FCV INTERNAL USE ONLY MUST NOT BE COPIED

06
11/05/2003 N.Q.Giang
P.T.Hoan K.SHOJI Change in page 2;3 STD. No
05
04/01/2003 N.Q.Giang P.T.Hoan Y.Haniuda Change in page 3
04
9 Dec., 1998 P.T.HOAN L.D.TRI K.ARAI Change all
REV DATE DESIGN CHECK APPR DESCRIPTION
DATE SECTION DESIGN CHECK APPR STD DIV SHEET
18 Jun., 98
BEE P.T.HOAN L.D.TRI
M.Yamagishi
FCV Inc. 1 / 4
FCV FCV STANDARD SHEET
JXFV
Specification:
NC DRILLING MACHINE MANAGEMENT
SPECIFICATION
JXFV 425/402E
PWB Development Section
NC DRILLING MACHINE MANAGEMENT SPECIFICATION
1. Scope
This specification applies to the management of the NC drilling machine.
2. Applied Equipment
Equipment name: NC drilling machine
3. Daily Management Item (check items with frequency within one month)

No. Check item Location Contents Method Criteria Frequency Section in
charge
Action
taken
Remarks (measuring
instrument, notes)
Check for smooth
rotation
Turn by hand. Smooth rotation Once a day Manufacturing
Section
Notify the PM
group.

Collet cleaning Spray Rusen
(CRC556).
2s for each axis Once a day Manufacturing
Section
Wipe off excess oil
with cloth after
spraying.
Checking how far
the collet opens
Put a weight jig
onto the collet.
Natural fall Once a week Manufacturing
Section
Disassemble and
clean the chuck.
Use the jig weighing
300g.
1 Spindle Rotor
Warm-up Heat run 30 min or more Every time turn on the
machine that stopped
for 2 hours or more
Manufacturing
Section
Not needed in
continuous operation
mode
Oil tank Checking the oil
level
Visual check Between the middle
level and upper level
Once a week Manufacturing
Section
Supplement oil. Use Dafni super
multi NO2 for oiling.
2 Cooling
device
Air filter Cleaning Clean with a
vacuum cleaner.

No dust Once a month Manufacturing
Section

Creation
section
BEE



FCV INTERNAL USE ONLY MUST NOT BE COPIED




06
11/05/2003 N.Q.Giang
P.T.Hoan K.SHOJI Change in page 2;3 STD. No
05
04/01/2003 N.Q.Giang P.T.Hoan Y.Haniuda Change in page 3
04
9 Dec., 1998 P.T.HOAN L.D.TRI K.ARAI Change all
REV DATE DESIGN CHECK APPR DESCRIPTION
DATE SECTION DESIGN CHECK APPR STD DIV SHEET
18 Jun., 98
BEE P.T.HOAN L.D.TRI
M.Yamagishi
FCV Inc. 2 / 4
FCV FCV STANDARD SHEET
JXFV
Specification:
NC DRILLING MACHINE MANAGEMENT
SPECIFICATION
JXFV 425/402E
PWB Development Section

No. Check item Location Contents Method Criteria Frequency Section in
charge
Action taken Remarks (measuring
instrument, notes)
3 Pressure foot Bushing Abrasion of bushing Visual check No damage and no
burr
Once a week Manufacturing
Section
Replace the bushing.
Pressure
foot
Check if the up/down
movement of pressure
foot is smooth
Visual check Smoothly Once a week Manufacturing
Section
Shut down air supply to
check whether or not the
pressure foot move down
automatically

4 Optical
sensor
Tool check
sensor
Cleaning Use cotton stick No dirt Once a day Manufacturing
section

5 Dust
collector
Hopper Cleaning Swing the lever. Once a day Manufacturing
Section

Primary
pressure
Pressure check Visual check 6 kg/cm or more Once a day Manufacturing
Section
Call the facility
management section.
If an abnormality is
found, also check
other equipment.
Regulator
pressure
Pressure check Refer to page 2.3 in
the Instruction
Manual.

Primary:
6.5 0.5 kg/cm
2

Pressure foot:
3 ~ 3.5 kg/cm
2

Once a week Manufacturing
Section
Adjust the regulator
pressure.

6 Air pressure
Air supply
hose
Tighten the hose band
of hose head.
Use minus driver No loosen , No
damaged.
Once a
month
PM Replace the hose band
ADC pod Clamp pressure
measurement
Use a 2 kg tension
gauge.
1 ~ 3.5 kg Once a week Manufacturing
Section
Replace the ADC post.
Piping Check for air and Oil
leakage.
Visual and auditory
check
No leakage Once a day Manufacturing
Section
Repair the leakage area
of the piping.

7 Other
Whole
equipment
Cleaning Use the dust
collector and cloth.
No dust Once a day Manufacturing
Section
If abnormal dust or rust
is found, check for the
causes.





FCV INTERNAL USE ONLY MUST NOT BE COPIED




06
11/05/2003 N.Q.Giang
P.T.Hoan K.SHOJI Change in page 2;3 STD. No
05
04/01/2003 N.Q.Giang P.T.Hoan Y.Haniuda Change in page 3
04
9 Dec., 1998 P.T.HOAN L.D.TRI K.ARAI Change all
REV DATE DESIGN CHECK APPR DESCRIPTION
DATE SECTION DESIGN CHECK APPR STD DIV SHEET
18 Jun., 98
BEE P.T.HOAN L.D.TRI
M.Yamagishi
FCV Inc. 3 / 4
FCV FCV STANDARD SHEET
JXFV
Specification:
NC DRILLING MACHINE MANAGEMENT
SPECIFICATION
JXFV 425/402E
PWB Development Section

4. Periodic Management Item (Periodic inspection target [one month or more] )

No. Check item Location Contents Method Criteria Frequency Section in
charge
Action taken Remarks (measuring instrument,
notes)
1 FD driver Computer Clean FD driver head Use Clean disk 1 minute Once a month Manufacturing
Section
Refer to page III-2-7 in
H.Mark-10D
Instruction Manual

Spindle Run-out measurement Use dial
gauge.
14m Once a month PM Replace the spindle. Refer to page 4.5 in the
Instruction Manual.
2 Accuracy
Pin
location
Measure the alignment
accuracy of pin hole
Use dial
gauge.
30m Once a month PM Readjust pin hole
location
Refer to page 4.23 in the
Instruction Manual.
LM guide Greasing Use the grease
gun.
Moderate
quantity
Quarterly PM Refer to pages 4.19 and 4.20 in
the Instruction Manual for the
oiling positions and oil types.
Drive Greasing Use the grease
gun.
Moderate
quantity
Quarterly PM Refer to pages 4.19 and 4.20 in
the Instruction Manual for the
oiling positions and oil types.
3 Oiling
Cooling
device
Oil replacement Whole
quantity
Moderate
quantity
Every year PM Use 36 litters of Dafni super
multi No2 for oiling.

5. Special periodic management item (Carried out by PM or Makers service)

No. Check item Location Contents Method Criteria Frequency Section in
charge
Action taken Remarks (measuring
instrument, notes)
1 Positioning accuracy X &Y axis Positioning error
Compensation
Refer to page 8 in
software maintenance
instruction manual
5m Once per 6
months
PM Refer to manual Use Check Master



FCV INTERNAL USE ONLY MUST NOT BE COPIED




06
11/05/2003 N.Q.Giang
P.T.Hoan K.SHOJI Change in page 2;3 STD. No
05
04/01/2003 N.Q.Giang P.T.Hoan Y.Haniuda Change in page 3
04
9 Dec., 1998 P.T.HOAN L.D.TRI K.ARAI Change all
REV DATE DESIGN CHECK APPR DESCRIPTION
DATE SECTION DESIGN CHECK APPR STD DIV SHEET
18 Jun., 98
BEE P.T.HOAN L.D.TRI
M.Yamagishi
FCV Inc. 4 / 4
FCV FCV STANDARD SHEET
JXFV
Specification:
NC DRILLING MACHINE MANAGEMENT
SPECIFICATION
JXFV 425/402E
PWB Development Section

6. Notes

1) Keep automatic operation and spindle rotation stopped during checking.
2) Make an "Under checking" indication in an easily visible location.
3) Eject the spindle tool before precision measurement (it may be accidentally sticked into your hand).
4) Do not disable the safety sensors.
5) Keep the door closed during automatic operation.
7. Others.
1) The management items concerning quality are specified separately.
2) If an abnormal sound, heat or any other abnormality occurs during automatic operation, stop operation immediately and check the cause of each abnormality.




Revision history:
Revision. Change content.
06

- Change in page 02;03