IE 305 METROLOGY LAB 1

INTRODUCTION TO THE METROLOGY

LABORATORY
James Paul Johnson

November 3rd, 2009

Introduction:

In essence, metrology is the science of measurement. Through the use of different tools and
equipment, experimenters can determine precise measurements for various fields and uses.
This lab was designed to familiarize the lab section the metrology tools that will be used in the
rest of the year. In this way, it can be better understood how to apply metrology in the future.

Methodology:

Three different tasks were assigned so as to foster familiarity with the metrology equipment.
Firstly, four distinct work pieces would be analyzed using the various instruments. Those using
the equipment were to make three repeated measurements on each topologically distinct
dimension for each work piece. Secondly, a micrometer was to be opened to a random
position. The measurement interpreted and recorded, and then a picture drawn to explain how
the reading was arrived. Thirdly, it was to be determined the minimum number of gage blocks to
realize the reference lengths of .8597 in. and 2.3012 in. Also, wringing of the gage blocks is to
be practiced.

There were seven tools that were utilized during this lab. These include gage blocks, the
conventional and digital micrometer, the conventional and digital caliper, the depth micrometer,
and the Vernier Height Gage.

Results:

Table 1: W_1 Distances to be Measured, Instrument Used, Measurements

W_1 Instrument Measurements

d_11 Digital Caliper 1.9720, 1.9715, 1.9655

d_12 Conventional Micrometer 1.3939, 1.3862, 1.3938

d_13 Digital Caliper .1075, .1075, .1095

d_14 Digital Caliper .1545, .1550, .1545

Table 2: W_2 Distances to be Measured, Instrument Used, Measurements

W_2 Instrument Measurements

d_21 Digital Caliper 1.9805, 2.0005, 1.9945

d_22 Digital Caliper .9835, .9795, .9755

d_23 Digital Caliper .8750, .8775, .8605

d_24 Digital Caliper 1.1270, 1.1280, 1.1290

d_25 Digital Caliper

Table 3: W_3 Distances to be Measured, Instrument Used, Measurements

W_3 Instrument Measurements

d_31 Digital Caliper 1.9524, 1.9502, 1.9569

d_32 Digital Micrometer .8981, .8981, 1.0992

d_33 Depth Micrometer .301, .298, .299

d_34 Conventional Caliper .7565, .7565, .7555

Table 4: W_4 Distances to be Measured, Instrument Used, Measurements

W_4 Instrument Measurements

d_41 Vernier Height Gage 6.435, 6.430, 6.435

d_42 Vernier Height Gage 5.425, 5.4525, 5.428

d_43 Vernier Height Gage 3.156, 3.160, 3.158

Figure 1: Drawing of Micrometer Measurement for an Inch Micrometer

The inch and metric micrometers were set to a random position, which was .850 in. and 21.585
mm. To read the micrometer, the number of bars is counted on the sleeve, which in this case is
the third line between 0 and 1, denoting .75. Then, thimble is read by taking off the number that
is next to the line that matches up with the sleeve line. In this case, the number is 10, denoting .
10. To get the measurement, the two numbers are added, .75 + .10 to get .85 inches. The
millimeter micrometer works in exactly the same manner, except that it uses millimeter
denominations.

Table 5: Gage Block Measurements, Reference Length, Total Number of Blocks

As shown in the table, it takes 4 blocks to realize the reference length of .8597.

Gage Block 1 Measurement .5000

Gage Block 2 Measurement .1500

Gage Block 3 Measurement .1090

Gage Block 4 Measurement .1007

Reference Length .8597

Total Number of Blocks 4

Table 6: Gage Block Measurements, Reference Length, Total Number of Blocks

As shown in the table, it takes 4 blocks to realize the reference length of 2.3012.

Gage Block 1 Measurement .1002

Gage Block 2 Measurement .1010

Gage Block 3 Measurement .1000

Gage Block 4 Measurement 2.0000

Reference Length 2.3012

Total Number of Blocks 4

Conclusion:

As previously stated the purpose of this lab was to give this lab section hands on experience
with the metrology equipment. As such, several measurements were taken of distinct work
pieces with each individual metrology tool. Also, gage blocks were counted out to realize two
reference lengths, and wringing used to construct those lengths. Those who developed the
familiarity with the metrology equipment will be able to use those tools for future labs.

References:

Lehtihet, E. A.. Lecture Notes. Fall Semester, 2009.