Eect of water absorption on the mechanical properties of
glass/polyester composites Gu Huang * , Hongxia Sun School of Textiles, Tianjin Polytechnic University, 63 Chenglingzhuang Road, Hedong District, Tianjin 300160, PR China Received 29 July 2005; accepted 15 March 2006 Available online 6 May 2006 Abstract Laminates were developed by glass bre fabric and unsaturated polyester. The fabrication was conducted by using the VARI (Vac- uum Assisted Resin Injection) technique. The eect of water immersion on the tensile strength and bending behaviour of the composites was experimentally investigated. After immersed in water at a temperature of about 30 C for various periods, the composites experi- enced signicant reduction of the tensile strength, meanwhile the bending behaviour was improved. These are attributed to the function of the water molecules penetrated in the composites. The failure mode of the samples was shown. 2006 Elsevier Ltd. All rights reserved. 1. Introduction Because of its competitive cost and relatively good mechanical properties, glass bre has enjoyed the wide- spread popularity to make reinforced composites in the marine eld, such as canoes, shing trawlers, patrol boats, mine hunting ships, masts and domes of submarines. Glass bres can also nd their use in the reinforcement of the composites for oshore drilling platforms of gas exploita- tion, liquid conducting pipes, etc. Items cited above would be immersed in water in their usage. Some other glass bre reinforced composites may be used in civil infrastructure, for the repair of pylon piers of bridges and overpasses. Long time exposure to high humidity environment would have a similar eect on these materials as those in water. The eect of moisture or water on the properties of glass bre reinforced composites is an important issue since such environmental factors are often present in actual service conditions [1]. It is essential that the composites retain their mechanical properties with less degradation in the water or moisture environments. It is believed that in the water environment, water mol- ecules will enter rapidly the interphase of the composites between the bre and the resin because of the capillarity [2]. The polymer matrix and the bre/matrix interphase can be degraded by a hydrolysis reaction of unsaturated groups within the resin [36]. Debonding may occur at bre/matrix interphase [7]. A concern with using glass bre composites in marine structures is the limited understand- ing and small database of information of their long term durability in water. The aim of this project is to investigate the tensile strength, bending behaviour, degradation mechanism of the glass/unsaturated polyester composites after immersed in water for certain period of time. After the composites were fabricated by using the VARI (Vacuum Assisted Resin Injection) method, the laminates were put into a dis- tilled water tub. The water uptake was measured for each period. The tensile strength and the bending behaviour of the samples were tested. It is revealed that as the immersion time of the composites increased, the tensile strength of the specimens was gradually reduced, on the other hand, the bending strength was increased and reasons were analyzed. 2. Experimental The glass fabric used in the investigation was provided by the Tianjin Chemical Factory. The fabric was a plain weave, composed of E glass bundles with the neness of 114.8 tex. The warp count is 61 ends/10 cm 0261-3069/$ - see front matter 2006 Elsevier Ltd. All rights reserved. doi:10.1016/j.matdes.2006.03.014 * Corresponding author. Tel.: 86 22 24528528; fax: 86 22 24528017. E-mail address: huanglll@public.tpt.tj.cn (G. Huang). www.elsevier.com/locate/matdes Materials and Design 28 (2007) 16471650 Materials & Design and the weft count is 61 picks/10 cm. Tensile strength of the fabric for warpwise is 681.5 N, and weftwise 635.5 N. The fabric area weight is 140.05 g/m 2 . Unsaturated polyester resin was selected as the matrix and correspond- ing hardener and promoter were included in the ingredient. VARI tech- nique was used to fabricate the 3-layer laminates with the area of 300 mm 300 mm. Forty hours after the fabrication, laminates were cut along the warp direction of the fabric, samples were 250 mm in length (warpwise) and 25 mm in width (weftwise). Samples were divided into three groups corresponding to dierent water immersion periods. In this investigation, three time intervals were used, these included 7, 14 and 21 days. For the 21-day immersion group, weight of samples was measured on a microbalance accurate to 1 mg before immersed in water and was measured again when denite immer- sion time was reached. The composite panels were immersed in a large tub containing distilled water and temperature of about 30 C. The panels were withdrawn from the water at planned days, wiped dry to remove the water on the surface. Mechanical properties were tested within 30 min after the withdrawal of the samples from the tub. Three-point bending test was carried out on the instrument developed by the research group, the tensile strength was measured by using the Multi-Purpose Instron Tester (Model 3396). 3. Testing and analysis Table 1 shows the sample weight of the original and after each water immersion period. Each datum in Table 1 is the mean of 5 measurements. The percentage mass increase of the samples are 0.5%, 0.9% and 1.5% for the immersed days of 7, 14 and 21, respectively. One may see the steady increase of the sample mass with prolonged immersion time. Statistic analysis shows that the specimen weight change is signicant. It seems that water uptake in a short period as employed in this research showed gradual increase with increased immersion days. Prolonged water immersion may nally make the sample saturated. When the composites have been immersed in water, water molecules would be attracted by the hydrophilic groups in the glass bre and the unsaturated polyester. On the other hand, the capillar- ity would conduct the water molecules to the material, voids and cracks in the composites are ideal spaces to accept the water. After longer time immersion in the water, hydrophilic groups of the polyester and the glass bre would have chemical reactions with water molecules, soluble materials may generate. This would cause a gradually weight decline and eventually the mass of the composites dropped below its original mass [3]. In this case, the specimen weight is a consequence of two eects: water absorption and material extraction. During the tensile test the distance between the two clamps was kept 200 mm and the crosshead displacement was set at 2 mm/min. The results of the tensile strength test are summarized in Table 2. Each datum in Table 2 is based on 5 determinations. It is clearly seen in the table that the breaking strength and ten- sile stress of the composites decreased gradually with increased water immersion time. Statistic calculation dem- onstrates that the dierences of the breaking strength and tensile stress among the 4 situations are highly signicant. The results indicate that the material has experienced some forms of physical damage and/or chemical degradation. Composites deterioration occurs as cracks of the matrix and bre/matrix debonding due to tensile strains induced by environmental swelling and decomposition of the matrix. The weakening of bonding between bre and matrix and softening of matrix material are also reasons of the decreased composite strength. Three-point bending test was carried out according to the Chinese standard GB3356/1982. The conguration of the test is illustrated in Fig. 1. The distance between the two pivots was 180 mm, a xed load (0.5 N) was pressed at the middle of the sample during the test, the maximum deections of specimens were recorded. Fig. 2 illustrates the testing results. One should notice that the smaller the value in Fig. 2, the greater the bending resistance. It shows that after water immersion the bending behaviour of the samples is improved. The datum of 7-day water treatment is lower than expected, this may contribute to the testing error. Table 1 Sample weight (g) Original 5.178 7 days 5.204 14 days 5.225 21 days 5.256 Table 2 Tensile strength of the composites Breaking strength (N) Tensile stress (MPa) Elongation at break (%) Original sample 3246.77 192 3.11 7-day water immersion 3098.26 181 3.07 14-day water immersion 3002.96 176 3.27 21-day water immersion 2754.11 162 3.15 load sample pivot 1 pivot 2 Fig. 1. Conguration of the bending test. 23.5 24 24.5 25 25.5 26 26.5 0 7 14 21 Water treated days (days) B e n d i n g
d i s t a n c e
( m m ) Fig. 2. Bending behaviour of samples. 1648 G. Huang, H. Sun / Materials and Design 28 (2007) 16471650 Anyway, the descending trend of the bending distance with increased immersion time is obvious. The results are con- tradictory to traditional conclusions [46]. In the case when the sample is being bended in the wet state, the water mol- ecules would make the panel more integrity, resulting in a greater bending resistance. It is beyond doubt that after water immersion, panels were deteriorated, this would discourage the bending strength. On the other hand, thinner panels were employed in the project in order to accelerate the water uptake and reach saturation sooner. The higher uptake of water may be one reason of the improved bending resistance. After immersion, all the voids and cracks of the laminates would be lled with water, which acts as a plasticiser to favour the bending strength. The resulted bending behaviour would be a combination of the both mentioned above. The panel thickness may inuence the results in water durability studies. 4. Failure mode Figs. 3 and 4 show the broken sections of the glass/poly- ester composite before and after the water immersion, respectively. The photos were taken by using the scanning electron microscope (Model KYKY made of Beijing Microscope Factory, Beijing, China). From Fig. 3 one may notice the white particles (the polyester matrix) are closely adhered on bre (the black rod) surface. Delamination between the bre and the matrix is not noticed. After water immersion (Fig. 4), one may see that the sur- face of some bres is smooth without stuck resin particles, this may illustrate that debonding happened between the bre and the matrix. Water can cause swelling and plastic- isation of the polymer matrix and debonding at the bre/ matrix interphase. During the moisture absorption of the interphase, water molecules came into the free space of polymers or macrovoids formed by cavities and cracks, which induced more new cavities and cracks, thus the inter- phase was gradually damaged. 5. Summary When the glass/polyester composites are immersed in the water, water uptake would happen. This is the results of capillarity of the materials and the water absorption of the hydrophilic groups in the glass bre and the unsatu- rated polyester. The weight uptake would increase with prolonged immersion time as far as the composite is unsat- urated. The reaction between the water molecules and the matrix would deteriorate the interphase resulting in a weaker material. Water can cause matrix swelling, interphase debonding, physical damage of the interphase and hydrolysis of the material, these are the main reasons of the deteriorated ten- sile strength. EMS photo demonstrates that the delamination between the bre and the matrix after water immersion is obvious. This explains the decrease of the reduced tensile strength of the material. The bending resistance showed an increased trend with increased water immersion time. The author believed that the entered water may act as a plasticiser making the lam- inate a more entirety. The eect of moisture or water on the properties of poly- mer composites is an important issue, further studies are necessary. Acknowledgement This research was nanced by the Key Laboratory of China Education Ministry, Zhejiang University of Sciences under the project Research on ageing behaviours of com- posites in moisture environments (No. 2005003). References [1] Takafumi Kawaguchi, Pearson Raymond A. The moisture eect on the fatigue crack of glass particle and bre reinforced epoxies with strong and weak bending conditions, Part 2. A microscopic study on toughening mechanism. Compos Sci Technol 2004;64:19912007. [2] Zhang Jihua, Zhan Maosheng. Visual experiments for water absorbing process of bre-reinforced composites. J Compos Mater 2004;38: 77990. Fig. 3. Broken section of the original sample (160). Fig. 4. Broken section after 21-day water immersion (120). G. Huang, H. Sun / Materials and Design 28 (2007) 16471650 1649 [3] Kootsooks A, Mouritz AP. Seawater durability of glass- and carbon- polymer composites. Compos Sci Technol 2004;64:150311. [4] Csaba Suri, Hiroyuki Hamada, Kiyohito Koyama. Blister appearance in thermoplastic composites. Adv Compos Mater 2001;10:6375. [5] Hodzic A, Kim JK, Lowe AE, Stachurki ZH. The eect of water aging on the interphase region and interlaminar fracture toughness in polymer-glass composites. Compos Sci Technol 2004;64:218595. [6] Alvarez Vera A, Vazquez Analia. Eect of water sorption on the exural properties of fully biodegradable composites. J Compos Mater 2004;38:116581. [7] Krystyna Imielinska, Laurent Guillaumat. The eect of water immersion ageing on low-velocity impact behaviour of woven aramid-glass bre/epoxy composites. Compos Sci Technol 2004;64: 22718. 1650 G. Huang, H. Sun / Materials and Design 28 (2007) 16471650