2008-03-21 SKF Slide 1

SKF Mining, Mineral Processing & Cement

2008-03-21 SKF Slide 2
SKF Mining, Mineral Processing & Cement
SKF solutions for
horizontal grinding mills
SKF 1 Industrial Team
2008
SKF Mining, Mineral Processing and Cement
2008-03-21 SKF Slide 3
SKF Mining, Mineral Processing & Cement
SKF Solutions for horizontal grinding mills (HGM)
Bearing Operating Characteristics
Moderate loading
Low speed
Dusty environment (dry)
Slurry contamination (wet)
Reliable operation
Root Cause Failures
Bearings jamming in housing
Seal failures
Lubrications
Pedestal out of tolerance - settlement
Mill type
Ball
Rod
Autogeneous
Semi Autogenous
2008-03-21 SKF Slide 4
SKF Mining, Mineral Processing & Cement
Bearings and Units platform
Sealed spherical
roller bearing
Bearings for
vibrating screens
ConCentra unit roller
SensorMount
Sleeves with oil injection
Bearings
and units
2008-03-21 SKF Slide 5
SKF Mining, Mineral Processing & Cement
SKF Explorer performance class bearings
Offers longer service life through improved:
Heat treatment
Manufacturing
Design
2008-03-21 SKF Slide 6
SKF Mining, Mineral Processing & Cement
SKF solutions for horizontal grinding mills
SKF Explorer bearings
248/239-series (spherical roller bearing)
C48/C39-series ( CARB)
Normal clearance
Shaft tolerance h9/IT5
Housings
Special split housing based on SNL XLarge
H7 bore tolerance (F8 for non-split)
SKF Copperhead fault detection
End user value
Reduced down time
Red. maintenance cost
Improved safety
Preferred Bearing and Sleeve sizes (others sizes available)
Shaft diam (mm) Locating bearing Floating bearing Unthreaded sleeve
610 239/630 CAK/W33 C39/630 KM KOH 39/630
825 239/850 CAK/W33 C39/850 KM KOH 39/850
1030 239/1060 CAK/W33 C39/1060 KMB KOH 39/1060
1150 239/1180 CAK/W33 C39/1180 KMB KOH 39/1180
1460 248/1500 CAK/W33 248/1500 CAK/W33 LU 236558
1750 248/1800 CAK/W33 248/1800 CAK/W33 LU 239256
SKF SensorMount

2008-03-21 SKF Slide 7

SKF Mining, Mineral Processing & Cement
Housing fixed, CARB
floats inside raceways
SKF solutions for trunnion support
Housing fixed,
bearing slides
Housing slides
on polymer layer
Function
Axial loads
Dirt influence
on movement
Stability
Seal motion
Housing design
Service need
10% of radial?
Yes
Not fixed
Does not move
"Special"
Dirt removal
Wear?
Zero
No
Good
Moves axially
"Same"
No
Small
Yes
Not fixed
Does not move
"Very special"
Wear?
Corrosion?
Can get stuck
Corrosion?
Good
Moves axially
"Same"
"Dramatic"
4 different ways
to accommodate
axial motion in
the loose end
Housing moves
on rockers
2008-03-21 SKF Slide 8
SKF Mining, Mineral Processing & Cement
Unthreaded sleeves trunnion support
Type KOH
Oil supply ducts on outer surface
For bore > 1180mm on special number; LU x x x
Customer value
Shaft tolerance h9 instead of p6 alt. r6
Safe and fast mounting/dismounting
Alternative up to 1060 mm shaft;
Adapter sleeve OH-type on stepped shaft
2008-03-21 SKF Slide 9
SKF Mining, Mineral Processing & Cement
SKF housings for trunnion support
Main bearing housings
Narrow, to keep the trunnion short
Separate labyrinth greasing, to "flush"
Internal seal, to direct the labyrinth
grease
Axial labyrinths, to avoid dirt
collection
Centreline marking, for easy
mill assembly
Horizontal split, for easy
mounting
Grease sampling from inside,
to be consistent
2008-03-21 SKF Slide 10
SKF Mining, Mineral Processing & Cement
SensorMount
the SKF SensorMount method
SensorMount indicator
SKF TMEM 1500
SKF hydraulic
nut HMVE
SKF pumps
and injectors
Tables for inner ring expansion ;
SKF drive-up Method on CD-ROM
online www.skf.com/mount
Customer value
Fast and accurate
Reduce maintenance and
repair costs
Reduce downtime
Improve safety
2008-03-21 SKF Slide 11
SKF Mining, Mineral Processing & Cement
SKF Maintenance Products
Product Types
Hydraulic pumps & injectors
Hydraulic nuts
Laser Shaft alignment
Laser Belt alignment
Benefits
Reduce maintenance & repair costs
Reduce downtime
Improve safety
Hydraulic nuts:
HMVC .. E
Hydraulic nut rental: ex: HMVE
48E/rental
Hydraulic pumps:
729124 (for nuts O HMVC 54E)
729124 DA (with digital gauge)
TMJL 50 DA (for nuts O HMVC 200E)
TMEB 2
Laser Belt Alignment
TMEA 2 Laser Shaft
Alignment
2008-03-21 SKF Slide 12
SKF Mining, Mineral Processing & Cement
Adapter sleeves
Adaptor sleeves for
spherical roller
bearings and CARB
Hydraulic assist std with bore
200mm
Customer value
Shaft tolerance h9 instead of p6 alt. r6
Safe and fast mounting/dismounting
HE
KMFE nut
HL
KML nut
OHE
HME nut
Three different types depending on shaft size;
Adapter sleeve on
stepped shaft
Exact location of bearing
Adapter sleeve on
straight shaft
Simple straight shaft
2008-03-21 SKF Slide 13
SKF Mining, Mineral Processing & Cement
SKF oil injection
#1077453
(Pipe)
and
#1077454
(Nipple)
Quick connect nipple
#729832 A (d1 = G )
To connect from SKF
1014357A to Pump
Adapter
#1014357
For Connection
To Pump
Hydraulic Pumps
SKF #729124 (for nuts HMVC 54E)
SKF #TMJL 100SRB (for nuts HMVC 92E)
Digital Pump Gauge (For Oil Injection)
SKF #TMJG 100D
Hydraulic Fluid
SKF #LHMF 300 (1 & 5 Liters Available)
Dial Indicator (Inches)
SKF #TMCD R
90 Angle Connector
M6 male to G female
SKF Part # 2084051 (Swivel Nipple)
Hydraulic assist adapter sleeves
For 222, 230 and 231 series bearings
Starting at 200 mm (4 7/16 inch) size
OS and OSNP
OS .. H and OSNP .. H
2008-03-21 SKF Slide 14
SKF Mining, Mineral Processing & Cement
Lubrication systems platform
LGGB2 - Biodegradable / low toxicity
( for moderate operating conditions )
SYSTEM 24
LGEP2 general machinery
LGHB2 high temperature
LGEV2 Large / low speed machinery
Automatic systems
Multipoint
lubricator
Lubrication
systems
2008-03-21 SKF Slide 15
SKF Mining, Mineral Processing & Cement
SKF Greases
LGEV2 extreme pressure grease
NLGI 2
lithium soap
1000 cSt @ 40 C
2008-03-21 SKF Slide 16
SKF Mining, Mineral Processing & Cement
Seals platform
Seal combinations
(Speedi-Sleeve, contact seal, V-ring)
V-ring seals
Contact seals
Speedi-Sleeve
Seals
2008-03-21 SKF Slide 17
SKF Mining, Mineral Processing & Cement
Services platform
Training
Mechanical
RCFA
Engineering Consultancy
PdM
PRM
IMS
Asset Management Services
Services
Asset Efficiency Optimization
2008-03-21 SKF Slide 18
SKF Mining, Mineral Processing & Cement
SKF Copperhead fault detection for trunnion
Trunnion
CMPT2323T
CMPT CTU transmitter set for low speed
CMPT2323T - low speed sensor
Fault detection for grinding mills
Mechanical looseness
Gear faults
Bearing faults
High temperature
2008-03-21 SKF Slide 19
SKF Mining, Mineral Processing & Cement
Bearing remanufacturing services (bearing OD > 200 mm)
Cleaning, inspection and analysis
Polishing
Raceway grinding, as needed
Rework of cages
New rollers, as needed
Preservation
Packaging
xx month warranty
SKF and competitor bearings
Not all services available in all locations
2008-03-21 SKF Slide 20
SKF Mining, Mineral Processing & Cement
Housing remanufacturing ( Housing bore > 430mm)
Cleaning, inspection and analysis
Polishing of machined surfaces
Restore the tolerances
Machining of split, bore, foot
Metal spray or sleeve bore
New bolts, as needed
Painting
Preservation
Packaging
Xx month warranty
SKF and competitor housings
Not all services available in all locations
Before remanufacturing
After remanufacturing
2008-03-21 SKF Slide 21
SKF Mining, Mineral Processing & Cement
SKF Maintenance Products
Product Types
Hydraulic pumps & injectors
Hydraulic nuts
Laser Shaft alignment
Laser Belt alignment
Benefits
Reduce maintenance & repair costs
Reduce downtime
Improve safety
Hydraulic nuts:
HMVC .. E
Hydraulic nut rental: ex: HMVE
48E/rental
Hydraulic pumps:
729124 (for nuts O HMVC 54E)
729124 DA (with digital gauge)
TMJL 50 DA (for nuts O HMVC 200E)
TMEB 2
Laser Belt Alignment
TMEA 2 Laser Shaft
Alignment
2008-03-21 SKF Slide 22
SKF Mining, Mineral Processing & Cement
SKF resources
www.aptitudexchange.com
SKF @ptitude Exchange is SKF's knowledge
source for asset maintenance and reliability
expertise. White papers, interactive services,
tutorials, etc., are now at your fingertips.
Register for FREE, and learn about subscription
options.
See www.skf.com for additional solutions
DSP is SKFs tool to document the value
and Return on Investment (ROI) for its solution.
SKF Documented Solutions program (DSP)
2008-03-21 SKF Slide 23
SKF Mining, Mineral Processing & Cement
SKF solutions for horizontal grinding mills
SKF Explorer spherical roller bearing
CARB toroidal roller bearing
Unthreaded Sleeves
SKF housings
SKF Copperhead fault detection
SKF SensorMount

Maintenance products & Services

CARB feature in trunnion support
Locating side Non-locating side
2008-03-21 SKF Slide 24
SKF Mining, Mineral Processing & Cement
Improve productivity and profitability
Improve health and safety
Improve the environment
SKF solutions for horizontal grinding mills
SKF, CARB, SensorMount, @ptitude and SYSTEM 24 are registered trademarks of the SKF Group
The contents of this publication are the copyright of the publisher and may not be reproduced (even extracts) unless prior written
permission is granted.
Every care has been taken to ensure the accuracy of the information contained in this publication but no liability can be accepted for any
loss or damage whether direct, indirect or consequential arising out of use of the information contained herein.
2008 SKF Group Version 1/2/2008
For more information, contact your SKF Authorized Distributor,
your SKF Representative, or e-mail us at skfcopperhead@skf.com
2008-03-21 SKF Slide 25
SKF Mining, Mineral Processing & Cement