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Multi-Service Operating System (TMOS).
Note: Following installation, use the procedures described in the Tellabs 8800
Smart Router Series Acceptance Test Manual, 76.8800FP90/16, to
ensure that the installation meets Tellabs acceptance criteria.
This section contains the following information about this manual:
Reason for Issue, page 17-7
Audience, page 17-7
Standards, page 17-8
Text Conventions, page 17-8
Safety Conventions, page 17-9
Contacting Technical Support, page 17-15
Returning Products to Tellabs, page 17-15
Release Documentation, page 17-16
Reason for Issue
This version of the Tellabs 8830 Smart Router System Installation Manual has the
following new information:
Updated part numbers on the cover page and in all footers and
document references.
Updated the release date on the cover page and in all footers.
New Tellabs 8800 brand: Tellabs 8800 series changed to Tellabs 8800
smart router series; Tellabs 8830, 8840, 8860 changed to Tellabs
8830, 8840, 8860 smart router.
Audience
This manual is intended for use by Tellabs Technical Support Engineers (TSE) or
Deployment Engineers (DE), or by equipment administrators and network
operating center (NOC) operators who are responsible for ensuring the integrity of
the received product, and who are performing the equipment setup and
initialization.
1. About this Manual System Installation Manual
Page 17-8 76.8800FP90/17, Rev A, 3/13
Standards
The standards that are supported by the Tellabs 8800 smart router series are listed
in Appendix B Supported Standards in the TMOS User Manual, 76.8800FP90/4.
Text Conventions
This manual uses the following basic text conventions:
Special text fonts represent particular commands, keywords,
variables, or window sessions
Color text indicates cross-reference hyperlinks to supplemental
information
Command notation indicates commands, subcommands, or command
elements
Table 1.1, page 17-8, describes the text conventions used in this manual for
software procedures that are explained using the TMOS command-line interface.
Table 1.1 Document Text Conventions
Conventions Description
boldface font Commands and keywords appear in boldface
boldface screen font Information you must type into the system is shown in
boldface screen font.
italic screen font Variables you enter to complete an operation or a command
are shown in italic screen font
character string, or string Unless otherwise noted, defined as a set of characters that
do not require single or double quotation marks.
hyperlink text Hyperlinked text is displayed in blue, and indicates a
cross-reference to a related section, appendix, table, or
figure. Blue text indicates a live hyperlink that users can click
to display the related section, appendix, table, or figure.
command notation vertical bars ( | ) Separate mutually exclusive command or
sub-command choices
brackets ( [ ] ) Contain required command elements
[ a | b | c ] Generally, required keywords are
grouped in square brackets and
separated by vertical bars to denote
mutual exclusivity.
System Installation Manual 1. About this Manual
76.8800FP90/17, Rev A, 3/13 Page 17-9
Safety Conventions
This document uses the safety conventions described in this section to
communicate important safety issues related to Tellabs 8800 smart router series.
These safety conventions are associated with certain dangers of which Tellabs is
aware. You, as a Tellabs employee or an experienced 3rd party system integrator,
must observe all warnings and safety precautions to help ensure your personal
safety, and the continued safe operation of the Tellabs 8800 smart router series in
the customer-designated operating environment.
Note: Notes highlight important and noteworthy information. Read notes to
obtain guidelines about performing tasks more efficiently.
Observe Warnings in Product
Documentation
Warning conventions and advisory text are positioned with hazardous procedures
in this manual. Make sure that you follow the instructions as well as any other
safety precautions and best practices you feel are necessary to safely install,
operate, and service the Tellabs equipment in your operating environment.
Caution:
A Caution alerts you about actions or inactions that could lead to personal injury.
Vorsicht:
Mit "Vorsicht" sind Aktivitten der Bedingungen gekennzeichnet, die zu
Verletzungen fhren knnen.
Warning:
A Warning alerts you about actions or inactions that could lead to personal injury
or damage to the Tellabs 8800 smart router series equipment.
Warnung:
Mit "Warnung" sind Aktivitten oder Bedingungen gekennzeichnet, die zu
Verletzungen oder einer Beschdigung des Tellabs 8800 smart router series
fhren knnen.
1. About this Manual System Installation Manual
Page 17-10 76.8800FP90/17, Rev A, 3/13
Caution:
For safety reasons, Tellabs recommends the use of shielded cable for all copper
wire connections to and from the Tellabs 8800 smart router series chassis. The
internal shield of the cable must be connected to ground at both ends of the
cable.
Tellabs intra-building port(s) is suitable for connection only to shielded
intra-building cabling that is grounded at both ends.
Vorsicht:
Aus Sicherheitsgrnden empfiehlt Tellabs den Einsatz von geschirmten Kabeln
fr alle Kupferdrahtverbindungen zum oder vom Tellabs 8800 smart router
series Chassis. Die Innenschirmung des Kabels muss an beiden Kabelenden
geerdet sein.
Die innergebudlichen Anschlsse des Tellabs Systems eignen sich
ausschlielich fr geschirmte und beidseitig geerdete Kabelverbindungen
innerhalb von Gebuden.
Warning:
Danger! Shock Hazard
Use extreme caution when working with and around power sources during the
installation, operation, testing, or adjusting of the equipment.
Remove the power at its point of distribution before you connect or
disconnect power leads to the equipment.
Warnung:
Gefahr! Stromschlaggefahr
Gehen Sie mit grter Vorsicht vor, wenn Sie das System in unmittelbarer Nhe
zu Stromquellen installieren, betreiben, testen oder einstellen.
Trennen Sie die Netzverteilung vom Stromnetz, bevor Sie die
Netzanschlusskabel mit dem System verbinden oder vom System trennen.
System Installation Manual 1. About this Manual
76.8800FP90/17, Rev A, 3/13 Page 17-11
Laser Caution:
Class 1 Laser Product
Class 2 LED Product
Using controls, making adjustments, or performing procedures other than as
specified in this document, may result in exposure to hazardous invisible
radiation.
Vorsicht Laserstrahlung:
Klasse 1 - Laserprodukt
Klasse 2 - LED-Produkt
Eine nicht den Vorgaben in diesem Dokument entsprechende Verwendung von
Prf-/Messgerten, Durchfhrung von Einstellarbeiten oder Anwendung von
Verfahrensweisen kann zu einer Freisetzung von gefhrlicher nicht sichtbarer
Strahlung fhren.
Caution:
Using controls, making adjustments, or performing procedures other than those
specified in this document may result in hazardous radiation exposure.
Vorsicht:
Eine nicht den Vorgaben in diesem Dokument entsprechende Verwendung von
Prf-/Messgerten, Durchfhrung von Einstellarbeiten oder Anwendung von
Verfahrensweisen kann zu einer Freisetzung von gefhrlicher Strahlung fhren.
1. About this Manual System Installation Manual
Page 17-12 76.8800FP90/17, Rev A, 3/13
ESD Warning:
The Tellabs 8800 smart router series PLMs can be damaged by static electricity
that builds up on work surfaces and on your body. Static is produced by the
everyday movement of your body, and is released as an electro-static discharge
(ESD) when you touch an object.
Observe the following precautions whenever you are working with the Tellabs
8800 smart router series or any of its components.
Always wear a grounded wrist strap to prevent ESD damage to the Tellabs
8800 smart router series system components.
Be sure to attach a wrist strap to the ESD ground jack that is located on the
equipment.
Warnung vor elektrostatischer Entladung:
Eine elektrostatische Aufladung der Arbeitsoberflche oder Ihres Krpers kann
die PLMs (Physical Line Modules) des Tellabs 8800 smart router series
beschdigen. Bereits normale Bewegungen knnen durch Reibungselektrizitt
zu einer Aufladung Ihres Krpers fhren. Daraus kann eine elektrostatische
Entladung resultieren, wenn Sie einen Gegenstand berhren.
Achten Sie auf die Einhaltung der folgenden Vorsichtsmanahmen bei allen
Arbeiten an dem Tellabs 8800 smart router series oder zugehrigen
Komponenten.
Tragen Sie stets ein Erdungsband um Ihr Handgelenk, um Beschdigungen
an dem Tellabs 8800 smart router series und dessen Komponenten durch
eine elektrostatische Entladung zu vermeiden.
Stellen Sie sicher, da das Erdungsband mit dem Erdungsanschluss am
Chassis verbunden ist.
System Installation Manual 1. About this Manual
76.8800FP90/17, Rev A, 3/13 Page 17-13
Do Not Substitute Parts or
Modify Equipment
Do not use or install substitute parts or perform any unauthorized modification of
the Tellabs 8800 smart router series. Contact the Tellabs Technical Assistance
Center (TAC) or your local Tellabs representative for any required service, parts,
assistance, or repair. Refer to Contacting Technical Support, page 17-15, for
details.
First Level Intra-Building Lightning Surge Warning:
The intra-building port(s) of the equipment or subassembly is suitable for
connection to intra-building or unexposed wiring or cabling only. The
intra-building port(s) of the equipment or subassembly MUST NOT be
metallically connected to interfaces that connect to the outside plant (OSP) or its
wiring.
These interfaces are only designed for use as intra-building interfaces only
(Type 2 or Type 4 telecommunications ports as described in GR-1089-CORE,
Issue 4) and require isolation from the exposed OSP cabling. The addition of
Primary Protectors does not afford sufficient protection in order to allow the
connection of these interfaces metallically to OSP wiring.
Warnung vor Blitzschlag im Gebude:
Die innergebudlichen Anschlsse des Systems oder der Teilsysteme eignen
sich ausschlielich fr Verbindungen innerhalb von Gebuden und fr nicht
freiliegende Kabel. Die innergebudlichen Anschlsse des Systems oder der
Teilsysteme DRFEN NICHT mit Schnittstellen elektrisch leitend verbunden
sein, die Kontakt zur Auenanlage oder deren Verkabelung haben.
Diese Anschlsse sind ausschlielich als innergebudliche Schnittstellen
konzipiert (Typ-2 oder Typ-4-Telekommunikationsports gem
GR-1089-CORE, Issue 4) und machen eine Trennung von der freiliegenden
Auenverkabelung erforderlich. Selbst zustzlich hinzugefgte
berspannungsableiter bieten keinen ausreichenden Schutz, um einen
elektrisch leitenden Kontakt dieser Schnittstellen mit der Verkabelung der
Auenanlage zuzulassen.
1. About this Manual System Installation Manual
Page 17-14 76.8800FP90/17, Rev A, 3/13
Lithium Battery
Contact Tellabs Technical Support to determine if the Lithium battery is the source
of any defective operations on the Tellabs 8800 smart router series or installed
PLMs.
Do not attempt to change the battery without the assistance of authorized Tellabs
service personnel. Please refer to Table 1.2, page 17-15, for Tellabs Technical
Support contact information.
Warning:
Danger! Shock Hazard
Never dismantle a Tellabs 8800 smart router series chassis, or attempt to
service any Tellabs 8800 smart router series chassis sub-assemblies without the
assistance of Tellabs factory-authorized service personnel or other qualified
maintenance personnel.
Warnung:
Gefahr! Stromschlaggefahr
Demontieren Sie niemals ein Tellabs 8800 smart router series Chassis und
nehmen Sie niemals Wartungs-/Reparaturarbeiten an Komponenten des
Tellabs 8800 smart router series Chassis vor, ohne einen von Tellabs
autorisierten Servicetechniker oder einen anderen qualifizierten
Wartungsexperten hinzuzuziehen.
Caution:
Danger! Possible Explosive Condition
An incorrectly replaced Lithium battery may result in explosion. Replace only
with the same or equivalent type recommended by the manufacturer. Dispose of
used batteries according to the manufacturers instructions.
Vorsicht:
Gefahr! Explosionsgefhrdung
Ein nicht ordnungsgemer Austausch der Lithium-Batterie kann zu einer
Explosion fhren. Verwenden Sie nur denselben Batterietyp oder einen vom
Hersteller empfohlenen Typ. Entsorgen Sie gebrauchte Batterien entsprechend
den Herstelleranweisungen.
System Installation Manual 1. About this Manual
76.8800FP90/17, Rev A, 3/13 Page 17-15
Contacting Technical Support
Use the information in Table 1.2, page 17-15, to contact Tellabs Technical
Support.
For more Technical Support information or assistance, perform the following steps:
1. Point your browser to https://www.tellabs.com/.
2. Click Services & Support, and click Technical Support
The following information displays:
Telephone number contact information by region
Links to overviews of support agreements
Links FAQs and product technical documentation
Links to PDFs of support policies
An online RMA request form
Returning Products to Tellabs
Use the following procedure to return defective products to Tellabs.
1. Contact Tellabs Advanced Data Products Technical Support (Table
1.3, page 17-16) to request a Return Material Authorization (RMA)
number.
2. Carefully repackage the equipment in the original containers. Include
a copy of the original bill of lading or the invoice.
3. Address the shipping carton to the Tellabs postal address shown in
Table 1.3, page 17-16, Attention: RMA Department. Make sure that
the assigned RMA number is clearly visible on the outside of your
shipping container.
Note: Tellabs will not accept equipment that does not have an RMA number, and
will return the equipment to you.
Table 1.2 Tellabs Technical Support Contact Information
North America 800.443.5555, select option 1
Outside North America 630.798.7070, select option 1
Postal Address Tellabs, Inc.
One Tellabs Center
1415 West Diehl Road
Naperville, IL 60563 U.S.A.
1. About this Manual System Installation Manual
Page 17-16 76.8800FP90/17, Rev A, 3/13
Table 1.3 Tellabs Advanced Data Products RMA Return Address Information
Release Documentation
There are two types of documentation on the Tellabs Portal website you can refer
to when looking for the latest release-related documentation that supports each
Tellabs product release:
Note: The Tellabs Portal is an Internet website containing all released
documentation for Tellabs products. This is updated as each release is
completed. Refer to Accessing the Tellabs Portal, page 17-17, for details.
Feature Package (FP) Documents, page 17-16
Software Release Documents (SRD), page 17-16
Feature Package (FP) Documents
FP documents consists of a variety of manuals that comprise the Tellabs
documentation suite for each release, as shown in the following examples:
Tellabs 8830 Smart Router System Installation Manual is a manual in
the Tellabs 8800 smart router series release.
Tellabs 8890 Management System Installation Manual is a manual in
the Tellabs 8890 Management System release.
Each release-specific manual is listed and described in the Customer Letter and
Master List that accompanies each Tellabs 8800 smart router series and Tellabs
8890 Management System release.
Software Release Documents (SRD)
SRDs are the set of release notes that provide the latest information about a
specific Tellabs release, as shown in the following examples:
Tellabs 8800 FP9.0.0.0 Software Release Document is an SRD
supporting the Tellabs 8800 smart router series platforms and
software.
Tellabs 8890 FP9.0.0.0 Management System Software Release
Document is an SRD supporting the Tellabs 8890 Management
System.
North America 800.443.5555, select option 6
Outside North America 630.798.7070, select option 6
Postal Address Tellabs Defect Returns
CDTI
701 Lakeside #200
Flower Mound, TX 75028
System Installation Manual 1. About this Manual
76.8800FP90/17, Rev A, 3/13 Page 17-17
Each SRD provides sections that describe and list the most current information that
is contained in the release:
General release information
Platforms supported
Software upgrade procedures
Documentation pertaining to the release
Existing functional changes from the previous release
Caveats in this and previous releases
Restrictions and special considerations
Contacting Customer Support
Note: To find the latest published information about a release or a product within
a release, Tellabs recommends that you first consult the SRD for the
release, before consulting the FP documentation.
Accessing the Tellabs Portal
To find the latest version of FP or SRD documentation supporting the Tellabs
product release you are interested in, you can search the Tellabs Portal website by
performing the following steps:
Note: You must first contact Tellabs to set up an account, and obtain a customer
user name and password before you can access the Tellabs Portal.
1. Go to https://www.portal.tellabs.com/.
2. Log in using your customer user name and password.
3. Click the Product Documentation tab.
4. Click Data Networking.
5. Click Tellabs 8800 Smart Router Series (8830, 8840, 8860) or
Tellabs 8890 Management System.
6. Click Technical Documentation.
7. Click the feature pack or version.
8. Click the document to view its contents.
1. About this Manual System Installation Manual
Page 17-18 76.8800FP90/17, Rev A, 3/13
USER NOTES
TELLABS DOCUMENTATI ON
System Installation Manual 2. Installation Overview
76.8800FP90/17, Rev A, 3/13 Page 17-19
2. Installation Overview
This section introduces the tasks that are typically required to install a Tellabs 8830
smart router. You can begin the Installation process as soon as the site preparation
is complete and all system components have been unpacked and inspected.
Installation Checklist
Use Table 2.1, page 17-19, as a checklist while you are installing your Tellabs
8830 smart router chassis. The links in the Guidelines column take you to sections
in this manual that describe the steps listed in the Task Checklist column. Place a
check mark next to each task as you complete it.
Table 2.1 First-Time Installation Checklist and Documentation Reference
Task Checklist Guidelines
q Observe all safety guidelines and
standards.
Safety Conventions, page 17-9
q Unpack the Tellabs 8830 smart
router shipping crate.
Unpacking the Shipping Crate, page 17-21
q Disassemble the shipping crate,
and inspect and verify the condition
of all system components and
accessories.
Unpacking and Inspecting Equipment,
page 17-22
Disassembling the Shipping Crate, page 17-22
Inspecting the Accessory Box, page 17-25
Inspecting the Modules and Cards, page 17-26
Verifying Receipt of Components, page 17-27
q Mount the Tellabs 8830 smart
router chassis on a rack.
Mounting the Tellabs 8830 Smart Router in an
Equipment Rack, page 17-65
q Connect the chassis to earth
ground.
Connecting Ground and Power, page 17-69
Grounding the Chassis and Connecting Power
Cables, page 17-73
q Connect the Tellabs 8830 smart
router to a protected DC or AC
power source.
DC Grounding and Power Requirements,
page 17-34
Support for Higher Maximum Operating Voltage,
page 17-35
AC Power Requirements, page 17-39
Connecting Ground and Power, page 17-69
DC Power Module Overview, page 17-69
AC Power Module Overview, page 17-71
Grounding the Chassis and Connecting Power
Cables, page 17-73
q Install the first switch and control
cards (SCCs).
Installing the SCCs, page 17-81
2. Installation Overview System Installation Manual
Page 17-20 76.8800FP90/17, Rev A, 3/13
q Install the universal line cards
(ULCs).
Installing the ULCs, page 17-84
Connecting Alarm Outputs, page 17-92
q Install the physical line modules
(PLMs).
Installing PLMs, page 17-86
Installing Standard-Size PLMs, page 17-87
Installing the Tellabs 8830 Smart Router PLMs,
page 17-88
q Install blank panel covers.
Installing Blank Panel Covers, page 17-90
q Clean every optic transponder and
connecting fiber optic cable.
Fiber Optic Cleaning, page 17-115
q Connect the PLMs.
Connecting PLMs to the Optical Network,
page 17-91
q Connect the Tellabs 8830 smart
router to the external alarm
equipment.
Connecting Alarm Outputs, page 17-92
q Connect the Tellabs 8830 smart
router to the T1/E1 BITS external
timing clocks (if you are using BITS
timing).
Connecting T1/E1 BITS Clocks, page 17-92
q Necessary for Tellabs 8830 smart
router management interfacing:
System IP address
IP mask
Gateway IP address
Connecting the Management Ethernet Interface,
page 17-97
Connecting to the IP Management Network,
page 17-97
q Connect the local console
(computer or terminal server) to the
SCC serial port (Main).
Connecting a Local Console, page 17-93
q Apply power to the Tellabs 8830
smart router system.
Applying and Verifying Power, page 17-94
q Boot and perform the initial
configuration of the system.
Booting the System, page 17-95
Note: If you need to modify the boot process, refer
to guidelines provided in Appendix B, Setting
Boot Parameters, page 17-109, and Viewing
and Modifying Boot Parameters,
page 17-109.
Table 2.1 First-Time Installation Checklist and Documentation Reference (Continued)
Task Checklist Guidelines
System Installation Manual 3. Equipment and Site Preparation
76.8800FP90/17, Rev A, 3/13 Page 17-21
3. Equipment and Site Preparation
This section describes the contents of the Tellabs 8830 smart router shipping
container, site preparation, how to unpack and inspect the equipment, and how to
prepare the Tellabs 8830 smart router for installation, described in the following
sections:
Observing Safety Guidelines, page 17-21
Unpacking the Shipping Crate, page 17-21
Preparing the Site, page 17-27
Connecting Optical Network PLM Cables, page 17-40
Observing Safety Guidelines
To ensure that you install the Tellabs 8830 smart router safely, observe the
following guidelines:
Review the information in Safety Conventions, page 17-9, for a list of
safety information and precautions, and observe all safety
admonishments provided in the notes, cautions, and warnings
throughout this manual.
Comply with all applicable industrial safety requirements, practices,
and standards. Refer to Safety and Standards Compliance
Specifications, page 17-101, for a listing of these compliance
standards.
After installing the Tellabs 8830 smart router, protect your equipment
by using an ESD grounding strap whenever handling system
components.
Make sure to follow proper grounding procedures by first establishing
an earth ground for the Tellabs 8830 smart router, and attaching a
wrist strap to one of the ESD jacks on the Tellabs 8830 smart router
chassis (one is located on the rear panel and another on the front
panel).
For more details, refer to the Tellabs 8830 Smart Router Rear
Connector Panel, page 17-56, or the Chassis Overview, page 17-42,
for locations.
Unpacking the Shipping Crate
The Tellabs 8830 smart router arrives in a single wooden shipping crate, which
contains the following:
Tellabs 8830 smart router chassis
Tellabs 8830 smart router accessory box
Plastic wrap surrounding the chassis
Protective foam pads
3. Equipment and Site Preparation System Installation Manual
Page 17-22 76.8800FP90/17, Rev A, 3/13
Note: SCCs, ULC, and PLMs are shipped in a separate shipping container, and
the type and number depends upon the configuration you are installing.
This section guides you through the unpacking process by describing the following
tasks:
Unpacking and Inspecting Equipment, page 17-22
Verifying Receipt of Components, page 17-27
Note: Begin inspecting for damage as soon as your shipment arrives. If you
detect any signs of damage (including punctures, damp spots, or any
crushed corners) at any point when unpacking and inspecting, do not
proceed with the unpacking process.
If you do encounter any shipping damage, you must immediately notify the transfer
company about the damage, and record the damage on the bill of lading.
Make sure that you have the transfer companys agent acknowledge that damage
has occurred by signing the bill of lading under the damage notation.
Note: Do not discard any of the packing materials until you have completed the
unpacking procedures and verified the integrity of your Tellabs 8830 smart
router shipment. You may need to reuse the packing materials if you need
to return the product to Tellabs.
Unpacking and Inspecting Equipment
This section describes how to remove the Tellabs 8830 smart router equipment
from its wooden shipping crate, and determine that you received all of the required
equipment, under the following headings:
Disassembling the Shipping Crate, page 17-22
Inspecting the Accessory Box, page 17-25
Inspecting the Modules and Cards, page 17-26
Disassembling the Shipping
Crate
To unpack the Tellabs 8830 smart router, first you need to disassemble the
wooden crate, and then remove the Tellabs 8830 smart router chassis from the
carton and its plastic wrap.
System Installation Manual 3. Equipment and Site Preparation
76.8800FP90/17, Rev A, 3/13 Page 17-23
The unpacking process is described in the following steps (refer to Figure 3.1,
page 17-24):
1. Remove the packing list from the envelope on the outside of the
shipping crate. Use this paperwork to validate the contents.
2. Disassemble the wooden shipping crate by unfastening the metal clips
that secure the top to the shipping crate to the pallet base panel.
3. Remove the top cover from the pallet base.
4. Prepare to remove the Tellabs 8830 smart router chassis and
components from the pallet base.
a. Remove the Tellabs 8830 smart router accessory box and set it
aside.
b. Remove the protective foam pad.
c. Remove the plastic wrap used to enshroud the Tellabs 8830 smart
router chassis.
5. Use standard operating procedures (per your site safety guidelines) to
carefully lift the Tellabs 8830 smart router chassis from the shipping
crate.
6. Remove the protective foam pad from under Tellabs 8830 smart
router.
7. Set all of the protective foam pads aside for later use.
8. Place the Tellabs 8830 smart router chassis on the ground or on a cart
for transport to the installation site.
Caution:
Use safe lifting practices when removing the chassis from the shipping carton. If
possible obtain assistance from a second person to remove the chassis from the
packaging.
Vorsicht:
Wenden Sie nur sichere Hebemethoden an, um das Chassis aus dem
Lieferkarton zu heben. Nach Mglichkeit sollten Sie sich bei der Entfernung des
Chassis aus der Verpackung von einer zweiten Person helfen lassen.
3. Equipment and Site Preparation System Installation Manual
Page 17-24 76.8800FP90/17, Rev A, 3/13
Figure 3.1 Tellabs 8830 Smart Router Shipping Crate and Pallet
Protective
foam pads
Plastic wrap
Tellabs 8830 smart router chassis
Shipping crate and
pallet base panel
Crate top
Accessory Kit
System Installation Manual 3. Equipment and Site Preparation
76.8800FP90/17, Rev A, 3/13 Page 17-25
Inspecting the Accessory Box Open the Tellabs 8830 smart router accessory box and verify that you have
received all items listed in Table 3.1, page 17-25, the DC accessory box version,
and Table 3.2, page 17-25, the AC accessory box version.
Table 3.1 Tellabs 8830 Smart Router DC Accessory Box Contents
Item Description Part Number
Universal Chassis
Kit
6-ft Ethernet
6-ft Null modem
Two 9-pin adapters for console cable
Anti-static (ESD) wrist-band grounding strap with
170 plug termination (standard banana plug)
Reversible screwdriver
108.0007
DC Assembly Kit Rack mounting hardware for the Tellabs 8830
smart router:
- 10-32 mounting screws (quantity: 10)
- 12-24 mounting screws (quantity: 10)
Computer adaptor:
- 9-pin DB-9 (quantity: 1)
Earth grounding lugs:
- 2-hole grounding lug stud
6 AWG 1/4-20 (quantity: 2)
Input power lugs:
- 2-hole input lug for DC input power 6 AWG
wire (quantity: 5)
Input power terminal block hardware:
- M6 flat washers (quantity:10)
- M6 split-lock washers (quantity: 10)
- M6 hex-nuts (quantity: 10)
Cabling guide and mounting hardware
- Cable management guide (quantity: 1)
- 6-32 mounting screws (quantity: 6)
108.0022
Plastic terminal block cover 110.0147B
Table 3.2 Tellabs 8830 Smart Router AC Accessory Box Contents
Item Description Part Number
Universal Chassis
Kit
6-ft Ethernet
6-ft Null modem
Two 9-pin adapters for console cable
Anti-static (ESD) wrist-band grounding strap with
170 plug termination (standard banana plug)
Reversible screwdriver
108.0007
3. Equipment and Site Preparation System Installation Manual
Page 17-26 76.8800FP90/17, Rev A, 3/13
Use Figure 5.2, page 17-70, to assemble the DC power blocks on the Tellabs 8830
smart router DC power panel (on the rear of the chassis). Use the items listed in
Table 3.1, page 17-25.
Refer to Connector and Adapter Pinouts, page 17-102, for more information on
the connection and adapter pinouts needed to install the Tellabs 8830 smart router.
Inspecting the Modules and
Cards
To unpack the Tellabs 8830 smart router cards and modules, disassemble the
shipping container, and remove the individual cardboard carton and ESD wrap that
houses the modules and cards, as described in the following steps:
1. Remove the packing list from the envelope on the outside of the
shipping container. Use this paperwork to validate the contents.
2. Remove the front panel to reveal the cardboard shipping cartons
inside. Each cardboard carton contains a module and card packs.
3. Unpack the module and card packs.
a. Pull each cardboard carton from the crate.
AC Assembly Kit Rack mounting hardware for the Tellabs 8830
smart router:
- 10-32 mounting screws (quantity: 10)
- 12-24 mounting screws (quantity: 10)
Earth grounding lugs:
- 2-hole grounding lug stud
6 AWG 1/4-20 (quantity: 2)
Computer adaptor:
- 9-pin DB-9 (quantity: 1)
Cabling guide and mounting hardware
- Cable management guide (quantity: 1)
- 6-32 mounting screws (quantity: 6)
108.0021
AC power cord:
- 3-prong power cords (quantity: 2)
150.1160
Table 3.2 Tellabs 8830 Smart Router AC Accessory Box Contents (Continued)
Item Description Part Number
Warning:
Ensure that you have completed the assembly of the DC power terminal block
before power is applied to the Tellabs 8830 smart router chassis. Do not attempt
to assemble the DC power terminal block once power has been applied.
Warnung:
Garantieren Sie, dass Sie den Zusammenbau des Klemmenblockes der DC
Spannung abgeschlossen haben, bevor Energie am Tellabs 8830 smart router
Chassis angewendet wird. Versuchen Sie nicht, den Klemmenblock der DC
Spannung zusammenzubauen, sobald Energie angewendet worden ist.
System Installation Manual 3. Equipment and Site Preparation
76.8800FP90/17, Rev A, 3/13 Page 17-27
b. Open each cardboard carton to reveal the anti-static wrap and
protective foam padding.
c. Remove each module and card pack, and place them on an
anti-static surface for inspection.
Verifying Receipt of Components
Verify that you have received all of the necessary components to install the Tellabs
8830 smart router by comparing the contents of your shipment with the packing list.
If any components are missing, contact the Tellabs Advanced Data Products
Technical Support Center. For specifics, refer to Contacting Technical Support,
page 17-15, for contact information.
If you need to return any components, contact the Tellabs Advanced Data Products
Technical Support Center. For specifics, refer to Returning Products to Tellabs,
page 17-15, for RMA return address information.
Preparing the Site
This section provides guidelines to ensure you have the proper tools and
operational conditions required for installation:
Required Tools and Supplies, page 17-27
Equipment Rack Requirements, page 17-29
Environmental Requirements, page 17-34
DC Grounding and Power Requirements, page 17-34
Support for Higher Maximum Operating Voltage, page 17-35
AC Power Requirements, page 17-39
Required Tools and Supplies
Table 3.3, page 17-28, lists tools and supplies typically required to install a Tellabs
8830 smart router.
Note: Always use the ESD wrist strap, provided in your accessories package,
when handling the Tellabs 8830 smart router circuit packs.
3. Equipment and Site Preparation System Installation Manual
Page 17-28 76.8800FP90/17, Rev A, 3/13
Table 3.4, page 17-28, lists suggested tools and supplies to connect a DC power
feed.
Table 3.3 Tools and Supplies for Tellabs 8830 Smart Router Installation
Item Description
Phillips screwdriver #1 and #2
Cable bundling material Tie-wraps or waxed twine (depending upon the site
requirements where the Tellabs 8830 smart router is
installed)
Cable identification tags Marks cables for maintenance purposes
Table 3.4 DC Power Feed Installation Supplies
Item Description
Nut driver or torque driver 10 mm socket (needed for M6 nuts on DC terminal blocks)
Torque driver with 22 lb-in maximum torque setting
Lug crimping tool Crimps 6 AWG to 8 AWG wire (Burndy or equivalent).
Wire cutters Cuts 6 AWG to 8 AWG stranded wire.
Wire strippers Strips 6 AWG to 8 AWG stranded wire.
Digital voltmeter Measures 0 VDC to +/-72 VDC.
Power cables 6 AWG black and red UL-listed tray cable for connecting power to the
Tellabs 8830 smart router chassis.
Tellabs recommends consulting local and national electrical codes (for
example, the NEC in the United States) for approved conductor sizing
for DC supply connections.
Note: Actual size, color, length, and type of cabling needed to connect
power to the chassis depend on customer site requirements.
Ground cables (Minimum) 6 AWG stranded, UL-listed (green with yellow stripe) safety
ground wire needs of a sufficient length to reach the nearest available
earth ground.
Tellabs recommends consulting the local and national electrical codes
for approved conductor sizing for DC ground connections.
Note: The actual size, color, length, and type of ground cables needed
to reach the nearest earth ground depend on site requirements.
System Installation Manual 3. Equipment and Site Preparation
76.8800FP90/17, Rev A, 3/13 Page 17-29
Equipment Rack Requirements
The Tellabs 8830 smart router is shipped with mounting brackets (shown in Figure
4.1, page 17-41 and Figure 4.3, page 17-45) pre-installed in position for
installation in a 19-inch (17.750-inch wide, inside rail-to-rail) global seismic EIA
relay rack.
If you plan to install your Tellabs 8830 smart router chassis in a larger rack, you
must order the appropriate brackets. Table 3.5, page 17-29 lists optional mounting
kits available for the Tellabs 8830 smart router system.
Figure 3.2, page 17-30 and Figure 3.3, page 17-31, show the front
and side views of a Tellabs 8830 smart router with mounting brackets
attached, being installed in a front-mount (flush) style in the relay rack.
Figure 3.4, page 17-31 and Figure 3.5, page 17-32, show the front
and side views of a Tellabs 8830 smart router being installed in a
mid-mount (protruding) style in the relay rack.
Figure 3.6, page 17-32 and Figure 3.7, page 17-33, show the front
and side views of a Tellabs 8830 smart router with seismic rack
mounting brackets attached, being installed in a seismic-mount on the
rack.
Tellabs recommends you use the 19-inch rack (P/N 149.0249) in conjunction with
the FE/DS-3 patch panel. This rack will work with the 10-inch spacer (P/N
149.0022) and the FE/DS-3 patch panel will mount on it.
Note: The seismic mounting brackets are intended for use with Global Seismic
Frames (0GS-xxx series) manufactured by Hendry, Inc., or equivalent.
Note: The seismic mounting brackets are intended for use with Global Seismic
Frames (0GS-xxx series) manufactured by Telect. There are two seismic
rack sizes: Tellabs P/N 149.0246 for the 23-inch open frame seismic rack,
and Tellabs P/N 149.0249 for the 19-inch rack open frame seismic rack.
Table 3.5 Tellabs 8830 Smart Router Mounting Kits
Part Number Description
81.8830-RM23 Tellabs 8830 smart router 23-inch rack mounting brackets
81.8830-SM23 Tellabs 8830 smart router 23-inch seismic rack mounting
brackets
81.8830-SM19 Tellabs 8830 smart router 19-inch seismic rack mounting
brackets
3. Equipment and Site Preparation System Installation Manual
Page 17-30 76.8800FP90/17, Rev A, 3/13
Figure 3.2 Rack Mounting Bracket (Flush-Mount, Front View)
Mounting bracket
Flush-mount
Rack rail
bracket position
System Installation Manual 3. Equipment and Site Preparation
76.8800FP90/17, Rev A, 3/13 Page 17-31
Figure 3.3 Rack Mounting Bracket (Flush-Mount, Side View)
Figure 3.4 Rack Mounting Bracket (Mid-Mount, Front View)
Mounting bracket
4.75-in (12.07-cm)
Mounting bracket
(supplied with chassis)
3. Equipment and Site Preparation System Installation Manual
Page 17-32 76.8800FP90/17, Rev A, 3/13
Figure 3.5 Rack Mounting Bracket (Mid-Mount, Side View)
Figure 3.6 Rack Mounting Bracket (Seismic-Mount, Front View)
Mounting bracket
11.38 (28.9-cm)
1.10-in (2.8-cm)
14.00-in
(35.5-cm)
23.28-in (59.13-cm)
Seismic bracket
System Installation Manual 3. Equipment and Site Preparation
76.8800FP90/17, Rev A, 3/13 Page 17-33
Figure 3.7 Rack-Mounting Bracket (Seismic-Mount) Side View
Note: To obtain NEBS Zone 4 earthquake compliance, you must use the Tellabs
19-inch open frame seismic rack (Tellabs P/N 149.0249), or the Tellabs
23-inch open frame seismic rack (Tellabs P/N 149.0246). To perform a
seismic-mounting of the Tellabs 8830 smart router requires you to use
either designated open frame seismic rack and include the two brackets
per side.
Refer to Figure 3.7, page 17-33, for a side-view of the rack-mounting brackets
used when performing a seismic-mounting of the Tellabs 8830 smart router. To
obtain NEBS Zone 4 earthquake compliance, you must order the following
mounting kits for use with your seismic rack:
P/N 81.8830-SM19 for 19-inch rack
P/N 81.8830-SM23 for 23-inch rack
For information about modifying the bracket positions for your rack configuration,
refer to Adjusting the Mounting Brackets, page 17-67.
Seismic rack-mounting bracket
9.45-inch (24.0 cm)
Channel width
Mounting bracket
supplied with chassis
Rack vertical channel section
3. Equipment and Site Preparation System Installation Manual
Page 17-34 76.8800FP90/17, Rev A, 3/13
Environmental Requirements
Specific details and values for following key environmental requirements for the
Tellabs 8830 smart router system are listed in Table A.2, page 17-100:
Operating temperature
Operating relative humidity
Storage and transit temperature
Storage and transit humidity
Altitude
Seismic/earthquake
Thermal output
Operating noise emission
DC Grounding and Power Requirements
To minimize shock hazard, the Tellabs 8830 smart router chassis must be properly
connected to an electrical ground. The DC-version of the Tellabs 8830 smart router
accommodates redundant power feeds.
The Tellabs 8830 smart router system is designed to operate on only one feed,
which provides sufficient power to meet all of the minimum requirements listed in
Table 3.6, page 17-34.
When the Tellabs 8830 smart router system is installed in a redundant power
application, both DC power feeds must be connected and compliant with these
minimum requirements.
Power circuit breakers and earth ground connections are defined in Table 3.7,
page 17-35. The 48V DC power distribution within the chassis is independent
down to the unit level (circuit packs, fans, and system panel electronics).
In Table 3.6, page 17-34, List 1 current is considered normal operating current
drain, and List 2 is worst-condition current drain.
Use List 2 information to calculate cable size. List 2 current drain can differ
according to customer requirements, since it is based on the power plant design at
the customer site.
Table 3.6 Tellabs 8830 Smart Router DC Power Requirements
Description Minimum Nominal Maximum
Voltage range 40 VDC 42 VDC 48 VDC 60.0 VDC
Maximum current
(at 40 VDC)
Ground
32.5A 30.95A
(List 2
current)
27.08A
List 1
current)
22.93A
Maximum power 1300W 1300W 1300W 1300W
Suggested fuse size 50A 50A 50A 40A
Suggested breaker size 50A 40A 40A 30A
System Installation Manual 3. Equipment and Site Preparation
76.8800FP90/17, Rev A, 3/13 Page 17-35
In general, the following definitions apply:
List 1 Current Drains - Average busy hour current of equipment at
normal operating voltage. Used to size batteries and rectifiers.
List 2 Current Drains - Maximum current drain of equipment under
low voltage conditions. Used for sizing cabling and over
current-protective devices.
The chassis design includes two DC input power blocks, which provide a 1:1
redundancy from two separate, independent DC power sources. Table 3.7,
page 17-35, defines the DC power cabling requirements.
Support for Higher Maximum Operating Voltage
Tellabs provides over-voltage (OV) maximum operating voltage up to 60 VDC to
accommodate international customers. The maximum operating voltage is 60
VDC. Tellabs 8800 smart router series systems shut down when voltage exceeds
a sustained 60.0 VDC.
The earlier revisions of system modules and components supported a maximum
voltage of 58.1 VDC, with the Tellabs 8800 smart router series systems shutting
down when voltage exceeded a sustained 58.1 VDC.
Table 3.7 Tellabs 8830 Smart Router DC Cabling Requirements
Item Description
Power and Ground
Connections
Use 6 AWG wires for all power and ground connections. Consult
your national electrical codes (for example, the NEC in the United
States).
Each DC power block requires two (A and B) power sources.
Each branch circuit must have a 40A circuit breaker at the source.
Wires that connect the Tellabs 8830 smart router to the power
sources should be capable of carrying up to 32.5A.
Tellabs recommends consulting the local electrical or NEC codes
for approved conductor sizing for DC supply connections.
Connect the 48 VDC source that complies with the Safety Extra
Low Voltage (SELV) requirements in UL 1950, IEC 950, EN 60950,
and CSA C22.2 No. 950-95.
DC Power Source
Ground
DC power sources must be derived from a dedicated DC branch
circuit, and each branch circuit must be protected by a dedicated
circuit breaker.
The installation site should have a dedicated 15A single-pole circuit
breaker with a medium trip delay at each branch circuit (or a 50A fuse
at the associated power distribution panel).
Mandatory: You must connect an earth-ground cable to the 1/4-20
UNC studs located on the rear panel of the Tellabs 8830 smart router.
Note: The ground cable for the DC-version of the Tellabs 8830 smart
router must be capable of handling 50A of current.
3. Equipment and Site Preparation System Installation Manual
Page 17-36 76.8800FP90/17, Rev A, 3/13
Table 3.8, page 17-36, lists and describes the Tellabs system modules and
components, and provides a revision level for those that are affected by this
increased maximum operating voltage tolerance range.
Note 1: The change to the maximum operating voltage tolerance range requires
no change to the functionality of the stock keeping units (SKUs) that are
referenced in Table 3.8, page 17-36.
Note 2: Customers running Tellabs 8800 smart router series systems that will be
operating at the maximum operating voltage tolerance range must use
one of the 60 VDC-rated fan tray assemblies listed in Table 3.8,
page 17-36.
Table 3.8 Tellabs Components Affected
Tellabs P/N Description Revision Level
83.8830-FT-R5 Tellabs