Q-1305-061-Ksd -1- 29.05.

2013
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Dr. Schenk GmbH-Industriemesstechnik-Einsteinstrasse 37 (Martinsried)-D-82152 Planegg-Germany
Quotation
2013\15643Q-1305-061-Ksd
Dr. Schenk GmbH
Industriemesstechnik
UFLEX Industries Limited
Mr. Dhawan
A-1, Sector-60
Noida (U.P.), 201301
INDIA
Einsteinstrasse 37 (Martinsried)
82152 Planegg Germany
Phone: +49-89-85695-0
Fax: +49-89-85695-200
May 29, 2013
Dr. Schenk Web Surface Inspection System
for BOPET Film
In-line Quality Control and Process Optimization
for Base & Converted Materials
Customer: Uflex Industries Limited
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Dr. Schenk GmbH-Industriemesstechnik-Einsteinstrasse 37 (Martinsried)-D-82152 Planegg-Germany
Dear Mr. Dhawan
Thank you for the interest you have expressed in the inspection and measurement solutions
offered by Dr. Schenk GmbH Industriemesstechnik.
We understand your requirements for a) accurate local defect detection and b) 100%
monitoring of crucial material properties in BOPET film. Only Dr. Schenk offers the
combined evaluation of both sets of information which will return the level of quality
information you are after. This saves you valuable time and minimizes your investment cost.
After our initial discussion we are pleased to provide the following quotation for your review.
Allow us to highlight the three areas in which your Dr. Schenk experience will stand out:
Superb support: Before, during and after your purchase
- Local sales & service-application facilities around the world ensure fast support,
technical service, training and consulting at any phase of a project we are at your
side when and where you need us.
- Throughout the world Dr. Schenks 220 employees continue to set new standards
for service and inspection. Over 10,000 m of modern production and testing
facilities are available to research, development and production to apply
cutting-edge optics and electronics dedicated to customer applications.
Cutting Edge Technology
Software
- View your production results anytime, anywhere with the off-line Production History
Client for PC
- Use the new intelligent self-optimizing Classification Toolkit and save time when you
change materials
- Take control of what you want to detect, classify and qualify with Dr. Schenks
advanced, rule-based defect classification software
- Configurable reports with the Dr. Schenk Reporting Tool
Optics: Illumination and Cameras with Dr. Schenk MIDA and SLT Concept
- Detect smallest defects at highest production speeds with our unique, high-speed
dual-line scan cameras, based on (TDI) 8K-CMOS (16K-optional)
- Identify defects (contrast only and contrast+deflecting) while you monitor coating
quality both is possible with our Sirius Light Technology (SLT).
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Dr. Schenk GmbH-Industriemesstechnik-Einsteinstrasse 37 (Martinsried)-D-82152 Planegg-Germany
- Classify even the smallest defects with extremely bright, uniform and consistent LED
illumination; it is temperature controlled and uses self-contained closed loop water
cooling; our Multiplexing Technology is the basis for Multiple Image Defect Analysis
- Reveal defects with MIDA that remain invisible to others. One defect generates
multiple images for comprehensive analysis.
- Monitor optical density changes in greater detail than ever before.
Experience ultra-sensitive gauges offering over 65.000 gray levels to monitor
changes in e.g. thickness, haze, porosity, reflectivity, cloudiness, color, visible light
transmission, IR- or UV light absorption.
Experience
- We offer the best optical solution to accomplish your inspection requirements.
We have been in the industrial inspection business since 1985 and have set many
trends in optical inspection. Our achievements are proven by more then 15
installations for BOPET film inspection all over the world and more than 14,000
successfully installed Dr. Schenk systems worldwide.
We look forward to welcoming you as a Dr. Schenk customer and want you to know that the
entire management and staff at Dr. Schenk are committed to the success of your inspection
application. If we can personally assist in any manner or should you have any questions or
concerns, please feel free to call us.
Yours sincerely
i.V. Carsten Wirth i.A. Paul Karner
Sales Director Product Manager
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Dr. Schenk GmbH-Industriemesstechnik-Einsteinstrasse 37 (Martinsried)-D-82152 Planegg-Germany
Table of Contents
Process & Quality control with Dr. Schenk Inspection System
Project Overview
System Configuration
Standard Hardware and Software Components
Complete Inspection Solution Price
Options and Services
Terms & Conditions
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Dr. Schenk GmbH-Industriemesstechnik-Einsteinstrasse 37 (Martinsried)-D-82152 Planegg-Germany
Process & Quality Control with Dr. Schenk Inspection System
General purpose of a web inspection system is optical defect control for both roll-to-roll and
roll-to-sheet systems. One or more light sources illuminate a narrow material strip across
the full web width where line scan cameras are focussing on. The optical resolution is
determined by the number of cameras (cross web resolution) and their speed repeating the
line scan across the material in a second (scan frequency). All acquired video signals above
a certain threshold are taken as local deviations (defects) and further processed for
classification. These classification results are statistically edited for final web qualification
and summarized in roll reports.
The EasyInspect web inspection system is an automatic optical inspection (AOI) system
quoted herein dedicated for high level control of product quality and manufacturing process.
It uses special 8K-cameras connected to a Master PC with a low-noise dual-line CMOS-chip
paired with dedicated high bright and perfectly uniform LED illumination units. Via the MIDA
technology (s.b.) an ultra-fast optical channel multiplexing is accomplished featuring a large
variety of setups on only one single camera scan line. Cameras and LED illumination are
proprietary Dr. Schenk technology.
MIDA optics (Multiple Image Defect Analysis) combines several different illumination setups
(optical channels) with one camera line. This way of different lighting conditions catches
defects which would otherwise remain unseen and safely separates yield-critical from
cosmetic defects. MIDA technology is based upon ultra-high speed LED illumination
multiplexing (up to 65.000 times/sec) where either LEDs with different colours (wave
lengths), or intensities (brightness) or angles (darkfield-brightfield-reflection-transmission)
are applied.
Dr. Schenks Sirius Light Technology (SLT) is the essential for MIDA. The first step in
detecting a defect is being able to see it. This may sound simple but depending on the
properties of the inspected materials, large quantities of light can be required for defects to
stand out. Like Sirus, the brightest star in the night sky, Dr. Schenks Sirius Light
Technology delivers more light than other inspection systems are capable of providing.
Ultra-bright LEDs ensure that no defect can go unnoticed. While more light reveals more
defects it also shows them in greater detail. Furthermore, Sirius Light Technology can direct
the light at the material in different angles - just as Sirius is composed of more than one
star, Dr. Schenk Sirius Light Technology offers more than one illumination angle to
illuminate defects. And just as the light from Sirius covers different spectral classes, Sirius
Light Technology can use different wavelengths to reveal defects more reliably for better
qualification and classification. Sirius Light Technology allows customizing the illumination to
use the right amount and kind of light to detect the defects that matter to you .
EasyMeasure monitors process drifts and larger area product changes like thickness, haze,
porosity, reflectivity, cloudiness, colour, visible light transmission, IR- or UV light absorption
and many more. Each of the 8192 camera pixels is used as an individual brightness gauge
for optical properties acquisition from the full material width and length. The applied unique
dynamic range of more than 65.000 gray levels (a human eye sees ~100 gray level)
provides decisive information about the manufacturing process and the final material quality.
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Dr. Schenk GmbH-Industriemesstechnik-Einsteinstrasse 37 (Martinsried)-D-82152 Planegg-Germany
Customer Benefit of fastest return on investment is accomplished by several advantages:

Reduction of investment cost and production line space (MIDA)

Full defect detection along with clear definition of defects critical to quality vs.
cosmetic (minimized yield loss)

First time fully integrated and simultaneous 100% material property monitoring
(EasyMeasure)

Practically service free and self-controlled inspection systems

World wide Dr. Schenk remote and local on-site application support

Dr. Schenk proprietary technology since 1985 assures highest degree of experience
fulfilling completely customers requirements in their production environment .
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Dr. Schenk GmbH-Industriemesstechnik-Einsteinstrasse 37 (Martinsried)-D-82152 Planegg-Germany
Project Overview
Dr. Schenk proposes a turnkey EasyInspect system for the quality and process control of
BOPET-base film after extrusion before MDO and TDO. The proposed configuration is the
ultimate tool for accurately detecting defects on a real -time basis and for generating a
comprehensive set of reports for process control and production improvement .
System Configuration
Customer application:
Material: BOPET, up to 100 - 900 m base film, yellowish color
Material Width: up to 2700 mm
Material Speed: up to 150 m/min
Defect Size: > 350 m
Defect Types: Gels, Particles, Pinholes, Insects, Contamination, Burn
Spots, Large Scratches
A defect must have a signal-to-noise-ratio of at least 3:1 to be detectable within standard
conditions
According to the requested application and information given, the offered
EasyInspect System will feature the following optical setup(s):
Optical Channel 1
Setup: Transmission Brightfiled
Pixel resolution: 173 m cross-web and 68 m down-web
Schematic drawing:
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Dr. Schenk GmbH-Industriemesstechnik-Einsteinstrasse 37 (Martinsried)-D-82152 Planegg-Germany
Standard Hardware and Software Components
2 x High Speed, high resolution Dual Line (TDI) Camera 8192 k, 12 bit, 320 MHz,
Control Power Box (CPB) for up to 12 cameras, isolated 24 V digital I/O
BRIGHT_LINE LED light source including connector box and cooling unit
Selfcontainig closed loop temperature control for LED
Illumination Power Box (IPB)
Operator Terminal Box (OTB), including main system industrial PC, 23" monitor,
keyboard and mouse
Power Distribution Box (PDB) including Main Switch
Remote maintenance interface: TCP/IP via internet
Standard EasyInspect software:
Fully automated defect classification and grading
Visual display of material quality with defect graphs and maps, e.g. Defect density
map*
Defect map with scroll-back function*
Roll defect statistics*
Defect image display
Reporting Tool to create configurable reports
SQL database for easy data export by push or pull function
Production History Client PHC to review past production
*Real time
Interfaces (according to Dr. Schenk standard interface specification):
Interface for line communication: TCP/IP or digital I/Os (field bus on request)
Data interface (MES, SPC, APC): TCP/IP
Interface for line communication: Digital I/Os (Profibus optional)
Data export using SQL queries
Operator Manual (1 x copy printed & pdf ) and Software Manual and Database Manual
(pdf) in English. Operator Manual optional in DE/FR/CHN/JP/RUS/ROK.
The set of cameras is arranged, fixed and pre-adjusted on a rigid aluminium-made
mounting beam. The brackets on each side of the illumination module provide the tilting
function for precise illumination.
The LED-Bright_Line illumination module is also pre-adjusted and ready for machine
integration. The system frame is not included.
Expandable & Adaptable
The modular design of the system makes it easy to adapt to future changes of requirements
by adding cameras or illumination without major changes in hardware and software
Typical System Components:
(Layout example of EasyInspect standard components. Frame for line-integration and cable conducts are not
scope of supply)
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Dr. Schenk GmbH-Industriemesstechnik-Einsteinstrasse 37 (Martinsried)-D-82152 Planegg-Germany
Complete Inspection Solution Price
Discounted
price
EasyInspect - Inspection System 78,550.00
EasyInspect Hardware based on the standard Hard- and Software
components
EasyInspect detection, evaluation and classification software, including:
Fully automated defect classification and grading included
Streak Detector included
Roll Report included
Severity Map (incl. defects / area) included
Web Qualifier included
Defect Explorer included
Options and Services
(for more detailed information pleasre refer to the technical data sheet)
Discounted
price
EasyMeasure - for 100% material property monitoring
(depending on optical set-up: e.g. thickness, haze, transparency, porosity...)
Price upon
request
Offline Production History Client - offline production analysis softwareto go (
Windows version ) - SQL-databased
3,500.00
Offline Classification Toolkit for classification optimization based on the
defect library
3,500.00
Remote Viewing / License for remote access to the inspection system
2,500.00
Remote service access via LAN / Internet
free of charge +
hourly service
rates
Installation, package including installation, machine start-up, commissioning and
initial instruction (travel and subsistence expenses are not included and will be billed
on a time and material basis)
6400,-
5 days ( 8
hrs/day)
Advanced training package (travel and subsistence expenses are not included
and will be billed on a time and material basis)
Price upon
request
Application support package (travel and subsistence expenses are not
included and will be billed on a time and material basis)
Price upon
request
12 month extended warranty 7 %
All prices in EUR, see "Terms and Conditions" for additional information. Technical specifications subject to
change without notice.
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Dr. Schenk GmbH-Industriemesstechnik-Einsteinstrasse 37 (Martinsried)-D-82152 Planegg-Germany
Options
Framework for Integration
The design and manufacturing of the required framework for hardware integration
of the inspection system into the production line according to Dr. Schenk
recommendation is the customers responsibility. On request, Dr. Schenk will
provide a separate quotation.
Inspection Roller
For inspection in reflection mode it may become necessary to integrate a roller with specific
optical properties into the inspection setup. The specifications depend on the individual
requirements and inspection conditions.
Remote Viewing
License to install the remote user interface on up to 5 remote Windows PCs to view and
access the inspection system from remote locations via network.
EasyMeasure
EasyMeasure provides overall information about material properties for the complete
material width and in ultra-high resolution to optimize the production process.
EasyMeasure monitors such functional parameters as:
opacity
porosity
thickness
haze
permeability
formation
grammage
Monitoring of deviations in coating thickness can be done simultaneously and in-line
together with high-end defect detection.
Offline Classification Toolkit
Optimization of the classification based on the defect library. The Offline Classification
Toolkit enables classification optimization to be done at any PC without connection to the
inspection system itself. The optimized classification can be copied to the inspection system
later on.
Auto Classification
With a defect library it is possible to automatically generate rules for a optimized
classification.
Offline Production History Client
During or after production, you may wish to review the rolls defect distribution. The Offline
Production History Client enables offline export of the stored data for
evaluation at any PC, e.g.scroll the entire web material in cross web and down web
direction. For a detailed review simply zoom in on a group of defect types and click on the
individual defect.
Services
Installation, Machine Start-up, and Commissioning
To ensure fast and efficient installation of your Dr . Schenk Inspection System please adhere
to the steps as defined in the "Installation Requirements for Dr. Schenk Inspection Systems"
The responsibilities of Dr. Schenk and customer staff extend to the items and steps as
defined in this document.
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Dr. Schenk GmbH-Industriemesstechnik-Einsteinstrasse 37 (Martinsried)-D-82152 Planegg-Germany
Initial Training
On-site customer training is performed by one of the Dr . Schenk project engineers. Extent of
this
training according to the Dr. Schenk EasyInspect Initial Customer Training description.
Advanced Training
Customer training can be performed on-site or at the Dr. Schenk training facilites by Dr.
Schenk experts. Extent of this
training according to the Dr. Schenk EasyInspect Advanced Customer training description.
Application Support
On-site detailed customer instruction, includes refining inspection recipes and defect
classification/qualification, performed by a project engineer, typically for 5 days.
Extended Warranty
An additional twelve months extended warranty can be purchased at the time of initial
system purchase. This extended warranty covers all parts and labor costs
(except parts of wear & tear); travel and accommodation expenses will be charged
separately on a time and material basis.
Travel & accommodation expenses and material for each service will be billed separately on
a time and material basis.
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Dr. Schenk GmbH-Industriemesstechnik-Einsteinstrasse 37 (Martinsried)-D-82152 Planegg-Germany
Terms and Conditions
Payment Terms
30% net 14 days after order acknowledgement and down payment invoice date.
70%, at sight, at delivery against shipping documents by irrevocable Letter of Credit
(70% of order value) to be opened latest 4 weeks before shipping date.
Acceptance is granted once the system is used in production.
All prices excluding VAT.
Delivery Time
10-12 weeks after order acknowledgement, and clarification of all technical and commercial
details,
whichever is last. Delayed payment will cause a delay in delivery. Partial deliveries are
allowed.
Delivery Terms
Ex works Grfelfing (according to Incoterms 2010). Including packaging, without
taxes or duty and related fees. All bank charges are paid by the buyer. Delivery according to
the General Conditions of Supply and Erection of Plant and Machinery for Import and
Export No. 188 A of the United Nations Economic Commission for Europe. A copy will be
provided upon request.
If the goods are not picked up at the agreed date or within one week after Dr . Schenk sent a
notification of readiness for delivery to the buyer, Dr. Schenk reserves the right to assign a
forwarder to ship the goods to the customer at the latters expense or claim storage costs
plus interest.
Right of Ownership
The seller reserves the right of ownership for all deliveries made and services rendered
under the contract until complete settlement of payment .
Liability
All indemnity claims, which emerge against Dr. Schenk GmbH are limited to the
maximum insured capital. The insured capital for business and product liability is
10 Mio. each. Consequential damages, loss of profit and other indirect losses or
damages are expressly excluded from Dr. Schenks liability.
Arbitration
All disputes, questions, controversies, or claims arising out of or in connection with this
agreement which are not settled by negotiation shall be determined by arbitration in the
city where the main office of the defendant is located, under the Rules of Arbitration of
the International Chamber of Commerce by one or more arbitrators appointed in accordance
with such rules, and the award and determination of such arbitrators shall be final, binding
and conclusive upon both parties.
Warranty
The System is warranted for parts and labor (excluding all non LED light sources and
consumables)
for a period of 12 months starting with the date of Final Acceptance at the customers site,
and
commencing no later than 14 month after system shipment. An extended warranty can be
purchased optionally.
Documentation
Documentation supplied in English, other languages optional.
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Dr. Schenk GmbH-Industriemesstechnik-Einsteinstrasse 37 (Martinsried)-D-82152 Planegg-Germany
Expiration date
This quotation expires in ninety (90) days.
Addendum
This budgetary quotation is based on our current knowledge of the requested
application. In case the system description and configurations given herein meet
your requirements, we would be pleased to provide you with a formal quotation.
Dr. Schenk GmbH
Industriemesstechnik
i.V. Carsten Wirth i.A. Paul Karner
(This document has been generated electronically and is valid without signatures.)