Design Requirements:

1)
2)
3)
4)

Heats 2.5 kg/s of kerosene from 25 C to 35 C

Schedule 40 Steel Pipe
Water at 90 C available to heat the kerosene
Maximum pressure drop in each pipe is 70 kPa

Schedule 40 Steel Pipe:

ND.t =
ID.t =
OD.t =
A.t =

2
0.05252
0.06034
0.002166

Acceptable Pipe Sizes

ND.a =
3
m
ID.a = 0.07792 m
m
OD.a = 0.0889 m
m
A.a = 0.004769 m

Properties of Kerosene (Inner Tube):

2.50
m.k =
.k =
730
kf.k =
0.132
v.k = 5.47945E-07
.k =
0.0004
Cp.k =
2470
Pr.k =
7.48
.k = 7.32073E-08
t1 =
25
t2 =
35
Rd =
0.0002

Hydraulic Diameter, Dh = 0.01758 m

.k = 7.32073E-08

Effective Diameter, De = 0.040282 m

Pr.k =

7.48

Assumptions:
1) The double pipe heat exchanger is operating in counterflow.
2) The properties of Kerosense are taken from problem 43 on page 443 in the textbook
3)
q=(m.k )(Cp.k)(t2-t1)
q=

61750

J/s

Assuming we are operating under the assumption that there are no heat losses inside the heat exchanger, is it possible to ass
warmer fluid must be equal to the heat gained by the cooler fluid?
Economic Velocity Range for Kerosene:
Mass Flow Rates for Velocity Range:
Economic Velocity Range for Water:
Flow Areas
At = 0.002166403 m
Aa = 0.001908997 m
Fluid Velocities
Vt =
1.58
Va =

2.20

Reynolds Numbers
Ret = 151518.4
Rea =

269362.4

m/s
m/s

1.4
2.214
1.4

m/s
kg/s
m/s

2.8 m/s
4.428 kg/s
2.8 m/s

Nusselt Numbers
Nut =
717.42
Nua =

630.55

Convection Coefficients
hi = 1803.112

W/m*K

ha =

10550.395

W/m*K

ht =

1569.430

W/m*K

Exchanger Coefficient
U0 =
1366.20

W/m*K

Outlet Temperature Calculations

R=
0.350
A0 =
1.148
m
Ecounter =

0.848

T2 =

86.50

t2 =

35

Log Mean Temperature Difference

LMTD =
58.19
C

L=

6.06

T2 =

86.50

t1 =

55

t2 = 61.50426 C
Heat Balance
qw =
61750
qc =

61750

q=
U=

924.3

Friction Factors
= 0.000046 m
/IDt = 0.000875857
/Dh =
Re.a =
ft =
fa =

0.00261661
117556.231
0.021
0.027

Pressure Drop:
pt =
2219.89
pa =
Effectiveness

24630.23

Pa

2.2

kPa

Pa

24.6

kPa

LMTD =

N=
C=
E=

0.254
0.350
0.216

erosene (Inner Tube):

kg/s
kg/m
W/m*K
m/s
N*s/m
J/kg*K
m/s
C
C
m*K/W
m/s

Properties of Water (Annular Tube):

m.w =
4.20
kg/s
.w =
1000 kg/m
kf.w = 0.674 W/m*K
v.w = 3.29E-07 m/s
.w = 0.000329 N*s/m
Cp.w =
4206 J/kg*K
Pr.w =
2.05
.w = 1.66E-07 m/s
C
T1 =
90
T2 = 86.50 C
Rd = 0.00015 m*K/W
.w =

1.6E-07

Pr.w =

2.05

m/s

xchanger, is it possible to assume that the that the heat lost by the

p.max = 70000 Pa
L = 6.056641 m
L = 0.001

C = 0.349574

Dh

58.19

Design Requirements:
1)
2)
3)
4)

Heats 2.5 kg/s of kerosene from 25 C to 35 C

Schedule 40 Steel Pipe
Water at 90 C available to heat the kerosene
Maximum pressure drop in each pipe is 70 kPa

Schedule 40 Steel Pipe:

ND.t =
ID.t =
OD.t =
A.t =

1.25
0.03504
0.04216
0.0009643

Acceptable Pipe Sizes

ND.a =
2
m
ID.a = 0.05252 m
m
OD.a = 0.06034 m
m
A.a = 0.002166 m

Properties of Kerosene (Inner Tube):

2.50
m.k =
.k =
730
kf.k =
0.132
v.k = 5.47945E-07
.k =
0.0004
Cp.k =
2470
Pr.k =
7.48
.k = 7.32073E-08
t1 =
25
t2 =
35
Rd =
0.0002

Hydraulic Diameter, Dh = 0.01036 m

.k = 7.32073E-08

Effective Diameter, De = 0.023266 m

Pr.k =

7.48

Assumptions:
1) The double pipe heat exchanger is operating in counterflow.
2) The properties of Kerosense are taken from problem 43 on page 443 in the textbook
3)
q=(m.k )(Cp.k)(t2-t1)
q=

61750

J/s

Assuming we are operating under the assumption that there are no heat losses inside the heat exchanger, is it possible to ass
warmer fluid must be equal to the heat gained by the cooler fluid?
Economic Velocity Range for Kerosene:
Mass Flow Rates for Velocity Range:
Economic Velocity Range for Water:
Flow Areas
At = 0.000964313 m
Aa = 0.000770385 m
Fluid Velocities
Vt =
3.55
Va =

2.20

Reynolds Numbers
Ret = 227104.7
Rea =

155576.6

m/s
m/s

1.4
0.986
1.4

m/s
kg/s
m/s

2.8 m/s
1.971 kg/s
2.8 m/s

Nusselt Numbers
Nut =
991.70
Nua =

406.45

Convection Coefficients
hi = 3735.870

W/m*K

ha =

11774.630

W/m*K

ht =

3104.954

W/m*K

Exchanger Coefficient
U0 =
2457.04

W/m*K

Outlet Temperature Calculations

R=
0.866
A0 =
0.840
m
Ecounter =

0.956

T2 =

81.34

t2 =

35

Log Mean Temperature Difference

LMTD =
55.67
C

L=

6.34

T2 =

81.34

t1 =

55

t2 = 56.33762 C
Heat Balance
qw =
61750
qc =
q=

61750
61750

U=

1321.0

J/s
J/s
J/s

Friction Factors
= 0.000046 m
/IDt = 0.001312785
/Dh = 0.004440154
Re.a = 69276.59574
ft =
0.022
fa =

0.031

Pressure Drop:
pt = 18499.86
pa =
Effectiveness

48393.20

Pa

18.5

kPa

Pa

48.4

kPa

LMTD =

N=
C=
E=

0.334
0.866
0.255

erosene (Inner Tube):

kg/s
kg/m
W/m*K
m/s
N*s/m
J/kg*K
m/s
C
C
m*K/W
m/s

Properties of Water (Annular Tube):

m.w =
1.69
kg/s
.w =
1000 kg/m
kf.w = 0.674 W/m*K
v.w = 3.29E-07 m/s
.w = 0.000329 N*s/m
Cp.w =
4206 J/kg*K
Pr.w =
2.05
.w = 1.66E-07 m/s
C
T1 =
90
T2 = 81.34 C
Rd = 0.00015 m*K/W
.w =

1.6E-07

Pr.w =

2.05

m/s

xchanger, is it possible to assume that the that the heat lost by the

p.max = 70000 Pa
L = 6.339982 m
L = 0.001

C = 0.866238

Dh

55.67

Property
IDp

3" x 2"
0.05252

ODp
IDa

2" x 1.25"
0.03504

0.06034

0.04216

0.07792
6.06

m
m

0.05252
6.34

m
m

t1

25

25

t2

35

35

T1

90

90

T2

86.50

81.34

U0

1366.20

A0

1.148

W/m*K
2
m

pp

2.22

pa

24.63
0.216
0.254

E
N

units 1

2457.04

units 2

0.840

W/m*K
2
m

kPa

18.50

kPa

kPa

48.39
0.255
0.334

kPa

Nominal Diameter
0.125
0.25
0.375
0.5
0.75
1
1.25
1.5
2
2.5
3
3.5
4
5
6
8
10
12

OD (cm)
1.029
1.372
1.714
2.134
2.667
3.34
4.216
4.826
6.034
7.303
8.89
10.16
11.43
14.13
16.83
21.91
27.31
32.39

ID (cm)
0.683
0.924
1.252
1.58
2.093
2.664
3.504
4.09
5.252
6.271
7.792
9.012
10.23
12.82
15.41
20.27
25.46
30.33

Area (cm)
0.3664
0.6706
1.233
1.961
3.441
5.574
9.643
13.13
21.66
30.89
47.69
63.79
82.19
129.1
186.5
322.7
509.1
722.5

OD (m)
0.01029
0.01372
0.01714
0.02134
0.02667
0.0334
0.04216
0.04826
0.06034
0.07303
0.0889
0.1016
0.1143
0.1413
0.1683
0.2191
0.2731
0.3239

ID (m)
0.00683
0.00924
0.01252
0.0158
0.02093
0.02664
0.03504
0.0409
0.05252
0.06271
0.07792
0.09012
0.1023
0.1282
0.1541
0.2027
0.2546
0.3033

Area (m)
0.00003664
0.00006706
0.0001233
0.0001961
0.0003441
0.0005574
0.0009643
0.001313
0.002166
0.003089
0.004769
0.006379
0.008219
0.01291
0.01865
0.03227
0.05091
0.07225