SMART Systems

for
Factories
Operation & Maintenance
Location
Contact
Amman/ Jordan
Wasfi Al-Tel Street
Building # 80

Tel. 00962 6 5625370
Fax. 00962 6 5625371

info@sisjo.com
www.sisjo.com

Markets
KSA
Jordan
UAE
Yemen
Sudan
Egypt
Libya
Iraq
Projects Management
Kiln Alignments
Operation Technical Services
Maintenance Technical Services
Refractory
SMART Systems for Factories Operation & Maintenance
Equipment & Parts Supply
Training Programs
Mission
From plant design and project management to commissioning, training
and Equipment Supply, we offer you one source for everything it takes to
design, build and operate profitable plants.
Strategy
Operations Services
Quarry:
Boreholes (design, technique, mapping & equipment).
Blasting(design, explosives consumption, fragments & equipment).
Quarrying (faces, quarrying model, extraction points, equipment & quarry contract management)
Stock Piles (stackingmethodology, Stackers, PileSize& reclaimers)
Quality:
Raw mix design.
Raw material stocks & purchased material management.
Kiln feed uniformity.
Sampling (procedures, frequency & samplers).
Lab equipment (type, accuracy & maintenance).
Crushers (operation, product size).
Raw meal (size, feeders & burnability).
Homo Silo (extraction, kilnfeed accuracy, Silo efficiency)
Process & Production:
Size Reduction Equipment (Vertical & Ball Mills & Crushers)
Performance Improvement Audit.
Co-grinding Solid fuels.
Operation & Quality parameters.
Mill expert control systems.
Product Management.
Material Handling, Stock piles & silos efficiency management.
Clinker Production Line:
Performance Improvement Audit.
Volatile balance & Build-up control.
Kiln dust management.
Process Expert Control.
Co-processing Alternative Fuels.
Refractory Management (selection, installation and Chronic problems support).
Kiln operation & quality parameters.
Thermography.
Full Scale Services
Projects Management & Supply
Upgrading:
Process Shift. (Wet to Dry process)
Long Dry Process Retrofit. (Long Dry to Pre-Heater/Calciner Process)
Brown Field Projects. (adding PH string New adjacent line with common mills & utilities)
Modernization:
Burner Upgrade.
Cooler Upgrade.
Main De-dusting filters upgrade (hybrid or new).
Main Fans upgrading.
Major overhauls.
Grinding capacity upgrading (Raw & Finish Mills).
Alternative Fuel Projects.
Fuel Shift Projects (liquid or gas to Solid fuels).
Energy efficiency projects (transport frompneumatic to mechanical & others).
Heat recovery units (power cogeneration).
Major Operation & Maintenance Jobs:
Turnkey Operation & Maintenance (Technical Management)
Partial operation &/or Maintenance (Technical Assistance)
Overhauls planning & implementation.
Kiln Special Maintenance (including section fabrication & Replacement)
Mills Special Maintenance (including cracks welding)
Crushers Special Maintenance
Main drives & Main Motors & Gearboxes overhauling.
Utilities Systems overhauling (including compressors)

Training
SMART Technical Training Vision:
SMART industrial systems expert are looking forward to deliver technical
training packages that supports our clients to:
Develop their teams technical competencies.
Develop plant management systems.
Optimize plant operation & maintenance activities.
Optimize business strategies & reduce costs.
Handle competition.
Develop industrial standards to world class quality.
SMART technical training experts:
SMART ensures clients that our experts will cover technical training
topics with a mission to cover both Knowledge & Practical aspects
with detailed presentations & hands on exercises.
SMART technical training Mission:
Deliver world class topic content.
Exposure of trainees to state of the art updated knowledge.
Exposure of trainees to variety of implantation techniques and best
practices adopted by market leaders.
Ensure interactive knowledge sharing and hands on support.
Mix theoretical knowledge with practical experience.
SMART is always willing to construct onsite tailor made courses to
meet client special requirements.

Technical Development Path
Management Environment Quarry Production Process Quality Mechanichal Electrical Automation Projects
Cement Manufacturing for Non-Technical Senior Managers
Cement Manufacturing Industrial Management
Industrial Management Systems
Industrial Projects Management
Environmental Management
Thermal Energy Management
Back ground
Techniques
Quarry Modeling
Quarry Contract Management
Raw Material &Raw Mix Design
Quality Control System
Lab Equipment & Techniques
Product Quality Control
Expert Quality Control Management
Process Level I
Process Level II
Process Measurement Techniques & Equipment
Expert Process Management & Industrial Performance
Fuels (Process & Safety).
Refractory
Mill Operation
Kiln Operation Leve I
Kiln Operation Leve II
First level inspection
Detailed Inspection
Automation Level I
Automation Level II
Gas Analyzers
Kiln Maintenance
Mill Maintenance
Auxiliaries & Material Handling
Kiln Alignment
Instrumentation
Electrical Level I
Electrical Level II
Mechanical Level I
Mechanical Level II
Expert Maintenance Management
M
a
i
n
t
e
n
a
n
c
e
M
a
n
a
g
e
m
e
n
t
Q
u
a
l
i
t
y
Q
u
a
r
r
y
Training Module
O
p
e
r
a
t
i
o
n
Specialized Services
Kiln Alignment
Kiln Hot Alignment
Kiln Cold Alignment
Kiln Shell Profile
Tyres Grinding
Refractory Services
House Keeping
Operation & Maintenance Technical
Assistance
Cement Project Management
Geological Survey
Basic Deign & Engineering
Preparation of Tender Document
Complete Utilities & Energy Management
Mechanical Erection
Commissioning
Operation Management
Team Hiring & Competency Development
Key Performance Indicators Tracking System
Opportunity Management
General Plant Assessment:
Equipment capacity evaluation.
Capacity Improvement Bottlenecks evaluation
(design related).
Pre Investment Planning.
Quarry Management Assessment:
Blasting activities evaluation.
Quarrying activities evaluation.
Quarry Model review.
Pile Management evaluation
Quality Control Assessment:
Lab equipment evaluation.
Quality control (in plant) assessment.
Lab accuracy evaluation.
Product quality control assessment.
Raw mix design review.
Operational Management Assessment:
Quick Heat & Mass Balance (pyro line)
Burner Mini audit
Cooler Mini audit
Industrial Performance review (focus on
productivity, Specific power consumption, specific
heat consumption, reliability).
Operational parameters review.
Operations management review.
Down Time (operation related) analysis.
Refractory Management review.
Maintenance Management Assessment:
Vibration Analysis Main Equipment.
Lubrication Management review.
Spare Part management review. (planning
,preparation & stocks).
Preventive Maintenance Management Systems.
Detailed Inspection of main equipment.
Material Handling equipment Audit.
Utilities systems review.
Main control system & control loops audit.
Critical Process sensors audit.
Safety Management Assessment:
Safety Management System Audit.
Fuel Safety Systems Audit (including loss
estimation).
Energy Management Assessment:
Full fuel cost calculation.
Alternative Fuels Opportunities.
Fuel Shift Projects
Environmental Management Assessment:
Emission Benchmark.
CO2 / kg Clinker mapping & reduction
opportunities.
Carbon trading.
CDM projects.

Maintenance Services
Mechanical:
Belt Conveyors.
Compressors.
Blowers.
Cooler Fans.
Main Gear Boxes.
Kiln Alignment.
Area shut down activities.
Electrical & Instrumentation:
Main Drives.
Gas Analyzers.
Critical Process Sensors.
Process cameras.
Kiln Shell scanner.
Cross belt analyzers.
Samplers.
Feeders.
Automation:
Startup & shut down sequence.
Interlocks.
PLCs.
Reporting Systems.
Local Control Panels.

Equipment & Parts Supply
Full scale cement plant
Crusher area
Raw mill & cement mill & coal Mill areas.
Perheater and kiln areas.
De-dusting solutions.
Complete manufacturing sections
Crushers of all types (hammer, impact, jaw etc.)
Raw mill & cement mill both types vertical and ball
mills.
Kiln including all parts (kiln shell, girth gear, rollers and
tyres) & main drive station.
Packing plant with all accessories.
Bag houses.
Material handling equipment
Belt conveyors of all types (Fabric & steel for all
applications: flat, trough and lifting)
Idlers, rollers and accessories.
Belt & chain bucket elevators & accessories.
Apron feeders & pan conveyors.
Mechanical parts
Flow products (pumps, valves, pipes, fitting, hoses and
gaskets.
Expansion joints.
All types of Chains & coupling.
De dusting systems including filters bags, filter
elements, industrial ventilation systems, shut off valves
and loading spouts.
Industrial fans, air blowers, root blowers and air
compressors.
Air cannons and blasters.
Wear resistant steel plates (HARDOX) with different
grades and dimensions.
Gear boxes and geared motors.
Electrical & instrumentation parts
High, mediumand low voltage motors.
Measuring tools
Wear resistant parts:
grinding media
hummers
Blow bars
Mill liners.
Laboratory and Material testing equipment.
Paper Sacks.
Refractory.
Consumables
Mechanical consumables, seals, bolts and nuts.
Welding electrodes and workshop equipment.
Safety equipment: personal protective equipment.
References
SMART has successfully finalized projects & services
in the following Companies/Areas:
Yamama Cement / KSA
Al-Qaim Cement / IRAQ
HAIL Cement / KSA
Al-Jouf Cement / KSA
Al-Rajhi Cement / Jordan
Al-Manaseer Cement / Jordan
Atbara Cement / Sudan
Al-Kubaisa Cement / IRAQ