Text books

1. Harry Peck, Designing for Manufacture, Pitman Publications, 1983.

2. Robert Matousek, Engineering Design- A Systematic Approach Blackie & Son
Ltd., London.1963
References:
1. James G,. Bralla, Hand Book of Product design for Manufacturing, Mc Graw Hill
publications, 1998.
2. Swift K.G., Knowledge based design for manufacture, Kogan page Ltd., 1987.

Lecture No. Topic Text Book Pages Date Taught
UNIT I Introduction
1 General Design principles for manufacturing Notes Notes
2 Strength and mechanical factors T2 45
3-4 Mechanisms selection Notes Notes
5-6 Process capability Notes Notes
7 Feature tolerances Geometric tolerances T1 8-13
8 Assembly limits T1 13-15
9 Datum Features T1 37-55
10 Tolerances stacks Notes Notes
UNIT II Factors Influencing Form Design
11 Working Principle Possible solutions T2 37-50
12-13 Material, Manufacture Design T2 63-64
14 Materials choice T2 51-63
15 Influence of materials on form design T2 75
16-17 Form design of welded members T2 127-146
18-19 Form design of forgings T2 148-157
20-21 Form design of castings T2 112-123
UNIT III Component Design Machining Consideration
22 Design features to facilitate machining
23-24 Drills End milling cutters T1 60-65
25 Keyways Doweling procedures T1 65-68
26 Counter sunk screws T1 68-69
27 Reduction of machined area T1 71
28 Simplification by separation T1 71
29 Simplification by amalgamation T1 73
30 Design for machinability T2 168-171
31 Design for Economy T2 171-174
32 Design for clampability T2 174-175
33 Design for Accessibility T2 176
34-35 Design for Assembly T1 141-151
UNIT IV Component Design Casting Considerations
36-37 Redesign of castings based on parting line
considerations
T1 87-91
38-39 Minimizing core requirements T1 91-93
40-41 Machined holes T1 91
42-43 Redesign of cast members to obviate cores T1 94
UNIT V
Redesign for manufacture and case studies
44
Identification of uneconomical design
T1 104-108
45-46
Modifying the design
T1 108-114
47-48
Group technology
Lecture
Notes
Notes
49-50
Computer Application for DFMA
Lecture
Notes
Notes

TEACHING PLAN
Course Title: PE330 Design for Manufacturing and Assembly (Credits: 3:1:0)
Teaching Faculty: M.Wilson Kumar (744) Designation: Assistant Professor (SG)
Department / School: School of Mechanical Sciences Location: Design Lab, KSMS