is elemental chlorine free. FURUNO Authorized Distributor/Dealer FURUNO Authorized Distributor/Dealer 9-52 Ashihara-cho, 9-52 Ashihara-cho, Nishinomiya 662-8580, JAPAN Nishinomiya 662-8580, JAPAN Telephone : Telephone : 0798-65-2111 0798-65-2111 Fax Fax 0798-65-4200 0798-65-4200 :: FIRST EDITION : FIRST EDITION : AUG. AUG. 1995 1995 Printed in Japan Printed in Japan All rights reserved. All rights reserved. J3 J3 :: MAY. MAY. 10, 2005 10, 2005 Pub. No. Pub. No. IME-34040-J3 IME-34040-J3 *00080722510* *00080722510* *00080722510* *00080722510* (( DAMI DAMI )) FAR/FR-2815/2825 FAR/FR-2815/2825 * 0 0 0 8 0 7 2 2 5 1 0 * * 0 0 0 8 0 7 2 2 5 1 0 * *IME34040J30* *IME34040J30* *IME34040J30* *IME34040J30* * I M E 3 4 0 4 0 J 3 0 * * I M E 3 4 0 4 0 J 3 0 *
ii Hazardous voltage. Can shock, burn, or cause death. Only qualified personnel should work in the units of a radar system. Turn off the power at the ship's mains switchboard before beginning the installation. Post a warning sign near the switchboard to ensure the power will not be applied while the radar system is being installed. Electrical shock, fire, serious injury or death can result if the power is not turned off, or is applied while the equipment is being installed. DANGER WARNING CAUTION Ground both the display unit and the antenna unit. Wear a safety belt and hard hat when working on the antenna unit. Serious injury or death can result if someone falls from the scanner mast. WARNING Turn off the radar power switch before working on the antenna unit. Post a warning sign near the switch to ensure it will not be turned on while the antenna unit is being installed. Serious injury or death can result if the radiatior starts rotating and strikes some- one near the scanner unit. Microwave radiation can be harmful to the human body, particularly the eyes. Do not look into a transmitting antenna from a distance of less than 2.0 meter (7 feet). WARNING The neck of the scanner unit becomes VERY HOT when the de-icer is working. Before beginning any work on the scanner unit, turn off the breaker for the de-icer line at the main switchboard to remove the power (100 VAC, 1) to the de-icer. (Turning off the power to the display unit has no effect.) Ungrounded equipment can cause mutual interference or electrical shock. Confirm that the power supply voltage is compatible with the voltage rating of the equipment. Connection to the wrong power supply can cause fire or equipment damage. The voltage rating appears on the label at the rear of the display unit. Use only the supplied power cable. Use of other power cables (particularly cables whose diameter is smaller than the supplied cable) can cause fire or short circuit. Use the correct fuse. Use of a wrong fuse can cause fire or equipment damage.
iii TABLE OF CONTENTS EQUIPMENT LISTS ............................................................................. v 1. MOUNTING 1.1 Scanner Unit .................................................................................................................... 1-1 1.2 Mounting the Display Unit .............................................................................................. 1-5 1.3 Mounting the Separate Type Control Panel ..................................................................... 1-6 2. CONNECTIONS 2.1 Scanner Unit .................................................................................................................... 2-1 2.2 Display Unit Connections ................................................................................................ 2-6 2.3 Changing Power Specifications .....................................................................................2-13 3. INITIALIZATION AND ADJUSTMENT 3.1 Menus for Initialization and Adjustment ......................................................................... 3-1 3.2 Heading Alignment .......................................................................................................... 3-2 3.3 Adjusting Sweep Timing ................................................................................................. 3-2 3.4 Adjusting Video Signal Level .......................................................................................... 3-3 3.5 Suppressing Main Bang ................................................................................................... 3-4 3.6 Confirming Tuning .......................................................................................................... 3-4 3.7 Confirming Magnetron Heater Voltage ........................................................................... 3-5 3.8 Initial Settings Menus ...................................................................................................... 3-6 3.9 Setting the Function Keys................................................................................................ 3-8 3.10 Menus for Initialization and Adjustment ..................................................................... 3-11 3.11 How to Adjust ARP Board ........................................................................................... 3-12 3.12 Installation Check List .................................................................................................3-14 4. INSTALLATION OF GYRO CONVERTER GC-8 (option) 4.1 General Procedure for Installing and Setting up the GYRO CONVERTER Board ........ 4-1 4.2 Connection of External Power Supply ............................................................................ 4-3 4.3 Confirming Gyrocompass Specifications ........................................................................ 4-3 4.4 Changing Settings on the GYRO CONVERTER Board ................................................. 4-4 4.5 Setting the Bearing on the Radar Display........................................................................ 4-8 iv SCHEMATIC DIAGRAMS AND OUTLINE DRAWINGS LIST OF INSTALLATION MATERIALS, ACCESSORIES AND SPARE PARTS ........... L-1 OUTLINE DRAWINGS Display Unit (tabletop) .................................................................................................. D-1 Display Unit (tabletop type, separate control panel)...................................................... D-2 Control Unit ................................................................................................................... D-3 Display Unit (console type) ........................................................................................... D-4 Radar Scanner Unit ........................................................................................................ D-5 Radar Scanner Unit ........................................................................................................ D-6 SCHEMATIC DIAGRAMS Interconnection Diagram ............................................................................................... S-1 Display Unit General Schematic.................................................................................... S-2 Scanner Unit Schematic Diagram.................................................................................. S-3 INT-Board INT-9170 (1/2) ............................................................................................. S-4 INT-Board INT-9170 (2/2) ............................................................................................. S-5 v EQUIPMENT LISTS Complete set . o N e m a N e p y T y t Q s k r a m e R 1 t i n u r e n n a c S 1 2 t i n u y a l p s i D 5 1 1 - P D R 1 e p y t t n u o m l a t s e d e P e p y t p o t e l b a T 3 s e i r o s s e c c A 0 1 7 5 0 - 3 0 P F t e s 1 , t i n u l o r t n o c n i - t l i u b r o F 1 0 7 5 0 - 3 0 P F 4 0 7 5 0 - 3 0 P F 5 0 7 5 0 - 3 0 P F 4 8 1 - 3 3 1 - 3 0 0 3 7 5 0 - 3 0 P F , t i n u l o r t n o c e t a r a p e s r o F 1 0 7 5 0 - 3 0 P F 3 0 7 5 0 - 3 0 P F 4 0 7 5 0 - 3 0 P F 5 0 7 5 0 - 3 0 P F 1 1 8 1 - 3 3 1 - 3 0 4 s l a i r e t a m n o i t a l l a t s n I 4 0 1 9 1 - 3 0 P C t e s 1 t i n u r e n n a c s r o F 2 0 6 4 1 - 3 0 P C t e s 1 t i n u y a l p s i d r o F 5 e l b a c l a n g i S * m 5 1 * 3 7 8 4 - W R 1 r o m r a o n * m 0 2 * 3 7 8 4 - W R * m 0 3 * 3 7 8 4 - W R * m 5 1 * 5 9 8 6 - W R r o m r a / w * m 0 2 * 5 9 8 6 - W R * m 0 3 * 5 9 8 6 - W R * m 0 5 * 5 9 8 6 - W R 6 s t r a p e r a p S 2 0 9 8 0 - 3 0 P S t e s 1 t i n u r e n n a c s r o F 1 0 3 1 1 - 3 0 P S t e s 1 t i n u y a l p s i d r o F vi Optional equipment . o N e m a N e p y T . o N e d o C s k r a m e R 1 s p i r g d n a H 0 7 - 3 0 P O 0 2 4 - 3 2 4 - 8 0 0 t i n u y a l p s i d r o F 2 e t a l p g n i x i f d r a c M 3 3 1 - 3 0 P O 0 0 4 - 2 5 4 - 8 0 0 3 d o o H 4 7 5 0 - 3 0 P F 0 1 8 - 9 5 4 - 8 0 0 4 r e v o c t i n u y a l p s i D 6 2 1 - 3 0 P O 0 2 8 - 9 5 4 - 8 0 0 t i n u l o r t n o c n i - t l i u b / w p o t e l b a T 7 2 1 - 3 0 P O 0 6 7 - 9 5 4 - 8 0 0 t i n u l o r t n o c e t a r a p e s / w p o t e l b a T 8 2 1 - 3 0 P O 0 9 8 - 9 5 4 - 8 0 0 t n u o m l a t s e d e P 5 t i n u y a l p s i D t i k n o i s r e v n o c 1 - 9 2 1 - 3 0 P O 0 3 8 - 9 5 4 - 8 0 0 n i - t l i u b / e p y t p o t e l b a t m o r f s t r e v n o C t n u o m l a t s e d e p o t t i n u l o r t n o c 2 - 9 2 1 - 3 0 P O 0 1 4 - 2 5 4 - 8 0 0 1 - 0 3 1 - 3 0 P O 0 0 9 - 9 5 4 - 8 0 0 e t a r a p e s / e p y t p o t e l b a t m o r f s t r e v n o C t n u o m l a t s e d e p o t t i n u l o r t n o c 2 - 0 3 1 - 3 0 P O 0 3 4 - 2 5 4 - 8 0 0 1 3 1 - 3 0 P O 0 1 9 - 9 5 4 - 8 0 0 p o t e l b a t o t t n u o m l a t s e d e p m o r f s t r e v n o C t i n u l o r t n o c n i - t l i u b / e p y t 1 - 2 3 1 - 3 0 P O 0 2 9 - 9 5 4 - 8 0 0 p o t e l b a t o t t n u o m l a t s e d e p m o r f s t r e v n o C t i n u l o r t n o c e t a r a p e s / e p y t 2 - 2 3 1 - 3 0 P O 0 5 4 - 2 5 4 - 8 0 0 6 l e n a p l o r t n o C e t a l p g n i x i f 4 3 1 - 3 0 P O 0 4 3 - 1 6 4 - 8 0 0 o t t i n u l o r t n o c e p y t e t a r a p e s g n i n e t s a f r o F p o t e l b a t a 7 / r e t t o l p o e d i V p a m r a d a R 5 2 - P R r a d a r O M I r o f y r o t a d n a M 8 r e t r e v n o c o r y G 2 - 8 - C G 0 2 5 - 6 4 4 - 8 0 0 s l a i r e t a m n o i t a l l a t s n i h t i W 9 h c t i w s r e t n I 7 - J R 0 1 r e z z u b l a n r e t x E 1 2 - 3 0 P O 7 9 0 - 0 3 0 - 0 0 0 r o t c e n n o c h t i w , m 1 1 1 e c n a m r o f r e P r o t i n o m 0 3 - M P r a d a r O M I r o f y r o t a d n a M 2 1 t i n u e g n a R t i k n o i s r e v n o c 1 - 0 1 1 - 3 0 P O 0 1 6 - 6 4 4 - 8 0 0 m k o T 3 1 t i n u e g n a R t i k n o i s r e v n o c 2 - 0 1 1 - 3 0 P O 0 0 2 - 2 5 4 - 8 0 0 m s o T 4 1 t i n u y a l p s i d r o l o C 1 4 1 - D C 5 1 t i n u y a l p s i d e v a l S 0 0 0 8 - D M F 6 1 t i n u r e m r o f s n a r T 8 5 7 1 - U R 6 1 4 - 0 3 0 - 0 0 0 C A V 0 0 1 o t C A V 0 2 2 s t r e v n o C 7 1 t i n u r e m r o f s n a r T 3 0 8 1 - U R 0 2 4 - 0 3 0 - 0 0 0 C A V 0 0 1 o t C A V 0 4 4 s t r e v n o C 8 1 h c t i w s r e t n I 8 - J R 9 1 t i n u e c a f r e t n I 0 0 3 2 - F I r a d a r O M I r o f y r o t a d n a M 1 - 1 1. MOUNTING 1.1 Scanner Unit Mounting considerations The scanner unit is generally installed either on top of the wheelhouse or on the radar mast, on a suitable platform. Locate the scanner unit where there is a good all-round view. (a) On bridge (b) Common mast (c) Radar mast Figure 1-1 Mounting methods No funnel, mast or derrick should be within the vertical beamwidth of the scanner in the bow direction, especially zero degrees 5, to prevent blind sectors and false echoes on the radar picture. It is rarely possible to place the scanner unit where a completely clear view in all directions is available. Thus, you should determine the angular width and relative bearing of any shadow sectors for their influence on the radar at the first opportunity after fitting. Locate the antenna of a direction finder clear of the scanner unit to prevent interference to the direction finder. A separation of more than two meters is recommended. To lessen the chance of picking up electrical interference, avoid where possible routing the signal cable near other onboard electrical equipment. Also avoid running the cable in paral- lel with power cables. A magnetic compass will be affected if placed too close to the scanner unit. Observe the following compass safe distances to prevent deviation of a magnetic compass: Standard compass,1.70 m (FR-2815), 2.10 m (FR-2825), Steering compass, 1.90 m (FR-2815), 1.20 m (FR-2825). Do not paint the radiator aperture, to ensure proper emission of the radar waves. The signal cable run between the scanner and the display is available in lengths of 15 m (standard), 20 m, and 30 m. Whatever length is used it must be unbroken; namely, no splic- ing allowed. The scanner base is made of cast aluminum. To prevent electrolytic corrosion of the scanner base, use the seal washers and corrosion-proof rubber mat and ground the unit with the ground wire (supplied). Deposits and fumes from a funnel or other exhaust vent can adversely affect the aerial per- formance and hot gases may distort the radiator portion. The scanner unit must not be mounted where the temperature is more than 70C. Leave sufficient space around the unit for maintenance and servicing. See the scanner unit outline drawing for recommended maintenance space. 1 - 2 Assembling the scanner unit The scanner unit consists of the scanner radiator and the scanner unit chassis, and they are packed separately. Fasten the scanner radiator to the scanner unit chassis as follows: 1) For the XN20AF, XN24AF, attach two guide pins to the underside of the scanner radiator. 2) Remove the waveguide cap from the radiator bracket. The cap may be discarded. 3) Coat the waveguide flange with anticorrosive sealant as shown in Figure 1-2. Anticorrosive sealant 10 mm O-ring 5 mm Hole for a guide pin Hole for a guide pin Figure 1-2 Coating the waveguide flange with anticorrosive sealant 4) Coat fixing holes for the scanner radiator with anticorrosive sealant. 5) Grease the O-ring and set it to the O-ring groove of the radiator flange. 6) Set the scanner radiator to the radiator bracket. 7) For the XN20AF, XN24AF, coat hex bolts (M8 x 40, slotted washer head, 8pcs.) with anticorrosive sealant and use them to loosely fasten the scanner radiator to the scanner unit chassis. For the XN12AF, coat hex bolts, flat washers and spring washers with anticorro- sive sealant and use them to loosely fasten the scanner radiator to the scanner unit chassis. 8) Remove two guide pins (inserted at step 1), and then tighten fixing bolts. CAUTION Be sure to remove the guide pins. Injury may result if the guide pins loosen and fall. 1 - 3 O-ring Radiator bracket Waveguide Antenna radiator Hex bolt (M8X40), 8 pcs. (XN20AF, XN24AF only) Guide pin (XN20AF, XN24AF only) Hex bolt (M8X35), 8 pcs. Flat washer Spring washer (XN12AF only) Figure 1-3 Fastening the radiator to the radiator bracket Fastening the scanner unit to the mounting platform The scanner unit may be assembled before hoisting it to the mounting platform. However, do not lift the scanner unit by the radiator. Always hold the unit by its housing. When using a crane or hoist, lift the unit by the hoist rings which should be fastened to the bolt fixing covers of the scanner housing. CAUTION DO NOT lift the antenna unit by the radiator; lift it by the hoist rings. (Be sure to remove rings after hoisting the antenna unit.) Hoist ring NO! 1) Construct a suitable mounting platform referring to the outline drawing at the back of the manual. 2) Drill four mounting holes of 15 mm diameter and one cable entry hole of about 50 mm diameter in the mounting platform. 3) Lay the rubber mat (supplied) on the mounting platform. 1 - 4 4) Place the scanner unit on the rubber mat orienting the unit so the bow mark on its base is facing the ships bow. Ground terminal Rubber mat Bow mark Figure 1-4 Scanner unit, front view 5) Fasten the scanner unit to the mounting platform with M12x60 hex bolts, nuts, flat washers and seal washers. 6) Using hex bolt (M6x25), nut (M6) and flat washer (M6) establish the ground system on the mounting platform as shown in Figure 1-5. The location should be within 370 mm of the ground terminal on the scanner unit. Connect the ground wire (RW-4747, 370 mm, sup- plied) between the grounding point and ground terminal on the scanner unit. Coat the entire ground system with silicone sealant (supplied). Anticorrosive sealant Seal washer Rubber mat Anticorrosive sealant Ground wire Hex bolt Hex bolt welded to ships superstructure Hex nut Hex nut Spring washer Spring washer Spring washer OR Anticorrosive sealant Flat washer Anticorrosive sealant Ground terminal Ground wire Antenna base Ground wire Ground the equipment to prevent electrical shock and mutual interference. Figure 1-5 Fastening the antenna unit to the mounting location 1 - 5 1.2 Mounting the Display Unit The display unit is designed to be mounted on a tabletop or on a pedestal (option). Before mounting the display unit If Gyro Converter GC-8 (option) is to be used, install and setup the GYRO PROCESSOR Board before mounting the display unit, because of the difficulty involved if done after the unit is mounted. Instructions for installation and setup are in Chapter 4. Siting considerations Locate the display unit on the bridge in a place where it can be viewed and operated conve- niently. In addition, consider the points noted in the figure which follows. CAUTION A magnetic compass will be affected if placed too close to the display unit. The minimum compass safe distances for magnetic compasses are standard compass:1.6 m steering compass: 1.2 m Consider the points mentioned below when selecting a mounting location for the display unit. The orientation of the display unit should be so the operator views the screen while facing the bow. This makes determination of position much easier. The location should be free of water spray. The daylight bright type radar display provides excellent visibility even in direct sunlight. However, locate the unit out of direct sunlight and away from heat sources because of heat that can build up inside the cabinet. The mounting location should be deter- mined considering the length of the signal cable between the antenna unit and the display unit. (The signal cable comes in lengths of 15, 20 or 30 meters; maximum 100 meters.) Leave sufficient space around the unit for maintenance and servicing. See the display unit outline drawing for recommended maintenance space. 1 - 6 Mounting procedure Tabletop 1) Unfasten the three M10 bolts at the front of the display unit and separate the mounting base from the display unit. 2) Drill five holes of 12mm diameter in the table- top. 3) Secure the mounting base to the tabletop by using M10 nuts, bolts and flat washers. 4) Place the display unit on the mounting base and fasten it to the mounting base with the bolts removed in step 1. Pedestal Fix the pedestal to the mounting location with M12 nuts, bolts and washers. (The cable gland is at the bottom of the pedestal.) See the outline drawing at the back of this manual. 1.3 Mounting the Separate Type Control Panel The separate type control panel connects to the dis- play unit with a connection cable. Nonslip rubber feet (supplied) can be attached to the bottom of the control panel. The panel can be permanently fixed to a tabletop with the control panel fixing plate kit (option). Figure 1-6 Mounting dimensions for tabletop mount display unit 560 644 460 529.5 70
42 2 - 1 2. CONNECTIONS 2.1 Scanner Unit Transceiver module (magnetron inside) Height more than 5 cm Non-ferrous block The magnetron in the transceiver module will de- magnetize if it contacts ferrous material. When dismounting the transceiver module, lay it on its side or on top of non-ferrous material as shown below. 1) Open the scanner unit cover. 2) Disconnect plugs P611, P801 and P821. 3) Unfasten the transceiver module (two bolts). Remove the transceiver module. J611 J801 J821 Fixing bolts Figure 2-1 Scanner unit, front view 2 - 2 4) Unfasten the four fixing bolts on the cable gland at the base of the scanner unit. Remove clamping ring, rubber gasket and washers. From left: Clamping ring, washer, rubber gasket and washer Signal cable Figure 2-2 Scanner unit, front view, cover removed 5) Pass the signal cable through the cable entry hole in the scanner unit mounting platform. Trim the cable so about 80 cm of it protrudes past the cable gland. 6) Slide the clamping ring, washer, rubber gasket and washer onto the cable in that order. 7) Fabricate the signal cable as shown on page 2-4 (signal cable RW-4873), or page 2-5 (sig- nal cable RW-6875). 8) Referring to Figure 2-3, pass the outer and inner shields between the signal cable and the clamping ring. Fasten the cable gland. Clamping ring Washers Rubber gasket Figure 2-3 Passing cable shields between cable and clamping ring 9) Connect the signal cable to the terminal board RTB801 by referring to the interconnection diagram. Leave slack in the coaxial wire to prevent breakage. 10) Bind cores of cables with cable ties. 11) Set the transceiver unit to the scanner unit, push it in until it stops, and then tighten fixing bolts (4 pcs.). Connect plugs P611, P801 and P821. Fasten the shield to the ground terminal on the transceiver module. 2 - 3 12) If the scanner is mounted 2 or more left of ships bow, adjust the position of S901 so it becomes on (contact between #1 and #2 on pcb MP-3795). To access S901, open the bow side cover; S901 is above the drive gear. 15 16171819 20 212223 2425 26 2728 1 2 3 4 5 6 7 8 9 1011 1213 14 RTB801 Bow mark S901 Figure 2-4 Scanner unit, front view 13) Confirm that all screws are tightened and all wiring is properly made. Coat waterproofing gasket, bolts and tapping holes of scanner unit with silicone grease. Check that the water- proofing gasket is seated as shown in Figure 2-5. Close the scanner unit cover. Coat gasket with silicone grease. DO NOT use silicone sealant. CORRECT WRONG Figure 2-5 Correct seating of waterproofing gasket 2 - 4 Fabricating signal cable RW-4873 1) Remove the vinyl sheath by 450 mm. 2) Slide the clamping ring, washer, rubber gas- ket and washer onto the signal cable in that order. 3) Unravel the outer shield to expose the cores in the outer layer. Then, unravel the inner shield to expose the cores in the inner layer. Label all inner cores to aid in identification. 4) Attach EMI cores to all inner cores and all outer cores, and tie them with cable ties, etc.. Note:There are two types of the EMI core, thick and thin. 5) Trim each core (except coaxial wire) con- sidering its location on the terminal board. 6) Trim the inner and outer shields leaving 500 mm each. Twist shields together and attach crimp-on lug FV5.5-4 (blue, 4). 7) Remove insulation of each core by about 6 mm. Fix crimp-on lug FV1.25-M3 (red, 3) to each core. 8) Fabricate the coaxial cable. Make the length 10 mm longer than the shield to prevent wire strain. Attach crimp-on lug FVD1.25-3 (red, 3) to coaxial cable. Figure 2-6 How to fabricate signal cable RW-4873 Figure 2-7 How to ground signal cable RW-4873 Clamping ring Washers Rubber gasket Crimp-on lug (FV5.5-4, Blue, 4) VINYL SHEATH Inner shield 6 mm Red(3) Crimp-on lug(FV1.25-M3) 450 mm 45 mm Red(3) (FVD1.25-3) 2C-2V Cut here 50 mm 6 mm Fold four times Red(3) (FVD1.25-M3) 75 mm 500mm Coax cable Outer cores Inner cores = EMI cores Outer cores:RFC-13(thick) Inner cores:RFC-10(thin) Cable tie under 100mm 70-130mm 2 - 5 Fabricating signal cable RW-6895 1) Remove the anti-corrosive sheath by 500 mm. Remove the armor and vinyl sheath leaving 50 mm each approximately. 2) Fold back the armor and trim to suitable length. Then, slide the washer, rubber gas- ket, washer and clamping ring onto the cable in that order. 3) Unravel the outer shield to expose the cores in the outer layer. Then, unravel the inner shield to expose the cores in the inner layer. Label all inner cores for later identification. 4) Attach EMI cores to all inner cores and outer cores, and tie them with cable ties, etc.. Note: There are two types of EMI core, thick and thin. 5) Trim each core (except coaxial core) con- sidering its location on the terminal board. 6) Trim the inner and outer shields leaving 50 cm each. Twist shields together and attach crimp-on lug FV5.5-4 (blue, 4). 7) Remove insulation of each core by 6 mm approximately. Attach crimp-on lug FV1.25-M3 (red, 3) to each core. 8) Fabricate the coaxial cable. Make the length 10 mm longer than the shield to prevent wire strain. Attach crimp-on lug FVD1.25-3 (red, 3) to coaxial cable. Figure 2-8 How to fabricate signal cable RW-6895 Figure 2-9 How to ground signal cable RW-6895 Clamping ring Washers Rubber gasket Crimp-on lug (FV5.5-4, Blue, 4) Armor ANTICORROSIVE SHEATH 500 mm Inner shield 50 mm Vinyl sheath Armor Outer sheath Coax cable Crimp-on lug Shield 45 mm Red(3) (FVD1.25-3) 2C-2V Cut here 50 mm 6 mm Fold four times Red(3) (FVD1.25-M3) 75 mm FV1.25-M3 FV2-4(Blue) Coax cable Outer cores Inner cores =EMI cores Outer cores:RFC-13(thick) Inner cores:RFC-10(thin) Cable tie under 100mm 70-130mm 2 - 6 2.2 Display Unit Connections Two cables are terminated at the display unit: the signal cable RW-4873 or RW-6895 and the power cable. The signal cable, available in lengths of 15m, 20m or 30m, comes with a connec- tor preattached to it for connection to the display unit. Figure 2-10 How to fabricate power cable DPYCY-3.5 15 mm Clamp here Taping (a) (b) (d) Vinyl jacket Armor DPYCY-3.5 5 mm Terminal cap (c) 10 mm Approx. 150 mm FV5.5-4 Fabricating power cable DPYCY-3.5 1) Remove the vinyl jacket by 150mm. 2) Cut off jute tape wrapped around the braided shield. 3) Unravel the braided shield to expose the cores by about 120mm. 4) Slip the terminal cap onto the core. 5) Remove insulation of cores by about 10mm. Fix crimp-on lugs FV5.5-4 to the cores and braided shield. 6) Cover the braided shield with vinyl tape, leav- ing the portion which will lie inside the cable clamp untaped. Core S = 3.5 mm = 2.4 mm 2 Armor Vinyl sheath (sectional view) 2 - 7 Leading in cables to the display unit To lead in cables easily, unfasten the cable clamp at the right side of the display unit. Figure 2-11 Location of cable clamp inside the display unit Tabletop Cables can be led in through the cable gland at the rear or underside of the unit. Pedestal Lead in cables through the cable gland at the bottom right-hand side of the ped- estal. Pass cables through the cable clamp and tighten the cable clamp. Fix cables to the pedestal frame with cable ties as shown in Figure 2-12. Finally, pass cables through the cable clamp at the right side of the display unit and then tighten the cable clamp. Figure 2-12 How to lead in cables through the pedestal Cable clamp Leaving sheath intact, pass cable through cable clamp Process cable same as on tabletop type 2 - 8 Connections Power cable Connect the power cable to the filter at the right hand side of the display unit. Cover the filter ter- minals with the terminal caps (supplied) to insu- late the terminals. Gyro signal Solder the 5 pin and 3 pin VH connectors (supplied) to the gyrocompass cable. Plug in the connectors on the GYRO CONVERTER Board. For further details, see page 4-2. Figure 2-14 Location of GYRO CONVERTER Board 20mm 1 Insert NH connector wire into NH connector housing. 2 Cut shrink tubing in 20 mm lengths and slip onto each wire. 3 Solder connector to signal cable. 4 Heat shrink tubing with solder- ing iron. NH connector wire Shrink tubing NH connector housing Solder HOW TO ATTACH NH CONNECTOR TO SIGNAL CABLE Figure 2-13 Location of filter inside the display unit GYRO CONVERTER Board Rear panel Power cable Filter 2 - 9 Grounding The display unit must be grounded from a grounding stud having a wing nut lo- cated at the point shown in Figure 2-15. Figure 2-15 Grounding the display unit Radar buoy Solder the radar buoy signal line to the "BUOY" connector on the VDA Board. Connect the trigger line to the corresponding connector on the INT Board. Signal input/output circuit (INT Board INT-9170) 1 TXD1-H J450 +5V +5V +5V +5V Vcc A 1 2 5 6 4 X OUT GND 2 TXD1-C 3 RXD1-H 4 RXD1-C 5 DTR1-H 6 DTR1-C 7 DSR1-H 8 DSR1-C PC900V 2SC1015 +5V Nav data +5V Figure 2-16 INT Board circuit For other input/output circuits, see the circuit diagram of the INT Board at the back of this manual. Tabletop type Pedestal type CAUTION An ungrounded unit can cause electrical shock when its metallic parts are touched and give off or receive electromagnetic interference. 2 - 10 Table 2-1 Input and output signals on the INT Board e m a n l a n g i S n o e m a N b c p r o t c e n n o C . o n r o t c e n n o C e p y t e l b a c i l p p A t n e m p i u q e s k r a m e R l a n g i S t u p n I l a n g i s o r y G * 4 J * 5 J n i p 5 , H V n i p 3 , H V b c p n O : * ) n o i t p o ( 6 0 1 1 P 4 6 A g o l d e e p S l a n g i s G O L 8 4 4 J n i p 3 , H N . c t e , m n / s e s l u p 0 0 2 r o t a c i d n i t n e r r u C ) e d i t ( l a n g i s V A N E S R U O C 9 5 4 J n i p 4 , H N d e s u t o N r o t a c i d n i t n e r r u C ) d e e p s ( l a n g i s V A N D E E P S 0 6 4 J n i p 3 , H N d e s u t o N y o u b r a d a R l a n g i s R A D A R Y O U B 5 4 4 J n i p 4 , H N y a l p s i d e t o m e R l a n g i s R A D A R - T X E 7 - J R r o 8 5 4 J n i p 8 , H N e l g n a r e d d u R l a n g i s T O R R E D D U R 4 6 4 J n i p 7 , H N l a n g i S t u p t u O A P R A l a n r e t x E l a n g i s A P R A - T X E 4 4 4 J n i p 8 , H N 5 0 8 2 - A F , g n i r a e b , g n i d a e h r e g g i r t x T y a l p s i d e v a l S l a n g i s E V A L S 2 4 4 J 3 4 4 J n i p 8 , H N , 1 4 1 - D C , 0 4 1 - D C , 0 0 5 - D G , 0 0 8 - D M F 1 * 0 0 0 8 - D M F r o f t i n u y a l p s i D : 1 * s e i r e s 0 0 8 2 - R F d e s u e b n a c r a d a r y a l p s i d e v a l s s a . t i n u , g n i r a e b , g n i d a e h r e g g i r t x T , o e d i v l a n g i s r e z z u B Z U B - T X E 1 5 4 J n i p 3 , H N 3 - 1 2 - 3 0 P O l a n g i s e v i r d r e z z u b l a n g i s r e z z u B ) C A ( Z U B - T X E ) C A ( 2 5 4 J n i p 2 , H N p m a / w r e k a e p S l a n g i s r e k a e p s l a n g i s r o t i n o M 9 4 4 J n i p 0 1 , H N , s u o n o r h c n y s R E V , s u o n o r h c n y s R O H - r o f C S T N ( o e d i v ) t a m 8 - J R 8 - J R 6 5 4 J n i p 4 , H N l a n g i S t u p t u O / t u p n I a t a d S N I A T A D . S N I 5 5 4 J n i p 5 , H N 7 - J R 7 - J R 7 5 4 J n i p 5 1 , H N n i p 8 , H N a t a d v a N A T A D V A N 0 5 4 J n i p 8 , H N a t a d A P R A A T A D A P R A 4 5 4 J n i p 5 , H N 2 - 11 J458 J464 J452 J449 J450 J454 J459 J456 J451 J455 J457 J444 J442 J443 J448 J460 J461 J467 J463 DTB-2 #1 #8 J441 J445 Figure 2-17 Location of connectors on the INT Board 2 - 12 Grounding cables and covering unused cable slots in the cable clamp Fasten ground wire of cables by fixing screws for cable clamp. Ground shield of cables by cable clamp. Cover unused cable slots with aluminum tape. Figure 2-18 Cable clamp CAUTION 1) The display unit must be grounded. Failure to ground the unit may cause electrical shock when its metallic parts are touched and give off or receive electromagnetic interference. 2) Cover unused cable slots in the cable clamp with aluminum tape to prevent foreign objects from falling into the display unit through the cable slots. 2 - 13 RT-9183 C6 C8 C42 JP13 r e w o P e r i w r e p m u J 3 1 P J C A V 0 0 1 t r o h S C A V 0 2 2 e v o m e R 2.3 Changing Power Specifications This radar can be powered by 100V AC or 220V AC, and is set at the factory for connection to a 100V power supply. To power the unit by 220V AC, remove jumper JP13 on the POWER Board as shown in the procedure below. CAUTION Turn off the power before executing the procedure shown below. Procedure 1) Turn off the power. 2) Unfasten the four screws circled in the illustration at right. 3) Remove the power assembly. 4) Remove the power assembly cover. 5) For 220V power supply, remove jumper wire JP13 on the POWER Board. 6) Mount the power assembly. 3 - 1 3. INITIALIZATION AND ADJUSTMENT 3.1 Menus for Initialization and Adjustment Accessing the menus The menus for initialization and adjustment of this radar are locked to prevent adjustment by the user. To access them; 1) Turn off the power. 2) Turn on the #4 segment of DIP Switch S1 on the SPU Board. Figure 3-1 Display unit (top view, cover removed) and SPU Board Menu operation 1) Press the [RADAR MENU] key. 2) Press appropriate numeric key to select menu desired. 3) Press numeric key to select item. 4) Press same numeric key pressed in step 3 to select option. 5) Press [ENTER] to register selection. Menu description and menu tree See pages 3-6 and 3-11, respectively. Restoring default settings 1) Press [RADAR MENU] [0] [0] [2] [0] [0] [0] [0] to select FACTORY DEFAULT on the INITIAL SETTING 4 menu. 2) Press [ENTER] key. 3) Wait for 10 seconds. 4) Turn power off, and on again. 4 1 S1 3 2 000 010 020 030 040 050 060 070 080 090 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 250 260 270 280 290 300 310 320 330 340 350 b Target b Apparent position of target Antenna mounted error to starboard (heading switch delayed) Picture appears deviated counterclockwise. Correct bearing relative to heading 5) Press [RADAR MENU] [0] [0] [2] [0] [0] [0] to open the INITIAL SETTING 4 menu. 6) Confirm that FR-2815, 2825 is selected at MODEL. 3.2 Heading Alignment Antenna unit mounted error (heading reed switch timing error) can be compensated at the dis- play unit. Figure 3-2 Heading alignment error Procedure 1) Turn on the power. Press [RADAR MENU] [0] [0] [2] [2] to select HD ALIGN on the INITIAL SETTING 1 menu. 2) Select a target echo (by gyrocompass, for example) at a range between 0.125 and 0.25nm, preferably near the heading mark. 3) Operate the EBL control to bisect the target echo. (The value shown on the display is an- tenna position in relation to ship's bow.) 4) Press [ENTER] to finish. 3.3 Adjusting Sweep Timing Sweep timing differs with respect to the length of the signal cable between the antenna unit and the display unit. Adjust sweep timing at installation to prevent the following symptoms: The echo of a "straight" target (for example, pier), on the 0.25nm range, will appear on the display as being pulled inward or pushed outward. See Figure 3-3. The range of target echoes will also be incorrectly shown. 000 010 020 030 040 050 060 070 080 090 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 250 260 270 280 290 300 310 320 330 340 350 a Target a Correct bearing relative to heading Antenna mounted error to port (heading switch advance) Picture appears deviated clockwise. Apparent position of target Correct Target pushed Target pushed inward outward Figure 3-3 Examples of correct and incorrect sweep timings 3 - 3 Procedure 1) Turn on the power. Press [RADAR MENU] [0] [0] [2] [3] to select TIMING ADJ on the INITIAL SETTING 4 menu. 2) Transmit on the 0.25nm range. 3) Adjust radar picture controls to display picture properly. 4) Select a target echo which should be displayed straightly. 5) Adjust the VRM control to straighten the target echo. 6) Press the [ENTER] key. 3.4 Adjusting Video Signal Level When the signal cable is very long, the video amplifier input level decreases, shrinking target echoes. To prevent this, confirm (and adjust if necessary) video amplifier input level. Procedure 1) Connect an oscilloscope to TP3 on the INT Board (INT-9170). 2) Transmit on the 12nm range. Take trigger at TP10 on the same board. 3) Adjust VR1 on the INT Board so the value of TP3 is 4Vpp. (For secondary display, adjust VR2 for same level.) Figure 3-4 Location of INT Board VR2 TP3 INT Board VR1 4 - 6 Setting method 2: by make and model of gyrocompass Table 4-2 Setting GYRO CONVERTER Board by make and model of gyrocompass r e k a M s l e d o M n o i t a c i f i c e p S W S 1 - 1 W S 2 - 1 W S 3 - 1 W S 4 - 1 W S 5 - 1 W S 6 - 1 W S 7 - 1 W S 8 - 1 W S 1 - 2 W S 2 - 2 W S 3 - 2 1 P J 2 P J 3 P J 4 P J 5 P J O N U R U F 0 0 7 - Y G p e t s C D x 0 8 1 V 0 0 1 r o t c e l l o c n e p o , e r i w - 5 N O F F O F F O N O F F O F F O N O N O - F F O F F O , 4 # 6 # , 5 # 2 # - 1 # 1 # z t u h c s n A 3 , 2 d r a d n a t S s u o n o r h c n y s C A z H 0 6 / 0 5 V 0 6 / 0 5 : e g a t l o v r o t o R V 2 2 : e g a t l o v r o t a t S x 0 6 3 F F O F F O F F O F F O F F O F F O F F O F F O F F O N O F F O , 1 # 3 # , 2 # 2 # 2 # 1 # 1 # 6 , 4 d r a d n a t S s u o n o r h c n y s C A z H 0 6 / 0 5 V 0 6 / 0 5 : e g a t l o v r o t o R V 0 9 : e g a t l o v r o t a t S x 0 6 3 F F O F F O F F O F F O F F O F F O F F O F F O F F O F F O F F O , 1 # 3 # , 2 # 2 # 1 # 1 # 1 # 0 2 d r a d n a t S p e t s C D x 0 8 1 V 5 3 ) + ( e r i w - 3 , ) - ( M O C N O F F O F F O N O F F O F F O N O N O - N O F F O , 4 # 6 # , 5 # 2 # - 2 # 2 # a w a g o k o Y c e t v a N h t i a l P ( ) e p y t 3 / 2 / A 1 / 1 - C 5 5 - B , 5 5 - A s u o n o r h c n y s C A z H 0 6 / 0 5 V 0 6 / 0 5 : e g a t l o v r o t o R V 2 2 : e g a t l o v r o t a t S x 0 6 3 F F O F F O F F O F F O F F O F F O F F O F F O F F O N O F F O , 1 # 3 # , 2 # 2 # 2 # 1 # 1 # / X 0 5 2 - Z M C 0 0 5 / X 0 0 3 x 0 6 3 s u o n o r h c n y s C D F F O F F O F F O F F O F F O F F O N O N O - N O F F O - o m e R e v 2 # -
p e t s C D x 0 8 1 V 5 3 ) - ( e r i w - 3 , ) + ( M O C N O F F O F F O N O F F O F F O N O N O - N O F F O , 4 # 6 # , 5 # 2 # - 2 # 2 # / 0 0 2 / 0 0 1 - Z M C 0 0 3 3 / 1 / Z 1 - D , r J 1 - C 3 / 2 - S P I s u o n o r h c n y s C A z H 0 6 / 0 5 V 0 0 1 : e g a t l o v r o t o R V 0 9 : e g a t l o v r o t a t S x 0 6 3 F F O F F O F F O F F O F F O F F O F F O F F O F F O F F O F F O , 1 # 3 # , 2 # 1 # 1 # 1 # 1 # 0 5 - Z M C e t o N p e t s x 0 8 1 V 5 3 ) - ( e r i w - 3 , ) + ( M O C N O F F O F F O N O F F O F F O N O N O N O F F O - o m e R e v 2 #
h t i a l P I I I / I I T A G V A N s u o n o r h c n y s C A z H 0 6 / 0 5 V 0 6 / 0 5 : e g a t l o v r o t o R V 8 6 : e g a t l o v r o t a t S x 0 6 3 F F O F F O F F O F F O F F O F F O F F O F F O F F O F F O F F O , 1 # 3 # , 2 # 2 # 2 # 1 # 1 # c e m i k o T y r r e p S ( ) e p y t 1 1 / 2 / 1 - S E / 2 0 1 / 1 0 1 - T L G 7 0 1 / K 6 0 1 / 3 0 1 s u o n o r h c n y s C A z H 0 6 / 0 5 V 0 1 1 / 0 0 1 : e g a t l o v r o t o R V 0 9 : e g a t l o v r o t a t S x 6 3 N O N O F F O F F O F F O F F O F F O F F O F F O F F O F F O , 1 # 3 # , 2 # 1 # 1 # 1 # 1 # 0 1 1 / A 1 1 - S E 0 0 2 - G T 0 0 0 2 / R 2 2 2 R P H / L 7 3 2 R P 1 2 M G s u o n o r h c n y s C A z H 0 6 / 0 5 V 0 1 1 / 0 0 1 : e g a t l o v r o t o R V 2 2 : e g a t l o v r o t a t S x 0 9 F F O N O F F O F F O F F O F F O F F O F F O F F O F F O F F O , 1 # 3 # , 2 # 1 # 1 # 1 # 1 # 4 1 - K M T / 2 / 1 - D O M I E - K N , N E - K N p e t s C D x 0 8 1 V 0 7 ) + ( e r i w - 3 , ) - ( M O C N O F F O F F O N O F F O F F O N O N O F F O F F O , 4 # 6 # , 5 # 2 # 1 # 1 # 0 4 1 / 0 3 1 - R S p e t s C D x 0 8 1 V 0 7 r o t c e l l o c n e p o , e r i w - 5 N O F F O F F O F F O N O F F O F F O F F O F F O F F O , 4 # 6 # , 5 # 2 # 1 # 1 # 0 0 0 5 / 0 0 1 - G T / 0 3 1 / 7 5 3 - R P 7 1 - S E , 0 4 1 2 0 2 / 1 0 2 - T L G 3 0 2 / p e t s C D x 0 8 1 V 0 7 ) - ( e r i w - 3 , ) + ( M O C N O F F O F F O N O F F O F F O N O N O F F O F F O , 4 # 6 # , 5 # 2 # 1 # 1 # 0 0 0 6 - G T p e t s C D x 0 8 1 V 4 2 N O F F O F F O N O F F O F F O N O N O - N O F F O , 4 # 6 # , 5 # 2 # 2 # 2 # 1 1 - M G s u o n o r h c n y s C A z H 0 6 / 0 5 V 0 0 1 : e g a t l o v r o t o R V 0 9 : e g a t l o v r o t a t S x 0 9 F F O N O F F O F F O F F O F F O F F O F F O F F O F F O F F O , 1 # 3 # , 2 # 1 # 1 # 1 # 1 # 6 1 - S E , 0 2 1 - R S 0 3 / 0 2 / 0 1 - K M p e t s C D x 0 8 1 V 5 3 N O F F O F F O N O F F O F F O N O N O N O F F O , 4 # 6 # , 5 # 2 # 2 # 2 # i k a s a w a K 1 8 - X G s u o n o r h c n y s C A z H 0 6 / 0 5 V 0 1 1 / 0 0 1 : e g a t l o v r o t o R V 0 9 : e g a t l o v r o t a t S x 0 9 F F O N O F F O F F O F F O F F O F F O F F O F F O F F O F F O , 1 # 3 # , 2 # 1 # 1 # 1 # 1 # n w o r b a m r A 1 - L K M , 0 1 - K M , 1 5 3 1 S E I R E S 4 - D O M p e t s C D x 0 8 1 V 0 5 ) - ( e r i w - 3 , ) + ( M O C N O F F O F F O N O F F O F F O N O N O F F O F F O , 4 # 6 # , 5 # 2 # 1 # 1 # n o s t r e b o R 0 8 - R K S p e t s C D x 0 8 1 V 5 3 ) + ( e r i w - 3 , ) - ( M O C N O F F O F F O N O F F O F F O N O N O N O F F O , 4 # 6 # , 5 # 2 # 2 # 2 # Jan. 21, '03 D-4