Disconnect the 90
male fitting from the female fitting.
Plastic luer fitting: two pieces of tubing are connected via luer fitting. The upper tubing is connected
to the Instruments drain line. The lower tubing is connected to the output of the UF flow meter.
Disconnect the two pieces of tubing by twisting the luer fitting counterclockwise. You should have
two open ends. You may need to plug the open end connected to the drain.

Figure 2. UF flow meter connectors
If the error message is "DP Exceeds Hi Limit", go to 2.4.1.1. If it is "DP Less than Lo Limit", go to
2.4.1.2.
157-1276-116 Rev A 2-13
February 2003
2.4.1.1 Procedure for leaky two-way valve or diaphragm ("D. P. Exceeded Hi Limit")
1. Turn the mains power switch on. Do not enter the Rinse mode remain in the Standby mode. DS6
is on, Valves # 1 and #4 are open (power is applied to coils) and Valves #2 and #3 are closed (no
power applied to coils). This is known as Cycle #1. Refer to Figure 3.

Figure 3. UF Proportioning Power Board
157-1276-116 Rev A 2-14
February 2003
2. Hold the line connected to the UF flow meter. This tubing needs to be directed upward. Observe the
end of the tubing. There should not be any fluid coming from it. If you discover there is any amount
of fluid coming from this line, you may need to replace the diaphragm or Valve #2 or #3. The next
step is to isolate a leaky valve from a leaky diaphragm.
3. Check Valve # 2 and #3 as follows.
3.1 Clamp the line attached to Valve #2. Note if fluid stops flowing when the line is clamped.
Unclamp the line and continue.
3.2 Clamp the line attached to Valve #3. Note if fluid stops flowing when the line is clamped.
Unclamp the line and continue.
3.3 If you observed any of the following conditions, take the corrective action indicated.
If the fluid stops flowing from the UF flow meter line, Valve #2 or #3 needs to be replaced.
If the flow stops when the line from Valve #2 is clamped, replace Valve #2. Go to Step 5.
If the flow stops when the line from Valve #3 is clamped, replace Valve #3. Go to Step 5.
If the fluid never stops flowing, replace the UF flow meter diaphragm. Go to Step 6.
If you find there is no fluid coming from the flow meter line, then the diaphragm and Valves
#2 and #3 are functioning properly and need not be replaced. Go to Step 4.
4. Start the Rinse mode and observe the cycles.
4.1 The UF flow meter will be removing fluid at a rate of 3.60 L/h. There should be 40 pulses of
fluid every minute.
4.2 The UF flow meter line should have fluid flowing from it, then the fluid will stop for a very short
period of time, then fluid will flow once again. When fluid flows then stops, this is one cycle or
pulse of the UF flow meter. Two valves are open and the other valves are closed.
157-1276-116 Rev A 2-15
February 2003
4.3 The next cycle consists of the two open valves closing and the closed valves opening. The
fluid flowing and stopping from the UF flow meter line should reflect the opening and closing of
all four valves.
4.4 Compare the two different cycles. They should be uniform.
If there is a difference between the two cycles, Valve #1 or #4 may be leaking and need to
be replaced. Go to Step 5.
If fluid never stops flowing from the UF flow meter line, go to Step 6.
If the fluid is not flowing from the UF flow meter line, go to 2.5.10.
If the two cycles are uniform, return to the flow chart (2.2.2).
5. Follow the two-way valve pressure testing procedure in Section 2.5.7 and calibrate as required.
6. Replace the UF flow meter diaphragm (2.5.4) and calibrate as required.

157-1276-116 Rev A 2-16
February 2003
2.4.1.2 Procedure for faulty two-way valve ("D. P. Less Than Lo Limit")
1. Turn the mains power switch on.
2. Start the Rinse mode and observe the cycles.
2.1 The UF flow meter will be removing fluid at a rate of 3.60 L/h. There should be 40 pulses of
fluid every minute.
2.2 The UF flow meter line should have fluid flowing from it, then the fluid will stop for a very
short period of time, then fluid will flow once again. When fluid flows then stops, this is one
cycle or pulse of the UF flow meter. Two valves are open and the other valves are closed.
2.3 The next cycle consists of the two open valves closing and the closed valves opening. The
fluid flowing and stopping from the UF flow meter line should reflect the opening and closing
of all four valves.
2.4 Compare the two different cycles. They should be uniform.
If there is a difference between the two cycles, go to Step 3.
If fluid never stops coming from the UF flow meter line, replace the diaphragm.
If fluid is not flowing from the UF flow meter line, but there is flow from the UF regulator, go
to 2.5.7 (Two-way Valve).
If the two cycles are uniform, return to the flow chart (2.2.1).
If fluid is not flowing from the UF flow meter line, return to flow chart (2.2.1).
157-1276-116 Rev A 2-17
February 2003

3. Locate LED DS6 on the UF Proportioning Power PCB. Every time DS6 changes state, fluid should
start flowing from the UF flow meter line. If this is not the case, note the state change of DS6 when
fluid is not flowing. Is the LED DS6 changing from off to on or from on to off?
3.1 When DS6 is changing from off to on, Valves #1 and #4 are opening and #2 and #3 are
closing. This is known as Cycle #1.
3.2 When DS 6 is changing from on to off Valves #2 and #3 are opening and #1 and #4 are
closing, this is known as Cycle #2. Use Figure 3 to identify which valves are open and which
valves are closed when DS6 is on or off.
4. Once you determine which valve or valves are not opening, go to Section 2.5.7.1.
157-1276-116 Rev A 2-18
February 2003
2.4.2 Acid Test
The Acid Test will enable you to detect leaking
flow equalizer and pressure equalizer
diaphragms. Refer to Figure 4 for setup.
Supplies needed:
1 gallon empty container
1 gallon of acid or acetate concentrate.
Procedure:
1. Rinse the Instrument thoroughly with water
until the conductivity is at the lowest value.
2. Start manual bypass.
3. Remove the blue dialyzer connector from
the rinse block and place it in the empty
container.
4. Remove the pink dialyzer connector from
the rinse block and place it in the container
of concentrate.
5. Discontinue manual bypass.
Interpreting results:
Any increase in the conductivity within 60
seconds is probably due to a leak in one
diaphragm or the other.
Fluctuation in conductivity: probably the flow
equalizer.
High but steady conductivity: probably the
pressure equalizer.

Figure 4. Setup for Acid Test

157-1276-116 Rev A 2-19
February 2003
2.4.3 Dialysate Pressure Accuracy Test
The purpose of this test is two fold:
First, to determine if there are leaks within the
pre- or postdialysate pressure system (fittings,
tubing and/or components). If the findings
indicate a leak within this system, repair the leak
and return to the flowchart.
Second, to determine if the TMP display is
accurate. If the findings indicate the TMP display
is not accurate, calibrate the dialysate pressure
transducer per maintenance manual and return
to the flow chart.
1. Soft power off, then soft power on again.
Do not enter the Rinse mode. Stay in the
Standby mode. The Instrument will alarm
and it will need to be muted from time to
time.
2. Place the Instrument in Bypass and clamp
the tubing attached to the pink dialyzer
connector.
3. Attach the independent meter to the blue
dialyzer connector via the sample port.
This meter is used to display the dialysate
pressure. (See Figure 5.)

Figure 5. Set up for Dialysate Pressure Accuracy
Test
4. Insert a pressurizing syringe into the pink
dialyzer connector via the sample port.
5. Using the syringe, create a positive
pressure of at least 350 mmHg and hold it
for 1 minute. The pressure displayed on
the independent meter should not drop by
more than 20 mmHg. If the pressure is not
dropping, record the TMP. If the pressure
drops, this may indicate a leak. Repair it
and continue.
157-1276-116 Rev A 2-20
February 2003
6. Generate a negative pressure of at least
-350 mmHg and hold it for 1 minute. The
pressure displayed on the independent
meter should not drop by more than 20
mmHg. If the pressure is not dropping,
record the TMP and continue. If the
pressure drops, this may indicate a leak.
Repair it and continue.
7. Three pressures are needed to confirm the
accuracies of the dialysate pressure:
venous, dialysate, and TMP. Record the
venous and dialysate pressures, then
calculate the TMP.
Note
TMP equals venous pressure minus dialysate
pressure. See examples following.
Examples:
Venous pressure:100 mmHg
Dialysate pressure: 50 mmHg
100 mmHg - 50 mmHg = TMP 50 mmHg.
Venous pressure: 100 mmHg
Dialysate pressure: 50 mmHg
100 mmHg - (-50 mmHg) = TMP 150 mmHg.

8. If the TMP displayed in steps 5 and 6 is
within 20 mmHg of the calculated value,
the dialysate pressure is accurate. If the
TMP displayed is not within 20 mmHg of
the calculated value, the dialysate pressure
is not accurate. If the TMP display is not
accurate, calibrate the dialysate pressure
transducer per maintenance manual and
return to the flowchart.
9. Remove clamps from the dialysate tubing,
turn the Instrument off and return to flow
chart.

157-1276-116 Rev A 2-21
February 2003
2.5 Components Involved
The following graphic is included to help you locate components discussed in the following sections.

Figure 6. Location of components
157-1276-116 Rev A 2-22
February 2003
2.5.1 Dialyzer connectors and rinse block
The dialyzer connectors consist of the molded
connector, sample port, and O-ring (see Figure 7).
The dialyzer connectors deliver and remove
dialysate from the dialyzer. If the Instrument is in
Prime or Dialyze, the connectors are on the
dialyzer. In all other modes, they are located on
the rinse block. Possible problems associated
with the Dialyzer Connectors involve the sample
port and the o-ring.

Figure 7. Dialyzer connector
Sample port O-ring
The sample port could become so worn that it will
not close completely. If leakage is observed, the
dialyzer connector must be replaced.
The o-rings should be replaced every 12 months.
O-lube can be used to lubricate the O-rings if the
connectors become difficult to connect.

157-1276-116 Rev A 2-23
February 2003
2.5.1.1 Test
1. Turn the Instrument off.
2. Clamp off both dialysate lines as shown in
Figure 8.
3. Insert a pressure gauge into one sample
port.
4. Insert a pressurizing syringe into the other
sample port.
5. With the pressurizing syringe, increase the
pressure to 300 mm/Hg and remove
pressurizing syringe.
6. Monitor pressure for two minutes. Pressure
should not drop from the initial reading by
more than 20 mmHg.

Figure 8. Pressure gauge setup
157-1276-116 Rev A 2-24
February 2003
2.5.2 Dialysate pressure transducer
The dialysate pressure transducer (Figure 9) is a
resistive bridge connected to a differential
amplifier circuit which measures dialysate
pressure. This is used for the transmembrane
pressure calculations.

Figure 9. Dialysate pressure transducer

The dialysate pressure transducer is plugged into
the dialysate-monitoring manifold (see Figures 6
and 10).

Figure 10. DP transducer in the manifold

157-1276-116 Rev A 2-25
February 2003

Electronically, the DP transducer plugs into the
I/O hydraulic power board at PH 38. Proper plug
wire pin-out must be maintained. See Table 1.
Table 1. Connector PH 38
Pin Wire
1 Brown
2 Red
3 Orange
4 Yellow
5 Not Used
6 Not Used
2.5.2.1 Test
To verify a transducer is working properly, the
resistance between the wires may be checked.
The resistance should be checked between any
combination around the perimeter (see Figure
11). Four measurements will be taken.

Figure 11. Resistance measurements
(tolerance 1 K)
Note
During self-test, the dialysate pressure can be verified using an independent meter connected via a vent
tubing line connected to the blue sample port on the blue dialyzer connector. The meter reading will be
inverted from the Instrument display. The difference between the two readings should not be greater
than 20 mm/Hg. The independent meter reading will fluctuate, therefore an average of the lowest and
highest readings should be noted.
157-1276-116 Rev A 2-26
February 2003
2.5.3 Output pressure equalizer
The output pressure equalizer consists of two
identical manifolds and a valve seat, separated by
a diaphragm with two nipples. The diaphragm
seals each compartment via a nipple on the
diaphragm and the valve seat. (See Figure 12.)
The diaphragm separates the effluent and
fresh dialysate.

Figure 12. Output pressure equalizer

The output pressure equalizer assures that the
cavities emptying from the flow equalizer empty
evenly. It does this by equalizing the pressures
on either side of the diaphragm. It is located at
the output of the flow equalizer just after the EOS
sensors (see Figures 6 and 13).

Figure 13. Output pressure equalizer location
157-1276-116 Rev A 2-27
February 2003
2.5.3.1 Test
Place a 30 psi gauge on each side of the
diaphragm. The measured pressures should be
identical. With the UF accuracy apparatus, take
readings for End-of-Stroke and the flow through
the Flow Equalizer at each pressure indicated,
recording each measurement in Table 2 as you
go. See Figure 14.
Table 2. EOS pressures
Atmosphere
-350
mmHg
+350
mmHg
EOS
(Expected)
0 1 psi 0 1 psi 3-4 psi
EOS
(Read)

Through
(Expected)
2-4 psi 2-4 psi 6-8 psi
Through
(Read)

To check for a torn diaphragm, perform the acid
test (see Section 2.4.2).

Figure 14. Pressure meter setup
Note
If a balanced pressure is not observed, this could
indicate diaphragm and/or valve seat replacement
is needed. Torque specifications must be
followed per the maintenance manual.

157-1276-116 Rev A 2-28
February 2003
2.5.4 UF flow meter manifold
The UF flow meter consists of two identical
manifolds: the UF flow meter diaphragm, and the
plate clamp (see Figure 15). For location, see
Figure 6.

Figure 15. UF Flow meter manifold
2.5.4.1 Possible causes for UF flow meter output problems
Ruptured Diaphragm
The diaphragm can be checked by observing the
UF output line located on the outside of the
hydraulics cabinet. A ruptured diaphragm will
demonstrate a constant leak at the UF output line.
Leaking Two way Valve
An intermittent leak observed at the UF output line
could represent a leaking two-way valve. Please
refer to the "Two-Way Valve" section.
Test:
The pulse frequency can be slowed by initiating
tech mode and bypassing self-test, then set a UF
rate of 1 L/h which will equal a pulse approximately
every 5 seconds.
Note
It is strongly recommended that the UF flow meter
diaphragm be replaced annually and calibrated per
the maintenance manual.
157-1276-116 Rev A 2-29
February 2003
2.5.5 Flow equalizer
The flow equalizer manifold consists of two
identical cavities. Each cavity is made up of two
identical molded bodies and a diaphragm. See
Figure 16. It is located in the hydraulics cabinet
just left of center when it is first opened. See
Figure 6 for location.

Figure 16. Flow equalizer
The UF Proportioning Power PCB (Figure 18) provides the power needed to sense an end-of-stroke.
The end-of-stroke sensors are connected to PG18 on the UF Proportioning PCB. The voltage may be
measured at U9 & U10 which are located on the UF Proportioning Power PCB.
U9 is connected to end-of-stroke sensor # 2 and it is attached to the spent output of the flow equalizer.
U10 is connected to end-of-stroke sensor # 1and it is attached to the fresh output of the flow equalizer.
When fluid flows through the end-of-stroke sensor manifold, the voltage will be at the upper range.
When the fluid stops flowing the voltage will drop to its lower range.
When voltage drops on both end-of-stroke sensors (no fluid flowing), the Instrument will close the
four open valves.
All eight valves will remain closed for 130 milliseconds, and then the four closed valves from the
previous cycle will open. Fluid will start to flow through the end-of-stroke sensor manifold once again
and the voltage will increase.
157-1276-116 Rev A 2-30
February 2003
There are two styles of end-of-stroke sensors.
Style A is a thermistor and style B is a GEM
sensor (magnetic switch). See Figure 17.
The Instrument requires two style A sensors or
two style B sensors. These sensors may not be
mixed. For example, you could not have one style
A and one-style B EOS sensor in the same
flow path.
The following voltage test may be used for both
styles.
Figure 17. End-of-Stroke Sensors
2.5.5.1 Test
1. For this test to work properly, you must have fluid flowing through the Instrument. Turn the
Instrument on, start Rinse mode, and allow the fluid temperature to increase to 35C.
2. Set the voltmeter for DC voltage / range above 30 volts.
3. Locate U9, U10, C2 (large capacitor), DS4 and DS5 on the UF Proportioning Power PCB. See
Figure 18.
4. Attach the voltmeter positive lead to the top of U9 and the common lead to the minus (-) side of C2.
At this time LED DS4 or DS5 will be lit. Both LEDs should not be lit at the same time.
5. Remain on this test point for 4 cycles of the two-way valves (LED DS4 & DS5 will cycle off and on
four times).
6. Now move the positive lead from U9 to U10 and remain on this test point for 4 cycles. The thermistor
sensor voltage should drop by 1 volt. The GEM sensor voltage should drop by 4 volts.
a. If the voltage drops every cycle on both sensors the valves and diaphragms are functioning
properly.
157-1276-116 Rev A 2-31
February 2003
b. If the voltage is 0 VDC, the sensor may be shorted.
c. If the voltage is greater than 20 VDC, the sensor may be open. In either case replace the faulty
end-of-stroke sensor.
d. If the voltage drops on one cycle and not the other cycle locate the appropriate step below.
1. If the voltage drops every other cycle on U9/EOS #2/spent output and the
voltage drops every cycle on U10. This could be due to a leaky two-way valve. Go
to Table 3.
2. If the voltage drops every other cycle on U10/EOS #1/fresh output and the
voltage drops every cycle on U9. This could be due to a leaky two-way valve. Go
to Table 3.
3. If the voltage drops every other cycle on U9/EOS #2/spent output and the
alternate cycle on U10/EOS #1/fresh output, this could be due to a leaky flow-
equalizer diaphragm. Acid test procedure 2.4.2 will confirm a leaky diaphragm.
Example: Cycle # 1 no voltage drop on U9 and proper voltage drop on U10; cycle
# 2 proper voltage drop on U9 and no voltage drop on U10.
Note
Each Instrument must have two style A or two style B sensors. You would never have one A and
one B in an Instrument.
157-1276-116 Rev A 2-32
February 2003

Figure 18. UF Proportioning Power PCB
Table 3. Leaky Valve Test
Leak on Spent Valve #1 or #7 Leak on Spent Valve #3 or #5
DS4 ON / DS5 OFF DS5 ON / DS4 OFF DS4 ON / DS5 OFF DS5 ON / DS4 OFF
U9 Good EOS Late EOS U9 Late EOS Good EOS
U10 Good EOS Good EOS U10 Good EOS Good EOS

Leak on Fresh Valve #4 or #6 Leak on Fresh Valve #2 or #8
DS4 ON / DS5 OFF DS5 ON / DS4 OFF DS4 ON / DS5 OFF DS5 ON / DS4 OFF
U9 Good EOS Good EOS U9 Good EOS Good EOS
U10 Good EOS Late EOS U10 Late EOS Good EOS
157-1276-116 Rev A 2-33
February 2003

Note
Every time a late EOS occurs, the A & B concentrate pumps will stop. If the A & B concentrate pumps
are not stopping return to flow chart.
7. Select one of the four steps below which best fits your findings.
Leak on Spent Valve #1 or #7. When A & B concentrate pumps stop, clamp the tubing attached
to Valve #1. If the A & B pumps start as soon as the tubing is clamped, Valve # 1 is leaking. If the
A & B pumps do not start when the tubing attached to Valve #1 is clamped, then clamp the tubing
attached to Valve # 7. If the A & B pumps start as soon as the tubing is clamped, Valve # 7 is
leaking. Replace the leaky valve. If the A & B pumps do not start when either tubing is clamped,
return to Table 3.
return to Table 3.
return to Table 3.
A & B pumps do not start when the tubing attached Valve #2 is clamped, then clamp the tubing
157-1276-116 Rev A 2-34
February 2003
return to Table 3.
8. If procedures above are unable to pinpoint the leaky valve, return to the flow chart (2.2.2) or call
Baxter Technical Support.
2.5.6 Rinse valve
The rinse valve is a two-way valve consisting of
the solenoid and the valve assembly. See Figure
19. (For location, see Figure 6.)

Figure 19. Rinse valve
There are two different rinse valve styles in use. The first (Figure 20) is a typical two-way valve attached
to the rinse manifold (serial number 4083 and below). The second (Figure 21) is a two-way valve which
has molded barbed fittings on the input and output ports (serial number 4084 and above).

157-1276-116 Rev A 2-35
February 2003

Figure 20. Two-way valve on rinse manifold

Figure 21. Two-way valve on input and output ports
The rinse valve plugs into PG16 on the UF power PCB. The rinse valve solenoid can be checked using
a DVM.
Ohms Volts
70 - 85
24 VDC 3 V
157-1276-116 Rev A 2-36
February 2003
Note
In the rinse mode, the rinse valve must be open to replace the fluid that the UF flow meter is removing to
keep the TMP at a normal range. If the rinse valve is closed during rinse mode, an extremely high
negative pressure can develop and possibly cause damage to the D/P transducer and/or Instrument
shutdown.
2.5.6.1 Possible cause for rinse valve failure
Particulate matter or debris may get lodged in the
valve plunger assemblies causing the plunger not
to fully seal. This can be tested using the testing
procedure located in the test section.

Note
The valve should hold 25 psi of pressure without
leaking, be careful not to exceed 25 psi as this
may overpressure the valve.

Test
Use a syringe to pressurize the valve assembly
(Figure 22). If the valve does not hold the
pressure, it is defective.
If an extremely positive TMP reading is
observed during the rinse mode, put the
Instrument into bypass and remove one of the
dialysate connectors.
If a suction sound is generated, this could point
to a rinse valve that is not opening.

Figure 22
157-1276-116 Rev A 2-37
February 2003
2.5.7 Two-way valve
The two-way valve consists of two separate components, the solenoid and the valve assembly. Voltage
applied to the solenoid causes the plunger in the valve assembly to retract and open.
The solenoid can be checked for proper operation with
a DVM.
Ohms Volts
70-85 24 VDC 3 V
The valve components plug into the following locations:

Flow Equalizer > PG06/PG07 - UF Power Board
UF Flow meter > PG08 - UF Power Board

The two-way valve is used in three primary locations: the flow equalizer (see Figure 23), the UF flow
meter (see Figure 24), and the incoming water location (see Figure 25). Locations are noted in Figure 6
by the symbols. This procedure involves only the flow equalizer and the UF flow meter valves.

Figure 23
Figure 24

Figure 25

157-1276-116 Rev A 2-38
February 2003
2.5.7.1 Possible cause for two-way valve leakage

The valve assembly when de-energized is in a
normally closed position. A typical failure of the
valve assembly is due to the plunger, which will
not close completely. Spring tension or
particulate matter caught in the valve plunger can
cause the plunger not to seat completely. The
plunger seal can be checked using a syringe to
pressurize the assembly to check for leaks (see
Figure 26). If the valve does not hold the
pressure, it is defective.
Note
The valve should hold 25 psi of pressure without
leaking, be careful not to exceed 25 psi as this
may overpressure the valve.

Figure 26. Checking for 2-way valve leaks

157-1276-116 Rev A 2-39
February 2003
2.5.8 Input pressure equalizer
The input pressure equalizer consists of two
identical manifolds separated by a diaphragm with
one nipple. The diaphragm separates the
effluent and fresh dialysate (see Figures 6 and
27).

Figure 27. Input pressure equalizer
The input pressure equalizer assures the cavities
filling in the flow equalizer fill evenly. It does this
by equalizing the pressures on either side of the
diaphragm. It is located at the entry of the flow
equalizer (see Figures 6 and 28).

Figure 28. Input pressure equalizer location
157-1276-116 Rev A 2-40
February 2003
2.5.8.1 Test
Place a 30 psi gauge on each side of the
diaphragm (see Figure 29). Expected pressures
at a dialysate flowrate of 500 mL/min are show in
the chart. Record the actual readings.
Atmosphere
-350
mmHg
+350
mmHg
EOS
(Expected)
15-17 psi
15-17
psi
15-17 psi
Fresh

Effluent

Through
(Expected)
4-6 psi 4-6 psi 8-12 psi
Fresh

Effluent

Note
If a balanced pressure is not observed, this could
indicate diaphragm and/or valve seat replacement
is needed. Torque specifications must be
followed per the maintenance manual.

Figure 29

The input pressure equalizer diaphragm can be
checked by performing the acid test (see
Section 2.4.2).
157-1276-116 Rev A 2-41
February 2003
2.5.9 Bypass Valve (three-way valve)
The three-way valve assembly consists of two separate components: the valve assembly and the
solenoid. The three-way valve assembly has three ports, a single port on one side and dual ports on
another. The solenoid, when either energized or de-energized, determines which port is selected for
opening (see Figures 30 and 31).

Figure 30

Figure 31
157-1276-116 Rev A 2-42
February 2003

The three-way valve is used as the bypass valve
(see Figure 32).
The solenoid can be checked for proper operation
with a DVM.
Ohms Volts
70-85 24 VDC 3

Figure 32

The three-way valve in the bypass location is in
the energized state when the Instrument is not in
bypass. To test the three-way valve in this
location, put the Instrument into manual bypass,
remove the blue dialyzer connector, and check for
flow. Flow indicates a bad bypass valve.

Note
The LED associated with the bypass valve will not
be illuminated when the Instrument is in bypass.

157-1276-116 Rev A 2-43
February 2003
2.5.10 UF Regulator
The UF regulator consists of a screw and spring
to apply pressure to a needle diaphragm. The
needle diaphragm changes the placement of a
ball in the output fitting to either open or restrict
the flow to the UF flow meter (see Figure 33).
The location is shown in Figure 6.
Figure 33. UF Regulator, exploded view
The UF regulator is used to maintain a positive
pressure on the UF flow meter and is therefore
located before the UF flow meter (see Figure 34).

Figure 34. Location diagram
157-1276-116 Rev A 2-44
February 2003

Pressure is to be set between 200 to 300 mmHg
to properly maintain pressure for the UF flow
meter. If pressure falls to 175 mmHg for one
second, the pressure needs to be increased. The
pressure will fluctuate during calibration due to the
opening and closing of the UF flow meter, so an
average must be looked at for proper setting.

2.5.10.1 Possible causes for pressure problems with the UF Regulator

Flow Ball Missing Worn Diaphragm
If the UF pressure is dramatically high and can not
be adjusted, check to see that the ball in the
output fitting is in place.
Diaphragm replacement, as well as spring
replacement, should be considered if a regulator
cannot be properly adjusted. If components are
replaced, recalibration should be performed per
the maintenance manual.

157-1276-116 Rev A 2-45
February 2003
2.6 Glossary

Dialysate Pressure (DP)
The positive or negative pressure exerted on the membrane in the dialysate
compartment
Dialysate Pressure Transducer
A transducer which senses the dialysate pressure and changes the pressure
reading into an analog electrical signal proportional to pressure. This
transducer is located in the "Dialysate Monitoring Manifold".
ESD
Electrostatic Discharge. ESD procedures and equipment prevent damage to
components that would result from ESD.
Flow Equalizer
The flow equalizer is made of two nearly identical chambers. Each chamber
is comprised of two compartments (one predialyzer and one postdialyzer),
separated by a diaphragm and four solenoid actuated valves. These valves
control the timing of the filling and emptying of the compartments.
Flow Sensor
The flow sensor is a thermistor, which verifies the correct functioning of the
bypass valve and indicates the dialysate flow or bypass on the video display.
Input Pressure Equalizer
The input pressure equalizer matches the input pressures between pre- and
postflow equalizers. It is located just before the flow equalizer.
157-1276-116 Rev A 2-46
February 2003
I/O
Input/output. Typically used in connection with the transfer of data through a
printed circuit board.
I/O Hydraulic Power PCB
The printed circuit board that is located on the hydraulic module, underneath
the UF power PCB. The I/O hydraulic power PCB controls and provides
feedback for the level sensor, dialyzer connector interlocks, concentrate
connector interlocks, flow sensors, hour meter, blood leak detector, dialysate
pressure, conductivity and temperature monitoring, and the incoming
water/bypass/heat clean valves.
Output Pressure Equalizer
This pressure equalizer is a chamber divided by a flexible diaphragm. At the
center of the diaphragm are two valves. When the pressure on one side of
the diaphragm is greater in relation to the other side, it causes the valve to
close on the side with the lower pressure. With its outlet blocked, incoming
fluid increases the pressure until it equals the pressure on the other side of
the diaphragm. This forces the valve to open and normal flow to resume.
PCB
Printed circuit board
Rinse Valve
The rinse valve (dialysate pressure relief valve) is a two-way valve, which
connects the fluid path immediately after the flow sensors. When the
Instrument is in Rinse mode, the rinse valve allows fluid from the drain line to
replace the volume removed by the UF flow meter.
157-1276-116 Rev A 2-47
February 2003
Three-way Valve
The three-way valve consists of the solenoid with a common fluid entry port in
the center on one side and a dual head plunger selecting the exit port on the
other. See Figures 30 and 31.
Transmembrane Pressure (TMP)
TMP is the hydrostatic pressure difference inside the dialyzer across the
membrane from the blood side to the dialysate side.

B
i
= blood pressure in
B
o
= blood pressure out
D
i
= dialysate pressure in
D
o
= dialysate pressure out
Two-way Valve
The two-way valve consists of two separate components, the solenoid and the
valve assembly. Voltage applied to the solenoid causes the plunger in the
valve assembly to open.
UF (Ultrafiltration)
The process by which water (with electrolytes) moves across the dialyzer
membrane as a net result of transmembrane and osmotic pressure
differences between the blood and dialysate
157-1276-116 Rev A 2-48
February 2003
UF Output Line
The line located on the back of the Instrument directly connected to the UF
flow meter, used for measuring the amount of fluid the UF flow meter is
removing
UF Flow meter
The UF flow meter is a measuring device composed of a precisely measured
chamber with a small diaphragm separating it into two compartments. Each
compartment has 2 two-way valves connecting it either to the flow path or the
drain.

157-1276-116 Rev A 2-49
February 2003

157-1276-116 Rev A 2-50
February 2003

System 1000 Series Troubleshooting Guides 2. UF Self-Test Errors

Загружено:

Сведения о документе

Исходное описание:

Оригинальное название

Авторское право

Доступные форматы

Поделиться этим документом

Поделиться или встроить документ

Параметры публикации

Этот документ был вам полезен?

Это неприемлемый материал?

Авторское право:

Доступные форматы

System 1000 Series Troubleshooting Guides 2. UF Self-Test Errors

Загружено:

Авторское право:

Доступные форматы

2.

Вам также может понравиться